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Graco 333023F User's Manual

1. cceceeeeeeeeeeeeeees 59 DS BOG PAR 59 System Configuration Settings 60 Custom Language File 61 Upload Procedure aaa NAA 61 Performance Chafts cccccecececeeeeeeeeeeeeeeenees 62 Technical Specifications 65 Graco Extended Warranty for Reactor 2 Components ccececeeeccececesesesesesers 67 333023F Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations Do not expose to rain Store indoors TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if solashed in the eyes or on skin inhaled or
2. 3 Install supplied terminal jumpers in the positions shown in image for the power source used 4 Route power cable through strain relief EC in electrical enclosure electrician and comply with all local codes and 5 Connect incoming power wires as shown in regulations image Gently pull on all connections to verify they are properly secured 1 Turn main power switch MP OFF 6 Verify all items are connected properly as shown 2 Open electrical enclosure door in image then close electrical enclosure door 200 240 VAC 10 200 240 VAC 30 DELTA maa oa L1 L2 L3 Table 4 Power Cord Requirements Input Power Cord Specifications AWG mm E XP2 15 kW E 30 10 kW 200 240 VAC 4 21 2 2 wire 1 Phase ground 200 240 VAC 6 13 3 3 wire 3 Phase ground DELTA 350 415 VAC 8 8 4 4 wire 3 Phase WYE ground E 30 15 kW 200 240 VAC 4 21 2 2 wire 1 Phase ground 200 240 VAC 6 13 3 3 wire 3 Phase ground DELTA 350 415 VAC 8 8 4 4 wire 3 Phase WYE ground 28 350 415 VAC 30 WYE Baa L1 L2 L3 N 16X050A Input Power 200 240 VAC 1 Phase 200 240 VAC 3 Phase DELTA 350 415 VAC 3 Phase WYE Specifications AWG mm 4 21 2 2 wire ground 6 13 3 3 wire ground 8 8 4 4 wire ground S33023F Supply Wet Cups With Throat Seal Liquid TSL Pump rod and connecting rod move during operation Moving parts can cause
3. FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces including hoses can create a rapid rise in pressure due to the thermal expansion Over pressurization can result in equipment rupture and serious injury e Open a valve to relieve the fluid expansion during heating e Replace hoses proactively at regular intervals based on your operating conditions S33023F 5 S33023F Warnings PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment c
4. e Job Log e Daily Log e System Software Log e Blackbox Log e Diagnostics Log Follow Download Procedure page 59 to retrieve log files Each time a USB flash drive is inserted into the ADM USB port a new folder named DATAxxxx is created The number at the end of the folder name increases each time a USB flash drive is inserted and data is downloaded or uploaded Event Log The event log file name is 1 EVENT CSV and is stored in the DATAxxxx folder The event log maintains a record of the last 49 000 events and errors Each event record contains e Date of event code e Time of event code e Event code e Event type e Action taken e Event Description Event codes include both error codes alarms deviations and advisories and record only events Actions Taken includes setting and clearing event conditions by the system and acknowledging error conditions by the user 59 USB Data Job Log The job log file name is 2 JOB CSV and is stored in the DATAxxxx folder The job log maintains a record of data points based on the USB Log Frequency defined in the Setup screens The ADM stores the last 237 000 data points for download See Setup Advanced Screen 3 USB page 33 for information on setting the Download Depth and USB Log Frequency e Data point date e Data point time e A side temperature e B side temperature e Hose temperature e A side temperature setpoint e B side temperature setpoint e
5. Elite only 3 E XP2 KI B Fluid Inlet Sensor Elite only Table 3 MCM Module LED MB Status Descriptions MCM Status Green Solid Power applied to module Yellow Solid Active Communication Not used A Pump Output Pressure Red Steady Flashing Software upload from token in progress Red Random Flashing or Solid Module error exists 24 S33023F Temperature Control Module TCM Cable Connections 4 Aso Beres O mr T nr TOTOE ti22668a l Figure 8 1 O ON DOO FB W N Power Input Heater Overtemperature CAN Communications Connections Power Out ISO Power Out Res Power Out Hose Module Status LEDs Heater A Temperature ISO Heater B Temperature RES Hose Temperature S33023F Component Identification 25 Installation Installation Setup From Shipping Configuration 1 Remove bolts A and nuts 2 Swing up the electrical enclosure and reinstall bolt A with nut Tighten bolt B and nut 3 Position cable bundles against the frame and attach to the frame with loose wire tie C on each side To prevent serious injury due to system tipping over ensure Reactor is properly secured to wall Note Mounting brackets and bolts are included in the box of loose parts shipped with your system 26 Use the supplied bolts to install the supplied L brackets onto the system frame in the top most square holes Install brackets on both the le
6. Recipes Targets E 30 Active a PYAX A E24 Pressure Imbalance PYAX A E24 Press Help With This Error Note Press or O to return to the previously displayed screen The QR code screen will be displayed Scan the QR code with your smartphone to be sent directly to online troubleshooting for the active error code Otherwise manually navigate to http help graco com and search for the active error AA SE Troubleshooting E 30 Active C Mo Active Errors Error Code E22 Press Sens Err B PEE ry help graco com If no internet connection is available see Error Codes and Troubleshooting page 58 for causes and solutions for each error code Of Troubleshooting Troubleshooting see Troubleshooting page 38 for the ten most recent errors that have occurred on the system See Troubleshoot Errors page 57 to diagnose errors on the ADM that have occurred on the system See Errors page 57 for information about errors that can occur on the system Error Codes and Troubleshooting See system repair manual or visit http help graco com for causes and solutions to each error code 58 S33023F USB Data Download Procedure Note system configuration setting files and custom language files can be modified if the files are in the UPLOAD folder of the USB flash drive See System Configuration Settings File Custom Language File and Upload Procedure sections 1 Insert USB flash drive into
7. are subject to the warranty if any of re manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donnes ou intentes a la suite de ou en rapport directement ou indirectement avec les procedures concernees Graco Information For the latest information about Graco products visit www graco com To place an order contact your Graco Distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any t
8. 6 pm Maximum Heated Hose Length Length 310 ft 94 m Output per Cycle ISO and RES E 30 0 0272 gal 0 1034 liter E XP2 0 0203 gal 0 0771 liter Operating Ambient Temperature Range Temperature 20 to 120 F 7 to 49 C Line Voltage Requirement Nominal 200 240 VAC 1 Phase 50 60 Hz Nominal 200 240 VAC 3 phase DELTA 50 60 Hz Nominal 350 415 VAC 3 phase WYE 50 60 Hz Heater Power at 230 VAC rated voltage E 30 10 kW 10 200 Watts E 30 15 kW 15 300 Watts E XP2 15 kW 15 300 Watts 195 265 VAC 195 265 VAC 340 455 VAC S33023F 65 Technical Specifications Sound Pressure Sound Pressure measured per SO 9614 2 E 30 Measured from 3 1 ft 1 m at 7000 psi 7 MPa 70 bar 3 gom 17 4 lom 87 3 dBA E XP2 Measured from 3 1 ft 1 m at 3000 psi 21 MPa 207 bar 7 gom 3 8 lom Sound Power E 30 Measured from 3 1 ft 1 m at 7000 psi 7 MPa 70 bar 3 gom 17 4 lom 79 6 dBA 93 7 dBA E XP2 86 6 dBA Measured from 3 7 ft 7 m at 3000 psi 21 MPa 207 bar 7 gom 3 8 lom IN iS Fluid Inlets Component A ISO and 3 4 NPT f with 3 4 NPSM f union Component B RES 8 1 2 in JIC with 5 5 16 in JIC adapter Component B RES 10 5 8 in JIC with 6 3 8 in JIC adapter Fluid Circulation Ports Size 1 4 NPSM m Maximum Pressure 250 psi 1 75 MPa 17 5 bar Wetted Parts Material Aluminum stainless steel zinc plated carbon steel brass carbi
9. Hose temperature setpoint e A side inlet pressure e B side inlet pressure e Inlet pressure setpoint e System lifetime pump cycle counts e Pressure volume and temperature units e Job name number Daily Log The daily log file name is 3 DAILY CSV and is stored in the DATAxxxx folder The daily log maintains a record of the total cycle and volume sprayed on any day that the system is powered up The volume units will be the same units that were used in the Job Log The following data is stored in this file e Date that material was sprayed e Time unused column e Total pump cycle count for day e Total volume sprayed for day 60 system Software Log The system software file name is 4 SYSTEM CSV and is stored in the DATAxxxx folder The system software log lists the following e Date log was created e Time log was created e Component name e Software version loaded on the above component Blackbox Log File The black box file name is 5 BLACKB CSV and is stored in the DATAxxxx folder The Blackbox log maintains a record of how the system runs and the features that are used This log will help Graco troubleshoot system errors Diagnostics Log File The diagnostics file name is 6 DIAGNO CSV and is stored in the DATAxxxx folder The Diagnostics log maintains a record of how the system runs and the features that are used This log will help Graco troubleshoot system errors System Configuration Settings The sy
