Graco 3A1657F User's Manual
Contents
1. ti17025a Quantity 243324 24J325 24J357 Ref Part Description L Head Kit S Head Kit GX 16 Kit 401 262184 HOSE b 10 ft 3 8 in moisture lok mild 2 2 2 steel 402 117506 FITTING swivel 1 4 npt x 6 JIC 2 2 2 403 122311 FITTING 9 16 18 JIC x 1 4 npt 2 2 2 404 i24281 FITTING coupling 1 2 npt x 1 4 npt 2 2 2 female female mild steel 405 103475 FITTING tee pipe 2 2 2 406 158491 FITTING nipple 4 4 2 407 MO934A 4 KIT L Head injection nozzle blank 2 24A036 KIT S Head injection nozzle with needle 2 blank 257700 RESTRICTOR orifice blank 2 408 285967 O RING 006 epr 2 409 122679 O RING epr 902 2 Parts 407 408 409 not shown 3A1657F Parts 25 Parts Flow Meter Calibration Kit for Probler P2 Gun 24J326 Ref 501 502 503 26 Part Description 246012 MANIFOLD fluid 117520 O RING 24F227 KIT ratio check Ratio Check Kit for Fusion Gun 24F227 Fluid manifold shown for reference only ti17026a See instruction manual 3A0861 for parts information Ratio Check Adapters for MD2 Valve 255247 shown Use ratio check adapter 255247 for 1 1 MD2 valves Use 255245 for 10 1 MD2 valves 3A1657F Technical Data See Technical Data in the HFR or HFR for NVH system manuals for more information Wetted Parts w kite ib teeta Ges kay kra aaa ae aes 303 stainless steel tungsten carbide PT2. Perform dispense valve Pressure Relief Proce dure See dispense valve manual page 3 for detailed instructions 36 Verify all air hydraulic and material pressures have been relieved before continuing 37 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions 17 Calibration 38 Prepare dispense valve For GX7 DI Dispense Valves a Close off material flow to the dispense head for BOTH chemicals Turn the valve on the coupling block manifold fully clockwise until tight b Remove and clean the mixing module retainer c Remove and clean the mix module The dis pense valve can be manually cycled open and closed by pressing the dispense valve button on the Maintenance screen Cycle open and closed once to pull the module partially off of the valve rod d Remove the inlet screen and check valve assembly for the chemical side that was NOT being calibrated and inspect for cross contami nation of chemical e Remove manifold and completely clean if cross over is found Clean parts with solvent or replace as necessary f Return to step 8 and repeat calibration steps for the other chemical side For L Head S Head and GX 16 Dispense Valves Only a Remove blocked orifice and replace with origi nal orifice b Clean the used blocked orifice for future use c Goto step 27 to repeat procedure to calibrate the other material line For Fusion and EP Guns Only a Re
3. 1 609 124814 FITTING reducer 1 2NPTx1 4NPT female x male ss 1 1 610 1i14190 SWIVEL sst 1 2 NPT 1 1 611 i24586 COUPLING hex 1 2NPT ss 3k 316 1 612 124152 FITTING elbow JICO6 x 1 2 NPT ss 1 613 i6W140 FITTING nipple 1 2NPTx6 0 long ss 2 614 16W141 FITTING nipple 3 8NPTx7 0 long ss 1 615 112569 FITTING union swivel 1 616 257700 RESTRICTOR orifice assembly blank 2 2 617 16G407 TOKEN GCA upgrade ratio monitor 1 1 3A1657F 23 Parts NVH 1 1 Flow Meter Kits 708 707 703 Quantity 247183 247201 1 1 Flow Meter 1 1 Flow Meter Ref Part Description Kit Cart Kit Modular 701 246652 METER heli gear high resolution 2 2 702 123657 CABLE 5pin male female 3 5meter 2 2 703 156877 FITTING nipple long 2 2 704 123980 FITTING swivel 3 4x1 2 male x female sst 3 5 2 2 705 124286 FITTING adapter 3 4NPTM x 8 JICM 1 1 706 15Y934 FITTING 5 8 JIC 3 4 NPT 1 1 707 124586 COUPLING hex 1 2NPT ss 3k 316 1 708 126979 FITTING adapter 1 2NPTF x 10JICF ss 1 709 16W140 FITTING nipple 1 2NPTx6 0 long ss 1 710 16W141 FITTING nipple 3 8NPTx7 0 long ss 1 711 1112569 FITTING union swivel 1 712 257700 RESTRICTOR orifice assembly blank 2 2 713 16G407 TOKEN GCA upgrade ratio monitor 1 1 24 3A1657F HFR Flow Meter Calibration Kits for Hydraulic Dispense Valves
