Graco 332457C User's Manual
Contents
1.2. NON HAZARDOUS LOCATION HAZARDOUS LOCATION 12345 COLOR CHANGE MANIFOLD COLOR FLUSH zr ME 2 33 THRU 40 2 am CATALYST FLUSH co or 1 4 Hal jg at mi owavsri COLOR2 MDC A eH M mj owavsr2 AADC 1 1 XNDC caoR3 L 2 2 COM N CATALYST 3 COLOR 4 4 15 161 aon CATALYST 4 COLOR 5 z gt A H F m dM COLOR9 axDc Jl 1 HDC COLOR 6 A COM H2 iS COLOR 10 e 4 COLOR7 __ COM 4 14 110 4L com N jj coaonn cotors 151 CoM mE coaon2 i 12345 i d 3 3 oa O 12345 COLOR CHANGE DENT MANIFOLD MANIFOLD COLOR 13 7 ADG 2 AL THRU 48 2 T COLOR 22 COLOR 14 Mx Fg JoHa COLOR 23 COLOR 15 m aoc O5 5 NDC COLOR 24 COM 6 6 COM y 32VDC 1 Ti COLOR 16 IM 2 2 mE COLOR 25 COLOR 17 Mom FJ 15 J16 3H Me COLOR 26 COLOR 18 A N He 5 aa COLOR 27 412vDC 1 3 caon O FAG 2 2 coon COLOR 20 a a 14 J10 eS ON COLO
3. Electrical Schematics LIL CONTINUEDON PAGE 3 CONTINUED ON PAGE 3 UNUSED 5 UNUSED 4 3 10 WE H2 lt 3 121227 17 CABLE Ie CABLE 1 g g LH38 3r LH3 3 8 2 33 He BE y 4 GCA MODULE 3 12345 12345 E E CANISBOARD 1 dox un d EFCM 4 pan 3 8 Cas 12345 12345 24N913 I gg ret a 88 s 33 3 E jen usc E Panne 3 54321 BARRIER ii Enn 1 2 mm er SOLVENT J LOG ee ee EUM Ba B 33 SS E LL LL TL RED WIRE 065161 uj BLACK WIRE 065158 CES 3 8 25 PIN D SUB CABLE fac 2N 161659 ey POWER SUPPLY 16T660 BREAKOUT MODULE PUMP 1 24N527 BREAKOUT MODULE PUMP 2 24N527 2 3 4 5 6 7 8 2 3 4 5 6 8 TS ALAR En dffud fnd i O tn do ceo ceo oo coe iced UL HI ase 11 UL IHE HIE ELE I is NL GRND amp al amp slsg E galg ally n B E POWER SUPPLY NEAN m i Z NE MA m T Sa g ME NC wee 25 256 22 E JOE 2ROSITI r1 695 Fa re Rada Eid Ex Bg nonl Bc yr j wron j FEE zx Qe SS om dme See B ES mm EE mm SIS WE MI Hg MS 28 em L N EM 9 FILTER TWISTED PAIR CABLE
4. CATALYST CHANGE MANIFOLD m aoc 1 1 Z COM r12 3THRU4 2 ANDC 13 3 WERE com 14 J8 J9 4 H12VDC COM 6 A 6 UNUSED 1 1 ED HS E UNUSED unusep 14 15 J164 UNUSED 15 5 UNUSED 16 6 UNUSED 1 1 NESH UNUEED O4 14 10 2 UNUSED 15 5 UNUSED 16 6 12345 54321 CATALYST CHANGE MANIFOLD lone 12VDC 1 1 Fa COM r12 1THRU2 2 ax 13 3 Se HP I H ME COM 6 6 6 UNUSED 11 1 ee He unusep Hali 164 UNUSED 15 5 UNUSED 16 6 ED 1 1 ROSE UNUEED 4 14 J 10 4 UNUSED 15 5 UNUSED 16 6 25 THRU 32 Figure 26 Electrical Schematic Sheet 3 Alternate Configuration for Catalyst Change Control CONTINUED ON THE NEXT PAGE 332457C Electrical Schematics MANIF N N N A b MUN DUMP CATALYST 3 CATALYST 4 DUMP CATALYST 1 CATALYST 2 35 Electrical Schematics FROM CAN IS BOARD 24485 ON PAGE 2
5. LCOUNTRIGRERINPUTS w SG 2 con 3 iE HS BET rm 10H COM 1 GFB PRESSURE SWITCH 121323 GCAMODULE EE EFCM FLOWRATE ANALOG IN 1 2L FLOWRATE ANALOG COMMON 1 p 3 FLOWRATE ANALOG IN 2 SH FLOWRATE ANALOG INA Oa 24N913 8 FLOWRATE ANALOG COMMON 4 207 unused 12 UNUSED UNUSED 9 3 DISPLAY MODULE 3 4 4 amp IZG43i7 9XGZBWEETEGSZAIZAIXEZ 123456789 DUDEUEBVEDDADEME 288 alts 25 PIN D SUB CABLE ase 161659 P CLOG xis SLUT Adda l BREAKOUT MODULE PUMP 3 24N527 1 BREAKOUT MODULE PUMP 4 24N527 2 3 4 5 6 7 8 2 3 4 5 6 7 8 LI TEL EEL LE Ll LH HEU LLI LU TI ee Ll nga a LEE LT warm BELT wise i in e 5 ges SEE DETALAOR B 3 8 86 M Fl E222 58 SEE DETALAOR B 3 8 3 Bills ILI 24 Hi r ERES 38 rH 5805 38 LE marc muro 5 5 oe METER METER DEB coms en za hits 2B CUN TWISTED PAIR CABLE 16159 a J TWISTED PAIR CABLE 16159 Figure 24 Electrical Schematic Sheet 2 Part 2 CONTINUED ON THE NEXT PAGE 332457C 33 Electrical Schematics FROM CAN IS BOARD 24485 ON PAGE 2 FROM CAN IS BOARD 24485 ON PAGE 2