10. Prior to performing any maintenance procedures follow Pressure Relief Procedure page 52 Preventative Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Proportioner Maintenance Wet Cup Check the wet cup daily Keep it 2 3 full with Graco Throat Seal Liquid TSL or compatible solvent Do not overtighten packing nut wet cup Packing Nuts Do not overtighten packing nut wet cup Throat u cup is not adjustable Fluid Inlet Strainer Screens Inspect fluid inlet strainer screens daily see Flush Inlet Strainer Screen page 55 54 Grease Circulation Valves Grease circulation valves SA and SB with Fusion grease 117773 weekly A ti10955a ISO Lubricant Level Inspect ISO lubricant level and condition daily Refill or replace as needed See Pump Lubrication System page 56 Moisture To prevent crystallization do not expose component A to moisture in air Gun Mix Chamber Ports Clean gun mix chamber ports regularly See gun manual Gun Check Valve Screens Clean gun check valve screens regularly See gun manual Dust Protection Use clean dry oil free compressed air to prevent dust buildup on control modules fans and motor under shield Vent Holes Keep
11. USB Port and Status LEDs CAN Cable Connection Table 2 ADM LED Status Descriptions OSB Status C1 Green and Yellow Flashing ADM is busy USB cannot transfer information when in this mode ADM Status CN Green Solid Power applied to module Yellow Solid Active Communication Red Steady Flashing Software upload from token in progress Red Random Flashing or Solid Module error exists 20 S33023F ADM Display Details Power Up Screen The following screen appears when the ADM is powered up It remains on while the ADM runs through initialization and establishes communication with other modules in the system Menu Bar The menu bar appears at the top of each screen The eenas mee is only an example Date and Time The date and time are always displayed in one of the following formats The time is always displayed as a 24 hour clock DD MM YY HH MM e YY MM DD HH MM e MM DD YY HH MM Arrows The left and right arrows indicate screen navigation Screen Menu The screen menu indicates the currently active screen which is highlighted It also indicates the associated screens that are available by scrolling left and right System Mode The current system mode is displayed at the lower left of the menu bar 333023F Component Identification Alarm Deviation The current system error is displayed in the middle of the menu bar There are four possibilities Icon Function No Icon No information o
12. USB port 2 The menu bar and USB indicator lights indicate that the USB is downloading files Wait for USB activity to complete Remove USB flash drive from USB port 4 Insert USB flash drive into USB port of computer The USB flash drive window automatically opens If it does not open USB flash drive from within Windows Explorer 6 Open GRACO folder 7 Instructions continue on next page 8 Open the system folder If downloading data from more than one system there will be more than one folder Each folder is labeled with the corresponding serial number of the ADM The serial number is on the back of the ADM 9 Open DOWNLOAD folder 10 Open DATAxxxx folder 11 Open DATAxxxx folder labeled with the highest number The highest number indicates the most recent data download 12 Open log file Log files open in Microsoft Excel by default as long as the program is installed However they can also be opened in any text editor or Microsoft Word Note All USB logs are saved in Unicode UTF 16 format If opening the log file in Microsoft Word select Unicode encoding 333023F USB Data USB Logs Note The ADM can read write to FAT File Allocation Table storage devices NTFS used by 32 GB or greater storage devices is not supported During operation the ADM stores system and performance related information to memory in the form of log files The ADM maintains six log files e Event Log
13. be displayed until communication and initialization is complete GRACO k ALI Then the power key icon screen will display until the ADM power on off button A C8 is pressed for the first time after system power up To begin using the ADM the machine must be active To verify the machine is active verify that the System Status Indicator Light B is illuminated green see Advanced Display Module ADM page 18 If the System Status Indicator Light is a press the ADM Power On Off A button The System Status Indicator Light will illuminate yellow if the machine is disabled 30 E 30 Off Perform the following tasks to fully setup your system 1 Set pressure values for the Pressure Imbalance Alarm to activate See System Screen 1 page 34 2 Enter enable or disable recipes See Recipes Screen page 34 3 Set general system settings See Advanced Screen 1 General page 33 4 Set units of measure See Advanced Screen 2 Units page 33 5 Set USB settings See Advanced Screen 3 USB page 33 6 Set target temperatures and pressure See Targets page 36 7 Set component A and component B supply levels See Maintenance page 37 S33023F Advanced Display Module ADM Operation Setup Mode The ADM will start in the Run screens at the Home screen From the Run screens press O to access the Setup screens The system defaults with no password entered as 0000 Enter the
14. be more than one folder within the GRACO folder Each folder is labeled with the corresponding serial number of the ADM The serial number is on the back of the module If installing the system configuration settings file place SETTINGS TXT file into the UPLOAD folder If installing the custom language file place DISPTEXT TXT file into the UPLOAD folder Remove USB flash drive from the computer Install USB flash drive into the ADM USB port 10 The menu bar and USB indicator lights indicate 11 that the USB is downloading files Wait for USB activity to complete Remove USB flash drive from USB port Note If the custom language file was installed users can now select the new language from the Language drop down menu in Advanced Screen 1 General page 33 67 Performance Charts Performance Charts Use these charts to help identify the proportioner that will work most efficiently with each mix chamber Flow rates are based on a material viscosity of 60 cps To prevent system damage do not pressurize the system above the line for the gun tip size being used Proportioners For Foam AR4242 01 AR6060 03 PRESSURE psi bar FLOW Ibs min kg min 62 S33023F Performance Charts Proportioners For Coatings Table 5 Fusion Air Purge Round Pattern AR2020 000 PRESSURE AR2929 psi bar 00 AR4242 01 FLOW gal min l min Table 6 Fusion Air Purge Flat Pat
15. ea gt o Y dio sd DSF uey auejegqu aunssaig a APPT 3ewuoy neg l Us sug aBenBuey 540443 BAI Y ON CIRE ass O KA paues 33933023F Setup Screens Navigation Diagram Figure 11 32 Advanced Setup Screens Advanced Display Module ADM Operation Advanced setup screens enable users to set units adjust values set formats and view software information for each component Press fu shy to scroll through the Advanced setup screens Once in the desired Advanced setup screen press z to access the fields and make changes When changes are complete press to exit edit mode Note Users must be out of edit mode to scroll through the Advanced setup screens Advanced Screen 1 General Use this screen to set the language date format current date time setup screens password 0000 for none or 0001 to 9999 and screen saver delay 1011113 12 15 Recipes Suster Ea 5 18 A L ti IYE c l No Active Errors Language English Date Format Date Pea Time 12 Passmore Screen Saver 6 minutets Advanced Screen 2 Units Use this screen to set the temperature units pressure units volume units and cycle units pump cycles or volume Temperature Units PF ee Pressure Units asi Volume Units lagal Cr Counter Units Cycles N S33023F Advanced Screen 3 USB Use this screen to enable USB downloads uploads enable a logs 90 full advisory ente
