Graco 333394H User's Manual
Contents
1. Owners Manual Truecoat 333394H ELECTRIC AIRLESS SPRAYER EN Project Series Paint Sprayers A Important Safety Instructions m Read all warnings and instructions in this manual and on the unit including the power cord Be familiar with the controls and the proper usage of the equipment Save these instructions cca Scan QR code or click on link xx A for operational video TrueCoat GA gt http graco com tc3600p aS a To avoid fire and explosion use only non flammable or water based materials or non flammable paint thinners Do not use materials which state FLAMMABLE on the Have a Question Call toll free 1 888 941 9788 Or visit us at www paintsprayersbygraco com packaging For more information about your material request MSDS from distributor or retailer Use oil based materials outdoors or in a well ventilated area with a flow of fresh air For portable spray applications of water based and oil based non flammable architectural paints and coatings only For Household Use Only Not approved for use in explosive atmospheres or hazardous locations PROVEN QUALITY LEADING TECHNOLOGY Contents Important User Information Li 3 Important Safety Information 0 00 a 4 Component Identification 0 00 c eee ee 7 Slan UB acy cena iii ii e Oe ee ne eee ets 8 Staring Newobi buch hud a illa allena ido2. This sprayer arrives from the factory with a small amount of test material in the system It is important that you flush this material from the sprayer before using it for the first time 1 Remove cup assembly from the sprayer by turning and pulling down ti23361a 4 Fill FlexLiner with water ti23383a 5 Securely tighten cup cover onto cup support Tighten so the arrow on the cup cover is within range of the indicator on the cup support ti23676a 3 Make certain FlexLiner is in the cup support 20 333394H Common Procedures 6 Align VacuValve on cup cover with Prime Pump Spray knob Push cup assembly onto sprayer and twist to lock ti23258b ti23389a 7 Plug sprayer into power source 11 While holding the sprayer upside down point the sprayer into a waste pail Pull 8 Make certain the Prime Pump Spray the trigger for three seconds knob is in the Prime Pump position pointed down On models with a dual IMPORTANT For best results do not spray speed control switch set speed control more than one cup of water through the tip to HIGH On variable speed models set while cleaning If more flushing is needed speed control to 10 remove the tip from the sprayer to avoid excessive wear 9 Turn the sprayer upside down and point the sprayer into a waste pail Pull the trigger for three seconds 12 Sprayer is now flushed and ready for use See Start Up page 8
3. TAILS ti23382a 333394H 13 Cleanup Cleanup Use only water based or oil based mineral spirit type materials with flash point greater than 100 F 38 C Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Clean in a well ventilated area Keep a good supply of fresh air moving through the area To avoid serious injury or damage to equipment do not expose the sprayer electronics to cleaning fluids Keep sprayer at least 10 in 25 cm above the rim of the container when cleaning Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol AOO This sprayer builds up an internal pressure of 2000 psi 14 MPa 138 bar during use Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment to prevent serious injury 14 1 Disconnect power unplug power cord 2 Turn Prime Pump Spray Knob down to PRIME PUMP position to relieve pressure z Prime Pump ti23285a Cleaning Sprayer Cleaning your sprayer properly and after every spray job is of the utmost importance Proper care and maintenance will make your paint sprayer last and work for you trouble free 1 Turn Prime Pump Spray knob to Prime Pump to relieve pressure 2 Separate the cup support with FlexLiner from the cu
4. IMPORTANT The motor has a built in feature to protect itself from overuse If the motor stops the thermal switch has tripped 10 Turn Prime Pump Spray knob forward to SPRAY position Rotate spray tip 180 degrees to UNCLOG position Do not return sprayer to store The motor will operate normally after cooling for 20 30 minutes 333394H 21 3 QO Seng D O L Q C Replacement Parts 17A466 16Y386 Models 16Y385 333394H 22 Replacement Parts Parts List Models 16Y385 16Y386 17A466 Order If you have this EST ee ee L Kit pump SS TRES TIREN Compete pay sn MOUSE IA SEIT 167585 174468 17A218 Pump housing includes 2 35 f6Y386 17B415 Complete pump assembly includes 2 3 4 5 6 7 8 f6Y386 178416 Pump housing includes 2 35 E All models 17A402 Prime Pump Spray valve 8 Allmodels 119236 Screw al a 8 10 in lb 0 9 1 1 den 9_ _AIT models 17223 Spray tips Black 12 inch pattern gfay 4 inch pattern re Grin LS EI TV TAZZA rg speed Va f6Y386 174468178658 Dual speed 120V SS fY386 17A649 Kit enclosure gray includes aly 13 ofret 8 A TrueCoat se SSS S S 16Y385 16Y677 TrueCoat 360 16Y386 17A473 TrueCoat 360 DSP 17A466 16Y879 TrueCoat 36008 SSS Label warning cord not shown AT models 17FB18 Kit 42 oz cup not sto __ 248104 Pump Armor not shipped with sprayer 32 oz not shown 333394H 23