6. CABLE 15V206 12345 COLOR CHANGE MODULE 1 m MANIFOLD 1 COLORS i MANIFOLD FLUSH 71 ets 2 1THRU8 2 Bae FE DUMP caoi aHa J9 at ie ST coo COLOR 2 I L13 gt avC COLOR 2 L CoM L16 6 mN 1 1 COLOR 3 1 COM 2 2 com Fd jjcaon3 COLOR 4 CON 4 1 116 EEN caos COLORS Ea Hae H are COLORS m fl 1 azwc cone 12 2c com Icas co or7 _ 1 COM a 14 4j10 4 com coon7 COLORS aT XE H eMe COLORS RAT 12345 ELE 12345 COLOR CATALYST CHANGE CHANGE MANIFOLD MANFOLD MANFOLD 1 AYET i MANIFOLD FLUSH EAA 2 9RUIS 2 coe DUMP FLUSH ir 2 Ug 2 DUMP AMC COLOR MX 118 19 i e COLOR 9 CATALYST 1 A M 4J8 J93 CATALYST 1 COLOR 10 avec He eH date COLOR 10 CATALYST2 RM A Banc CATALYST 2 AADC 1 1 HDC 1 1 ADC coaonun Ll 12 2H com _ caon CNAYST3 L_ 2 CM FA cataryst3 coLor 12 COM a 1 16 COM S aor CATALYST 4 E 4 15 J 164 con CATALYST 4 ee NE COLOR 13 L A com 16 com W__ CARB UNUSED L6 UNUSED aoc li 1 axo UNUSED _ 1 1 UNUSED COLOR 14 z COM 3 3 COM ESI COLOR 14 UNUSED 3 2 Z UNUSED COLOR 15 LL ME il 14 10 4I COM TN COLOR 15 UNUSED 2 14 104 UNUSED COLOR 16 A COM 6 6C
7. 51 d 15 p T o A L i rae Ies eet S n H 8 6 s e Gills 5 3 3 4 o amp i q 5 J H ti19589a D Figure 28 ti19590a Figure 29 i 8 ti21936a Figure 30 with ADM without ADM 14 5 in 12 in 0 in 26 in 2 0 in 18 0 in 368 mm 51 mm 457 mm 38 332457C Technical Data Technical Data Positive Displacement U S Metric Proportioner Maximum fluid working pressure MC1000 Air Spray 300 psi 2 1 MPa 21 bar Systems MC2000 Air Assisted 1500 psi 10 5 MPa 105 bar Spray Systems Maximum working air 100 psi 0 7 MPa 7 0 bar pressure Air supply 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Air filter inlet size 3 8 npt f Air filtration for air logic 5 micron minimum filtration required clean and dry air user supplied Air filtration for atomizing 30 micron minimum filtration required clean and dry air air user supplied Mixing ratio range 0 1 1 50 1 1 Fluids handled one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates Viscosity range of fluid 20 5000 centipoise Fluid filtration 100 mesh minimum user supplied Maximum fluid flow 800 cc minute depending on material viscosity Fluid outlet size 1 4 npt m
8. 12 332457C Configuring Your System HAZARDOUS CLASSIFIED LOCATION NON HAZARDOUS LOCATION ONLY D S E ti21739a Figure 9 Typical Installation Component Description Components A through F are included with the base unit Material A Color Pump Components G through K are included in optional color change kits Color Change Valves accessory Color Change Module accessory Catalyst Change Valves accessory Components L through S are accessories and must be ordered separately p omaes R minskaly Safe CAN Cable o connect booth control to electrical control bog 332457C 13 Configuring Your System 2 Select Hoses Hose Selection Tool Use this chart to determine the proper size hose NOTE Always use Graco hoses bundle for your mix ratio and viscosity then select a hose bundle for your application from the tables on the following page LOW PRESSURE SYSTEM 0 300 psi 0 2 1 MPa 0 21 bar Recommended Hose Sizes internal diameter for A and B NOTE Shaded areas may use hose sizes from either of the two adjacent areas Thick Resin A Equal Viscosities Thin Resin A Thin Catalyst B Thick Catalyst B Viscosity Ratio Resin A Catalyst B 14 332457C Configuring Your System 1 4 in 6 mm ID Hose Bundles Select a hose bundle from the following table Always use Graco hoses A
9. External power supply 90 250 Vac 50 60 Hz 7 amps maximum draw ts oO AS 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature 36 to 122 F 2 to 50 C range Storage temperature 4 to 158 F 20 to 70 C range Weight approximate 195 Ib 88 kg Sound data Less than 75 dB A Wetted parts 17 4PH 303 304 SST Tungsten carbide with nickel binder perfluoroelastomer PTFE PPS UHMWPE 332457C 39 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility
10. a wall Secure the stand to the floor with 1 2 in 13 mm bolts which engage at least 6 in 152 mm into the floor to prevent the unit from tipping See Dimensions page 38 There must be sufficient space on all sides of the equipment for installation operator access maintenance and air circulation The fans at the back of the unit require a minimum of 6 in 152 mm clearance from the closest surface to ensure adequate air circulation Mounting the Booth Control Install the booth control in a hazardous area at a convenient location for the operator to view and operate See Install the Booth Control page 20 332457C Install the Display Module 1 Use the screws 11 to mount the bracket 10 for the Advanced Display Module 12 on the front of the Control Box or on the wall as you prefer 2 Snap the Advanced Display Module into the bracket ti21741a Figure 10 Install Display Module 3 Connect one end of the 5 ft 1 5 m CAN cable provided to the Advanced Display Module M The other end of the cable comes from the factory connected to the Enhanced Fluid Control Module EFCM NOTE For a list of alternate cable lengths see Electrical Schematics page 31 The total length of all cable used in the system must not exceed 150 ft 45 m 332457C Install the Display Module ti21697a Figure 11 Advanced Display Module Connection Ports CAN Cable Connection ADM Status LEDs Acces
11. be done by a qualified electrician and comply with all local codes and regulations 332457C 5 Warnings INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non intrinsically safe equipment will create a hazardous condition and can cause fire explosion or electric shock Follow local regulations and the following safety requirements Be sure your installation complies with national state and local codes for the installation of electrical apparatus in a Class I Group D Division 1 North America or Class I Zones 1 and 2 Europe Hazardous Location including all of the local safety fire codes for example NFPA 33 NEC 500 and 516 OSHA 1910 107 etc To help prevent fire and explosion Do not install equipment approved only for a non hazardous location in a hazardous location See model ID label for the intrinsic safety rating of your model Do not substitute system components as this may impair intrinsic safety Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety This includes DC voltage meters ohmmeters cables and connections Remove the unit from the hazardous area when troubleshooting SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not spray
12. edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 332457C 7 Important Isocyanate ISO Information Important Isocyanate ISO Information Isocyanates ISO are catalysts used in two component materials Isocyanate Conditions Spraying or dispensing materials containing isocyanates creates potentially harmful mists vapors and atomized particulates Read material manufacturer s warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventilation in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate personal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition Some materials may become self igniting if applied too thick Read material manufacturer s warnings and material MSDS Keep Components A and B Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination Never interchange component A and compon
13. reduce the risk of fire and explosion if using a Graco electrostatic gun a shutoff valve must be installed in the gun air line to shutoff the atomizing and turbine air to the gun Contact your Graco distributor for information on air shutoff valves for electrostatic applications Air line filter to filter oil and water out of the air supply and help avoid paint contamination and clogged solenoids See Technical Data page 39 for air filtration requirements Air Connections Tighten all system air and fluid line connections as they may have loosened during shipment Connect the main air supply line to the main air inlet 136 This air line supplies the solenoids valves and pumps Do not use this line to supply the gun s atomizing air Connect a separate dedicated clean air supply line to the air inlet 159a of the air flow switch This air supplies gun atomizing air The air flow 332457C Figure 14 Air Supply switch detects air flow to the gun and signals the controller when the gun is being triggered NOTE If there is more than one gun for example a separate gun for each color the atomizing air outlet 159c must be branched to each gun For ease of maintenance install a ball valve at all air line tees 159a 159c 136 ti21959a is rT TI LL Figure 15 Air Manifold Connections Key Air inlet GFB Air cutoff output plug