16. for clarity Wrap with tape during operation A Reactor Proportioner J Heated Hose Fluid Temperature Sensor FTS Heated Whip Hose Fusion Spray Gun Gun Air Supply Hose 0 D UU Fg NT A Feed Pump Air Supply Lines Agitator Air Supply Line IGDON NO O W 14 o SKK Cee KEN ASS MG 0 0 Bo OOOOH MAS Fluid Supply Lines Feed Pumps Agitator Desiccant Dryer Gun Fluid Manifold part of gun Recirculation Lines Remote Display Module optional S33023F Typical Installation with gun fluid manifold to drum circulation Typical Installation with gun fluid manifold to drum circulation Figure 3 Shown exposed for clarity Wrap with tape during operation A Reactor Proportioner B Heated Hose C Fluid Temperature Sensor FTS CK Circulation Block accessory D Heated Whip Hose F Gun Air Supply Hose G Feed Pump Air Supply Lines H Agitator Air Supply Line S33023F J 0 D UZ A IKA SITES SE KY KK x S o FO SK o OO om cape RS KAL 8 285 25 e ne KO o O o NN es Ng OR EN 32505 5 KS XXX SESSIONS SORKIN a KR 5 oS KA O oS NG KI 5 to o 5 NS 2929 KKKS Xd 5a ROKK BKK No OO o TR TS SORKIN KS Q ON Fluid Supply Lines Feed Pumps Agitator Desiccant Dryer Gun Fluid Manifold part of gun Recirculation Lines Rem
17. main breaker on the generator is in the off position 7 Start the generator Allow it to reach full operating temperature 8 Turn main power switch ON 2 Check ISO lubrication reservoir Check level and condition of ISO lube daily See Pump Lubrication System page 56 The ADM will display the following screen until communication and initialization is complete Pi h Ti N 1 p pa 3 Use A and B Drum Level Sticks 24M174 to measure the material level in each drum If Ng GRACO S33023F 41 Startup 9 Switch on the air compressor air dryer and breathing air if included 10 For first startup of new system load fluid with feed pumps 42 a Check that all Setup steps are complete See Setup page 27 If an agitator is used open the agitator s air inlet valve If you need to circulate fluid through the system to preheat the drum supply see Circulation Through Reactor page 44 If you need to circulate material through the heat hose to the gun manifold see Circulation Through Gun Manifold page 45 Tum both PRESSURE RELIEF SPRAY valves SA SB to SPRAY TY GA GB SA SB a 7 Go Bo N NG Aa 0 e Open fluid inlet valves FV Check for leaks Cross contamination can result in cured material in fluid lines which could cause s
18. serious injury such as pinching or amputation Keep hands and fingers away from wet cup during operation To prevent the pump from moving turn the main power switch OFF e Component A ISO Pump Keep reservoir R filled with Graco Throat Seal Liquid TSL Part 206995 Wet cup piston circulates TSL through wet cup to carry away isocyanate film on displacement rod ti20579a 8 7 07 AG AN AY Figure 9 Component A Pump S33023F Setup e Component B Resin Pump Check felt washers in packing nut wet cup S daily Keep saturated with Graco Throat Seal Liquid TSL Part No 206995 to prevent material from hardening on displacement rod Replace felt washers when worn or contaminated with hardened material ti22766a Figure 10 Component B Pump Install Fluid Temperature Sensor The Fluid Temperature Sensor FTS is supplied Install FTS between main hose and whip hose See Heated Hose manual for instructions Register and Activate the Graco InSite Note Elite systems only 1 Go to ww GracolnSite com then follow the instructions on the screen 2 Find and record the 15 digit serial number from the cellular module below 29 Advanced Display Module ADM Operation Advanced Display Module ADM Operation 05750113 15 51 Job Data Targets No Active Errors When main power is turned on by turning the main power switch MP to the ON position the power up screen will
19. 0 MAZO 350H UD Y28H HOH3 26 0L IMZ 9O HO dund Xda 2F 0l MAZO Y 440 28H Kaaa Lt OL MAZIO g 0 48H 9093 4t WAZO S0H 40 128H HOSA Lt OL MAZO uoganasag apog aw SJ0JJJ 8A1 34 ON E SJOII syang saang DJ EROT TT TZ 9YO vi 510447 BAQIY ON ase W seco 10 5 et oerco A OOF sng WOW q JE do OL 83d WOL YO yauna y do OL W290 aM 3H NE 3 HO 06 3 Run Screens Navigation Diagram 333023F Figure 12 Advanced Display Module ADM Operation Home System Off This is the home screen when the system is off This screen displays actual temperatures actual pressures at the fluid manifold jog speed coolant temperature and number of cycles n NA mar e Errors Cycles Home System Active When the system is active the home screen displays actual temperature for heat zones actual pressures at the fluid manifold coolant temperature jog speed the number of cycles along with all associated control soft keys Use this screen to turn on heat zones view coolant temperature start the proportioner stop the proportioner park the component A pump enter jog mode and clear cycles NOTE Screen shown displays inlet sensor temperatures and pressures These will not be shown on models without inlet sensors 05 14 13 12 32 Recipes E 30 Active Jo Active Errors My 70 nq 512 iM 70 p 506 99 F OPTI 36 Home
20. 323 04 MOT 923 Y BUI 388 0A MO g aur 328 0A MO 350H Bul 328 0A MO y Aauanbaly MO g AJuanba44 MO Advanced Display Module ADM Operation Kara gt POST EDEN It Home screen Press to navigate through the Run Mode screens See Run Screens Navigation Diagram page 44 sie KETE lt 20 JEEE Spot TUNZA Run Mode The ADM will start in the Run screens at the From the Run screens press to access the Setup screens jenueyy fleg auna opl BurooUu B02 erg sp 18 BOGT e 3JUBUB UIEYY BO OJIVHD OO DOL DOL f 3dlO3Y 1 3d1134 0 3d1 34 J 3d1J34 g 3d1I34 4 3d1J34 Ng Figjay uey Joyeipey IDWM 7 0L 83 PSH H N5 P 0U8 05 PIN 3HYM tzo 87 28H 9 3 pP 0U8 05 pna 39YM 2 0L Ng ejay uey JOPPIPEY JONM 2201 Y 22U6 eqw aunssaJd 73 Kyld 92 01 WOW JOJJg WWog 903 WIHI 92 01 KI 28H H II pouas PIN AWM 92 0L KI 28H 9 WF PlOU8 OS Prd 38AM 92 01 WOW JOJIg WWOd 903 WIND 62 01 a50H au a6eyoA MO HALA 46 01 Uondiasaq apo ew SJ0JJJ BAY ON El Ssajqnol song FEE Eb 0OT TUTZ 9O 3M9H 06 3 OET 02 3 aaa do BL a L Z 9O LuZ 9O LuZ 9O L Z 9O LuiZ 9O LitZ 9O IWiLz 90 WWiLz g0 LWitz 90 WiLz 90 t Y aunssadq pue y HO Jamod wayshig KOWI Zt 0 ug Jamad wayshig X073 Ek 0l MAZO ug dund XdH3 9i 0l LL Z gD Y UD 48H HOH LOL MAZIO g u0 48H 9043 2
21. F 9 Models Reactor 2 E XP2 and E XP2 Elite All elite systems include fluid inlet sensors Graco InSite and Xtreme Wrap 50 ft 15 m heated hose For part numbers see Accessories page 11 E XP2 Model E XP2 Elite Model 15 kW 15 kW Proportioner Xx 272012 2 2112 Pressure psi MPa bar Cycle A B gal liter Configurable Voltage 230 10 230 30A 230 30Y 230 10 230 3QA 380 3 Y Phase 8 Fusion AP Package AP2112 Gun Part No 246101 246101 Probler P2 Package P22112 Gun Part No GCP2R1 GCP2R1 50 ft 15 m scuff guard Xtreme Wrap 10 ft 3 m Graco Insite YY Fluid Inlet Sensors 2 o Full load amps with all devices operating at x Packages include gun heated hose and maximum capabilities Fuse requirements whip hose Elite packages also include at various flow rates and mix chamber sizes Graco InSite and fluid inlet sensors Mak RIES Low line input voltage will reduce power t Total system watts used by system based on available and heaters will not perform at full maximum heated hose length for each unit capacity e E 30 and E XP2 series 310 ft 94 5 m Voltage Configurations Key maximum heated hose length including Brace whip hose See Approvals page 11 ca A DELTA WYE 10 33933023F Approvals Approvals Accessories Intertek approvals apply to proportioners without hoses Air Manifold Kit 4 outlets Proportioner Approvals 24314 16X521 Graco InSite Extension cable 24 6
22. Operation gt Reactor 2 E 30 and E XP2 Electric Heated Plural Component Proportioner for spraying polyurethane foam and polyurea coatings Not for outdoor use For professional use only Not approved for use in explosive atmospheres or hazardous locations Important Safety Instructions Read all warnings and instructions in this manual Save these instructions SN AG PROVEN QUALITY LEADING TECHNOLOGY Contents WV ARMING S a Aa a aaa Important Isocyanate Information a S secret ehanrnrten seats setae toms tetera tenn tp tied APPIONA Sana cee tae aca aala ACCESSO O AA Supplied Manuals cccceeeeeeeeecetecececeaeaees Related Manuals ccccc cess ec eeeeeeceeeeseseaeaes Typical Installation without circulation Typical Installation with system fluid manifold to drum Circulation cceceee ee ee ee ees Typical Installation with gun fluid manifold to drum Circulation ccccecee eee eeee ee eees Component ldentification Advanced Display Module ADM Electrical ENCIOSUIC2 t 2 vavesadulorses tN eceteeoeagen Motor Control Module MCM 0666 Temperature Control Module TCM Cable Connections 2 2 ccecec ee eeeeeeeeeeee IIS TAN ALON so 322 cocci acs at Soo NAN soccer hast oie DE
23. System With Error Active errors are shown in the status bar The error code alarm bell and description of the error will scroll in the status bar 1 Press to acknowledge the error 2 See for corrective action Targets Use this screen to define the setpoints for the A Component Temperature B Component Temperature heated hose temperature and pressure Maximum A and B temperature 190 F 88 C Maximum heated hose temperature 10 F 5 C above the highest A or B temperature setpoint or 180 F 82 C Note If the remote display module kit is used these setpoints can be modified at the gun aSa 1444 e Home Maintenance gt 30 Active No Active Errors 15psi ub Bi 15psi ioe ol F t PE Bio 39 It S33023F Maintenance Use this screen to view daily and lifetime cycles or gallons that have been pumped and gallons or liters remaining in the drums The lifetime value is the number of pump cycles or gallons since the first time the ADM was turned on The daily value automatically resets at midnight The manual oa is the counter that can be manually 7 yafe Targets No Active 12315 gal gal gal Lifetime 0 1 s Daily 0 Manual T Cycles This screen shows daily cycles and gallons that have been sprayed for the day All information listed on this screen can be downloaded on a USB flash drive 06 21 11 10 43 e Maintenance Events E 30 Active C No ab tive Erro