4. 7 Fic 13 Flow Meter Data Cable Routing 3A1657F 13 Install token into the FCM and turn the system power on Once the software installation is com plete remove the token Fic 15 Token Installation Installation HFR Calibration Kit 7 Remove A Red and B Blue circulation fittings from the fluid manifold See Fic 16 Clean the fit 4 A tings then set them aside They will not be needed AN om Mn In order to perform the calibration procedure the HFR system must have circulation lines going from the sys tem fluid manifold back to the tanks If the system does not have circulation lines a calibration kit must be pur chased and installed See HFR Flow Meter Calibra tion Kits for Hydraulic Dispense Valves on page 25 for the correct calibration kit number to order for your dispense valve This procedure applies to the L Head S Head and GX 16 calibration kits only See page 25 for part refer ence numbers Fic 16 Remove Circulation Fittings 1 Perform HFR Pressure Relief Procedure See 8 Install fittings ref 3 from this kit in place of the cir HFR operation manual for detailed instructions culation fittings See Fic 18 2 Perform dispense valve Pressure Relief Proce 9 De pressurize and empty the material tank dure See dispense valve manual page 3 for detailed instructions 10 Remove material return line from tank 3 Verify all air hydraulic and materia
5. PCD For S Head and L Head Dispense Valves Only a Remove the four hex bolts on the chemical side not being calibrated Remove the existing orifice and nozzle assem bly and replace with the blocked orifice and noz zle assembly With the blocked orifice and nozzle assembly installed install the four hex bolts previously removed and tighten For GX 16 Dispense Valve Only a Use the 7 16 in hex wrench to remove the ori fice on the chemical stream not being cali brated Lubricate o rings then install the blank restrictor orifice For Fusion and EP Gun Only a Remove the gun fluid manifold from the gun See gun manual listed on page 3 Connect gun fluid manifold to ratio check assembly 24F227 3A1657F For Probler P2 Gun Only a Disconnect both material lines at the gun See gun manual listed on page 3 b Attach material lines to fluid manifold 1 included in calibration kit 24J326 See Fic 19 c Place o rings 2 in correct location then attach fluid manifold to the base 3 of the calibration kit ti17022a Fic 19 Kit 24J326 For MD2 Valve Only a Use an adjustable wrench to remove the static mixer b Install the ratio check adapter onto the dispense valve 3A1657F Calibration For L Head S Head GX 7 DI and GX 16 Dispense Valves Only e f calibrating the A Red side close the B Blue valve on the fluid manifold Make sure the A Red
6. S3000 1 239716 METER gear G3000 1 244292 METER gear G3OOOHR 1 202 262205 FITTING swivel npt x JIC 1 1 1 203 262206 FITTING swivel 1 4 npt x 6 JIC 1 1 1 204 123596 ADAPTER 5 16 JIC x 1 4 npt 1 1 1 205 123597 ADAPTER 3 8 JIC x 1 4 npt 1 1 1 206 125103 HARNESS M12 x cir 5 pin x 3 pin male 1 1 1 3A1657F x female Parts 21 Parts HFR 6000 Series Flow Meter Kits 304 301 303 302 sy 305 ti17016a Quantity 24J322 24J323 Ref Part Description HG6000 HG6000HR 301 246190 METER helical gear HG6000 1 246652 METER helical gear HG6000HR 302 114190 SWIVEL stainless steel 1 2 npt 303 114496 FITTING nipple 304 502033 FITTING bushing pipe 305 123657 CABLE 5 pin male female 3 5 m ikl k 4 k l h h kl k 22 3A1657F NVH 24 1 and 16 1 Flow Meter Kits 605 Parts Quantity 247182 24T200 24 1 or 16 1 Flow 24 1 or 16 1 Flow Ref Part Description Meter Kit Cart Meter Kit Modular 601 246652 METER heli gear high resolution 1 1 602 289814 METER gear assembly G3000HR 1 1 603 123657 CABLE 5pin male female 3 5 meter 1 1 604 125103 HARNESS M12xcir 5pinx3pin male x female 1 1 605 156877 FITTING nipple long 1 1 606 i23980 FITTING swivel 3 4x1 2 male x female sst 3 5 1 1 607 124286 FITTING adapter 3 4NPTM x 8 JICM 1 1 608 123597 ADAPTER 3 8 JIC x 1 4 NPT 1
