Graco 3A0235G User's Manual
Contents
1. 16 18 4 214 183553 PLUG bung 24D102 2 20 3A0235G Parts Pumps with Riser Tube Kits continued 24D098 5 Gallon 5 1 Monark 24D099 55 Gallon 5 1 Monark Ref Ref No Part No Description Qty No Part No Description Qty 2 246483 AIR SUPPLY KIT see 309827 1 2 246483 AIR SUPPLY KIT see 309827 1 6 247616 KIT desiccant dryer for A red 1 6 247616 KIT desiccant dryer for A red 1 side see page 14 side see page 14 7 248829 REGULATOR KIT air feed pump 1 7 248829 REGULATOR KIT air feed pump 1 201 902278 PUMP Monark 5 1 includes 1 201 218956 PUMP Monark 5 1 see 307044 1 902147 see manual 308116 air inlet fitting 1 4 npt r 24D098 3A0235A 1a 3A0235G 21 Accessories Accessories Riser Tube Kit 246419 Ref Part Description 301 159101 HOUSING valve intake 302 156592 TUBE riser 303 106537 GASKET bung 304 15B728 ADAPTER bung 305 15B727 FITTING 1 in npt 306 15B921 SPACER 307 100279 BALL 308 159100 RETAINER ball 309 110831 O RING A Lubricate with 217374 ISO Pump Oil each time you change drums 305 Q lt os st os st ss CS Return Tube Accessories See manual 309852 for installation and parts Material Part Carbon Steel 246477 Stainless Steel 24D106 Circulation Kits See manual 309852 for installation and parts Material Part Carbon Steel 24E379 Stainless Steel 24D107 22 307 ee j TI3445a 2464832. Air Supply Kit See manual 309827 for installation and parts 15C381 Desiccant Dryer Cartridge 233048 Husky 716 Accessory Kit Includes stainless steel bung base and stainless steel suction tube See manual 309116 Material Filters Material Part Carbon Steel 213058 60 mesh Stainless Steel 244053 60 mesh NOTE See manual 307282 for installation and parts 3A0235G Technical Data Maximum air input pressure T2 Feed Pump Kit 000 02 e eee ee eee Monark 5 1 Feed Pump Kit 200 000 Husky 716 Husky 1050 High Flo Maximum fluid working pressure T2 Feed Pump Kit EE e eee eee Monark 5 1 Feed Pump Kit 0 000 Husky 716 Husky 1050 High Flo Wetted parts Pump Risert be ix LE due Eie Eade RA Fluid H08565 4 c cn o EE Pe RESP SNAP oe Suction hose Husky 1050 only 0 Fittings 3A0235G Technical Data 180 psi 1 2 MPa 12 bar 180 psi 1 2 MPa 12 bar 100 psi 0 7 MPa 7 bar 125 psi 0 86 MPa 8 6 bar 100 psi 0 7 MPa 7 bar 405 psi 2 8 MPa 28 bar 900 psi 6 2 MPa 62 bar 100 psi 0 7 MPa 7 bar 125 psi 0 86 MPa 8 6 bar 200 psi 1 4 MPa 14 bar See supplied pump manual Carbon steel Nylon Neoprene Carbon steel 23 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workman
3. Revised February 2012
4. alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations a TOXIC FLUID OR FUMES HAZARD AA Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment e If this equipment is used with isocyanate material see additional information on isocyanates in Iso cyanate Conditions Section of this manual 4 3A0235G Warnings Ww MOVING PARTS HAZARD lg Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure Disconnect power or air supply PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the eq
5. 02 UNION swivel UNION swivel 3 4 npt m x 3 4 157785 157785 157785 157785 2 npsm f 103 HOSE fluid 3 4 npt mbe 3 4 in 19 mm ID 10 ft 217382 217382 217382 217382 2 3 05 m nylon 104 FITTING swivel 1 2 npt m x 3 4 nps f not shown 113344 1 use as necessary to adapt 1 2 npt A side red inlet 105 BUSHING reducer 1 2 npt m x 3 4 npt f use on 1 2 104969 104969 104969 1 npt A side red inlet hose not shown Stainless Steel Fluid Supply Kits Husky Husky Husky Monark Monark Ref 515 716 1050 T22 1 5 1 5 1 No Description 24D100 24D101 24D102 24D103 24D104 24D105 Qty 101 KIT pump with riser tube 233052 233057 651458 295616 902278 224350 2 102 