5. and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Do not use chlorine bleach Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility PERSONAL PROTECTIVE EQUIPMENT TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Protective eye wear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines 6 333394H Component Identification Component Identification B Flota D VacuValve ap E VacuValve Air Hole
6. DS DSP VSP 9 MPa 90 bar Maximum Amperage 2 5 Amps Weight A TrueCoat 360 360 DS DSP 6 kg 45 cm cord TrueCoat 360 VSP 7 kg 45 cm cord Dimensions pe Height 360 360 DS DSP 24 77 cm Height 360 VSP 29 97 cm Storage Temperature Range 0 32 to 113 F 0 to 45 C Operating Temperature Range Y 40 to 90 F 4 to 32 C Storage Humidity Range 0 to 95 relative 0 to 95 relative humidity humidity non condensing non condensing Electrical Power Requirement 120 Vac 60 Hz 15A 1 phase Duty Cyce 50 SO Maximum tp onice 0otsin Pump damage will occur if fluid freezes in pump 8 3 MPa 83 bar i Damage to plastic parts may result if impact occurs in low temperature conditions Y Changes in paint viscosity at very low or very high temperatures can affect sprayer performance 30 333394H Graco Limited Warranty Graco Limited Warranty Graco warrants to the original purchaser that this product will be free from defects in material and workmanship for one 1 year from the date of purchase when operated and maintained in accordance with Graco s written recommendations and instructions This product is designed and intended for personal non income producing household purposes only This warranty is void if the product is used for any other purposes including but not limited to commercial institutional industrial agricultural rental or income producing purposes This warranty does not cov
7. Do not use an adapter with this product GROUNDING INSTRUCTIONS Extension Cords This product must be grounded In the e Use only a 3 wire extension cord event of an electrical short circuit 4 333394H Important Safety Information FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Sprayer generates sparks Do not spray or flush with flammable liquids e Use only non flammable or water based materials or non flammable paint thinners e Keep spray area well ventilated Keep a good supply of fresh air moving through the area When spraying oil based material use outdoors or in a well ventilated indoor area with a flow of fresh air Do not spray or flush with combustible materials near an open flame or sources of ignition Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes Keep sprayer at least 10 in 25 cm away from objects while spraying or flushing Verify all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords Do not use a3 to 2 adapter Do not use paints or solvents containing halogenated hydrocarbons Do not smoke in the spray area Do not operate light switches
8. Replacement Parts Replacement Parts Model 17D889 ti25730a 24 333394H Replacement Parts Parts List Model 17D889 Order If you have this EES pumpa Kit pump 170880178018 Complete par ZIA ETS 170889 178416 Pump housing includes 2 35 6 Allmodels 17A402 Prime Pump Spray valve 8 Allmodels 119236 Screw T 15 torque 8 10 in Ib 0 9 1 1 Nem 9 All models 17A223 Spray tps black 12 inch pattern gray 4 inch pattern Variable speed 120 V Label warning cord not shown asesora o SSS includes 13 29 qty 2 of ref 8 z 170689 a Kickstand OOO OOO 28 170889 170843 Sight glass oooO Al models 17FS18 Kit 42 oz cup includes 14 15 28 248104 Pump Armor ot shipped with sprayer 32 02 not shown 333394H 25 Troubleshooting Troubleshooting AMADO Have a Question Check everything in this Troubleshooting Table before you bring the sprayer to an Call toll free authorized service center 1 888 541 0788 Or visit us at Sprayer Diagnostics www paintsprayersbygraco com Problem Cause Solution Sprayer makes no sound Power supply Verify power to sprayer when trigger is pulled Motor has overheated Wait 20 30 minutes for motor to cool Electronic control failure Replace electronic control Sprayer makes sound but Sprayer is not primed Prime the pump See Starting a no material is sprayed New Job page 8 when trigger is pulled Make certain there
