Graco 334466A User's Manual
Contents
1. O EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not expose the hose to temperatures or to pressures in excess of those specified by Graco Do not use the hose as a strength member to pull or lift the equipment Do not spray with a hose shorter than 25 feet Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Connect only to grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipm2. When unpacking sprayer for the first time or after long term storage perform setup procedure When first setup is performed remove shipping plug from fluid outlet 2 Connect other end of hose to gun 1 Connect Graco airless hose to fluid outlet Use wrenches to tighten securely 3 Use wrenches to tighten securely 4 Engage trigger lock 334466A 15 5 Remove tip guard ti24592a 6 When unpacking sprayer for the first time remove packaging materials from inlet strainer After long term storage check inlet strainer for clogs and debris 16 ti24638a 7 Fill throat packing nut with TSL to prevent premature packing wear Do this daily or each time you spray a Place the TSL bottle nozzle into the top center opening in the finger guard at the front of the sprayer Squeeze bottle to dispense enough TSL to fill the space between the pump rod and packing nut seal ti24639a 334466A 8 Make certain ON OFF switch is OFF 11 Place fluid intake with drain tube in grounded metal pail partially filled with flushing fluid See Grounding page 12 NOTE New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer Check flushing fluid for compatibility with material that is to be sprayed A secondary flush with a compatible fluid 9 Plug power supply cord into a properly m
3. 36 224807 37 256219 38 243222 334466A Description PACKING o ring PACKING o ring PIN grooved GASKET seat valve SCREW mach Phillips pan hd SCREW mch slot hex wash hd KNOB potentiometer SCREW mach hex washer hd MANIFOLD fluid Models without pressure gauge Models with pressure gauge FILTER fluid 30 mesh 60 mesh original 100 mesh 200 mesh CAP manifold includes 18 INSERT filter BUSHING motor wire GROMMET transducer NIPPLE 1 4 npsm x 1 4 npt SEAT valve HANDLE valve drain BOOT toggle VALVE drain includes 5 26 BASE valve POTENTIOMETER assembly TRANSDUCER pressure control includes 3 Qty OQ D Ref Part A7 117493 48 276868 49 246378 246379 246380 24X292 50 276882 287098 51 15K393 15B373 15K400 56 15J743 253368 253369 253373 58 195429 117492 90 195551 91 242001 242005 129 158674 133 244285 115523 Description SCREW mach hex washer hd BOX control CONTROL board 110V UK 120V US Japan 230V Europe Asia ANZ 230V China COVER control DIGITAL display includes 51 LABEL control ULTRA ST MAX Ultimate NOVA Models with display CORD power US Japan UK Europe CEE 7 7 Multicord Asia ANZ SWITCH toggle 120V US Japan 110V 230V Europe Asia ANZ UK RETAINER plug adapter Multicord models CEE 7 7 models CORD SET adapter Europe Australia O ring packing ADPTER Japan GA
4. 4 Place fluid intake in paint pail Place drain tube in waste pail 5 Increase pressure 1 2 turn to start motor Allow paint to circulate through sprayer until paint flows out the drain tube ti24603a eZ 334466A 19 Startup 6 Turn prime valve horizontal Disengage 8 Move gun to paint pail and trigger for 20 trigger lock seconds Release trigger and allow sprayer to build pressure Engage trigger lock ti24646a 7 Hold gun against grounded metal waste pail Trigger gun until paint appears D7 1246490 High pressure spray is able to inject toxins into the body and cause serious bodily injury Do not stop leaks with hand or rag 9 Inspect for leaks If leaks occur perform Pressure Relief Procedure page 13 then tighten all fittings and repeat Startup procedure If there are no leaks continue with the next step ti24647a 20 334466A 10 Screw tip assembly onto gun and tighten See Spray Tip Installation page 22 For gun assembly instructions see separate gun manual 334466A 21 Operation Operation Spray Tip Installation 3 Screw assembly onto gun Tighten RH O 1 Perform Pressure Relief Procedure page 13 2 Use spray tip A to insert OneSeal B into tip guard C 2 Spray 1 Spray test pattern Adjust pressure to eliminate heavy edges ya MA E ti24669a 22 334466A Operation 2 Use smaller
5. Power Disconnect potentiometer Plug power cord in and turn switch ON Cord ti24727a Step 2 Plug power cord in and turn switch ON Connect Probes to ON OFF switch Turn meter to AC Volts ti24728a 40 334466A Troubleshooting Sprayer Will Not Shut Off 2 Remove control box cover so the control board status light can be viewed 1 Perform Pressure Relief Procedure if available page 13 Leave prime valve open down and turn ON OFF switch OFF Troubleshooting Procedure Plumb pressure gauge into paint hose Mechanical problem plug sprayer in and turn power switch ON See the proper fluid pump Does sprayer reach or exceed manual for the sprayer for its maximum pressure further troubleshooting procedures YES Is the control board status light on INO Replace the control board YES Unplug the transducer from control board YES Bad transducer Replace and test with a new one ti24731a 334466A 41 395 Stand Sprayers 395 Stand Sprayers Models 17C314 17C359 17C361 17C390 17C391 17C392 17C409 826196 LR 140 160 in lb 15 8 18 1 Nem 30 35 in Ib 3 4 4 0 Nem ti24754a 42 334466A 395 Stand Sprayers Models 17C314 17C359 17C361 17C390 17C391 17C392 17C409 826196 Torque _ ie o ti24753a 334466A 43 395 Stand Sprayers 395 Stand Sprayers Parts List Models 170314 170359 17C361 17C