14. without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body MPa bor PS Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment 6 332457C Warnings PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injur
15. 16159 T E 1 446 1 TWSTEDPAIR CABLE 16W159 L GRND N oa DETAILA LOWPRESSURE DETAIL B HIGH PRESSURE PUMPS 24M706 24M714 i PUMPS 24M707 24M715 L NGRND BREAKOUT MODULE BREAKOUT MODULE TERMINAL 24N527 24N527 BLOCK 2 3 114095 1 1 i ctn L NRD TIT mara L j amp sms acies lss a LE TTT LL TUI Hylas es Hrs PUMP ENCODER AND MOTOR EE PUMP ENCODER AND MOTOR Eon 16P037 Su 16P036 I Figure 23 Electrical Schematic Sheet 2 Part 1 CONTINUED ON THE NEXT PAGE 32 332457C Electrical Schematics
16. 6 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS CABLE 16V426 BOOTH CONTROL 24M731 FM13ATEX0026 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS Figure 8 System Control Drawing 16P577 332457C 11 Configuring Your System Configuring Your System 1 Select a Base Model Choose a PD2K base model that meets your Base models include components A through F application s requirements See Models page 3 shown in the Typical Installation Drawing Base unit components are described in the following table Fluid Pumps A B The base models include two fluid pumps one for resin and one for catalyst Install in the non hazardous area Solvent Valve C Dispenses solvent to the gun during purge Booth Control D The booth control enables the user to monitor and control the system Install the booth control in the hazardous location near the painter Electrical Control Box E The electrical control box includes a barrier board intrinsically safe isolation board 24 Vdc and 48 Vdc power supplies Enhanced Fluid Control Module and Pump Control Modules It accepts 90 250 Vac line power and converts that power to acceptable low voltage signals used by other system components Install the electrical control box in the non hazardous area Advanced Display Module F The Advanced Display Module ADM enables the user to setup monitor and control the system Install the ADM in the non hazardous area
17. 6 258718 pum 1 519 gu l6v519 Figure 22 Electrical Schematic Sheet 1 332457C 31
18. COM A COLOR 16 UNUSED 16 6 UNUSED cR IZ375 c mm d IZ375 uj NE 12345 12345 COLOR COLOR CHANGE CHANGE MODULE 3 C MANIFOI P MODULE 4 MANEO D MANIFOLD i COLORS 1 MANIFOLD i COLORS MANIF FLUSH Zi AOC H muy 2 DUMP FLUSH SA Ha mua H AD DUMP 3 3 4NDC 13 3L uoc COLOR 17 M 118 194 COLOR 17 caonz 1 i 318 194 OM mi coon2 COLOR 18 uMX Fe 2 COLOR 18 COLOR 26 pa AE He A dL RM mi COLOR26 TM ANDO 3 1 ANDO 1 1 2 co or 19 _ 12 2 COLOR 19 caoz l i com H2 2 com COLOR 27 COLOR 20 a 115 J16 COLOR 20 COLOR 28 Um ai 15 J16 aH com COLOR 28 COLOR 21 SM H a COLOR 21 caora 225 8 NEN COLOR 29 L axpc i 1 m awpc 1 1 2 COLOR 22 z coM 2 2 COLOR 22 COLOR 30 com 30 com COLOR 30 COLOR 23 Fa 114 104 COLOR 23 UNUSED al 14 J10 4 UNUSED COLOR 24 A ANZ 6 6 COLOR 24 UNLEED 6 NEED 54321 12345 i CABLE 15 206 Figure 25 Electrical Schematic Sheet 3 May be unused in some configurations CONTINUED ON THE NEXT PAGE 34 332457C FLUSH CATALYST 3 CATALYST 4 FLUSH CATALYST 1 CATALYST 2
19. D WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com To place an order contact your Graco Distributor or call to identi
