Graco 3A1215C User's Manual
Contents
1. 4 Toggle the REST HOLD button to center and drive the course This enables the selected guns to begin painting when Point A is reached Reset ree Hold ti16402a 5 When the mechanical pointer reaches the end of the desired course B toggle the RESET HOLD switch ti6408a to hold Continue driving until the guns stop spray A ing l l l l l Reset o Hold ti16401a NOTE For painting single lines toggle either gun 1 or 2 to Solid and the unused gun to center ti16392a 10 3A1215C Skipline Applications with One Operator System Delay On 1 Turn on System Delay 2 Load the cycle and paint length of the skipline to be painted using the First Menu 3 Align the mechanical pointer with point A 4 Set gun 1 to Skip and toggle the HOLD RELEASE switch to center Reset Hold ti16399a 5 When the mechanical point reaches point B set gun 2 to solid l l Reset Hold ti16400a 6 When the mechanical point reaches point C return gun 2 to center Reset Hold ti16399a 3A1215C ti6406a ti16392a Operation 11 Troubleshooting Troubleshooting a Control will not turn on 12 VDC po2. 6 Driver the RoadLazer in a straight line to the mark at the end of the measured course Stop with the gun arm wheel exactly on the second mark 3A1215C Operation 7 Press button 8 The system is now calibrated System Delay Set Up The start and stop of the guns in either solid lines or skiplines may be delayed by a specified distance The One Operator System Delay is designed to make the striping job a one person operation by eliminating the need to look back at the guns to trigger them at the cor rect time With the System Delay set all gun activity is controlled using the mechanical pointer reference point on the road ahead of the vehicle 1 Enable the system Delay Setup Menu 2 Sight the mechanical pointer with start of paint stripe B 3 Measure delay distance from start of paint stripe to gun Measure from A to B 4 Enter measured delay distance with adjacent arrows When system delay is ON all gun switches including HOLD RESET will be delayed by the distance set in sys tem delay ti16418a Operation Example Painting Two Solid Lines a with the One Operator System Delay On 1 Turn on System Delay 2 Set guns 1 and 2 in the solid position and the RESET HOLD switch in the hold position l l l l Reset a Hold ti16401a 3 Align the mechanical reference point with the begin ning of the area to be painted A
3. units for display mea surements Set Gun Delays Distance Calibration Pump Calibration Set Gun Delays Setup Marker Layout Mode Language Diagnostics omo OLCA The Set Gun Delays Menu is used to synchronize paint and bead guns in inches cm Incrementing value is based on the resolution of the distance sensor NOTE In the event of no distance travel sensing the guns will default to a 1 second delay Distance Calibration Start Exit Travel Distance 300 gt ti16376a A 2 Press at the beginning of the measured course A 3 Press at the end of the measured course NOTE Distance accuracy is based on calibration Use a good quality measuring tape Pump Calibration GALLONS or LITERS Exit Pump Cycles Per Gallon 14 9 gt ti16381a 2 Use adjacent arrows to change pump cycles per unit volume RPS 2900 preset value is 14 9 Road Lazer Tow Behind is 37 Value may need adjusting due to viscosity of material Paint Gun Delay Settings Bead Guns Exit Paint Gun On Delay 0 Paint Gun Off Delay 0 gt 4163774 NOTE Follow on screen instructions 1 Press to switch between Bead Gun and Paint Gun 2 Use adjacent arrows to change ON OFF Delay Distance 3A1215C Setup Distance Calibration Pump Calibration Set Gun Delays Setup Marker Layout Mode Diagnostics D ti16378b 3A1215C Operation Distance Units or LITERS Display or CYCLE 0 Adjust Display Contras