6. prime valve down Then release gun trigger Allow flushing fluid to circulate until fluid comes out of drain tube clear 334466A 9 Raise fluid intake above flushing fluid Operation 27 Operation 10 Turn prime valve horizontal Trigger gun into flushing pail to purge fluid from hose 11 Engage trigger lock 14 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion ti24649a 12 Turn pressure control knob to the lowest pressure setting and turn ON OFF switch to OFF position Disconnect power to sprayer 15 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits ti24717a 13 Remove filter from gun and sprayer if installed Clean and inspect Install filter See separate gun manual 28 334466A Maintenance Maintenance Routine maintenance is important to ensure proper operation of your sprayer Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future Activity Interval Inspect clean sprayer filter fluid inlet strainer and gun Daily or each time you spray filter Inspect motor shield vents for blockage Daily or each time you spray Fill TSL by adding through TSL fill point Daily or each time you spray Inspect motor brushes for wear Brushes must be 1 2 in Every 1000 gallons 378
7. 334466A Troubleshooting Sprayer Will Not Run See following page for steps Sprayer Will Not Run see following pages for steps Remove Control box cover Turn sprayer ON Observe control board see page 27 have over 100 VAC NO 220 VAC for 2 its No Light 220 VAC for 230v units One Normal Operation Operation ET Light on Control board have over 100 VAC continuously COMManding motor 220 VAC for 230v units to run See Code section for Flashing further troubleshooting YES NO control board status light on E See Step 1 Do you Replace Repair or the On Off replace switch power cord See Step 3 Is there If motor is hot let cool and retest If Step 3 still Continuity through the NO shows no continuity replace motor The motor thermal switch wires has a defective thermal device YES See Step 4 Does the motor run Connect a test transducer to the board Does the motor run Replace the potentiometer Replace Replace the transducer the control board ti24726a 334466A 39 Troubleshooting Step 1 Step 3 Plug Power cord in and turn Check motor thermal switch switch ON Connect probes Unplug yellow wires Meter to L and N on control board should read continuity Turn meter to AC Volts NOTE Motor should be cool during reading H BEEP D UC JU JE JC J GO Yellow Thermistor GP e Wires to motor ti24729a Step 4
8. CAN CSA 395 PC C22 2 No 68 Conforms to UL 1450 120 Ultra 895 PO 17080 C Nod STMAX395PC 17C361 mE 17C362 SrMAXSeSPO 170359 zx E Ultra 395 PC 17C390 EN 17C408 Sa Ultra 395 PC 334466A 3 Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable GROUNDING This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified ele
9. 13 SEUD ot hat A te eee A bobo dig ane 15 St UT ep 19 OPEFANON ESS 2 593 3 en visu aida a 22 Spray TIp InstallatlO 3233 cabro arias vere NEED ES el Ea tess 22 jetz eM eee E ese P Pc Pr 22 Cleak Tip Clog xus tro tau IS y Na en d ard uiv dep iid ds 23 Digital DISDIay xe so acu S Red AER AAA CU ANON ER RR nac OR ies 24 CICARUD exe cise feat et se Cra deua bebe war ao Sana 26 Maintenant 5225 9 fuac eiua ie a Sun a deep 29 TrouDIESHOOUNG s SELS nas e SAA 30 Mechanical Fluid FOW sc Rs ne Sats ee Va he 30 ESCALA 33 395 Stand SOrayers esca 42 395 stand Sprayers Rans LIS sus d hrec ere ae ass asus 44 395 Lo Boy Sprayers oi A EE UI REA RR E 45 395 Lo Boy Sprayers Parts List 47 395 HFBOy SPraYerS escusa Ar 48 395 Hi Boy Sprayers Parts List 50 Accessories and Labels 62 iii rad rara 51 395 Control BOX marroa an dsd 52 395 Control BOX PartsLISE a re sh m SERERE i Sanctions 53 Wiring DIagra niS 5 5 cosi doch E Lau xu ERE EEG medica s s 54 120 US JaDali e tek an dios uas 54 LON MIR acc ME A no cal in ou 55 Technical Specifications ccce ril uses net eme ns 56 Graco Standard Warranty 58 Graco InTOImallOl lt casarse a Nimes eat dass nee tals 59 2 334466A Models Models Ultra 395 PC 17C314 17C315 17C317 C El US Intertek 110474 Certified to Ultimate NOVA 826196 826197 826198
10. 390 17C391 17C392 17C409 826196 Ref Part Description Qty Ref Part Description Qty 12 117501 SCREW mach hex 4 54a 118716 RING retaining 1 washer hd 54b 248189 FAN motor includes 1 22 17C539 COVER front painted 1 54a 23 15B465 SHIELD motor 1 55 246381 HOSE drain stand 1 painted includes 39 62 25 180131 BEARING thrust 1 57 246385 STRAINER 7 8 14unf 1 33 206994 FLUID TSL not 1 59 15E823 FRAME standmount 1 shown includes 67 34A See page CARD medical alert 1 60 246386 KIT hose suction 1 51 not shown includes 57 62 76 91 39 241920 DEFLECTOR 1 61 Seepage GUN spray 1 threaded 51 40 249194 GEAR reducer 1 62 276888 CLIP drain line 1 41 PUMP displacement 1 634 gt i page LABEL danger 1 PC 17C487 North America 654 See page LABEL warning 1 17C488 Europe 51 1 17C489 Asia ANZ Japan 66 116139 GRIP handle 42 24W817 HOUSING drive PC 1 67 156857 CAP leg includes 47 68 287903 CUP suction drain 1 43 24W640 ROD connecting PC 1 69 287072 HANDLE sprayer 1 44 24X020 KIT REPAIR 1 erre doe crankshaft includes 70 170483 COVER pump rod 1 25 71 122667 SCREW drill hex 1 45 24W830 KIT hose cpld PC 1 washer head includes 132 76 115099 WASHER hose 1 46 Seepage HOSE cpld 1 4 in x 1 91 117559 O ring 2 51 50 ft 132 16H137 PACKING O ring 1 47 117493 SCREW mach hex 9 washer hd For motor brush kit order 287735 52 Seepage LABEL front 1 51 A Replacement Danger and Warning labels 53 page LABEL side t