7. the fluid control module ti17011a Connect opposite end of the CAN cable 111 to any free CAN port on any other fluid control module or temperature control module in the system If none are available use CAN cables 111 and 113 to con nect to CAN splitter inside the power distribution box See references on page 20 3A1657F Installation HFR 3000 Series Flow Meter 8 Route the flow meter data cable as shown in FIG 2 NO Aa e 1 Perform HFR Pressure Relief Procedure See HFR operation manual for detailed instructions 2 Perform dispense valve Pressure Relief Proce dure See dispense valve manual page 3 for detailed instructions 3 Verify all air hydraulic and material pressures have been relieved before continuing 4 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions ti17013a Fic 2 Flow Meter Data Cable Routing 5 Ifthe flow meter is for the A Red side connect inlet fitting 2 and outlet fitting 4 to the flow meter See 9 Connect the other end of the flow meter data cable Fic 1 to the fluid control module installed in the electrical If the flow meter is for the B Blue side connect enclosure inlet fitting 3 and outlet fitting 5 to the flow meter If the data cable is for the A Red side flow meter See Fic 1 connect to port 1 on the FCM See Fic 2 l f If the data cable is for the B Blue side flow meter NOTE The co
8. 1657F Related Manuals Overview On HFR systems the flow meters are used only as a method of monitoring system performance which will help with system maintenance The ratio displayed on the ADM is a running average of the data collected NOTE The flow meters will not correct any ratio errors caused by system performance When the ratio monitoring system is active the ratio will be displayed on the screen below in the form of ratio 1 e g 24 03 1 The display will show when the ratio monitoring system is not active The recommended min imum value for an alarm is 3 NOTE For circulation or NVH systems the ratio moni toring system only becomes active when the machine is in high pressure circulation Installation Installation Flow Meter Electronics Kit 24J318 1 Perform Shutdown procedure See HFR or NVH operation manual for detailed instructions 2 Use two 111800 hex head screws supplied to mount electronics assembly 24J318 to the bottom of the electrical enclosure If there are transformers installed remove two of the hex head screws from the transformers and use those two holes to mount the electronics assembly and discard the supplied hex head screws NOTE For NVH machines mount electronics assembly to the bottom of the B side electrical enclosure ti17009a ti17010a Connect CAN cable to CAN connection labeled 1 on
9. 24 1 and 16 1 NVH Cart Flow Meter Kit 247183 1 1 NVH Cart Flow Meter Kit 24T200 24 1 and 16 1 NVH Modular Flow Meter Kit 24T201 1 1 NVH Modular Flow Meter Kit HFR Flow Meter Calibration Kit Per Applicator Part No Description 24J324 L Head Flow Meter Calibration Kit 24J325 S Head Flow Meter Calibration Kit 24J326 P2 Flow Meter Calibration Kit 24J357 GX 16 Flow Meter Calibration Kit 24F227 EP Fusion Flow Meter Calibration Kit 255247 MD2 1 1 Flow Meter Calibration Kit 255245 MD2 10 1 Flow Meter Calibration Kit 3A1657F Related Manuals Component manuals in English Manuals are available at www graco com Manual No Description Systems 313997 HFR Operation 313998 HFR Repair Parts 3A2797 HFR for NVH Foam Cart Setup Operation 3A1961 HFR for NVH Foam Modular Setup Operation Flow Meters 308778 3000 Series Flow Meters 309834 6000 Series Flow Meters Dispense Valves 312753 L Head Operation Maintenance 312752 S Head Operation Maintenance 313536 GX 16 Operation 313872 EP Gun Instructions Parts 313213 Probler P2 Instructions Parts 309550 Fusion Gun Instructions Parts 312185 MD2 Valve Instructions Parts 313380 GX 7 DI Auto Robotic Spray Gun Operation Maintenance Accessories 3A0395 HFR and VRM Tank Feed Systems Instructions Parts 3A0861 Ratio Check Assembly for Fusion EP Guns 3A
10. FE 3A1657F Technical Data 27 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is