4. 9 Sensor pump 2 nput Paint Gun 1 Solenoid 1 Output 1 amp Max 3 6 Paint Gun 2 Solenoid 3 Output 1 amp Max e Paint Gun G Solenoids Output TampMax 8 10 2 Bead Gun 1 Solenoid 2 Output 1 amp Max AT Bead Gun e Solenode Output ramp Men 7 1 12 Engine Shutdown ground J 48 eround 4 JGround itr 15 48 Ground 13 14 18 leave Open Dornatonnect tg i i8 Alternative Pin Arrangement for OEM Applications NOTE Pin 18 must be grounded to activate this configuration Contact Description ae 8 Paint Gun 7 Solenoid 7 Output Tamp Ma Paint Gun 3 Solenoid 5 Output 1 amp Max Bead Gun 1 Solenoid 2 Output 1 amp Max Bead Gun 2 Solenoid 4 it Bead Gun Sotenoid 6 Output amp Man a Engine Shutdown round 38 ferona Ground Ground 15 Ground 16 Sensor Pump 3 17 Ground Ground o NOTE All inputs are for open collector pull down NPN Sinking Sensors unless otherwise noted 3A1215C 13 Parts Parts Ref Part Description Qt 24F472 CONTROLLER skipline includes 2 KNOB mounting 24F469 CABLE control 113617 SWITCH remote 191864 BRACKET mounting 24G720 KIT board display RoadLazer 24G717 KIT board switch toggle 24G719 KIT board switch power 24G718 KIT board control switch guns 0 24G721 KIT switch membrane aon nuui ups OONOURWN Technical Da
5. Operation G g Programmable Skipline Controller for 3A1215C RoadLazer RoadPak Line Striping System EN For the application of road marking reflective materials For professional use only Model 24F472 Controller Only Model 24G632 Controller Cable Remote Switch and Bracket Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ti16358a ATTENTION To configure the Programmable Skipline Controller to operate with a single wheel tow behind RoadLazer system models 231378 231571 and 231571 see page 7 CE PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are
6. asures the actual paint distance in feet meters from each paint gun This menu also mea sures the gallons liters of paint sorayed by guns 1 2 and 3 The average rate is calculated in the row at the bottom of the screen based on line width GUN1 GUN2 GUN3 Life Data Pump 1 gallons Pump 2 gallons Pump 3 gallons Spray miles Exit Press and Hold to reset RESET LIFE DATA AVERAGE MILS Set LINE WIDTH for MILS calculations Audible Speed Indicator Speed Alarm VOLUME LOW MED HIGH Test HIGH LIMIT fast beep Test LOW LIMIT slow beep 8 0 mph gt S0 mph ti16375a The Speed Alarm Menu allows you to set the speed range mph that you would like to work within The controller will beep rapidly when you exceed the upper limit and slowly when you fall below the lower limit 3A1215C 5 Operation Distance Calibration Distance Calibration Pump Calibration Set Gun Delays Setup Marker Layout Mode Diagnostics D The Distance Calibration Menu is used to calibrate the system against a measured distance see Distance Calibration Procedure page 9 1 Use adjacent arrows to enter the length of the mea sured course Pump Calibration Distance Calibration Pump Calibration Set Gun Delays Setup Marker Layout Mode Diagnostics 0 m O O e The Pump Calibration Menu is used to adjust the unit of measurement for accurate material usage in gallons or liters 1 Press to toggle between
7. c Set space sizes up to 8 consecutive measurements By leav The amount of time the gun will be activated ing zeros in any space Marker Layout Mode will skip to the NOTE Lowering system pressure may help produce smaller next measurement in a continuous loop more precise DOTS Marker Layout Mode Example 48 00 ft 8 00 i 4 00 ft 16 00 ft gt 4 00 ft 4 00 ft k Marker Layout Mode SELECT o B 7 sd Set space sizes EXIT 0 CHANGE SELECTED gt RESET ALL DOT SIZE sec 0 15 gt Select DOT SIZE amount of time gun activates Select one or more guns in skip line Activate with HOLD RESET switch e ti16733a Diagnostics This menu is used to verify inputs from control box switches and sensors on the sys tem as well as to check if the solenoids are functioning properly NOTE Solenoid will still be active during the test which could result in turning the paint and bead guns ON and OFF Diagnostics Exit Distance Pump 1 Pump 2 Reset counters SWITCH TEST CAUTION SOLENOIDS WILL STILL ACTUATE Distance Pump 1 Pump 2 Pump 3 Reset counters SWITCH TEST CAUTION SOLENOIDS WILL STILL ACTUATE mi m2 ms Distance Counts 50 2 pulses per revolution of the wheel Input can be checked by spinning the RoadPak gun arm wheel Pump 1 a