9. YEAR FROM THE DATE OF PURCHASE SOME STATES AND PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU To the extent permitted by law Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above IN NO EVENT WILL GRACO BE LIABLE FOR ANY INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE SALE OR USE OF THIS PRODUCT SOME STATES AND PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDE
10. a dd 8 A aiar 10 How lo Sprav sissi aida 11 Dual Speed Control 2 02 2 eee aa aa da ee ee eee ee eee 11 Variable Speed Control LL LL Le 11 Spray Techniques eri aaa 11 TAGISANd Prayer criadas da Senate Gants adele pala OM Sige a sli iero 12 A Rhein pala 12 Spray Patent QUAI 22d AI DE OS EP EU 13 Cleanip arar heroes ee a dre tended 14 Pressure Relief Procedure 44a LL LL LL Le 14 Cleaning Es elec cia LE E RR E E RA 14 Cleaning VacuValVe res ads d does da atrau de er peus 16 Olorage zi caprini EE LED EEES aa a RES RE Gl ec EE EE is Ei 17 Common Procedures osos irrita A a 18 ASMA Spray MPSS daa ed o SS eo 18 UNCIOGGINO SPIAY Picos aa e died anatase AS a 19 FIUSHING a NeW Spraver s sintio a ese Meee Aha Awe Os ea 20 Replacement Parts nido iaia ea 22 Models 16Y385 16Y386 17A466 0 0 0c eee ees 22 Parts List Models 16Y385 16Y386 17A466 23 Replacement Parts ice ie dera 24 Model 17D8899 ct elle E ee hee ae 24 Parts List M del 17 D839 Dat DA PEA 25 TrFOUDIESNOOUNO cas Sion Bote cis a precs A A 26 Technical Data visse ASA 30 Graco Limited Warranty ies ima e RR a ea seein as 31 Tip 16Y385 TrueCoat 360 120V Single Speed 1200 psi 8 3 MPa 83 bar 3 6 2 MPa 62 bar 8 9 MPa 89 bar 1 1 hana 6Y386 TrueCoat 360 DSP 120V 0 015 Dual Speed 900 1300 psi Premium 6 2 MPa 62 bar 8 9 MPa 89 bar 17D889 TrueCoat 360 VSP 120V 0 015 Varia
11. 15 16 Use a soft cloth to clean the cup support and cup cover ti23389a 13 Remove cup assembly and discard used fluid Dispose of used cleaning fluid properly 14 Replace cleaning fluid and repeat steps 1 13 until spray output is clean IMPORTANT For best results do not spray more than one cup of water through the tip while cleaning If more flushing is needed remove the tip from the sprayer to avoid excessive wear 15 Remove spray tip and strainer see Remove Spray Tip page 18 Clean with appropriate cleaning fluid water or mineral spirits A soft brush can be used to loosen and remove dried material if needed ti23404a ti23372a The spray tip guard is permanently attached to the sprayer Removal for cleaning is not necessary and will result in damage to the sprayer Cleaning VacuValve The VacuValve is an important part of your sprayer and it should be cleaned after every use 1 Remove VacuValve cap from cup cover and clean it Clean VacuValve reservoir in lid Clean VacuValve air hole If VacuValve air hole becomes clogged use a paper clip to clean the hole ti23406a 16 333394H Storage NOTICE Failure to store sprayer with Pump Armor will result in operational problems the next time you spray Always circulate Pump Armor through the sprayer after cleaning Water or solvents other than mineral spirits left in the sprayer will corrode and damage the pump Pump Arm
12. R contact your Graco distributor or call 1 888 541 9788 to identify the nearest distributor 333394H 31 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 333394 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision H February 2015
13. Strainer 333394H Prime Pump Spray ti25736a IL Sprayer Trigger Dual Speed Control HIGH LOW Switch DS and DSP models only Spray Tip Black 12 inch pattern Spray Tip Gray ae pattern P Spray Tip Guard Variable Speed Control VSP models only Start Up Use only water based or oil based mineral spirit type materials with a flash point greater than 100 F 38 C Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer When spraying oil based material use outdoors or in a well ventilated indoor area with a flow of fresh air Keep spray area well ventilated Keep a good supply of fresh air moving through the area NOTICE Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach Using these cleaners will cause damage to the sprayer Starting a New Job If you are using the sprayer for the very first time see Flushing a New Sprayer page 20 1 Install FlexLiner in the cup support ti23361a Fill FlexLiner with material Securely tighten cup cover onto cup support Tighten so the arrow on the cup cover is within range of the indicator on the cup support Align VacuValve on cup cover with Prime Pump Spray knob Push cup assembly onto sprayer and twist to lock ti23258b The VacuValve is an important part of your new sprayer It is used to e