11. Instructions Parts G HFR Flow Meter Kits S For installation and calibration of flow meters on the HFR dispensing system For professional use only HFR 3000 psi 21 MPa 207 bar Maximum Working Pressure HFR For NVH 2000 psi 14 MPa 138 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in the HFR Setup Operation and NVH Setup Operation manuals Save all instructions ti17008a PROVEN QUALITY LEADING TECHNOLOGY Contents Contents Contents 282005 a efits ey RR RN he ees 2 Kits fcc sieht vente atte eee ee el ads es 2 Related Manuals erroooo 3 Overview koni kaa k t eke we ee ee ees 3 Installation 33 32 e ee ao m ie el ees 4 Calibration 2 2 0 2 eee ee N eee aS 12 Flow Meter Connector Pinout 19 Maintenance eeeeeeeerooooo 19 Parts nics eat e ae ee rai ee e 20 Technical Data 0000 ce cece eee eee 27 Graco Standard Warranty sn 28 2 Kits Flow Meter Electronics Necessary Part No Description 24J318 Flow Meter Electronics Kit HFR A and B Side Flow Meter One for each side Part No Description 24J319 S3000 Flow Meter Kit 24J320 G3000 Flow Meter Kit 24J321 G3000HR Flow Meter Kit 24J322 HG6000 Flow Meter Kit 24J323 HG6000HR Flow Meter Kit HER for NVH Flow Meter Kits Part No Description 247182
12. ach chemical The flow meters do not require regular calibration How ever if harmful materials such as solvents or abrasive materials pass through the flow meters re calibration will be necessary Do not allow solvents or abrasive material to pass through the flow meters Failure to do so will result in damage to the flow meters and reduced accuracy While this procedure adjusts the K Factor its purpose is to fine tune the calculated specific gravity of each chem ical used Because of this it is important to have accu rate chemical specific gravities entered in ADM To accurately measure flow from each chemical side some dispense valves require dispensing one chemical at a time while other can split the stream into two sepa rate containers To dispense one chemical at a time a blocked orifice must be installed in one side of the dis pense valve to prevent fluid flow To dispense both chemicals simultaneously but into separate containers a special assembly must be installed to separate the fluid streams 12 Using a Blocked Orifice The L Head S Head and GX 16 dispense valves require installing a blocked orifice to calibrate fluid flow The blocked orifice prevents leaking fluid and cross con tamination of the fluid line not being calibrated NOTICE The fluid line not being calibrated must have a blocked orifice installed Failure to do so will result in fluid being pushed into the opposite fluid line during
13. ct swivel fitting 302 to fluid manifold See FIG 5 7 Connect fittings 303 and 304 to flow meter 301 See FIG 5 9 Connect the flow meter assembly to the fluid mani fold as shown See FIG 6 10 Re install the fittings that were previously removed See FIG 6 Make sure to install the fittings in the correct mate rial lines Failure to do so will result in material cross contamination of the fittings and material hoses 11 Connect the 4 pin connector of the flow meter data cable to the flow meter See FIG 6 ET A V WA FIG 6 Flow Meter Installation ti17017a 3A1657F Installation 12 Route the flow meter data cable as shown in FIG 7 ti17013a Fic 7 Flow Meter Data Cable Routing 13 Connect the other end to the fluid control module installed in the electrical enclosure If the data cable is for the A Red side flow meter connect to port 1 on the FCM See FiG 2 If the data cable is for the B Blue side flow meter connect to port 2 on the FCM See FiG 8 ti17014a Fic 8 Flow Meter Data Cable Connections 3A1657F Installation NVH Flow Meters MAAA2 1 Perform HFR for NVH Pressure Relief Procedure See HFR for NVH operation manual for detailed instructions 2 Perform dispense valve Pressure Relief Proce dure See dispense valve manual page 3 for detailed instructions 3 Verify all air hydraulic and ma
14. em Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo nents 3A1657F 10 30 VDC Supply Signal out Ground Not Used Not Used OQ A O N a The software version history for each system can be viewed in the technical support section at www graco com Token 16G407 Ratio Monitoring Flow Meters Fluid Control Module Application ti12334a1 FIG 23 19 Parts Parts HFR and NVH Flow Meter Electronics Kit 24J318 Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 20 Part 24J328 289697 289696 24H240 102063 114993 102598 277674 100985 100015 121002 111800 123680 Q lt Description PLATE mounting electronics MODULE base MODULE FCM HARNESS wire ground term 9 in WASHER lock ext SCREW machine pan wash head SCREW cap socket head ENCLOSURE cube door WASHER lock ext NUT hex mscr CABLE CAN female female 1 5m SCREW cap hex head CABLE CAN male male 0 5 m not shown NO A Ss Ss oa os a M ti17023a 3A1657F HFR 3000 Series Flow Meter Kits ti17024a Quantity 24J319 24J320 24J321 Ref Part Description 3000 G3000 G3000HR 201 258718 METER gear