UNION swivel UNION swivel 3 4 npt m x 3 4 122268 1 npsm f 103 HOSE fluid 3 4 npt mbe 3 4 in 19 mm ID 24C656 24C656 24C656 24C656 24C656 24C656 2 10 ft 3 05 m ss 105 BUSHING reducer not 16C632 1 shown 106 NIPPLE reducing 1 in npt x 3 4 npt ss see page 16C628 1 19 3A0235G 17 Parts Fluid Supply Kits 1 continued 101 110 18 102 106 109 r 257769 3a0235a 1a 257769 Carbon Steel High Flo Fluid Supply Kit 257771 Stainless Steel High Flo Fluid Supply Kit Ref No Description 257769 257777 Qty 101 PUMP High Flo JC20L1 JS20L1 2 102 UNION swivel 202966 122639 2 103 HOSE coupled 1 2 npt 6
6. 12 T2 2 1 Husky 515 Husky 716 and Husky 1050 Kits 12 Air Regulator Kit 248829 12 Connect Air Lines sseesee 12 Operation leseeeeeeeennn 13 Start p acc epe ERES 13 Sh tdOWh suse bss ead a e RR REX 13 Changing Drums 0000 eee eae 13 Maintenance lessen 13 Repair ln Ee Shee edad rhe 13 Parts sisters esse shat eG eae cea aw epee E 14 Complete Supply Pump Systems 14 Complete Supply Pump Systems continued 15 Fluid Supply Kits 1 20 000 16 Fluid Supply Kits 1 continued 18 Pump with Riser Tube Kits 19 Pumps with Riser Tube Kits continued 21 Accessories sseeeeeeee ree 22 Technical Data lseeeees 23 Graco Standard Warranty 24 Graco Information lesse 24 Related Manuals Manual Description 313997 HFR Operation 313998 HFR Repair Parts 311882 T2 2 1 Ratio Transfer Pump Instructions Parts 307044 99 Gallon 5 1 Ratio Monark Pump Instructions Parts 307043 5 1 Ratio Monark Air Motor Instructions Parts 308116 Stainless Steel Pumps Instructions Parts 308981 Husky 515 and Husky 716 Pump 309116 Husky 515 and Husky 716 Drum Pump Kits and Packages Instructions Parts 312877 Husky 1050 Pump 311211 High Flo9 Pumps Instructions Parts 3A0235G Complete Sup
7. Instructions Parts G GRACO Feed Supply Kits ias For supplying viscous materials to Graco HFR Metering System For professional use only Read all warnings and instructions in this man e Important Safety Instructions ual Save these instructions See page 3 for model information including maximum working pressure and approvals 246081 Package shown installed in HFR proportioning system Some parts shown are not included in kit PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals leere 2 Complete Supply Pump Systems 3 WarningS s sc RIA IDEAS exe RA 4 Isocyanate Conditions 6 Material Self ignition 6 Moisture Sensitivity of Isocyanates 6 Keep Components A and B Separate 6 Foam Resins with 245 fa Blowing Agents 6 Changing Materials lesse 6 A and B Components 7 sudare SP aa pens Ka ti eee Hd Ar oes 7 Grounding 00 cee e eee eee eee 8 Flush Pumps Before Using 8 Position Drums 200 e eee eee eee 8 Installation orena raa ee ee eal eee ee 8 Feed Pump 20 eee ee eee ees 8 T2 2 1 and Monark 5 1 05 10 Husky 1050 Wall Mount 10 Husky 515 and 716 000 a eee 11 High Flo PUMPS ied Lii ee EXER ees 11 Install Air Supply Kit sese
8. Y KIT see 309827 KIT desiccant dryer for A red side see page 14 REGULATOR KIT air feed pump 246482 24D101 24D332 24D102 246898 24D103 24D104 24D105 257769 257777 2 246483 6 247616 7 248829 See Fluid Supply Kits on page 16 Only for Monark 5 1 kits 3A0235G Qty 1 1 Husky and T2 2 1 Kits See illustration on page 14 24D096 and 24E399 Monark 5 1 5 Gallon Feed Pump Kit r 24D095 3a0235 1a 24D095 and 24E398 Monark 5 1 Kit 55 Gallon Feed Pump Kit r 24D096 3a0235a 1a p 15 Parts Fluid Supply Kits 1 Carbon Steel Husky Kits 24D105 55 Gallon Monark 5 1 Kit 103 r 246481 3a0235a 1a 103 246898 and 24D103 T2 2 1 Kits r 24d101 3a0235a 1a TI10282a r_24D104_3a0235a_1a 16 3A0235G Fluid Supply Kits 1 continued Parts Each fluid supply kit contains two pumps with riser tubes fittings and hoses needed to supply fluid from the pumps to the proportioner Use the tables below to identify what parts are used for the carbon steel and stainless steel fluid supply kits See page 16 for fluid supply kit illustrations High Flo pumps are on page 18 Carbon Steel Fluid Supply Kits Husky Husky Husky Ref 515 716 1050 T2 2 1 No Description 246481 246482 24D332 246898 Qty 101 KIT pump with riser tube 246484 246485 647673 295616 2 1