14. Troubleshooting Spray pattern is too narrow TES E is too close to Move sprayer away from target surface surface 10 in 25 cm Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips ti15523a page 18 Spray tip is worn or Replace spray tip See damaged Installing Spray Tips page 18 Spray pattern is too wide Sprayer is too far away Move sprayer closer to surface from target surface Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips page 18 ti15527a Spray pattern spits at the end or Excess material has Clean spray tip guard See beginning accumulated on spray tip jon ee Spray Tip page guard assembly or spray tip is partially clogged RA Spray tip not inserted See duel Spray Tips B completely into spray tip page 18 Y guard noi Spray tip is worn Replace spray tip See e Installing Spray Tips page 18 Spray tip continues to drip or ooze Spray tip is worn Replace spray tip See material after trigger is released Installing Spray Tips page 18 lt gt Spray tip not inserted See Installing Spray Tips completely into spray tip page 18 guard If above solutions do not solve the problem replace the needle assembly t115552a 333394H 29 Technical Data Technical Data Hand Held Sprayer Max Working Pressure TrueCoat 360 200 psi TrueCoat 360
15. ble 500 1300 psi Speed 3 5 MPa 34 5 bar 8 9 MPa Premium 89 bar CI 110474 c US Certified to CAN CSA C22 2 No 68 Conforms to UL 1450 Intertek 2 333394H Important User Information Important User Information Thank You for Your Purchase Before using your sprayer read this Owners Manual for complete instructions on proper use and safety warnings Congratulations You have purchased a high quality paint sprayer made by Graco Inc This sprayer is designed to provide superior spray performance with water based and oil based mineral spirit type architectural paints and coatings This user information is intended to help you understand the types of materials that can be used with your sprayer Please read the information on the material container label to determine if it can be used with your sprayer Ask for a Material Safety Data Sheet MSDS from your supplier The container label and MSDS will explain the contents of the material and the specific precautions related to it Paints coatings and clean up materials generally fit into one of the following 3 basic categories WATER BASED The container label should indicate that the material can be cleaned up with soap and water Your sprayer is compatible with this type of material Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach OIL BASED The container label should indicate that the material is COMBUSTIBILE and can be cleaned up with
16. e power and overheating When in grounding plug The plug must be doubt use the next heavier gauge plugged into an outlet that is properly The smaller the gauge number the installed and grounded in accordance heavier the cord with all local codes and ordinances e When using the sprayer outdoors use an l 1 extension cord suitable for outdoor use Improper installation of the grounding plug a Make sure your extension cord is not mi 19 result di o dad cepto pin damaged When using an extension cord be i En IE pel 7 ae ACC Mente o dis sure to use a cord heavy enough to carry the plug is required do not connect the current that your sprayer draws See chart for grounding wire to either flat blade terminal meee appropriate sizes and lengths The wire with insulation having an outer surface that is green with or without yellow So Check with a qualified electrician or Length serviceman when the grounding instructions are not completely understood AWG American Maximum or when in doubt as to whether the product Wire Gauge is properly grounded 50 ft 15 m Do not modify the plug provided if it does 100 ft 30 m not fit the outlet have the proper outlet Zi installed by a qualified electrician 2 5 mm 200 ft 61 m This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figures Only connect the product to an outlet having the same configuration as the plug
17. engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Fire extinguisher equipment shall be present and working 333394H SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection E occurs get immediate surgical treatment Do not aim the sprayer at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Disconnect power when not spraying Always use the spray tip guard Do not spray without spray tip guard in place Use caution when cleaning and changing spray tips In the case where the spray tip clogs while spraying follow the Pressure Relief Procedure page 14 for relieving the pressure before removing the spray tip to clean Do not leave the unit energized or under pressure while unattended When the unitis notin use unplug the sprayer and follow the Pressure Relief Procedure page 14 Check parts for signs of damage Replace any damaged parts This system is capable of producing 2000 psi Use replaceme