15. l pressures have 11 Assemble fittings and hose then connect assembled been relieved before continuing kit to the return port of the tank as shown in FIG 17 4 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions Q 5 If material hoses from the dispense valve are con n nected to the HFR system disconnect them from the system fluid manifold to enable removing the blue pumpline shield 6 Remove blue plastic shield that covers the center of the pumpline AP e Fic 17 Install Fittings and Hose 10 3A1657F 12 Connect the other end of the hose to the fluid mani fold as shown in FIG 18 ti17020a AL Fic 18 Connect Hose to Fluid Manifold 13 Connect material return line to the open port of the tee fitting at the tank See FiG 17 14 Repeat steps 9 12 for the other material side 15 Re install blue plastic shield that covers the center of the pumpline 16 Re connect material hoses to the HFR system NOTE Keep blank orifices and o rings items 7 8 9 in this kit for flow meter calibration 3A1657F Installation 11 Calibration Calibration The following procedure describes how to adjust the mass flow rate calculated by the machine To calculate the mass flow rate the machine uses the chemical spe cific gravities entered in the Setup screens the volumet ric flow measured by the flow meters and the K Factor inputs for e
16. move the ratio check assembly and clean for future use b Attach fluid manifold to gun 18 For Probler P2 Gun Only a Remove material lines from calibration kit b Remove calibration kit and clean for future use c Attach material lines to gun For MD2 Valve Only a Remove ratio check nozzle and clean for future use b Install static mixer All Assemblies 39 Navigate to the System 3 screen then update the Alarm value to the desired percent 3A1657F Flow Meter Connector Pinout Flow Meter Connector Pinout The system utilizes a 5 pin CAN connection for commu nication with the flow meter If a non Graco flow meter is used the flow meter signal must be converted to the fol lowing 5 pin connection NOTE The connection shown is the FCM connector not the CAN cable pins a 3 Fo 22 FCM 5 pin Connector Input Maintenance Install Upgrade Token NOTE The Motor Control Module Fluid Control Mod ule and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens To install software upgrades 1 Use correct software token stated in the table See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module Syst
17. nnections for each side of the machine connect to port 2 on the FCM See Fic 2 are different sizes to prevent attaching the incorrect hoses The A Red side has the smaller connections A 20r3 Fic 3 Flow Meter Data Cable Connections 4or5 ti17012a FIG 1 Flow Meter Installed on Fluid Manifold A Red side shown 6 Connect the flow meter assembly to the fluid manifold A on the HFR system as shown in Fic 1 7 Connect the 3 pin connector B on the flow meter data cable to the flow meter See FIG 1 3A1657F 5 Installation HFR 6000 Series Flow Meter MAAaAe2 1 Perform HFR Pressure Relief Procedure See HFR operation manual for detailed instructions 2 Perform dispense valve Pressure Relief Proce dure See dispense valve manual page 3 for detailed instructions 3 Verify all air hydraulic and material pressures have been relieved before continuing 4 Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions 5 Remove all fittings from the outlet ports on the front of the fluid manifold See Fic 4 Note which side each fitting is from to make sure they are installed on the correct side later ti17015a Fic 4 Remove Fluid Manifold Fittings 8 Connect flow meter and fittings to swivel fitting already connected to fluid manifold See FIG 5 304 ti17016a Fic 5 Connect Fittings to Flow Meter 6 Conne