20. HAZARDOUS LOCATION NON HAZARDOUS LOCATION cc 6 6 CC Q 6 3 3 ti19588a 1 Figure 21 System Grounding Key Electrical Control Box ground screw Electrical Control Box ground wire 5 True Earth Ground check local code for requirements 6 Non Intrinsically Safe cable 7 Booth Control BC mounting bracket ground wire 28 332457C 3 Color Change Module CC ground wires Intrinsically Safe IS cable Object Being Sprayed Follow local code All Solvent Pails Used When Purging Follow local code Use only conductive metal pails containers placed on a grounded surface Do not place the pail container on a nonconductive surface such as paper or cardboard which interrupts the grounding continuity 332457C Grounding Check Resistance To ensure proper grounding resistance between components and true earth ground must be less than 1 ohm 29 Notes 30 332457C Electrical Schematics NOTE The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system Some components shown are not included with all systems NOTE See Optional Cables and Module
21. Installation GRACO ProMix PD2K Electronic Proportioner 332491C Electronic positive displacement proportioner for fast setting two component materials Manual system with Advanced Display Module For professional use only Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 3 for model part numbers and approvals information ti19581a PROVEN QUALITY LEADING TECHNOLOGY Contents Related 8 5 2 Lure pe 3 EID 5 Important Isocyanate ISO Information 8 System Control Drawing 16P577 10 Configuring Your 12 1 Select a Base 12 2 Select HOSES sssesssssssssss 14 3 Select Mix Manifold sssusss 16 4 Select a Spray 16 5 Select Color and Catalyst Change icr d 17 6 Select Pump Expansion Kits 17 General Information 18 LOCAtIOM RE 18 Install the Display 19 Install the Booth 20 Ait S pply 21 Related Manuals Manual No Description 3A2800 PD2K Proportion
22. Material Maximum Fluid Working Pressure 24N641 0 125 in 3 mm 6ft 1 8m Nylon 3200 psi 22 MPa 220 bar Low Pressure 24N305 0 25in 6mm 6ft 1 8 m 225 psi 1 6 MPa 16 bar 24N641 0 125 in 3 mm 6 ft 1 8 m Nylon 3200 psi 22 MPa 220 bar High Pressure f 24N348 0 25 in 6 mm 6ft 1 8m PTFE 3000 psi 20 7 MPa 207 bar 332457C 15 Configuring Your System 3 Select Mix Manifold The following mix manifold kits are available The mix manifolds attach to the painter s belt allowing mixing to occur at the point of spray See manual 3A2801 for further information Mix Description Maximum Fluid Mani Working Pressure fold 24R99 Low pressure mix 300 psi 2 1 MPa 1 manifold 21 bar 24R99 High pressure mix 1500 psi 10 5 2 manifold MPa 105 bar 24T273 High pressure 1500 psi 10 5 mix manifold for MPa 105 bar acid compatible materials 4 Select a Spray Gun Spray Guns Select a spray gun from the following table Application Gun Model Gun Manual No Maximum Fluid Working Pressure Conventional Air Spray 312414 300 psi 2 1 MPa 21 bar Electrostatic Air Spray 3A2494 100 psi 0 7 MPa 7 bar Conventional G15 3A0149 1500 psi 10 5 MPa 105 Air Assisted Spray Electrostatic Air Assisted Pro Xp AA 3A2495 3000 psi 21 MPa 210 Spray bar 16 332457C Configuring Your System 5 Select Color and Catalyst Change Kits Using the following table choose color catalyst c