11. 5 liters 13mm minimum length NOTE Brushes do not wear at the same rate on both sides of motor Check both brushes Check sprayer stall Every 1000 gallons 3785 liters With sprayer gun NOT triggered sprayer motor should stall and nat restart until gun is triggered again If sprayer starts again with gun NOT triggered inspect pump for internal external leaks and check prime valve for leaks Throat packing adjustment As necessary based on usage When pump packing begins to leak after extended use tighten packing nut down until leakage stops or lessens This allows approximately 100 gallons of additional operation before a repacking is required Packing nut can be tightened without O ring removal 334466A 29 Troubleshooting Troubleshooting Mechanical Fluid Flow 1 Follow Pressure Relief Procedure 2 Checkall possible problems and causes page 13 before checking or repairing before disassembling the unit What to Check What to Do If check is OK go to next When check is not OK Problem check refer to this column For units with display Fault condition exists Determine fault correction from E 0X is displayed Electrical page 33 For units with no display Control board status light is blinking or the light is off and there is power to the sprayer Pump output is low Spray tip worn Follow Pressure Relief Procedure page 13 then replace tip See separate gun or tip manual Spray tip clogged Relieve pr
12. 716 RING retaining 1 washer hd 54b 248189 FAN motor includes 1 14 103413 O ring 1 54a 22 17C539 COVER front painted 1 55 244240 HOSE drain includes 1 23 15B465 SHIELD motor 1 d painted 57 246385 STRAINER 7 8 14unf 1 25 180131 BEARING thrust 1 59 17C485 FRAME cart hi 1 33 206994 FLUID TSL not 1 60 17C992 KIT stinger tube shown includes 14 57 84 87 344 See page CARD medical alert 1 91 96 51 not shown 61 See page GUN spray 1 39 241920 DEFLECTOR 1 9 o threaded 62 276888 CLIP drain line 1 40 249194 GEAR reducer 1 63A See page LABEL danger 1 41 PUMP displacement 1 91 PC 65A See page LABEL warning 1 17C487 North America 51 17C488 Europe 67 109032 SCREW pan hd 4 17C489 Asia ANZ Japan OY ARTE Ee 42 24W817 HOUSING drive PC 1 70 170483 COVER pump rod includes 47 75 108691 PLUG tubing 2 43 24W640 ROD connecting PC 1 84 15B652 WASHER suction 1 44 24X020 GEAR crankshaft 1 87 17C281 TUBE suction 1 includes 25 91 115099 WASHER hose 1 45 24W830 KIT hose cpld PC 1 96 15E813 NUT jam 1 includes 132 117 15G447 PLUG shield painted 1 46 Seepage HOSE cpld 1 4in x 1 1432 16H137 PACKING O ring 1 51 50 ft g 133 106062 WHEEL 2 A tl veer hex 134 15B999 CLIP retaining 2 135 104811 CAP hub 2 1 J pe Bee page eee on 136 17C990 HANGER pail 1 53 See page LABEL side 1 137 111040 NUT lock insert 2 51 nylon 54 MOTOR includes 54a 1 54b For motor brush kit order 287735 287015 110V 120V 287060 230V A
13. AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision A November 2014
14. Operation Parts AN Electric Airless 334466A Sprayers For professional use only Not approved for use in explosive atmospheres or hazardous locations For portable airless spraying of architectural paints and coatings Ultra 395 PC Models 3300 psi 228 bar 22 8 MPa Maximum Working Pressure Ultra 395 PC Classic Model 3000 psi 207 bar 20 7 MPa Maximum Working Pressure See page 3 for additional model information Read all warnings and instructions in this manual and related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions A Important Safety Instructions Related Manuals se a 311861 Contractor FTx RCI 312830 SG3 197937 ti24762a Use only genuine Graco replacement parts The use of non Graco replacement parts may void warranty PROVEN QUALITY LEADING TECHNOLOGY Contents MOGCIS 25 tentar aca pd ao io oo eine 3 MV An ITR Le ARR EE we 4 Component Identification A A ete UE ee 8 Stand Models rd is ps DOE Eo TV dd gau estis 8 EO DOV IWMOC ela usd ti nn A E iN ELI EE P 9 sisse aul c r 10 Groundilij eta REPRISE Sai oa he ae NET ue exiens 12 Power Requirements asista ane da edes aa 12 Extension COS tuii san dtt etus d dd o eee ace ae nt aeu ioc de du ta d 12 PAS edat eicere ds Oa Me ah Mice tet Se tes ce thy de ts ds d e As s iad 12 Pressure Relief Procedure