9. ent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the spray gun or dispense valve firmly to the side of a grounded metal pail then trigger the gun or valve Flush Pumps Before Using Flush equipment only in a well ventilated area Do not spray flammable fluids Do not turn on heaters while flushing with flammable solvents Position Drums Place component A red and component B blue drums as desired Air hose C connecting feed pumps is 15 ft 4 57 m long See FIG 1 Fluid hose 103 connecting feed pumps to systems are 10 ft 3 05 m long Installation Feed Pump 1 Complete Setup instructions in pump manual before installing in drum or pail a For Riser Tube Kit 246419 Inspect bung o ring 309 and gasket 303 in place If either is worn or damaged or if material shows signs of crys tallization replace See page 22 b If required install desiccant dryer Graco part no 247616 not included Remove elbow and 2 in bushing supplied with desiccant dryer 6 Screw dryer 3 4 npt fitting into vent of moisture sensitive drum Lubricate bung o ring with 217374 ISO Pump Oil each time you change drums This keeps a
10. es such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc e Keep work area free of debris including solvent rags and gasoline e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area gt EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not
11. ft 10 9 220372 2 m nylon HOSE coupled 1 2 npt 6 ft 10 9 214959 2 m ss 106 FITTING union adapter 90 1 2 102806 2 npt f x 1 2 nps m FITTING union adapter 90 910196 109 NIPPLE 3 4 14 100627 2 npt NIPPLE 3 4 in 123111 2 npt 110 FITTING union swivel 3 4 npt 118459 FITTING union swivel 3 4 npt 112208 2 111 FRAME 253692 253692 2 112 KIT floor stand 247312 247312 2 bracket CONTROL air NXTO11 NXTO11 2 integrated locking 114 SCREW cap sch 112566 112566 4 3A0235G Pump with Riser Tube Kits Pump Kit No Material Husky 515 246366 CS 233052 Plastic see manual 309116 Husky 716 246367 CS 233057 SS see manual 309116 Husky 1050 24D329 CS 24D097 SS T2 2 1 295616 SS see manual 311882 Monark 5 1 24D098 SS 5 Gallon Monark 5 1 24D099 CS 55 Gallon 246366 Husky 515 Pump Ref Part Description Qty 201 246484 PUMP Husky 515 see 308981 and 1 read NOTICE below 202 246419 RISER TUBE KIT see page 22 1 246484 Husky 515 Pump is built specifically for use with isocyanates and is tested with oil To order replacement parts and repair kits refer to the Husky 515 parts list in manual 308981 3A0235G Parts 246367 Husky 716 Pump TI3450a Ref Part Description Qty 201 246485 PUMP Husky 716 see 308981 and 1 read NOTICE below 202 246419 RISER TUBE KIT see page 22 1 203 158555 NIPPLE reducing 1 in npt x 3 4 1
12. ial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto
13. ially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check with your material manufacturer for chemical compatibility 3A0235G A and B Components A and B Components IMPORTANT For all machines The A Red side is intended for ISO hardeners and catalysts e f one of the materials being used is moisture sensi tive that material should always be in the A Red Material suppliers can vary in how they refer to plural component materials Be aware that when standing in front of the manifold on side proportioner e The B blue side is intended for polyols resins and e Component A Red is on the left side bases COMPONEN PARIURI ONREINE For ratios higher than 1 1 the higher volume is typically the B Blue side 3A0235G 7 Grounding Grounding NE The equipment must be grounded Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Pump follow instructions in separate feed pump man ual supplied HFR see operation manual Spray gun see gun manual Fluid supply container follow local code Object being sprayed follow local code Solv
14. ir and moisture from reacting with material and allows bung adapter to rotate freely Tighten pump clamps and external fasteners before first use See pump manual 3A0235G Installation Complete Package 246081 shown installed in HFR proportioning system Includes parts only 101 red Air Supply Kit See 309827 2A J wa 6 d A a 101 blue Fic 1 Installation 3A0235G 9 Installation T2 2 1 and Monark 5 1 1 2 bung adapter Flush pumps page 8 Position drums page 8 Open drum bung hole Screw bung adapter with gasket into bung hole See pump manual Install swivel fitting 102 in pump fluid outlet See FIG 2 Connect hose 103 between swivel fitting 102 and the system swivel inlet D see FIG 1 Install air supply kit and connect air lines page 12 to finish installation 201 102 103 TI10281a Fic 2 Standard 2 1 Kit 10 Husky 1050 Wall Mount 1 Be sure wall can support weight of pump hoses and accessories and can withstand stress during operation Position wall bracket 204 no more than 5 ft 1 52 m above floor Check that bracket is level Attach to wall using screws long enough to keep bracket from vibrating See FIG 3 Connect swivel union 209 to pump inlet Install bushing 105 in pump air inlet Install pump 201 on bracket 204 securely using screws 211 washers 210 and nuts 212 Connect elbow 210 to
15. npt 16C628 NIPPLE reducing 1 in npt x 3 4 1 npt ss only used with fluid supply kit 24D101 246485 Husky 716 Pump is built specifically for use with isocyanates and is tested with oil To order replacement parts and repair kits refer to the Husky 716 parts list in manual 308981 19 Parts Pumps with Riser Tube Kits continued 24D329 CS Husky 1050 Pump 24D097 SS Husky 1050 Pump 201 US 105 m 219 204 r_24D097_3a0235_1a r_24D329_3a0235_1a Ref Part Description Qty Ref Part Description Qty 201 647673 PUMP Husky 1050 24D332 see 1 201 651458 PUMP Husky 1050 24D102 see 1 313435 manual 31 3435 202 246419 RISER TUBE KIT 24D332 see page 1 202 183549 TUBE section 24D100 1 22 203 221171 HOSE suction 3 4 npt mbe 1 203 214961 HOSE suction 3 4 npt mbe 1 3 4 in 19 mm ID 6 ft 1 8 m 3 4 in 19 mm ID 6 ft 1 8 m neoprene neoprene 204 189233 BRACKET wall 1 204 189233 BRACKET wall 1 209 16C629 FITTING adapter swivel 1 npt m x 1 209 202965 UNION swivel pump inlet 1 3 4 npt f ss 1 in npt m x 3 4 npsm f 210 16C631 ELBOW swivel 90 1 2 npt m x1 2 1 210 107409 ELBOW swivel riser tube 90 1 nps f ss 24D102 1 in npt m x 3 4 npsm f 24D332 211 100214 WASHER lock 5 16 4 211 100214 WASHER lock 5 16 4 212 100450 SCREW cap hex hd 5 16 18 4 212 100450 SCREW cap hex hd 5 16 18 4 1 in 25 mm 1 in 25 mm 213 111303 NUT hex 5 16 18 4 213 111303 NUT hex 5
16. ntainer e Keep the ISO lube pump reservoir if installed filled with Graco IsoGuard Select ISG Part 24D086 The lubricant creates a barrier between the ISO and the atmosphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Keep Components A and B Separate To prevent cross contamination of the equipment s wetted parts never interchange component A red and component B blue parts Moisture Sensitivity of Isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure espec