18. no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A1657 Graco Headquarters Minnea
19. nt b Md A D For more detailed instructions regarding steps in this procedure see Related Manuals listed on page 3 1 8 If not already completed install the flow meters See Installation starting on page 12 If the HFR system does not have circulation lines going from the system fluid manifold to the tanks order and install the appropriate calibration kit See HFR Calibration Kit on page 10 Perform HFR Pressure Relief Procedure See HFR operation manual listed on page 3 for detailed instructions Perform dispense valve Pressure Relief Proce dure See dispense valve manual listed on page 3 for detailed instructions Verify all air hydraulic and material pressures have been relieved before continuing Perform HFR Shutdown procedure See HFR oper ation manual for detailed instructions Place a bucket under the dispense valve to catch spilled material Prepare dispense valve for calibration dispense For GX7 DI Dispense Valves 14 a Disable air assist to the spray head air cap b Close off material flow to the dispense head for the chemical NOT being calibrated Turn the valve on the coupling block manifold fully clock wise until tight c Open material flow to the dispense head for the chemical being calibrated Turn the valve on the coupling block manifold fully counter clockwise until tight d Remove the Air Cap Nut Pressure Cap Disc PCD retainer nut and the
20. polis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 lt USA Copyright 2011 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised April 2014
21. rs installed Enter 0 in the Alarm fields This will prevent alarms during the calibration dispense that could prevent dispensing Select either RED 1 or BLUE 1 for the ratio dis play 21 Press to exit the System screen then use the arrow keys to navigate to the Calibration screen 02 01 11 11 51 Previous r ree Cal Max 9000 Range 10900 11900 MAN Cal kin 4500 Range 2300 3300 Erase Control a Data Previous 22 Press to access the weight calibration and material specific gravity screen 23 Enter the material specific gravity in the A Red and B Blue specific gravity input boxes BETEA Calibration BAe No Active Errors Specific Gravity RED anh Q Specific Gravity BLUE 1 000 Cal Setpoint O psi Z X Cal Point 1 of 2 0 000 g Cal Point 2 of 2 0 000 g Cd 24 Press to go to the main Calibration screen 3A1657F 25 Press Za to go to the flow meter calibration screen 1 11 10 37 K Factor 3500 0 3500 0 pulses L Previous K Factor An cc pulsesil WWW Yi ge cc 26 Enter a value in the Cal Setpoint input box that is close to what is used during normal dispensing Ver ify the softkey option is active Ls 27 Prepare containers for calibration dispense For L Head S Head and GX 16 Dispense Valves Only a Weigh acontainer and record the weight b Place con
22. tainer below dispense valve For Fusion EP Probler P2 and MD2 Dispense Valves Only a Mark two containers as A and B b Weigh each container and record the weights c Place containers below the dispense valve to catch the each fluid separately 3A1657F Calibration All Assemblies 28 Press Ol to begin dispensing then press again to stop NOTE For better results it is recommended to dispense for a minimum of 10 seconds 29 Weigh the container s and record the weight s Subtract the weight of each bucket measured before the shot to obtain the weight of each material dis pensed 30 Use the arrow keys to navigate to the applicable A Red or B Blue weight box below the Z 2 icon and enter the weight of the dispensed mate rial s 31 Record the K factor s shown on the screen after the material weight s are entered 32 Repeat steps 27 to 31 at least four times to dis pense many calibration shots Record the weights and K factors shown on the screen for each shot NOTE The K factor should be within 0 5 of the aver age value for all runs 33 If any K factors are not within 0 5 of the average K factor value for all shots then a Check all electrical connections b Check material connections c Check to make sure there is no air in the mate rial lines wA 34 Perform HFR Pressure Relief Procedure See HFR operation manual for detailed instructions 35