15. Replacement Danger and Warning labels tags and cards are available at no cost 50 334466A Accessories and Labels Accessories and Labels Ref 34 Card Ref 46 Sprayer Medical Hose 1 4 Model Alert in x50ft Label Front 17C314 170315 222385 240794 17C823 17C824 17C317 17C359 17C361 222385 240794 17C865 17C874 288438 16G596 17C362 288420 15B516 4 195793 amp 16G596 17C390 o 288427 176208 17A134 240794 17C823 170824 Sgg4zg 15H087 195792 O 17C391 17A134 240794 17C823 17C824 288427 288436 15H086 195792 O 826196 826197 222385 826079 17C825 17C826 826085 15B516 4 195793 amp 826198 288526 Kit accessory hopper English Spanish French English Chinese Korean amp North America Asia ANZ Europe Japan A Replacement Danger and Warning labels tags and cards are available at no cost 334466A 51 395 Control Box 395 Control Box Ret Tora o NECO NES Ib 1 Nem 11 A 17 TP CD D a 3 A de ti24755a i 334466A 395 Control Bo 395 Control Box Parts List Ref Part 2 117828 3 111457 4 111600 5 277364 6 115494 7 115498 11 116167 12 117501 15 15G455 151811 16 246425 246384 246382 246383 17 287902 18 15B071 19 15B118 20 15B120 24 162453 26 15E022 27 187625 30 195428 35 239914
16. See page 51 65A See page 51 68 69 70 71 75 91 117 132 133 134 135 150 15B870 287488 17C483 122667 107310 115099 15G447 16H137 195766 15B999 104811 109032 Description FAN motor includes 54a HOSE drain stand includes 39 62 STRAINER 7 8 14 unf FRAME cart lo KIT hose suction includes 14 57 62 91 GUN spray not shown CLIP drain line LABEL danger LABEL warning CUP suction drain HANDLE assembly lo cart COVER pump rod SCREW drill hex washer head PLUG tubing WASHER hose PLUG shield painted PACKING O ring WHEEL semi pneumatic CLIP retaining CAP hub SCREW pan hd For motor brush kit order 287735 Qty N N N N N A Replacement Danger and Warning labels tags and cards are available at no cost 47 395 Hi Boy Sprayers 395 Hi Boy Sprayers Models 17C317 17C362 17C408 826198 LR 30 35 in Ib 3 4 4 0 Nem 23 27 in lb 2 6 3 1 Nem 135 134 ti24834a 48 334466A 395 Hi Boy Sprayers Models 17C317 17C362 17C408 826198 LE 140 160 in Ib 15 8 18 1 Nem 30 35 in Ib 3 4 4 0 Nem 25 30 ft lb 33 8 40 6 Nem 40 44 25 ti24830a 334466A 49 395 Hi Bo 395 Hi Boy Sprayers Parts List Spravers Models 17C317 17C362 17C408 826198 Ref Part Description Qty Ref Part Description Qty 12 117501 SCREW mach hex 4 54a 118
17. Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free o
18. UGE pressure fluid not shown on select models Qty 53 Wiring Diagrams Wiring Diagrams 120V US Japan x A O Black Switch LES we Power Plug FT Black TN Sy ZF Red wl KE 2 x White ti2471a 54 334466A Wiring Diagrams 110V UK 230V NOTICE Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it Exposed wires could cause shorts and component damage Bundle and tie loose wires so none lay in contact with inductor coil on the filter board S Black ON OFF Switch FA Blue Potentiometer TP1 TP2 ello Y gt To Power Brown l Plug LL Inductor Coil g Blue L D i Transducer Green A G Filter Board Brown Red Black white ao From Motor Lo Lf 2 x Whi
19. ags and cards are available at no cost 54 MOTOR includes54a 1 54b 287015 110V 120V 28 060 230V 44 334466A 395 Lo Boy Sprayers 395 Lo Boy Sprayers Models 17C315 826197 COR Tere 140 160 in Ib 15 8 18 1 Nem 30 35 in Ib 3 4 4 0 Nem ti24829a 334466A 45 395 Lo Boy Sprayers Models 17C315 826197 COR ewe 140 160 in lb 15 8 18 1 Nem 30 35 in Ib 3 4 4 0 Nem 25 30 ft lb 33 9 40 7 Nem ti24826a 46 334466A 395 Lo Boy Sprayers 395 Lo Boy Sprayers Parts List Models 17C315 826197 Ref Part 12 117501 14 117559 22 170539 23 15B465 25 180131 33 206994 344 See page 51 39 241920 40 249194 41 17C487 42 24W817 43 24W640 44 24X020 45 24W830 46 Seepage 51 47 117493 52 See page 51 53 See page 51 54 287015 54a 118716 334466A Description SCREW mach hex washer hd O ring COVER front painted KIT shield motor painted BEARING thrust FLUID TSL not shown CARD medical alert not shown DEFLECTOR threaded GEAR reducer PUMP displacement PC North America HOUSING drive PC includes 47 ROD connecting PC GEAR crankshaft includes 25 KIT hose cpld PC includes 132 HOSE cpld 1 4 in x 50 ft SCREW mach hex washer hd LABEL front LABEL side MOTOR includes 54a 54b RING retaining Ref Part 54b 248189 55 246381 57 246385 59 246250 60 246386 61 See page 51 62 276888 63A
20. ay be necessary Water for latex grounded electrical outlet paint or mineral spirits for oil based paint ti24651a 10 Turn prime valve down 12 Turn pressure control to lowest setting 13 Turn ON OFF switch to ON position 14 Increase pressure 1 2 turn to start motor Allow fluid to flush through sprayer for one minute ti24608a 334466A 17 15 Turn prime valve horizontal Disengage 16 trigger lock ti24646a 18 17 18 19 20 21 22 23 24 25 Hold a metal part of the gun firmly to a grounded metal pail Trigger gun and flush until clean Turn ON OFF switch to OFF position Engage trigger lock After flushing storage fluid out of the sprayer empty pail Replace fluid intake with drain tube in grounded metal pail partially filled with flushing fluid Use water to flush water based paint or mineral spirits to flush oil based paint Turn ON OFF switch to ON position Turn prime valve horizontal Disengage trigger lock Hold a metal part of the gun firmly to a grounded metal pail Trigger gun and flush for one minute Turn ON OFF switch to OFF position Engage trigger lock Sprayer is now ready to start up and spray 334466A Startup NS A O 1 Perform Pressure Relief Procedure page 13 3 Turn ON OFF switch to ON position VA 2 Turn pressure control to lowest E ti24644a pressure 7