8. can not be started when this switch is in the OFF position NOTE This switch is also used to perform an emergency shutdown of the entire system Enables disables paint guns 1 2 and 3 Up skip line Center off Down continuous line In skipline mode a new cycle will be activated each time unless another switch is already activated internal cycle counter but does not affect continuous line activity If switch i is held in RESET a new cycle will not begin until the switch is released switch Used in conjunction with the arrow switches to adjust the paint line position to match a previously I painted line I allows the dash line to be moved forward allows the dash line to be moved closer The iti switch adjusts the position by 1 10 every time it is toggled BEADS ON BEADS Enables disables bead gun BEADS ON up beads start to flow when paint guns start to paint TEST Center off BEADS TEST down continuous bead flow I O cable port The control cable connects here and at the striping system The cable also brings in 12 VDC from the striping system See page 19 N Start Skip Space Choose between starting with paint or space in skip line SYSTEM DELAY OFF the paint guns and RESET HOLD respond immediately ON the paint gun switches 1 2 ON OFF and 3 and RESET HOLD switch are delayed by the preset system delay distance i MENU arrow Used to switch between menus adjusting values and resetting val
9. compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MPa bar PSI 2 3A1215C Component Identification and Function Component Identification and Function till af J PROGRAMMABLE SKIPLINE CONTROL ti16359a Switch Indicator Explanation Menu Controls Provides menu specific commands as display on LCD screen Provides skipline paint and cycle distance storage for instant change Press and hold button to store pattern Power ON OFF ON enables battery DC power to the Skipline Control OFF removes power from the Control and switch grounds the engine spark plug Engine
10. defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Grac
11. nd Pump 2 Counts one pulse per complete cycle stroke Switches The darkened box indicates the position of the switch Toggle each switch individually and the darkened box should move to the new location if functioning properly If the darkened box does not move the switch is not functioning properly and will most likely need to be replaced Solenoids Checks for presence of solenoid valve in system A darkened box indi cates solenoid is recognized by the control box Solenoids will not be recognized with gun arm in up position when mechanical safety switch is used Solenoid bank will not appear if power is not present ti17006b 3A1215C Distance Calibration Procedure NOTE Although the RoadLazer is calibrated prior to shipping the sensor will need to be recalibrated periodi cally due to wheel wear and also whenever the gun arm wheel is replaced NOTE Before recalibrating ensure that the gun arm wheel is inflated to 40 psi and verify the wheel is the proper number of revolutions see Diagnostics page 8 1 Measure and tape off an exact distance up to 1000 ft Suggested distance is 300 ft 500 ft NOTE Any error made in this measurement causes inaccurate line lengths 2 Access the Distance Calibration Menu 3 Use adjacent arrows to enter the length of the mea sured course 4 Drive the RoadLazer to the beginning of the mea sured course Line up the gun arm wheel exactly on the first mark 5 Press button
12. ns English MM 3A1215 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2010 Graco Inc is registered to ISO 9001 www graco com Revised November 2013
13. o will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contai
14. r 0 0 to 99 99 meter e Footage counters read out to 999 999 e BEAD ON OFF and PAINT ON OFF delays are adjustable e Pump output constant is adjustable from 0 0000 to 0 9999 gallons liters stroke 3A1215C Menus Information Readout Startup Main Menu Operation Measuring Counter Resets every time HOLD RESET is activated A B C D E F 10 40 10 30 0 6 0 1 0 5 0 1 0 9 0 DELAY PAINT 10 0 gt AVERAGE MILS SYSTEM DELAY ON SPACE 30 0 The First Menu is used to set the paint length of a skip line and the frequency of that length 1 Set paint length with adjacent arrows 2 Set cycle length with adjacent arrows Application Totals GUN1 GUN2 GUN3 GUN 1 4 GUN 2 4 GUN 3 4 AVERAGE MILS Exit Set LINE WIDTH for MILS calculations RESET LIFE DATA Switch J must be in HOLD position SYSTEM DELAY ON Adjust DELAY DISTANCE or press SYSTEM Again to return DELAY See System Delay Example page 9 DELAY DISTANCE 10 0 ti16373a AVERAGE MILS MIC Continuously displays line thick ness based on accumulated distance and material usage from application totals in next menu NOTE To store current skip line press and hold any Menu Control button A F to assign the skip line to that button LINE WIDTH SELECT gt CHANGE SELECTED gt ti16374a NOTE The DOUBLE row indicates when Gun 1 and Gun 2 are on at the same time The Counter Menu me