24. U ANA AA AA a a GG GOUNA usen AA EE Close gun fluid manifold valves A and AA APAN General Equipment Guidelines Connect Power QXQXQX a Supply Wet Cups With Throat Seal Liquid Mi E r EEE PR Install Fluid Temperature Sensor Register and Activate the Graco InSite Advanced Display Module ADM DOEPANO Ga Sane hid E aauerndebaqes Advanced Setup Screens SNTE Old eee an ete ee AA SV SLO Z savin tal oat e a aa o PRS CSS aaa NA NGA aaah 34 RUN MOT ANN GANANG aa 35 AA 41 Fluid CirCUlatiO Nana NGA ka nn Ka GA 44 Circulation Through Reactor 44 Circulation Through Gun Manifold 45 JOT MOGE rres AA atee 45 SO NA AN 46 Spray Adjustments ccccececeeeeeeeeeeees 47 Manual Hose Heat Mode 48 SMON AA AA AA 50 Pressure Relief Procedure ccecececeeeeeeees 52 UA seated hat ee a E N a 53 Maintenance secheucisere te ntn Makaka b4 Preventative Maintenance Schedule b4 Proportioner Maintenance 54 Flush Inlet Strainer Screen b5 Pump Lubrication System 56 ENOL AA AA a BA b7 NEW EMO S maa EAR 57 Troubleshoot Errors ccceeceeeeeeeeeeeeeees 57 TFOUDIESNOOUNG AA 58 Error Codes and Troubleshooting 58 USB DB fet ae oe en e a AG GING 59 Download Procedure
25. age 37 for more information Softkeys Icon Function E Ratan Sop Proportoner n soo Mode Reset Cycle Counter press and hold Select Recipe Search Move Cursor Left One Character Move Cursor Right One Character Toggle between upper case lower case and numbers and special characters Cancel Troubleshoot Selected Error Increase value Decrease value Next screen Previous screen Return to first screen 33933023F Electrical Enclosure 333023F Component Identification AAA Temperature Control Module TCM AAB Motor Control Module MCM AAC Enclosure Fan AAD Wiring Terminal Blocks AAE Power Supply AAF Surge Protector AAG Hose Breaker AAH Motor Breaker AAJ A Side Heat Breaker AAK B Side Heat Breaker AAL Transformer Breaker MP Main Power Switch 23 Component Identification Motor Control Module MCM Base Model Elite Model CVO JE ti22666a Figure 7 Accessory output KE Module Status LEDs see LED Status Table 12 Pump Cycle Counter A CAN Communication Connections 2 Motor Temperature 1 2 3 Not used 4 5 moea ooo o poa woa Graco Insite Motor Power Output Main Power Input Rotary Switch MCM Rotary Switch Positions B Pump Output Pressure 2 E 30 A Fluid Inlet Sensor
26. an cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents e Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage e Use only compatible water based solvents to clean plastic structural or pressure containing parts e See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturer s MSDSs and recommendations EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow
27. current password then press Press to navigate through the Setup Mode screens See Setup Screens Navigation Diagram page 45 Set Password Set a password to allow Setup screen access see Advanced Screen 1 General page 33 Enter any number from 0001 to 9999 To remove the password enter the current password in the Advanced Screen General screen and change the password to 0000 EERE Password standby C Mo Active Errors Password ii From the Setup screens press O to return to the Run screens 333023F 31 Advanced Display Module ADM Operation ZOO F0 0 849d9 JO4qUOD aangeJadwa E00 F0 0 96L19l 104U0 40340 LOO SO0 0 2E N9L UOHEINSIJUO gsn 200 S0 0 SCZN9L feyasig pazueapiy UOIS Ja 4e SE E hen appo 540449 3A93 y ONJ E BAY NE 3 ruw TEESE CA MANA 306 duanbasy B0 eeg pg 3jQeUZ OWO0J4 auey ajeq sheq T yadag peojumog eyeq angeu Auosiapy In 06 30 DX agea peojdrypeojumog 40 447 BAY O jo OG wogemag aunjevadiua mo sd DST muer Bunssasg MO pg angeu s1055 Jaj T a _ Sag syup apunog CEE aj IS Syun anssayg _ Poy as0H enuey aqeuz EL SHUN aneddu Ep i EAA el J pesuenpy E Gia H 341034 0 9 31934 e8 C7 p48 LWJE y E3IWBY MO 5 ae _ swuery jeaayg mo aqeug sayu waves Bats O D g 3d03 e5 55 JLUM DA EUY xe 7 0000 psomssey O D 30038 DX usang 2nsouselg ajqeug L ET Z7 su H 0 4 3dl038 sd 057 uoneimag aJuejeqwi aunssaiq E 0 E
28. de chrome chemically resistant o rings PTFE ultra high molecular weight polyethylene Q 6 33933023F Graco Extended Warranty for Reactor 2 Components Graco warrants all equipment referenced in this document which is manufactured by Graco and na its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defecti
29. ean off air results in droplets building up on the front of the nozzle and no pattern containment to control overspray Too much clean off air results in air assisted atomization and excessive overspray 4 Spraying Manual Hose Heat Mode If the system produces the T6DH sensor error hose alarm or the T6DT sensor error TCM alarm use manual hose heat mode until the hose RTD cable or FTS temperature sensor can be repaired Do not use Manual Hose Mode for extended periods of time The system performs best when the hose has a valid RTD and can operate in temperature control mode If a hose RTD breaks the first priority is to fix the RTD Manual Hose Mode can help finish a job while waiting for repair parts 11 11 13 11 3 Advanced E 30 Active TBEDOH A EQ T6DH A E04 Sensor Err Hose Help With This Error Enable Manual Hose Mode 1 Disconnect the hose RTD sensor from the TCM 2 Enter Setup Mode and navigate to System screen 2 12 20 13 0913 Advanced Recipes E 30 Active fay EVCH Manual Hose Mode Enabled Enable Manual Hose bore Inlet Sersors Enable Low Pressure Alarm psi Low Temperature Deviation F 48 3 Select Enable Manual Hose Mode Note When manual hose mode is enabled the manual hose mode advisory EVCH V will appear 11 1413 11 37 Advanced Recipes Fay EYCH 4 Manual Hose Mode Enabled EVCH V Manual Hose Mode Enabled Help With This Error 4 Enter Run Mode and
30. emical za F fr 20 F A Current B Current Hose Current DA DA DA TCM PCE 70 F Pressure A Pressure B O psi O psi SO y Hose Voltage MCh Bus CFM Total Cycles J00 WY i 0 The following information is displayed Temperature e A Chemical e B Chemical e Hose Chemical e TCM PCB temperature control module temperature Amps e A Current x 0 25 A for 10kW heater 0 38 A for 15 kW heater e B Current x 0 25 A for 10kW heater 0 38 A for 15 kW heater e Hose Current 4 0 45 A typical Volts e MCM Busx displays the voltage supplied to the motor controller which is the DC voltage that has been converted from the AC voltage supplied to the system 275 400 VAC typical full range e Hose Voltage 90V Pressure e Pressure A chemical e Pressure B chemical Cycles e CPM cycles per minute e Total Cycles lifetime cycles S33023F Advanced Display Module ADM Operation Note Maximum values based on maximum input voltage Values will lower with lower input voltage Job Data Use this screen to enter a job name or number Recipes lob NameiMumber JOB 1 Recipes Use this screen to select an enabled recipe Use the up and down arrows to highlight a recipe and press lnm to load The currently loaded recipe is outlined by a green box Note This screen will not display if there are not any enabled recipes To enable or disable recipes see Recipes Setup Screen
31. erator and proper air compressor will enable the proportioner to run at a nearly constant RPM Failure to do so will cause voltage fluctuations that can damage electrical equipment Use the following procedure to determine the correct size generator List system components that use peak load requirements in watts Add the wattage required by the system components Perform the following equation Total watts x 1 25 kVA kilovolt amperes Select a generator size that is equal to or greater than the determined kVA Use proportioner power cords that meet or exceed the requirements listed in Table 4 Failure to do so will cause voltage fluctuations that can damage electrical equipment Use an air compressor with continuous run head unloading devices Direct online air compressors that start and stop during a job will cause voltage fluctuations that can damage electrical equipment Maintain and inspect the generator air compressor and other equipment per the manufacturer recommendations to avoid an unexpected shutdown Unexpected equipment shutdown will cause voltage fluctuations that can damage electrical equipment Use a wall power supply with enough current to meet system requirements Failure to do so will cause voltage fluctuations that can damage electrical equipment 2 Setup Connect Power NOTE Terminal jumpers are located inside the electrical enclosure door All electrical wiring must be done by a qualified