21. ct incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es 58 334466A Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 334466 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC
22. ctric shock A good ground provides an escape wire for the electric current This sprayer includes a ground wire with an appropriate ground contact The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Power Requirements e 110 120V units require 100 120 VAC 50 60 Hz 13A 1 phase e 230V units require 230 VAC 50 60 HZ 7A 1 phase Extension Cords Use an extension cord with an undamaged ground contact If an extension cord is necessary use a 3 wire 12 AWG 2 5 mm minimum NOTE Smaller gauge or longer extension cords may reduce sprayer performance Pails Solvent and oil based fluids follow local code Use only conductive metal pails placed on a grounded surface such as concrete Do not place pail on anon conductive surface such as paper or cardboard which interrupts grounding continuity 12 Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain ground continuity when sprayer is flushed or pressure is relieved hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun ti24585a 334466A Pressure Relief Procedure Pressure Relief Proce
23. ctrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 110V 120V or 230V circuit and has a grounding plug similar to the plugs illustrated below 120V US 230V 230V ANZ ti24583a e Only connect the product to an outlet having the same configuration as the plug e Do not use an adapter with this product Extension Cords Use only a 3 wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product Make sure your extension cord is not damaged If an extension cord is necessary use 12 AWG 2 5mm minimum to carry the current that the product draws An undersized cord results in a drop in line voltage and loss of power and overheating 4 334466A Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts o
24. d solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 334466A 7 Component Identification Component Identification Stand Models ti24761a A ONOFF Switch Fluid Intake Pump R Fluid Outlet Power Cord Wrap Finger Guard TSL Fill Point Model Serial Tag Not shown located on bottom of unit Drain Tube 8 334466A ti24835a LE Pressure Control D PimeVave 334466A Trigger Lock M DrainTube Fluid Intake Pump TR Fluid Outlet Filter Finger Guard TSL Fill Point Model Serial Tag Not shown located on bottom of unit lt iS y is ya n E S D lt D C Q E Q O 2 o o O gt O z ti24837a 334466A 10 Component Identification Hi Boy Models ON OFF Switch Pressure Control D Prime Van Tip Guard Spray Tip Gun Power Cord Trigger Lock 334466A M Drain Tube N F dmWike Model Serial Tag Not shown located on bottom of unit 399272 11 Grounding Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock An electric or static spark can cause fumes to ignite or explode An improper ground can cause ele
25. dure Follow the Pressure Relief Procedure whenever you see this symbol 3 Remove tip guard This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashed fluid and moving parts follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked and before equipment is serviced 1 Turn ON OFF switch to OFF position Wait 7 seconds for power to dissipate ti24592a 4 Turn pressure control to lowest setting Disengage trigger lock 2 Engage trigger lock ti24603a 334466A 13 Pressure Relief Procedure 5 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun to relieve pressure ti24585a Engage trigger lock Put drain tube in pail Turn prime valve down Leave prime valve in down drain position until you are ready to spray again ti24607a 14 8 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen tip guard retaining nut orhose end coupling to relieve pressure gradually Loosen nut or coupling completely Clear hose or tip obstruction Trigger Lock Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped ti24612a 334466A Setup IN YAA
26. ent rupture Failure to follow this warning can result in death Les injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Do not use chlorine bleach Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines 334466A Warnings PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid an
27. essure Check and clean spray tip Paint supply Refill and reprime pump Intake strainer clogged Remove and clean then reinstall Intake valve ball and piston ball are Remove intake valve and clean not seating properly Check balls and seats for nicks replace if necessary See pump manual Strain paint before using to remove particles that could clog pump Fluid filter or tip filter is clogged or Clean filter dirty Prime valve leaking Follow Pressure Relief Procedure page 13 then repair prime valve Verify pump does not continue to Service pump See pump manual stroke when gun trigger is released Prime valve not leaking Leaking around throat packing nut Replace packings See pump manual which may indicate worn or damaged Also check piston valve seat for packings hardened paint or nicks and replace if necessary Tighten packing nut wet cup 30 334466A Troubleshooting What to Check What to Do If check is OK go to next When check is not OK Problem check refer to this column Pump output is low Pump rod damage Repair pump See pump manual Low stall pressure Turn pressure knob fully clockwise Make sure pressure control knob is properly installed to allow full clockwise position If problem persists replace pressure transducer Piston packings are worn or Replace packings See pump manual damaged O ring in pump is worn or damaged Replace o ring See pump manual Intake valve ball