15. t Bead Gun Enable Disable System Type Distance Units Changing units will reset to factory settings English ft in mph Metric m cm kph Exit Press A or B to switch English or Metric Units Press to choose between GALLONS or LITERS Press to choose between SPACE or CYCLE to be displayed on the main menu Adjust Display Contrast Reset to factory default cy Exit Current Setting Factory Default CHANGE gt 1 Use adjacent arrow to change the display contrast 2 Press A to reset to factory default setting Bead Gun Solenoids Solenoid 2 ENABLE DISABLED Solenoid 4 ENABLE DISABLED Solenoid 6 ENABLE DISABLED D Exit This menu allows the user to turn off individual bead gun solenoids 1 Press A to ENABLE DISABLE solenoid 2 2 Press B to ENABLE DISABLE solenoid 4 3 Press C to ENABLE DISABLE solenoid 6 Configure control to connect to Original single wheel tow behind Roadlazer system F a aves NO cancel with no changes Operation Marker Layout Mode p Marker Layout Mode Distance Calibration SELECT Pump Calibration 0 Set Gun Delays Setup Marker Layout Mode Language Diagnostics EXIT 0 CHANGE SELECTED gt RESET ALL DOT SIZE sec 0 15 gt D ti116379a NOTE To operate Marker Layout Mode you must be in the Marker Layout Mode Menu Choose a spray gun and toggle that switch to the skipline setting Change Value DOT Size se
16. ta Electicalrequiemenis SSS Dimensions 7 25 in X 4 50 in x 2 25 in 184 mm x 114 mm x 57 mm 14 3A1215C Notes 3A1215C Notes Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be
17. ues switches S Arrow switches Used in conjunction with the Skipline Controllers menus to adjust on screen values Overrides the RESET HOLD switch J when activated switch 3A1215C 3 Installation Installation Mount Programmable Skipline Control To reduce the risk of serious injury mount the Skipline Controller where it is easily visible and will not interfere with your view of the road It should take no longer to look at the controller than it does to look at a rear view mirror Place the Control in a position that is comfortable and easy to use If you decide to mount the control mount the 0 50 13mm wide mounting bracket to a solid loca tion Connect the Control Cable Clean all connections of dirt burrs moisture et before connecting them to the system Operation General MPa bar PSI To reduce the risk of serious injury make sure that the Skipline Controller is turned OFF whenever you service any part of the RoadLazer system or leave the RoadLazer unattended e All adjusted values remain in memory during power down e UP DOWN Numbers change faster when button is pressed for more than 2 seconds e Standard numbers are adjustable to 1 10 foot e Metric numbers are adjustable to 1 50 meter e NOTE The controller must be calibrated in the units that you desire to use e Paint and cycle length are adjustable from 0 0 to 999 9 feet o
18. wer supply low or discon Connect the I O cable never Charge the RoadLazer battery Check the battery connections Guns will not spray Various Causes Toggle RESET on the controller Check the paint supply Check the gun ball valves See man ual 306861 Check the RoadLazer and engine fuses See manual 308611 or 3A1214 and separate engine manual MPH readout reads zero or inconsis Improper sensor alignment Sensor should be 03 in from the tim tent reading ing gear and centered Glass beads miss a portion of a stripe Paint and bead gun delays not set Adjust Paint and Bead Gun Delay val when turned on properly ues Glass beads stay on longer than the Bead Off Delay is too high Lower the Bead Off Delay value paint guns wasting beads Skipline is longer than the actual pro The gun solenoids are taking longer Increase the value of the Paint Gun grammed distance to turn off than to turn on on Delay Guns will not stop spraying The system delay is set to ON while Turn the Skipline Controller s main the vehicle is stopped power switch OFF Gun needle and seat are worn out Replace See manual 308613 12 3A1215C Troubleshooting Control Cable Diagram for RoadPak All ground pins MUST be connected to ground System Input for pull up PNP Sourcing Sensor Contact Description Action 12 VDC Supply Voltage Leave Open Do Not Connect 4 9 5 Leave Open Do Not Connect Sensor pump 1 nput
Download Pdf Manuals
Related Search