23. terial pressures have been relieved before continuing 4 Perform HFR for NVH Shutdown procedure See HFR operation manual for detailed instructions 5 Remove all fittings from the inlet and outlet ports on the front of the fluid manifold See FIG 9 SS gt 5 Fic 9 Remove Fluid Manifold Fittings 6 If applicable connect the A Red and B Blue return fittings See Fic 10 YA a Fic 10 Connect Return Fittings 7 Connect A Red flow meter and fittings to fluid manifold See FIG 11 Fic 11 A Red Flow Meter Installation 3A1657F 8 Connect B Blue flow meter and fittings to fluid manifold See FIG 12 1 1 Ratio 24 1 or 16 1 Ratio Fic 12 B Blue Flow Meter Installation Installation 12 Connect the other end to the fluid control module installed in the electrical enclosure If the data cable is for the A Red side flow meter connect to port 1 on the FCM See FIG 14 If the data cable is for the B Blue side flow meter connect to port 2 on the FCM See FIG 14 ti17014a Fic 14 Flow Meter Data Cable Connections 9 Connect the supply and return hoses from the appli cator to the corresponding fittings 10 Connect the 4 pin connector of the flow meter data cable to the flow meter 11 Route the flow meter data cable as shown in FIG 13 NOTE For NVH Modular systems route the flow meter data cable as shown in FIG 7 page
24. the calibration shot This will result in significant labor to clear the mixed and cured material from the fluid lines 3A1657F Parts and Tools Required GX 7DI Only 5 16 Nut Driver Adjustable Wrench Scale Two large containers with lids a hole will need to be cut into the lid slightly larger than the spray nozzle Using a 5 gallon pail and removing the pull out spout from the bung is recommended Solvent and cleaning utensils to clean GX 7 mix module and inlets L Head S Head GX 16 Blocked orifice see dispense valve manual for part numbers see Related Manuals on page 3 Scale Container to catch dispensed material L Head Only s 4mm and 6 mm hex keys S Head Only e 5 32 hex key e 1 in hex wrench e 3 8 in hex wrench GX 16 Only e 7 16 in hex wrench e Blocked orifice see dispense valve manual for part numbers see Related Manuals on page 3 3A1657F Calibration Fusion EP Probler P2 Scale Two containers to catch dispensed material Adjustable wrench Fusion Gun and EP Gun Only e Ratio checking assembly 24F227 Probler P2 Only e Calibration kit 24J326 MD2 Valve Ratio Check Adapter Part No 255247 for 1 1 MD2 Valves Part No 255245 for 10 1 MD2 Valves Adjustable Wrench Scale Two small containers must have a small enough rim to separately catch each material dispensed from the ratio check adapter 13 Calibration Calibrate Material Weight Measureme
25. valve is open e Ifcalibrating the B Blue side close the A Red valve on the fluid manifold Make sure the B Blue valve is open NOTE The valves on the fluid manifold are closed when pointing to the side as shown in FIG 20 They are open when pointing forwards ti17021a Fic 20 Fluid Manifold Valves shown closed All Assemblies 9 Turn the main power switch on the HFR to the ON position 10 Press the ADM Power On Off button CA to enable the system CA tit7021a Fic 21 Fluid Manifold Valves _ 15 Calibration 11 12 13 14 15 16 17 18 19 20 16 Press K to dispense a shot to prime the material lines Remove container from below the dispense valve Press repeatedly to select Standby mode Press a to access the Setup screens Use the arrow keys to navigate to System screen 3 Label Specific Gravity 1 100 BLUE Pressure Imbalance Alarm psi Flowmeter Type Disabled w Disabled ka Deviation Alarm Ratio Ratio H Press then use the arrow keys to navigate to the A Red and B Blue flow meter dropdown menus Enter material specific gravity in the A Red and B Blue Specific gravity input boxes This information may be entered on the System 3 screen or the Cal ibration screen depending on the specific machine model See step 23 Use the dropdown menus to select the type of flow mete
26. verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In
Download Pdf Manuals
Related Search