28. essure control knob clockwise 1 2 turn 4 View digital display or remove control box cover to view control board status light To determine which code or any other code besides voltage supply refer to the control board status light Turn the ON OFF switch OFF remove the control cover then turn power back ON Observe the status light Blinking LED total count equals the error code for example two blinks equals CODE 02 Keep clear of electrical and moving parts during troubleshooting procedures To avoid electrical shock hazards when covers are removed for troubleshooting wait 7 seconds after disconnecting power cord for stored electricity to dissipate Sprayer does not run at all AND Display is blank OR Control board status light never lights Control board Sprayer does not shut off AND Display shows E 02 OR Control board status light blinks 2 times repeatedly 334466A See flow chart page 39 Replace control board 33 Troubleshootina Pomem A chest Sprayer does not run at all Check transducer or transducer Make sure there is no pressure in the AND connections system see Pressure Relief Procedure page 13 Check fluid Display shows E 02 path for clogs such as clogged filter OR Use airless paint spray hose with no Control board status light blinks 2 metal braid A small hose or metal braid hose may result in IEP high pressure spikes Turn ON OFF switch OFF and disco
29. f charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indire
30. f the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conductive or grounded high pressure airless paint sprayer hoses Verify that all containers and collection systems are grounded to prevent static discharge Do not use pail liners unless they are antistatic or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray flammable or combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump assembly in a well ventilated area at least 20 feet 6 1 m from the spray area when spraying flushing cleaning or servicing Do not spray pump assembly Do not smoke in the spray area or spray where sparks or flame is present Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Fire extinguisher equipment shall be present and workin
31. g SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the EL that injection occurs get immediate surgical treatment Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place Use Graco nozzle tips Use caution when cleaning and changing nozzle tips Inthe case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under pressure while unattended Follow the Pressure Relief Procedure when the equipment is unattended or not in use and before servicing cleaning or removing parts Check hoses and parts for signs of damage Replace any damaged hoses or parts This systemis capable of producing 3300 psi Use Graco replacement parts or accessories that are rated a minimum of 3300 psi Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls 334466A 5 Warninas
32. ge supply to the sprayer control board is detecting a multiple voltage surges Sprayer does not run at all AND Display shows E 04 OR Control board status light blinks 4 times repeatedly Sprayer does not run at all AND Display shows E 05 OR Control board status light blinks 5 times repeatedly 334466A Control is commanding motor to run but motor shaft does not rotate Possibly locked rotor condition an open connection exists between motor and control there is a problem with motor or control board or motor amp draw is excessive Turn ON OFF switch OFF and disconnect power to sprayer Locate a good voltage supply to prevent damage to electronics 1 Remove pump and try to run sprayer If motor runs check for locked or frozen pump or drive train If sprayer does not run continue to step 2 2 Turn ON OFF switch OFF and disconnect power to sprayer 3 Disconnect motor connector s from control board socket s Check that motor connector and control board contacts are clean and secure If contacts are clean and secure continue to step 4 4 Connect a DC voltmeter across the two motor wires red amp black spin the motor fan and check for a voltage to register on the meter If voltage is not present check brushes If OK replace motor If voltage is present go to step 5 5 Perform a spin test by connecting a 9 12 Volt battery to the motor leads Motor leads may vary in style and size Locate the two wi