18. er general wear and tear or any malfunction damage or wear caused by misapplication abrasion corrosion inadequate or improper maintenance abuse negligence misuse accident tampering substitution of non Graco component parts or alterations service or repairs by anyone other than a Graco authorized service center or any use maintenance or repairs not specifically described in Graco s written recommendations and instructions In addition this warranty specifically excludes general wear and tear of the pump valves needle assembly and spray tips This warranty is conditioned upon the prepaid return of the product claimed to be defective and proof of purchase to a Graco authorized service center for verification of the claimed defect To find a Graco authorized service center please call 1 888 541 9788 or visit us online at www graco com If the claimed defect is verified Graco will repair or replace the product free of charge The product will be returned to the original purchaser transportation prepaid If inspection of the product does not disclose any defect in material or workmanship repairs will be made at a reasonable charge to you which charges may include the costs of parts labor and transportation Repair or replacement of the product under this warranty will not interrupt or extend the warranty period or create a new warranty period ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSES IS LIMITED TO ONE 1
19. he sprayer will affect spray application If material is pulsating you are moving too fast If material drips you are moving too slow See Troubleshooting page 26 EVEN FINISH 25 cm 10 in THICK UNEVEN FINISH THIN ti23374a 17 How to Spray Aiming Sprayer Aim sprayer at bottom edge of previous stroke overlapping each stroke by half EVEN FINISH ti23378a Rotating the spray tip guard changes the pattern to either the vertical or horizontal orientations ti23375a When spraying vertical corners turn spray tip guard to the horizontal orientation and move sprayer up and down Triggering Sprayer Pull trigger after starting stroke Release trigger before end of stroke Sprayer must be moving when trigger is pulled and released ti23376a 12 333394H How to Spray Spray Pattern Quality If you see pulsations in the pattern try the following A good spray pattern is evenly distributed as e On the dual speed models turn the dual it hits the surface If tails persist material may speed control to HIGH need to be thinned e On the variable speed models turn the If material needs to be thinned follow variable speed control to higher setting manufacturers recommendations e Slow down your speed of movement e Hold sprayer farther away from surface e Switch to black 12 spray tip GOOD PATTERN ST Spray Pattern is Pulsating
20. is only one FlexLiner in the cup support Make certain the cup cover is properly threaded to the cup support If threads are visible below the cup cover when tiaht fully remove and reinstall to the cup support so no threads are visible when tight Make certain the cup cover is tightened to cup support so the arrow on cup cover is within range of indicator on cup support Make certain the cup assembly is properly locked on the sprayer Make certain all the air is out of the FlexLiner and the VacuValve is properly closed Clean VacuValve reservoir and air hole See page 16 Clean Sprayer See Cleanup page 14 Prime Pump Spray knob is in PRIME Turn Prime Pump Spray knob PUMP position forward to SPRAY position Spray tip is not in SPRAY position Turn spray tip to SPRAY position Spray tip is clogged See Unclogging Spray Tip page 19 26 333394H Troubleshooting Sprayer makes sound Speed control is set too low On models with a dual speed but no material is control switch set speed control sprayed when trigger is switch to HIGH On variable pulled cont d speed models increase speed until unit sprays Refill FlexLiner with material and prime the pump See Refilling FlexLiner page 10 results page 19 position Incorrect spray tip for application of Install different size spray tip material See Installing Spray Tips page 18 Spray tip is worn or damaged Replace spray tip See Installing Sp