32. erious injury or damage equipment To prevent cross contamination e Never interchange component A and component B wetted parts e Never use solvent on one side if it has been contaminated from the other side e Always provide two grounded waste containers to keep component A and component B fluids separate Hold gun fluid manifold over two grounded waste containers Open fluid valves A and B until clean air free fluid comes from valves Close valves e t SN The Fusion AP gun manifold is shown S33023F 11 Press to activate ADM 12 If necessary setup the ADM in Setup Mode See Advanced Display Module ADM Operation page 30 13 Preheat the system a Press to turn on hose heat zone This equipment is used with heated fluid which can cause equipment surfaces to become very hot To avoid severe burns S33023F Do not touch hot fluid or equipment Do not turn on hose heat without fluid in hoses Allow equipment to cool completely before touching it Wear gloves if fluid temperature exceeds 110 F 43 C Startup Thermal expansion can cause overpressurization resulting in equipment rupture and serious injury including fluid injection Do not pressurize system when preheating hose If you need to circulate fluid through the system to preheat the drum supply see Circulation Through Reactor page 44 If you need to circulate material through the heat h
33. et valve located at each pump inlet x Check fluid pressure gauges GA GB to ensure proper pressure balance If imbalanced reduce pressure of higher component by slightly turning PRESSURE RELIEF SPRAY valve for that component toward PRESSURE RELIEF CIRCULATION OY until gauges show balanced pressures GA GB LAAL ash E amp y 33933023F 9 Open gun fluid inlet valves A and B To prevent material crossover on impingement guns never open fluid manifold valves or trigger gun if pressures are imbalanced Fusion NOTICE 10 Disengage gun piston safety lock NI e 333023F Fusion Probler Spraying 11 Pull gun trigger to test spray onto cardboard If necessary adjust pressure and temperature to get desired results Spray Adjustments Flow rate atomization and amount of overspray are affected by four variables Fluid pressure setting Too little pressure results in an uneven pattern coarse droplet size low flow and poor mixing Too much pressure results in excessive overspray high flow rates difficult control and excessive wear Fluid temperature Similar effects to fluid pressure setting The A and B temperatures can be offset to help balance the fluid pressure Mix chamber size Choice of mix chamber is based on desired flow rate and fluid viscosity Clean off air adjustment Too little cl
34. fore cleaning checking or servicing equipment 5 Engage gun piston safety lock The Fusion AP gun is shown 1 Relieve pressure in gun and perform gun shutdown procedure See gun manual 2 Close gun fluid inlet valves A and B wie NT 6 Disconnect gun air line and remove gun fluid manifold 3 Shut off feed pumps and agitator if used 52 S33023F Flushing To help prevent fire and explosion e Flush equipment only in a well ventilated area Do not spray flammable fluids Do not turn on heaters while flushing with flammable solvents Flush out old fluid with new fluid or flush out old fluid with a compatible solvent before introducing new fluid Use the lowest possible pressure when flushing All wetted parts are compatible with common solvents Use only moisture free solvents 333023F Flushing To flush feed hoses pumps and heaters separately from heated hoses set PRESSURE RELIEF SPRAY valves SA SB to PRESSURE RELIEF CIRCULATION Oy Flush through bleed lines N To flush entire system circulate through gun fluid manifold with manifold removed from gun To prevent moisture from reacting with isocyanate always leave the system filled with a moisture free plasticizer or oil Do not use water Never leave the system dry See Important Two Component Material Information page 7 53 Maintenance Maintenance
35. ft 7 5 m 24N449 50 ft 15 m CAN cable for remote display module 24K207 Fluid Temperature Sensor FTS with RTD LISTED Intertek 9902471 Conforms to ANSI UL Std 499 Certified to CAN CSA Std C22 2 No 88 CE 15V551 ADM Protective Covers 10 pack 15M483 Remote Display Module Protective Covers 10 pack 24M174 Drum Level Sticks Note 121006 150 ft 45 m CAN cable for remote display module Heated hoses provided with a system or sold individually are not approved by Intertek 24N365 RTD Test Cables to aide resistance measurements 241174 Remote Display Module Kit 33FF023IF 11 Supplied Manuals Supplied Manuals The following manuals are shipped with the Reactor 2 Refer to these manuals for detailed equipment information Manuals are also available at www graco com Manual Descriptor 333023 Reactor 2 E 30 and E XP2 Operation Quick Guide Shutdown Quick Guide Related Manuals The following manuals are for accessories used with the Reactor Component Manuals in English Manuals are available at www graco com System Manuals 333024 Reactor 2 E 30 and E XP2 Repair Parts Displacement Pump Manual 309577 Electric Reactor Displacement Pump Repair Parts Feed System Manuals 309572 Heated Hose Instructions Parts 309852 Circulation and Return Tube Kit Instructions Parts 309815 Feed Pump Kits Instructions Parts 309827 Feed Pump Air Supply Kit Instructions Par
36. ft and right side of system frame Secure the L brackets to the wall If L brackets do not line up with the wall stud spacing bolt a piece of wood to the studs then secure L brackets to wood Use the four holes in the base of the system frame to secure base to the floor Bolts not supplied S33023F Setup Grounding The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current e Reactor System is grounded through the power cord e Spray gun connect whip hose ground wire to FTS see Install Fluid Temperature Sensor page 29 Do not disconnect ground wire or spray without whip hose e Fluid supply containers follow your local code e Object being sprayed follow your local code e Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity e To maintain grounding continuity when flushing or relieving pressure hold a metal part of spray gun firmly to the side of a grounded metal pail then trigger gun Close gun fluid manifold valves A and B 333023F Setup General Equipment Guidelines Determine the correct size generator Using the correct size gen
37. ime without notice For patent information see www graco com patents Original Instructions This manual contains English MM 333023 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision F February 2015
38. in off when removing the strainer plug C 3 Remove the screen A from the strainer manifold Thoroughly flush the screen with Figure 13 33933023F 55 Maintenance Pump Lubrication System Check the condition of the ISO pump lubricant daily Change the lubricant if it becomes a gel its color darkens or it becomes diluted with isocyanate Gel formation is due to moisture absorption by the pump lubricant The interval between changes depends on the environment in which the equipment is operating The pump lubrication system minimizes exposure to moisture but some contamination is still possible Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation If the packings are operating properly lubricant replacement due to discoloration should not be necessary more often than every 3 or 4 weeks To change pump lubricant 1 Follow Pressure Relief Procedure page 52 2 Lift the lubricant reservoir R out of the bracket and remove the container from the cap Holding the cap over a suitable container remove the check valve and allow the lubricant to drain Reattach the check valve to the inlet hose 3 Drain the reservoir and flush it with clean lubricant 56 o When the reservoir is flushed clean fill with fresh lubricant Thread the reservoir onto the cap assembly and place it in the bracket The lubrication system is ready for operation No
39. information about rapid preheating of the hose jog mode 1 Install gun fluid manifold P on accessory circulation kit CK Connect high pressure circulation lines R to circulation manifold Jog Mode Jog mode has two purposes e It can speed fluid heating during circulation e It can ease system flushing and priming 1 Turn main power switchon 2 Press circulate to enter jog mode 3 Press up or down to change jog speed J1 through J20 Note The Fusion AP gun manifold is shown Jog speeds correlate to 3 30 of motor power but will not operate over 700 psi 4 9 MPa 49 bar for either A or B 246362 309818 256566 313058 4 Press to start motor b To stop the motor and exit jog mode press 2 Route circulation lines back to respective component A or B supply drum Use or 333023F 45 Spraying Spraying The Fusion AP gun Is shown 1 Engage gun piston safety lock and close gun fluid inlet valves A and B T 4 Fusion Probler 2 Attach gun fluid manifold Connect gun air line Open air line valve 3 Adjust the gun air regulator to desired gun air pressure Do not exceed the maximum rated air pressure 4 Set PRESSURE RELIEF SPRAY valves SA T lt SB to SPRAY 5 Verify heat zones are on and temperatures and pressures are on target see Home screen page 36 46 Open fluid inl