17. p system includes a fluid supply kit air supply kit and desiccant dryer See parts lists on pages 15 Two Pump Systems One Pump Systems Complete Fluid Supply Kit 1 Complete Pump Pump Material Pump System See Page 16 System Husky 515 CS 246369 246481 SS 24D092 24D100 Husky 716 CS 246375 246482 SS 24D093 24D101 Husky 1050 CS 24D328 24D332 SS 24D094 24D102 T2 2 1 CS 246081 246898 24E396 SS 24D091 24D103 24E397 Monark 5 1 5 Gallon SS 24D096 24D104 24E399 Monark 5 1 55 Gallon CS 24D095 24D105 24E398 Monark 5 1 55 Gallon SS 24D105 24G714 High Flo CS 257769 257769 page 18 High Flo SS 257777 257777 page 18 246081 Package shown installed in HFR 2 AN op proportioning system Includes parts only q 6 blue 14 1 red A Fluid Supply Kit See page 16 A Air Supply Kit See 309827 3A0235G Parts Complete Supply Pump Systems continued Ref 1 Part 246481 Description KIT fluid supply Husky 515 246369 24D100 KIT fluid supply Husky 515 24D092 KIT fluid supply Husky 716 246375 KIT fluid supply Husky 716 24D093 KIT fluid supply Husky 1050 24D328 KIT fluid supply Husky 1050 24D094 KIT fluid supply T2 2 1 246081 KIT fluid supply T2 2 1 24D091 PUMP Monark 5 1 5 gallon 24D095 PUMP Monark 5 1 55 gallon 24D096 see manual 307044 KIT complete High Flo cs KIT complete High Flo ss AIR SUPPL
18. ply Pump Systems Complete Supply Pump Systems Most packages include all air and fluid fittings and hoses Approvals are only for the pumps and not for the entire package Complete Package only comes with one pump air and fluid fittings and hoses 3A0235G Complete Material Package fluid Pump Maximum Air Maximum Fluid and air Model CS SS Input Pressure Working Pressure Approvals T2 2 1 Ratio 246081 295616 v 24D091 295616 v 180 psi 405 psi 24E396 295616 v 1 2 MPa 12 5 bar 2 8 MPa 28 bar 24E397 295616 v Husky 515 246369 246484 v C 0359 100 psi 100 psi 0 7 MPa 7 bar 0 7 MPa 7 bar C 0359 24D092 241564 v T T Husky 716 246375 246485 v 100 psi 100 psi 24D093 D54311 v 0 7 MPa 7 bar 0 7 MPa 7 bar Husky 1050 24D328 647673 v 125 psi 125 psi C 0359 24D094 651458 v 0 86 MPa 8 6 bar 0 86 MPa 8 6 bar Co dau Monark 5 1 Ratio 55 Gallon 24D095 218956 v 24E398 218956 v C 0359 180 psi 900 psi 1 2 MPa 12 5 bar 6 2 MPa 62 bar 24G714 224350 v II 1 2 G T2 ITSO3ATEX11228 Monark 5 1 Ratio 5 Gallon 24D096 902278 v 180 psi 900 psi 24E399 902278 v 1 2 MPa 12 5 bar 6 2 MPa 62 bar High Flo Pumps 257769 JC20L1 v 100 psi 200 psi Ex 257777 JS20L1 v 0 7 MPa 7 bar 1 4 MPa 14 bar Il 2 Gc T3 Warnings Warnings FIRE AND EXPLOSION HAZARD Flammable fum
19. ship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in mater
20. st noise 5 Never let pump run when drum is empty A dry pump can accelerate and damage itself If pump is running too fast stop it immediately Check and refill fluid supply or flush with compatible solvent Always prime entire system to remove any air Do not let material harden in pump Shutdown See Shutdown and Pressure Relief Procedure in system operation manual Close feed pump bleed type master air valve Changing Drums To prevent cross contamination of fluid when chang ing drums complete changing one component before changing second component 1 See Shutdown above 2 Remove riser tube from drum Install in new drum page 8 3 Lubricate bung o ring page 8 4 See Load fluid with feed pumps in GMS operation manual 3A0235G Operation Maintenance NOTE See supplied pump manual for maintenance repair and parts information Lubricate bung o ring 309 with 217374 ISO Pump Oil each time you change drums This keeps air and mois ture from reacting with ISO Whenever pump is removed from drum inspect bung o ring 309 and gasket 303 in place If either is worn or damaged or if ISO shows signs of crystallization replace See page 22 Tighten pump clamps and external fasteners periodi cally See pump manual Repair See supplied pump manual for maintenance trouble shooting and repair procedures 13 Parts Parts Complete Supply Pump Systems Each complete supply pum