23. OLENOID 121324 g Cee 24658 MODULE PRESSURE SWITCH ee H eee H ae iei E E eh A EFCM INLET PUMP INLET PUPIN 5 Pune ET 24N913 SOLVENT FLONSWTCH 120278 109259 16 200 a 169259 16 290 a ESTER BARRIER PUMP OUTLET uj PUMP OUTLET uj 169243 SOLVENT METER 258718 TRANSDUCER RE TRANSDUCER E 16P289 160200 n 2 16P289 16P290 E A A CABLE ADVANCED UGHT um L 8 E ote ren eropa 5 i5 z 228 viz 228 La x z z z z ls Apa pupa D 8 5 3 5 a 2 FLOWSENSOR ra 2 FLOWSENSOR 3 COLOR CHANGE MODULE 7 120278 QURZI9 A lt OR G3000 METER OR G3000 METER EEIEIE 3 239716 258718 C 258718 S Sil gl g 16V510 189519 16510 16519 Nos CABLE 167659 8 8 8 8 El NS CABLE I6T659 zall alla COLOR CHANGE MODULE 8 E CABLE 161659 CEYN CABLE 167659 g FAN A CABLE 16 429 24P658 24P 658 BOOTH CONTROL 24M731 RMON EWGERWONUR 16P036 16P037 16P036 16P037 VIRE HARNESS wewwees QUPD PG m QUPGA PG uem amp HAZARDOUS LOCATION TRANSDUCER RANSI 16P289 16P290 16P289 165250 a PUNP OUTLET uj PUMP OUTLET uj NON HAZARDOUS LOCATION TRANSDUCER TRANSDUCER n RE 16P289 16P290 16P289 16P290 PUMP VP FOR 8 2 PUMP V P FOR g FLUIDREG 5 N FLUIDREG 5 A 9 Emma Bg mz 8 E 5 FLOWSENSOR ea FLOWSENSOR 120278 120278 lon Guo METER 239716 258718 23971
24. R 29 COLOR 21 Z MDC H eH eM COLOR 30 Sa 232 tl 48 54321 16V426 BOOTH CONTROL 24M731 Figure 27 Electrical Schematic Sheet 3 Hazardous Location 36 332457C Optional Cables and Modules Electrical Schematics NOTE The total length of all cable used in the system must not exceed 150 ft 45 m See the Electrical Schematics page 31 M12 CAN Cables for Hazardous Locations NOTE The total length of cable used in the hazardous location must not exceed 120 ft 36 m M12 CAN Cables for Non Hazardous Locations Only A Alternates for Communication Module 24R910 for Non Hazardous Locations Only Module Part No Module Part No 15V759 15V761 15V760 15V762 332457C CAN Cables for Non Hazardous Locations Only 25 Pin D SUB Cables for Non Hazardous Locations Only 16T659 2 5 0 8 16V659 6 0 1 8 A Alternates for Color Change Modules by Part Number Factory Configuration for Non Hazardous Locations Only TA Alternates for Color Change Modules by Part Number Factory Configuration for Hazardous Locations Only 37 Dimensions Dimensions
25. al or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical wiring must
26. ee ports two are plugged Install the barbed fitting 73b in the port closest to the TSL cup by moving a plug if necessary Check that the o ring is in place on the barbed fitting 73b Apply low strength thread adhesive and install the fitting in the upper throat cartridge port Repeat for the lower throat cartridge If you are lubricating the dosing valves remove the plug and gasket from the valve port closest to the TSL cup Check that the o ring is in place on the barbed fitting 73b Apply low strength thread adhesive and install the fitting in the valve port NOTE If you are not lubricating the dosing valves remove the unused barbed fittings 73b from the bottom of the TSL cup 73 Apply low strength thread adhesive and install the plugs and gaskets supplied with the kit Cut the tubing 73c to length as required Connect the TSL cup fittings to the fittings on the pump and valves TSL is gravity fed from the cup to the pump and valves position the fittings and tubing to prevent kinks and enable the TSL to flow freely Fill the cup with TSL 332457C Solvent Meter Accessory To install Solvent Meter Kit 280555 see manual 308778 NOTE Install the solvent meter downstream of the solvent cutoff switch near the base unit Light Tower Accessory To install Light Tower Kit 24K337 see manual 3A1906 332457C Solvent Meter Accessory Electrostatic Air Hose Quick Disconnect Kit 245004 NOTE To
27. ent B wetted parts Never use solvent on one side if it has been contaminated from the other side Moisture Sensitivity of Isocyanates Exposure to moisture such as humidity will cause ISO to partially cure forming small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increasing in viscosity NOTICE Partially cured ISO will reduce performance and the life of all wetted parts Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container Keep the ISO pump wet cup or reservoir if installed filled with appropriate lubricant The lubricant creates a barrier between the ISO and the atmosphere Use only moisture proof hoses compatible with ISO Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use Always lubricate threaded parts with an appropriate lubricant when reassembling NOTE The amount of film formation and rate of crystallization varies depending on the blend of ISO the humidity and the temperature 332457C Important Isocyanate ISO Information Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime When changing materials flush the equipment multiple times to ensure it is thoroughly clea