40. iously installed this column contains the custom strings Otherwise the second column is blank Modify the second column of the custom language file as needed and the follow Upload Procedure page 61 to install the file The format of the custom language file is critical The following rules must be followed in order for the installation process to succeed e Define a custom string for each row in the second column Note If the custom language file is used you must define a custom string for each entry in the DISPTEXT TXT file Blank second column fields will be displayed blank on the ADM e The file name must be DISPTEXT TXT S33023F U USB Data The file format must be a tab delimited text file using Unicode UTF 16 character representation The file must contain only two columns with columns separated by a single tab character Do not add or remove rows to the file Do not change the order of the rows pload Procedure Use this procedure to install a system configuration file and or a custom language file 1 If necessary follow the Download Procedure to automatically generate the proper folder structure on the USB flash drive Insert USB flash drive into USB port of computer The USB flash drive window automatically opens If it does not open USB flash drive from within Windows Explorer Open GRACO folder Open the system folder If working with more than one system there will
41. ispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self Ignition Some materials may become self igniting if applied too thick Read material manufacturer s warnings and material MSDS 33FF023IF Keep Components A and B Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination e Never interchange component A and component B wetted parts e Never use solvent on one side if it has been contaminated from the other side Moisture Sensitivity of Isocyanates Exposure to moisture such as humidity will cause ISO to partially cure forming small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in visc
42. navigate to the Target screen Use the up and down arrows to set the desired hose current Osi 75 F ol ar Pl 2040 02000 S33023F Spraying 5 Navigate back to the Run Mode Home screen Disable Manual Hose Mode The hose now displays a current instead of a temperature 1 Enter Setup Mode and navigate to System 2 Screen and deselect Enable Manual Hose Mode 1171113 11 42 Diagnostic argets or repair the hose RTD cable or FTS E 30 Active V Manual Hose boge Enabled O psi 72 F Opsi 797 pe 75 F Opsi 12 20 13 09 03 Advanced Recipes E 20 Active C Mo Active Errors Z Inlet Sersors Enable Low Pressure Alarm psi Low Temperature Deviation F Note Until the RTD sensor is repaired the 2 Manual hose mode is automatically disabled T6DH sensor error alarm will display when the system detects a valid RTD sensor in each time the system is powered up the hose S33023F 49 Shutdown Shutdown NOTICE 6 Turn off the air compressor air dryer and breathing air Proper system setup startup and shutdown procedures are critical to electrical equipment GC reliability The following procedures ensure steady gt voltage Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty 1 Press to stop the pumps 5 7 Turn main power switch OFF a i F AVA wm A To prevent electric shock d
43. nsor ISO side Elite models only Fluid Inlet Sensor RES side Elite models only 17 Component Identification Advanced Display Module ADM The ADM display shows graphical and text NOTICE information related to setup and spray operations To prevent damage to the softkey buttons do not press buttons with sharp objects such as pens plastic cards or fingernails ti22631a Figure 5 Front View 18 33933023F Component Identification Table 1 ADM Keys and Indicators Press to startup or shutdown the system OJ Startup Shutdown Key and Indicator Press to stop all proportioner processes This Is not a safety or emergency stop Press to select the specific screen or operation shown on the display directly next to each key e Left Right Arrows Use to move from screen to screen e Up Down Arrows Use to move among fields on a screen items on a dropdown menu or multiple screens within a function Navigation Keys Numeric Keypad Use to input values Use to cancel a data entry field Cancel Press to enter or exit Setup mode Press to choose a field to update to make a selection to save a selection or value to enter a screen or to acknowledge an event 33933023F 19 Component Identification CR Figure 6 Back View Module Status LEDs Flat Panel Mount VESA 100 Accessory Cable Connection Token Access Cover CK Model and Serial Number Battery Access Cover
44. nstream of the PRESSURE supply drums RELIEF SPRAY valve outlets BA BB The l valves function as overpressure relief valves 8 Exit jog mode when set to SPRAY ma Lines must be 9 Set PRESSURE RELIEF SPRAY valves SA open so valves can automatically relieve SB to SPRAY ma pressure when machine is operating GA GB 2 S SA SB See Typical Installation with system fluid manifold to drum circulation page 14 Route circulation lines back to respective component m Oy A or B supply drum Use hoses rated at the UN d 8 Bo N P maximum working pressure of this equipment Waaa Y amp I see Technical Specifications page 65 44 S33023F Jog Mode Circulation Through Gun Manifold hoses rated at the maximum working pressure of this equipment See NOTICE Technical Specifications page 65 3 Follow procedures from Startup page 41 To prevent equipment damage do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits 4 Turn main power switchon NOTE Optimum heat transfer is achieved at lower Set temperature targets See Targets page 36 fluid flow rates with temperature set points at desired drum temperature Low temperature rise deviation errors may result Circulating fluid through the gun manifold allows 6 Press to circulate fluid in jog mode until A and B temperatures reach targets See Jog Mode page 45 for more
45. o not remove any shrouds or open the electrical enclosure door 3 Relieve pressure See Pressure Relief Procedure page 52 8 Close all fluid supply valves TPP ang NIT 4 Press to park the Component A Pump The eo L park operation is complete when green dot goes a out Verify the park operation is complete before AO No Ka moving to next step DYT UCIN naD O N A I cf 50 S33023F Shutdown 9 Set PRESSURE RELIEF SPRAY valves SA 10 Engage gun piston safety lock then close fluid ma inlet valves A and B SB to SPRAY to seal out moisture from drain line GA GB gt Q SA SB Ep C made ae o 2 lt am A Fusion Probler 333023F 51 Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure 4 Route fluid to waste containers or supply tanks TON whenever you see this symbol Turn PRESSURE RELIEF SPRAY valves SA kakanta SB to PRESSURE RELIEF CIRCULATION Oy Ensure gauges drop to 0 GA GB SA SB This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection p wy CAN splashing fluid and moving parts follow the Ap I Pressure Relief Procedure when you stop spraying v and be
46. ose to the gun manifold see Circulation Through Gun Manifold page 45 Wait for the hose to reach set point temperature hl 1257 Q Note Hose heat up time may increase at voltages less than nominal 230 VAC when maximum hose length is used 43 Fluid Circulation Fluid Circulation Circulation Through Reactor 3 Set PRESSURE RELIEF SPRAY valves SA NOTICE SB to PRESSURE RELIEF CIRCULATION Oy GA GB To prevent equipment damage do not circulate fluid containing a blowing agent without consulting with your material supplier regarding fluid temperature limits NOTE Optimum heat transfer is achieved at lower fluid flow rates with temperature set points at desired drum temperature Low temperature rise deviation 4 errors may result To circulate through gun manifold and preheat hose Set temperature targets See Targets page 36 Press to circulate fluid in jog mode until see Circulation Through Gun Manifold page 45 7 A and B temperatures reach targets See 1 Follow Startup page 41 Jog Mode page 45 for more information about jog mode Press to turn on the hose heat zone Turn on the A and B heat zones Wait until the ah Soe a Sauk l fluid inlet valve temperature gauges FV reach To avoid injection injury and splashing do not the minimum chemical temperature from the install shutoffs dow
47. osity NOTICE Partially cured ISO will reduce performance and the life of all wetted parts e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO pump wet cup or reservoir if installed filled with appropriate lubricant The lubricant creates a barrier between the ISO and the atmosphere Use only moisture proof hoses compatible with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling Important Isocyanate Information Foam Resins with 245 fa Blowing Agents some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime e When changing materials flush the equipment multiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses Epoxies often have amines on the B hardener side Poly