21. mineral spirits or paint thinner The MSDS must indicate that the flash point of the material is above 100 F Your sprayer is compatible with this type of material Use oil based material outdoors or in a well ventilated indoor area with a flow of fresh air See the safety warnings in this manual FLAMMABLE This type of material contains flammable solvents such as xylene toluene naphtha MEK lacquer thinner acetone denatured alcohol and turpentine The container label should indicate that this material is FLAMMABLE This type of material is NOT compatible with your sprayer and CANNOT be used 333394H 3 Important Safety Information Important Safety Information The following warnings are for the setup use maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable that has a grounding plug anda grounding reduces the risk of electric grounding receptacle that accepts shock by providing an escape wire for the plug on the product the electric current This product is e An undersized cord results in a equipped with a cord having a drop in line voltage and loss of grounding wire with an appropriat
22. nt parts or accessories that are rated a minimum of 2000 psi Do not carry the unit with a finger on the trigger Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Connect only to grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain or wet conditions Store indoors Important Safety Information A EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Use only in dry locations Do not expose to water or rain Use in well lit areas Do not spray outdoors on windy days PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction
23. or fluid protects the sprayer while in storage It helps protect sprayer against With sprayer upside down attach cup freezing and corrosion when not in use support with FlexLiner to sprayer 1 Clean the sprayer and cup assembly 8 Holding sprayer upside down over a See Cleanup page 14 waste container pull sprayer trigger for three seconds 2 Turn Prime Pump Spray knob down to the Prime Pump position Remove cup support and FlexLiner Make certain that VacuValve cap is closed O Prime Pump ti23388a 3 Separate the cup support with FlexLiner from the cup cover sprayer Set the 9 Turn Prime Pump Spray knob forward to sprayer upside down on a flat surface spray position Remove cup assembly and pour any remaining Pump Armour back into Pump Armor bottle Replace 5 With the sprayer upside down pour child resistant cap and tighten securely approximately 2 oz 60 ml Pump Armor for storage into pump opening Remove strainer from pump opening 10 Store sprayer indoors in a cool dry 6 Install strainer into pump opening place Store in an upright position only Never store sprayer with material in the cup 333394H 17 Common Procedures Common Procedures Installing Spray Tips ADO Do nat put your hand in front of the spray tip Two spray tips are available for use with this sprayer The black tip produces a 12 inch wide spray pattern The gray tip produces a 4 inch wide spray pattern Ei
24. p cover sprayer 333394H 3 Set the sprayer upside down on a flat surface This will keep the wet paint in the cup cover Return excess material to original container Hold the FlexLiner in place when pouring ti23387a You can either dispose of the used FlexLiner and install a new FlexLiner or clean a used FlexLiner To clean the sprayer fill FlexLiner approximately half full with appropriate cleaning fluid water or mineral spirits Securely tighten cup cover onto cup support ti23383a 7 To clean the cup cover and strainer secure the cup assembly to the sprayer and shake the entire sprayer for ten seconds 333394H 8 10 11 12 Make certain the Prime Pump Spray knob is in the Prime Pump position pointed down On models with a dual speed control switch set speed control to HIGH On variable speed models set speed control to 10 ti23384a Turn the sprayer upside down and point the sprayer into a waste pail Pull the trigger for ten seconds ti23388a Turn Prime Pump Spray knob forward to SPRAY position Reverse spray tip to UNCLOG position While holding the sprayer upside down point the sprayer into a waste pail Pull the trigger for five seconds Release the trigger If second spray tip was used remove cleaned spray tip from spray tip guard and install second spray tip See Installing Spray Tips page 18 Repeat steps 10 and 11 to clean second spray tip