28. er Repair Parts Manual Manual Systems 332562 PD2K Proportioner Operation Manual Manual Systems 3A2801 Mix Manifold Instructions Parts Manual 332339 Pump Repair Parts Manual El id Supply 22 Fluid 22 Single Color Connections 23 Color Change Connections 23 TSE CUP e tates 24 Solvent Meter 25 Light Tower 25 Electrostatic Air Hose Quick Disconnect Kit on clon E EATE 25 Electrical 26 Electrical Requirements 26 Electrical 26 Gro ndlirig coena eno e ena 27 Electrical 31 Optional Cables and Modules 37 DIMENSIONS diete eoo 38 Technical Data a a aeaa aa EEA anaE 39 Graco Standard 40 Menuai No Descriptor 332454 Color Change Valve Repair Parts Manual 332455 Color Change Kits Instructions Parts Manual 332456 3rd and 4th Pump Kits Instructions Parts Manual 332457C Models Model
29. fy the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original Instructions This manual contains English MM 332457 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised November 2013
30. ged Exhaust muffler Solvent cutoff output 21 Fluid Supply Fluid Supply Fluid Requirements MPa bar PSI To reduce the risk of equipment overpressurization and rupture which can cause injury including skin injection do not exceed the pressure rating of the lowest rated system component See the identification label for the maximum working pressure of the equipment To reduce the risk of injury including skin injection you must install a shutoff valve between each fluid supply line and the mix manifold Use the valves to shut off fluid during maintenance and service Models are available to operate air spray 300 psi or air assisted 1500 psi systems with a capacity of up to 800 cc minute depending on material viscosity Fluid supply pressure tanks feed pumps or circulating systems can be used to supply fluid to the system 22 Materials can be transferred from their original containers or from a central paint recirculating line Install a 100 mesh minimum fluid filter in the fluid supply line with a drain valve NOTE The fluid supply must be free of pressure spikes which are commonly caused by pump stroke changeover Read the supply pressure on the gauge P Supply pressure must be as close as possible to the pressure setpoint For low pressure systems 100 psi 0 7 MPa 7 bar of setpoint For high pressure systems 300 psi 2 1 MPa 21 bar of setpoint If nece
31. gure 2 24M672 Control Box Identification Label 332457C Ta 2 C to 50 C Install per 16P577 Um 250 V AMPS 7 AMPS MAX 50 60 Hz Diis EX 0o26 IECEx FMG 13 0011 0359 Continued on the next page Artwork No 294024 Rev B Models ProMix PD2K Electronic Mrs C 0359 M S IECEx FMG 13 0011 Div 1 Group D T3 H Ta 2 C to 50 C TP MAX AIR WPR 7 7 100 MPa bar PSI MAX FLUID WPR MPa bar PSI MAX TEMP 50 C 122 F Figure 3 Model MC2000 High Pressure Identification Label Artwork No 294022 Rev C ProMix PD2K PART NO GRACO INC P O Box 1441 Minneapolis MN GRACO 55440 U S A APPROVED Ex ia IIA T3 Intrinsically safe FM13 ATEX 0026 equipment for Class I SERIES SERIAL MFG YR Intrinsically Safe IS System Install per IS Control Drawing No 16P577 Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color change and booth control modules Apparatus for use in Class Division 1 Group D T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PART NO SERIES SERIAL MFG YR GRACO INC Box 1441 Minneapolis MN GRACO 55440 U S A COLOR CHANGE CONTROL MAX AIR WPR 7 7 100 MPa bar PSI Artwork 294057 Rev Figure 4 Non Intrinsically Safe Color Change Control Accessory Iden