33. is packed with Clean intake valve See pump material manual Large pressure drop in hose with Reduce overall length of hose heavy materials Check extension cord for correct size See Extension Cords page 12 Loose motor brushes and terminals Tighten terminal screws Replace brushes if leads are damaged Worn motor brushes Brushes must Replace brushes be 1 2 in 13mm TE length Broken and misaligned motor brush Replace spring if broken Realign springs Rolled portion of spring must spring with brush rest squarely on top of brush Motor brushes are binding in brush Clean brush holders remove carbon holders dust with a small cleaning brush Align brush lead with slot in brush holder to assure free vertical brush movement Motor runs but pump does not stroke Connecting rod assembly damaged Replace connecting rod assembly See pump manual See pump manual Gears or drive housing damaged Inspect drive housing assembly and gears for damage and replace if necessary Excessive paint leakage into throat Throat packing nut is loose Remove throat packing nut spacer packing nut Tighten throat packing nut just enough to stop leakage Throat packings are worn or Replace packings See pump manual damaged Displacement rod is worn or Replace rod See pump manual damaged 334466A 31 Troubleshooting What to Check What to Do If check is OK go to next When check is not OK Problem check refer to
34. nnect power to sprayer Check transducer and connections to control board Disconnect transducer from control board socket Check that transducer and control board contacts are clean and secure Reconnect transducer to control board socket Connect power turn ON OFF switch ON and control knob 1 2 turn clockwise If sprayer does not run properly turn ON OFF switch OFF and go to next step Install new transducer Connect power turn ON OFF switch ON and control knob 1 2 turn clockwise Replace control board if sprayer does not run properly Sprayer does nat run at all Check transducer or transducer Turn ON OFF switch OFF and AND connections control board is not disconnect power to sprayer detecting a pressure signal Ch l a eck transducer and connections to Display shows E 03 control board OR Disconnect transducer from control Control board status light blinks 3 board socket Check to see if times repeatedly transducer and control board contacts are clean and secure Reconnect transducer to control board socket Connect power turn ON OFF switch ON and control knob to 1 2 turn clockwise If sprayer does not run turn ON OFF switch OFF and go to next step Connect a confirmed working transducer to control board socket Turn ON OFF switch ON and control knob to 1 2 turn clockwise If sprayer runs install new transducer Replace control board if sprayer does not run 34 334466A Troubleshooting Check volta
35. owed by Data Point 1 whichis the unit display button Pome COR Menos 7 Press display button again to display Data Point 4 The software revision is displayed 8 Press display button again to return to Data Point 1 4 Press display button again to display Data Point 2 Motor run time in hours is displayed 9 Turn ON OFF switch to OFF position to e 10 exit Stored Data 5 Press display button again to display Data Point 3 This will be the last error code ON eS LS Tl 4 x IES 3 ti2824a 334466A 25 Operation Cleanup Mw YAA 1 Perform Pressure Relief Procedure page 13 2 Remove tip guard and Spray Tip For additional information see separate gun manual 4 Place fluid intake in flushing fluid Use water for water base paint and mineral spirits for oil based paint Place drain tube in waste pail ti24592a 3 Remove fluid intake and drain tube from paint wipe excess paint off outside 26 334466A 5 6 Turn prime valve horizontal Increase pressure 1 2 turn to start motor Hold gun against paint pail Disengage trigger lock Trigger gun and increase pressure until the pump runs steady and flushing fluid appears ti24713a Stop triggering gun Move gun to waste pail hold gun against pail trigger gun to thoroughly flush system While continuing to trigger gun turn
36. res going to the carbon brushes normally Red and Black Motor should spin when battery is connected to the motor leads YELLOW X 9 VOLT BATTERY ti24722a 35 Troubleshootina O Weem A 7 Were 7 6 Connect the Red and Black leads from the motor to an Ohm meter Rotate the motor while checking for opens If an open is found replace the motor ti24723a 7 Check motor thermal protection Motor should be at ambient temperature for this test Connect the yellow leads from the motor to an Ohm meter Meter should indicate continuity or Ohms depending on the motor type BEEP D s ti24725a 36 334466A Troubleshooting O Pomem wanono Howto ses 8 Use an Ohm meter to check motor for shorts Connect meter lead to motor case Move the meter lead to each motor wire Meter should read open on all wires OUND ti24724a 9 Reconnect motor connector s to control board socket s Connect power turn ON OFF switch ON and control knob to 1 2 turn clockwise If motor does not run replace control board Sprayer does not run at all Motor is hot or there is a fault in the Allow sprayer to cool If sprayer runs AND motor thermal device when cool correct cause of overheating Keep sprayer in cooler Display shows E 06 location with good ventilation Make OR s