21. t Install Air Supply Kit Connect Air Lines T2 2 1 Husky 515 Husky 716 and Husky 1050 E See manual 309827 to install air supply kit 2 Trapped air can cause the pump to cycle unexpect edly which could result in serious injury from splash ing or moving parts 1 Shut off air valves V at feed pumps 201 5 1 Monark Kits T2 2 1 Husky 515 Husky 716 and Husky 1050 Kits 1 Supply clean dry filtered air to feed pumps 2 See manual 309827 to install air supply kit Air Regulator Kit 248829 The air regulator kit 7 is only used with the Monark kits r 256276 312769 2A 1 Install air regulator kit 7 oe E 2 Install air line 1a with quick disconnect coupler 2 Interconnect tee fitting 1f and quick disconnect fit 1b provided ting 1b on pump with air hose 1a 3 Connect air line and quick disconnect coupler to air regulator 7 12 3A0235G Operation Startup 1 See Load fluid with feed pumps in system opera tion manual 2 Open feed pump air regulator 3 Open feed pump bleed type master air valve 4 Adjust air to feed pump with needle valve NOTE e Cold viscous material may be difficult to prime Use needle valve to reduce air flow to motor e Do not plug or shut off pump fluid outlet when priming Fluid must be free to flow through pump to prime e To increase pump flow rate and reduce icing remove pump muffler This will increase exhau
22. top of riser tube kit 202 Connect suction hose 203 to elbow 210 and inlet Swivel 209 Install swivel fitting 102 in pump fluid outlet See FiG 4 Connect hose 103 between swivel fitting 102 and GMS swivel inlet fitting See FIG 4 Install air supply kit and connect air lines page 12 to finish installation g 105 203 210 r 24D329 3a0235 1a Fic 3 Husky 1050 Wall Mount 3A0235G Husky 515 and 716 1 Place riser tube 202 into drum Tighten bung adapter securely For carbon steel supply pump systems Install swivel fitting 102 in pump 201 fluid outlet Connect hose 103 between swivel fitting 102 and GMS swivel fluid inlet fitting Install air supply kit and connect air lines page 12 to finish installation 201 103 r 246481 3a0235a 1a Fic 4 Husky 716 3A0235G Installation High Flo Pumps 1 Install elbow fitting 106 in pump 101 fluid outlet 2 Connect hose 103 between elbow fitting 106 and fitting 102 Install nipple 109 and swivel fitting 110 3 Connect swivel fitting 110 and GMS swivel fluid inlet fitting For A Side only remove 1 2 npt swivel fitting from GMS swivel fluid inlet prior to connecting swivel fitting 10 4 Connect air lines not supplied page 12 to finish installation 101 110 102 106 t_257769_3a0235a_la Fic 5 High Flo 11 Install Air Supply Ki
23. uipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer e 3A0235G 5 Isocyanate Conditions Isocyanate Conditions in ub Spraying materials containing isocyanates creates potentially harmful mists vapors and atomized partic ulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thickly Read material manufacturer s warnings and material MSDS To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open co
24. whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Toll Free 1 800 746 1334 or Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 3A0235 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com
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