48. ote Display Module optional 15 Component Identification Component Identification Q O 2 LL A i DIKOA ng SS N AN 36 R NY Q kf N SIT pa e ZI Se D IL yyw m TE KKI 2 o ROS K Sere Sey ASH NIY ss 2 D TA Z AN NG H v G RR 33933023F 16 Figure 4 Key BA BB CD DG EC EM FA FB FH FM FV GA GB HA HB HC MP PA PB ISO Side Pressure Relief Outlet RES Side Pressure Relief Outlet Advanced Display Module ADM Drive Gear Housing Electrical Cord Strain Relief Electric Motor ISO Side Fluid Manifold Inlet RES Side Fluid Manifold Inlet Fluid Heaters behind shroud Reactor Fluid Manifold Fluid Inlet Valve RES side shown ISO Side Pressure Gauge RES Side Pressure Gauge ISO Side Hose Connection RES Side Hose Connection Heated Hose Electrical Connectors Main Power Switch ISO Side Pump RES Side Pump S33023F RR RS SA SB TA TB XB Component Identification Graco InSite Cellular Module Elite models only Red Stop Button ISO Side PRESSURE RELIEF SPRAY Valve RES Side PRESSURE RELIEF SPRAY Valve ISO Side Pressure Transducer behind gauge GA RES Side Pressure Transducer behind gauge GB Fluid Inlet Se
49. page 34 06 71 11 10 43 le C Mo A E RECIPE A RECIPE B RECIPE C RECIPE D RECIPE F RECIPE G 100 100 100 100 100 100 100 100 100 1 RECIPE I RECIPE J 39 Advanced Display Module ADM Operation System Events Use the table below to find a description for all system non error events All events are logged in the USB log files EAPX EARX EAUX EBOX EBDA EBDE EBDH EBPX EBRX EBUX ECOX ECDA ECDE ECDH ECDP ECDX ELOX EMOX EPOX EQU EQU EQUS EQU EQUS EROX EVUX 40 33933023F Startup desired the level can be entered and tracked in the ADM See Advanced Setup Screens page 33 4 Check generator fuel level NOTICE Running out of fuel will cause voltage To prevent serious injury only operate Reactor with all covers and shrouds in place NOTICE Proper system setup startup and shutdown procedures are critical to electrical equipment reliability The following procedures ensure steady voltage Failure to follow these procedures will cause voltage fluctuations that can damage electrical equipment and void the warranty fluctuations that can damage electrical equipment and void the warranty Do not run out of fuel 5 Confirm main power switch is OFF before starting generator 1 Check fluid inlet filter screens Before daily startup ensure that the fluid inlet screens are clean See Flush Inlet Strainer Screen page 55 6 Ensure the
50. priming is a ti20579a 8 y NN Pump Lubrication System Figure 14 S33023F Errors View Errors When an error occurs the error information screen displays the active error code and description The error code alarm bell and active errors will scroll in the status bar For a list of the ten most recent errors see Troubleshooting page 58 Error codes are stored in the error log and displayed on the Error and Troubleshooting screens on the ADM There are three types of errors that can occur Errors are indicated on the display as well as by the light tower optional Alarms are indicated by a This condition indicates a parameter critical to the process has reached a level requiring the system to stop The alarm needs to be addressed immediately Deviations are indicated by S This condition indicates a parameter critical to the process has reached a level requiring attention but not sufficient enough to stop the system at this time Advisories are indicated by a9 This condition indicates a parameter that is not immediately critical to the process The advisory needs attention to prevent more serious issues in the future To diagnose the active error see Troubleshoot Errors page 57 S33023F Errors Troubleshoot Errors To troubleshoot the error 1 Press the soft key next to Help With This Error for help with the active error 06 30 11 10 04
51. r no error has occurred Status The current system status is displayed at the lower right of the menu bar Soft Keys Icons next to the soft keys indicate which mode or action is associated with each soft key Soft keys that do not have an icon next to them are not active in the current screen To prevent damage to the soft key buttons do not press buttons with sharp objects such as pens plastic cards or fingernails Navigating the Screens There are two sets of screens e The Run screens control spraying operations and display system status and data e The Setup screens control system parameters and advanced features Press E3 on any Run screen to enter the Setup screens If the system has a password lock the Password screen displays If the system is not locked password is set to 0000 System Screen 1 displays Press E3 on any Setup screen to return to the Home screen Press the Enter soft key tal to activate the editing function on any screen Press the Exit soft key to exit any screen Use the other softkeys to select the function adjacent to them 21 Component Identification Icons Icons Icon Function 22 2 Component A Component B Estimated Supply Material Hose Temperature Jog Mode Speed Pressure Cycle Counter press and hold Advisory See Errors page 37 for more information Deviation See Errors page 37 for more information Alarm See Errors p
52. r the maximum number of days to download data enable specifying date range of data to download and how frequently USB logs are recorded See 0206 13 08 21 Notes E 3 0 Active Download Upload Enable Log 90 Full Advisory Enable Data Download Depth Days Date Range Prompt Enable Data Log Frequency 30s r No Active Errors Advanced Screen 4 Software This screen displays the software part number and software version for the Advanced Display Module USB Configuration Motor Control Module and Temperature Control Modules Mo Active Errors Software Part 16725 lob aT 136 loP6 76 Software Version 0 05004 005 001 04 003 WRON SOLNE Module Advanced Display USB Configuration Motor Control Temperature Control 33 Advanced Display Module ADM Operation System 1 Use this screen to set the activation pressure for the Pressure Imbalance Alarm and Deviation enable or disable diagnostic screens set the maximum and minimum drum volume and enable drum alarms HIE Advanced Recipes gt Se Pressure Imbalance Alarm psi Pressure Imbalance Deviation psi Enable Diagnostic Screen Max Chemical Yolume gal Enable Low Chemical Alarms Low Chemical Alarm Level gal System 2 Use this screen to enable Manual Hose Mode and inlet sensors as well as setting the inlet sensor low pressure alarm and low temperature deviation Manual Hose Mode disables the hose tempe
53. rature RTD sensor so the system can operate if the sensors were to malfunction Default settings are 10 psi 0 07 MPa 0 7 bar for low inlet pressure alarm and 50 F 10 C for low inlet temperature deviation Inlet Sersors Enable Low Pressure Alarm psi Low Temperature Deviation F 34 Recipes Use this screen to add recipes view saved recipes and enable or disable saved recipes Enabled recipes can be selected at the Home Run Screen 24 recipes can displayed on the three recipe screens 11 11 13 1215 System Achy E 30 Active C Mo Active Errors tal AB 20 FI pi RECIPE A a2 32 32 0 RECIFE B 3 32 32 RECIFE C 3 32 ae RECIPE O 3 32 37 RECIPE E 3 32 32 RECIPE F 32 32 32 RECIFE G 3 32 32 RECIFE H 3 32 32 Enabled EE Add Recipe 1 Press and ph to select a recipe field Press to enter a recipe name maximum 16 characters Press S old recipe name Mo Active Errors Recipe Marne RECIPE BI a faee M Ft Ib ef fe fp pama omaan PE Ea aa a i A Ss 2 Use kad ud to highlight the next field and use the number pad to enter a value Press ba to save Enable or Disable Recipes 1 Press and then use to select the recipe that needs to be enabled or disabled 2 Use to highlight the enabled check box Press Ga to enable or disable the recipe S33023F 350H Bul aeo MO WOW 40 443 WLWO 903 HOL 40449 wuwo 903 WOW B
54. rs TOU 5 G0 1l 00 5 S33023F Advanced Display Module ADM Operation Events This screen shows the date time event code and description of all events that have occurred on the system There are 10 pages each holding 10 events The 100 most recent events are shown See system Events for event code descriptions See Error Codes and Troubleshooting page 58 for error code descriptions All events and errors listed on this screen can be downloaded on a USB flash drive To download logs see Download Procedure page 59 NUT 10 43 Cycles Errors E 30 Active pa No Active Errors Date Time Code Description 10 47 EBDH Heat Off Hose 10 47 EBDE Heat Off B 10 47 EBDA Heat Off A 10 47 EBPs Pump OH 10 47 ERDH Heat Un Hose 10 47 EADE Heat On B 10 47 EADA Heat On A 10 46 ERPS Pump On 10 43 ELUS System Power On 144 EMOS System Power OFF Errors This screen shows the date time error code and description of all errors that have occurred on the system All errors listed on this screen can be downloaded on a USB flash drive hooting gt ISS Errors ME E 30 Active No Active Errors Date Time Code Description 10047 YIMH Low Voltage Line Hose 10 29 CACM E06 Comm Error MOM 10 26 WKBE Fluid Solenoid Err B Heat Ex 10 26 WKAE Fluid Solenoid Err A Heat Ex 10526 CACM E06 Comm Error MoM 1026 PTAS E24 Pressure Imbalance A 10 44 WOE Radiator Fan Relay Err 10 24 WKBE Fluid Solenoid Err B Hea