25. p see Unclogging Spray Tip page 19 Material difficult to On models with a dual speed atomize control switch set speed control to HIGH On variable speed models increase speed until desired pattern is achieved Hold sprayer farther away from surface Switch to black 12 spray tip See Installing Spray Tips page 18 Spray pattern has tails Speed control is set too On models with a dual speed low control switch set speed control to HIGH On variable speed desired pattern is achieved Material may need to be Thin material follow paint sii thinned manufacturer s recommendations Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips page 18 Material not compatible Switch material with sprayer Spray tip is worn or Replace spray tip See damaged Installing Spray Tips page 18 Spray pattern has Operator is moving too Move sprayer faster while dripping sagging slowly while spraying spraying Sprayer is too close to Move sprayer away dl target surface surface 10 in 25 cm Holding trigger while Release trigger when changing changing spray direction directions Speed control switch is set On models with a dual speed too high control switch set speed control to LOW On variable speed models decrease speed until desired pattern is achieved Spray tip is worn or Replace spray tip See damaged Installing Spray Tips page 18 28 333394H
26. port If threads are visible below the cup cover when tight then the cover is cross threaded Fully remove the cup cover and reinstall to the cup support so no threads are visible when tight 10 Repeat steps 2 6 on pages 8 9 to ensure all the air is evacuated from the FlexLiner Make certain the Prime Pump Spray knob is in the Spray position ti23288a If sprayer still does not spray perform steps10 and 11 on page 21 If material sprays while upside down there is air in the cup Repeat steps above Refilling FlexLiner If sprayer runs out of paint simply separate the cup support from the cup cover sprayer and refill the FlexLiner 1 2 Unplug sprayer from power source Separate the cup support from the cup cover sprayer Set the sprayer upside down on a flat surface This will keep the wet paint in the cup cover Follow steps 2 11 in Starting a New Job page 8 procedure 333394H How to Spray How to Spray Take a few moments prior to spraying and review these simple tips to ensure your spraying project is a success Dual Speed Control Not available on all units The dual speed control feature allows you to slow down or speed up when spraying e Turn the dual speed control to LOW to slow down the speed of application when first learning to spray or when spraying small items that require more control e The LOW setting delivers more control and will reduce overspray when spra
27. ray Tips page 18 Material being sprayed is aerated Do NOT shake material Stir the because it was shaken material or check the manufacturer s recommendation for the material being sprayed Material being sprayed is too cold to Warm material spray Paint leaks from sprayer Pump has reached its maximum life Replace pump trigger area Paint leaks out of the cup Cup not properly seated Make certain that there is only threads one FlexLiner in cup support Make certain the cup cover is properly threaded to the cup support If threads are visible below the cup support when tiaht fully remove the cup cover and reinstall to the cup support so no threads are visible when tight Make certain the cup cover is tiahtened to the cup support so the arrow on the cup cover is within range of the indicator on the cup support Avoid flexing or pushing on the cup support when you evacuate the air out of the FlexLiner Avoid pulling down on the FlexLinerwhen you evacuate the air out of the FlexLiner Make certain there isno damage to the FlexLiner lip or the cup cover gasket Make certain that the FlexLiner lip and cup cover gasket is free of debris and dried paint Replace FlexLiner 333394H 27 Troubleshooting Spray Pattern Diagnostics DIOS III DS Spray pattern is pulsating Operator is moving too Slow speed of movement fast while spraying Spray tip is clogged Unclog spray tip or clean spray ti
28. ther spray tip may be used to spray mate rials that are recommended to be sprayed with a 0 015 tip size See material container for spray tip size recommendations LOCKING TAB SLOT para we LOCKING REMOVE SPRAY TIP Remove Spray Tip 1 Perform Pressure Relief Procedure page 14 2 Rotate the spray tip 90 degrees from either the SPRAY or UNCLOG position 3 Pullthe spray tip straight out of the spray tip guard 18 Install Spray Tip 1 While holding the spray tip 90 degrees from either the SPRAY or UNCLOG position align spray tip locking tab with the locking tab slot in the spray tip guard 2 Push the spray tip all the way into the spray tip guard 3 Rotate the spray tip to the SPRAY position NOTE Make certain spray tip locking tab is pushed all the way into the slot in the spray tip guard You should not be able to remove the spray tip from the spray tip guard when it is in the Spray or Unclog positions NOTE If the locking tab slot in the spray tip guard is blocked preventing installation of the spray tip rotate the spray tip guard until it is visually aligned with the internal hole then install the spray tip NOTICE The spray tip guard is permanently attached to the sprayer Removal for cleaning is not necessary and will result in damage to the sprayer e Spray tips wear with use and abrasive paint and need periodic replacement e ifthe spray pattern is poor you may ha