37. te Digital Display HIER D 1i2478x 334466A 55 Technical Specifications Technical Specifications Ultra 395 PC Ultra 395 PC Classic Metric o lt D C O Maximum fluid working pressure AN Ultra 395 PC 207 bar 20 7 MPa Ultra 395 PC Classic 228 bar 22 8 MPa Maximum Delivery 1 9 lpm Maximum Tip Size 0 023 Fluid Outlet nosm 1 4 in 6 3 mm 185 per ite Generator Minimum 3000 W 110 120V A Hz 10 13 50 60 240V A Hz 10 7 50 60 Dimensions Height Stand 55 3 om Lo Boy 53 3 0m Hi Boy 29 5 in Handle down 74 9 cm Handle down 39 5 in Handle up 100 3 cm Handle up NO N S o D o Length Sand 38 om Lo Boy 66 0 om Hi Boy 53 3 om Sand 356 om Lo Boy 52 1 om Hi Boy 52 1 om Stand 43 lb 20 kg Lo Boy 63 Ib 29 kg Hi Boy IS 30 kg Noise dBa O 70 psi 0 48 MPa 4 8 bar D S 56 334466A Technical Specifications Ultra 395 PC Ultra 395 PC Classic Materials of Construction Wetted materials on all models zinc and nickel plated carbon steel nylon stainless steel PTFE Acetal leather UHMWPE aluminum tungsten carbide polyethylene fluoroelastomer urethane Notes Startup pressures and displacement per cycle may vary based on suction condition discharge head air pressure and fluid type Sound pressure measured 3 feet 1 meter from equipment Sound power measured per ISO 3744 334466A 57 Graco Standard Warrant Graco
38. this column Fluid is spitting from gun Air in pump or hose Check and tighten all fluid connections Cycle pump as slowly as possible during priming Spray tip is partially clogged Clear tip See Clear Tip Clog page 23 Fluid supply is low or empty Refill fluid supply Prime pump See pump manual Check fluid supply often to prevent running pump dry Pump is difficult to prime Air in pump or hose Check and tighten all fluid connections Cycle pump as slowly as possible during priming Intake valve is leaking Clean intake valve Be sure ball seat is not nicked or worn and that ball seats well Reassemble valve Pump packings are worn Replace pump packings See pump manual Paint is too thick Thin the paint according to supplier recommendations Sprayer operates for 5 to 10 minutes Pump packing nut too tight When Loosen pump packing nut Check for then stops pump packing nut is too tight the leaks around throat If necessary packings on the pump rod restrict replace pump packings See Pump pump action and overloads the motor manual 32 334466A Troubleshooting Electrical Symptom Sprayer does not run stops running or will not shut off Perform Pressure Relief Procedure page 13 1 Plug sprayer into correct voltage grounded outlet 2 Turn the ON OFF switch OFF wait 30 seconds and then turn power back ON again this ensures sprayer is in normal run mode 3 Turn pr
39. tip size if pressure adjustment cannot eliminate heavy edges 3 Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth overlap by 50 2 Engage trigger lock Return Spray Tip to Original position Disengage trigger lock and continue spraying 4 Trigger gun after moving Release trigger before stopping For additional spraying information see separate gun manual Clear Tip Clog 1 Release trigger Engage trigger lock Rotate Spray Tip Disengage trigger lock Trigger gun at waste area to clear clog ti24676a 334466A 23 Operation Diaital Displa 4 Press and hold display button to change g P y pressure units psi bar or MPa Some models are equipped with a digital display This section explains how to use this feature o 5 SMARTCONTROL POO Pressure Display 1 Perform Pressure Relief Procedure page 13 2 Plug sprayer into grounded outlet Turn ti2888a ON OFF switch to ON position Stored Data Display 1 Turn ON OFF switch to OFF position ti24651a ti24586a 2 To enter Stored Data Mode press and hold display button and turn ON OFF switch to ON position m o 3 The pressure is displayed Dashes 3 SMARTCONTROL indicate pressure is less than 200 psi 14 bar 1 4 MPa ti2786a 24 334466A Operation 3 Sprayer model number is displayed 6 Toerase last error code press and hold foll
40. ure motor air intake is not blocked If sprayer still does not run replace Control board status light blinks 6 motor times repeatedly Sprayer does nat run at all Check voltage supply to the sprayer Turn ON OFF switch OFF and AND incoming voltage too low for sprayer disconnect power to the sprayer operation Display shows E 08 OR Control board status light blinks 8 times repeatedly 334466A 37 Troubleshootina Pomem E Howone Basic electrical problems 38 Motor leads are securely fastened and properly mated For loose motor brush lead connections and terminals Brushes must be 1 2 in 13mm minimum NOTE Brushes do not wear at the same rate on both sides of motor Check both brushes Broken or misaligned motor brush springs Rolled portion of spring must rest squarely on top of brush Motor brushes may be binding in brush holders Motor armature commutator for burn spots gouges or extreme roughness Replace loose terminals crimp to leads Be sure terminal are firmly connected Clean circuit board terminals Securely reconnect leads Tighten terminal screws Replace brushes if leads are damaged Replace brushes Replace spring if broken Realign spring with brush Clean brush holders Remove carbon with small cleaning brush Align brush leads with slot in brush holder to assure free vertical brush movement Remove motor and have motor shop resurface commutator if possible
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