55. stem configuration settings file name is SETTINGS TXT and is stored in the DOWNLOAD folder A system configuration settings file automatically downloads each time a USB flash drive is inserted into the ADM Use this file to back up system settings for future recovery or to easily replicate settings across multiple systems Refer to the Upload Procedure page 61 for instructions on how to use this file S33023F Custom Language File The custom language file name is DISPTEXT TXT and is stored in the DOWNLOAD folder A custom language file automatically downloads each time a USB flash drive is inserted into the ADM If desired use this file to create a user defined set of custom language strings to be displayed within the ADM The system is able to display the following Unicode characters For characters outside of this set the system will display the Unicode replacement character which appears as a white question mark inside of a black diamond e U 0020 U 007E Basic Latin e U 00A1 U 00FF Latin 1 Supplement e U 0100 U 017F Latin Extended A e U 0386 U 03CE Greek e U 0400 U 045F Cyrillic Create Custom Language Strings The custom language file is a tab delimited text file that contains two columns The first column consists of a list of strings in the language selected at the time of download The second column can be used to enter the custom language strings If a custom language was prev
56. swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer S33023F 3 Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not spray without tip guard and trigger guard installed e Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately
57. t Ex 1024 WKAE Fluid Solenoid Err A Heat Ex 10 24 WOE Radiator Fan Relay Err IF Advanced Display Module ADM Operation Troubleshooting This screen displays the last ten errors that occurred on the system Use the up and down 9 l arrows to select an error and press to view the QR code for the selected error Press to access the QR code screen for an error code that is not listed on this screen See Error Codes and Troubleshooting page 58 for more information on error codes TENERE Troubleshooting EA E 30 Active C No Active Errors Low Frequency Hose Low Frequency B Low Frequency A Low Voltage Line Hose Low Voltage Line 6 Low Voltage Line A E256 Low Voltage MCM EQE Comm Error TCM E06 Comm Error Wehi Low Voltage Line Hose 38 110611 1 52 le Troubleshooting E SU Active C No Active Errors BC IT Bie lel ie lool ale Tel Tull To fe BAGG Dino Pe Ebe Pe If Te ES Troubleshooting Sire C Mo Active Errors Error Code E22 Press Sens Err B PRES 4 help graco com To quickly view online help for a given error code scan the displayed QR code with your smartphone Alternately visit http help graco com and search for the error code to view online help for that code 33933023F Diagnostic Use this screen to view information for all system components 12 20 13 09 00 Job Data e Horne gt E 30 Active No Active Errors A Chemical B Chemical Hose Ch
58. tern 3500 241 24 1 3000 207 20 7 2500 AF2929 174 17 4 AF2020 FTXX38 TIP FTXX24 TIP PRESSURE ann 138 13 8 psi bar AF4242 FTXX38 TIP 1500 103 10 3 AF5252 1000 FTXX48 TIP 69 6 9 500 35 3 5 FLOW gal min l min S33023F 63 Performance Charts Table 7 Fusion Mechanical Purge Round Pattern 3500 241 24 1 3000 207 20 7 XR2323 RTM040 2500 174 17 4 XR2929 PRESSURE 2000 RTM040 138 13 8 i MR3535 psi bar RTM040 1500 MR4747 103 10 3 RTM055 XR3535 1000 RTMO55 XR4747 69 6 9 RTM055 500 35 3 5 FLOW gal min l min Table 8 Fusion Mechanical Purge Flat Pattern 3500 Ce 241 24 1 O XF1313 XF2323 3000 EA FTM424 page FTM424 MF2929 2500 FTM424 174 17 4 MF4747 XF2929 FTM638 MF1818 FTM424 PRESSURE ci 138 13 8 psi bar XF1818 HGE 1500 FTM424 MF3535 Cuo FTM638 103 10 3 XF5757 THE FTM638 1000 FTM638 69 6 9 500 35 3 5 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 0 0 7 1 5 2 3 3 0 3 8 4 5 5 3 6 0 6 8 7 6 FLOW gal min l min 64 S33023F Technical Specifications Technical Specifications Reactor 2 E 30 and E XP2 Proportioning System Metric Maximum Fluid Working Pressure E 30 2000 psi 14 MPa 140 bar E XP2 3500 psi 24 1 MPa 241 bar Maximum Fluid Temperature E 30 88 C EXP 88 C Maximum Flow Rate E30 13 5 kgmin EX2 7
59. the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources Warnings BURN HAZARD Equipment surfaces and fluid that is heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment 6 S33023F Important Isocyanate Information Important Isocyanate Information Isocyanates ISO are catalysts used in two component materials Isocyanate Conditions Spraying or d
60. ts Spray Gun Manuals Fusion AP Gun 312666 Fusion CS Gun 313213 Probler P2 Gun Accessory Manuals 3A1905 Feed Pump Shutdown Kit Instructions Parts 3A1906 Light Tower Kit Instructions Parts Remote Display Module Kit Instructions Parts 332735 Air Manifold Kit Instructions Parts 332736 Handle and Wheel Kit Instructions Parts 333276 Graco InSite Kit Instructions Parts 12 33933023F Typical Installation without circulation Typical Installation without circulation KNA Ve GAB POTATO LO PAT Re MASK KN SSID SOOO 52505050505 KAR x MOO RRR RRR OAK SONA N3 ier 7 o o 82 yy SSSR O LILIECII ARR NG NN TA Figure 1 Shown exposed for clarity Wrap with tape during operation Fluid Supply Lines Feed Pumps Agitator J Reactor Proportioner Heated Hose A B K L Fluid Temperature Sensor FTS Heated Whip Hose C Desiccant Dryer M N Bleed Lines Fusion Spray Gun Gun Fluid Manifold part of gun Gun Air Supply Hose Remote Display Module Kit optional Feed Pump Air Supply Lines Agitator Air Supply Line 13 S33023F Typical Installation with system fluid manifold to drum circulation Typical Installation with system fluid manifold to drum circulation Ki Cro arava SSSI II IID SSSR RIK KAR SSSI SSES o Figure 2 Shown exposed
61. ureas often have amines on the B resin side S33023F Models Models Reactor 2 E 30 and E 30 Elite All elite systems include fluid inlet sensors Graco InSite and Xtreme Wrap 50 ft 15 m heated hose For part numbers see Accessories page 11 E 30 Model E 30 Elite Model f9poruonar Kk 272010 272011 272110 22 11 Pressure psi MPa bar Cycle A B gal liter kg min Watts Phase 10 30A 30Y 10 3G0A I3 Y 10 30A 3 Y 1 3 A 3 Y Gun Part No 246102 246102 246102 246102 246102 246102 246102 246102 Gun Part No CS02RD CSO2RD CSO02RD CSOZRD CS02RD CS02RD CS02RD CS02RD Gun Part No GCP2R2 GCP2R2 GCP2R2 GCP2R2 GCP2R2 GCP2R2 GCP2R2 GCP2R2 2AY 240 Xtreme Wrap 10 ft 3 m Ce ee Dine O gg ag Full load amps with all devices operating at x Packages include gun heated hose and whip maximum capabilities Fuse requirements at hose Elite packages also include Graco InSite various flow rates and mix chamber sizes may be and fluid inlet sensors less ee ia l l Low line input voltage will reduce power available t Total system watts used by system based on and heaters will not perform at full capacity maximum heated hose length for each unit Voltage Configurations Key e E 30 and E XP2 series 310 ft 94 5 m maximum heated hose length including whip Phase o hose DELTA See Approvals page 11 S33023
62. ve to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty hereunder must be brought within the latter of two 2 years of the date of sale or one 1 year the warranty period expires GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc
63. vent holes on bottom of electrical cabinet open S33023F Maintenance Flush Inlet Strainer Screen compatible solvent and shake it dry Inspect the screen No more than 25 of the mesh should be restricted If more than 25 of the mesh is blocked replace the screen Inspect the gasket B and replace as required 4 Ensure the pipe plug D is screwed into the The inlet strainers filter out particles that can plug the strainer plug C Install the strainer plug with the pump inlet check valves Inspect the screens daily as screen A and o ring B in place and tighten Do part of the startup routine and clean as required not overtighten Let the gasket make the seal Isocyanate can crystallize from moisture 5 Open the fluid inlet valve ensure that there are contamination or from freezing If the chemicals used no leaks and wipe the equipment clean Proceed are clean and proper storage transfer and operating with operation procedures are followed there should be minimal contamination of the A side screen ti21650a Note Clean the A side screen only during daily startup This minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing operations 1 Close the fluid inlet valve at the pump inlet and shut off the appropriate feed pump This prevents material from being pumped while cleaning the screen 2 Place a container under the strainer base to catch dra

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