29. vacuate the air out of the FlexLiner Open VacuValve cap ti23343a 333394H 5 Tilt the sprayer so the VacuValve is the highest point causing any air in the FlexLiner to rise to the VacuValve Gently squeeze the FlexLiner to evacuate all air through the VacuValve air hole Once you see material enterthe VacuValve reservoir all air should be evacuated from the FlexLiner ti23355a Stop squeezing the FlexLiner and snap the VacuValve cap closed You will hear the cap click when it is closed properly Plug sprayer into power source Turn Prime Pump Spray knob down to Prime Pump position To fill sprayer with fluid point sprayerinto a waste area and hold the trigger in for 5 10 seconds DIA ti23285a 333394H ti23354a 9 Turn Prime Pump Spray knob forward to spray position ti23288a 10 Make certain spray tip is in the spray position 11 Youare now ready to spray NOTE For best results to evacuate all material from the FlexLiner when the material is nearly gone gently squeeze the bottom of the FlexLiner to push the last of the material up to the cup lid If sprayer does not spray try one of the steps below Make certain there is only one FlexLiner in cup support Itis possible for two liners to nest tightly together and appear as only one Make certain the cup cover is properly threaded to the cup sup
30. ve a worn spray tip Replace spray tip See Spray Pattern Diagnostics page 28 NOTICE Spray tips must be cleaned or stored in appropriate cleaning fluid water or mineral spirits immediately after use to ensure material is not allowed to dry in spray tip Failure to do so will result in damage to the spray tip See Cleanup page 14 333394H Common Procedures Unclogging Spray Tip In the event that particles or debris clog the spray tip this sprayer is designed with a reversible spray tip that quickly and easily ti23359a clears the particles without disassembling the 5 sprayer Variable speed models Set speed control to 10 1 Perform Pressure Relief Procedure page 14 2 To unclog spray tip turn Prime Pump Spray knob down to Prime Pump position Prime Pump 6 Aim sprayer at waste area turn Prime Pump Spray knob forward to spray position Pull trigger to clear clog 3 Reverse spray tip to UNCLOG position ti23288a 7 Turn Prime Pump Spray knob down to Prime position Rotate spray tip back to SPRAY position Turn Prime SPRAY UNCLOG Pump Spray knob forward to SPRAY 4 Dual speed models position and resume spraying Move speed control switch to HIGH 8 If spray tip is still clogged you may have setting to repeat steps 2 7 or replace with new spray tip assembly See Installing Spray Tips page 18 333394H 19 Common Procedures Flushing a New Sprayer
31. ying thinner materials such as stain e Turn the dual speed control to HIGH when you want to get to job done fast and when spraying large surfaces e To reduce overspray always spray at lowest speed that results in an acceptable spray pattern Variable Speed Control Not available on all units The variable speed control feature allows you infinite soeed control to slow down or speed up to best suit your material and project e Turn the variable speed control to lower speed settings to slow down the speed of application when first learning to spray or when spraying small items that require more control e The lower speed settings deliver more control and will reduce overspray when spraying thinner materials such as stain e Turn the variable speed control to higher speed settings when you want to get the job done fast and when spraying large surfaces e To reduce overspray always start at lowest speed setting and increase speed to the minimum setting that results in an acceptable spray pattern 333394H Spray Techniques Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface e Hold sprayer 10 in 25 cm from surface and aim straight at surface Tilting the sprayer to direct the spray angle causes an uneven finish e Flex wrist to keep sprayer pointed straight Fanning sprayer to direct spray at angle causes uneven finish NOTE How fast you move t
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