32. hange kits that meet your application s requirements The kits include a manifold with valves and a control module See color change kit manual 332455 for further information Table 1 Low Pressure Color Catalyst Change Kits 300 psi 2 068 MPa 20 68 bar Kit Part No Kit Description Low Pressure Non Circulating Kits 24R915 2 color or 2 catalyst change valves 4 color or 4 catalyst change valves 24R917 6 color change valves 24R918 8 color change valves Low Pressure Circulating Kits 24R919 2 color or 2 catalyst change valves 4 color or 4 catalyst change valves 6 color change valves 8 color change valves 24R916 24R920 24R921 24R922 6 Select Pump Expansion Kits The following table lists available kits to add a third or fourth pump to your system Each kit includes one pump a pump control module solenoid frame mounting bracket and cabling See pump expansion kit manual 332456 for further information 332457C Table 2 High Pressure Color Catalyst Change Kits 1500 psi 10 34 MPa 103 4 bar Kit Part No Kit Description High Pressure Non Circulating Kits 24R959 2 color or 2 catalyst change valves 4 color or 4 catalyst change valves 24R961 6 color change valves 24R962 8 color change valves High Pressure Acid Compatible Non Circulating Kits 2 catalyst change valves 4 catalyst change valves 24R960 24T579 24T580 High Pressure Circulating Kits 2 color or 2 catalyst change va
33. ire Y to the ground screw on the electrical control box Connect the clamp end to a true earth ground The power supply must be grounded according to local codes Connect the power supply ground wire to the Ground terminal in the electrical control box See Electrical Connections page 26 Y 119582a Figure 20 Ground Screw and Power Switch Fluid Supply Container Follow local code 332457C Grounding Booth Control The booth control is grounded through intrinsically safe cable connections to the electrical control box Attach a separate ground wire to the booth control mounting bracket See Install the Booth Control page 20 Color Change Module Connect a ground wire from the color change module to a true earth ground Intrinsically safe color change modules located in the hazardous area must be connected to a true earth ground in the hazardous area Feed Pumps or Pressure Pots Connect a ground wire and clamp from a true earth ground to the pumps or pots See pump or pressure pot manual Air and Fluid Hoses Use grounded hoses only Spray Gun Follow the grounding instructions in your gun manual Non Electrostatic Ground the spray gun through connection to a Graco approved grounded fluid supply hose Electrostatic Ground the spray gun through connection to a Graco approved grounded air supply hose Connect the air hose ground wire to a true earth ground 27 Grounding
34. lves 4 color or 4 catalyst change valves 24R963 24R964 24R965 24R966 6 color change valves 8 color change valves Kit Part No Kit Description Low Pressure Pumps 300 psi 2 068 MPa 20 68 bar Low pressure resin 70cc pump Low pressure catalyst 35cc pump High Pressure Pumps 1500 psi 10 34 MPa 103 4 bar 24R968 24R970 24R969 High pressure resin 70cc pump 24R971 High pressure catalyst 35cc pump 17 General Information General Information Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations Be sure all accessories are adequately sized and pressure rated to meet system requirements To protect the screens from paints and solvents clear plastic protective shields 10 per pack are available Order Part No 197902 for the Advanced Display Module and Part No 15M483 for the Booth Control Clean the screens with a dry cloth if necessary 18 Location To prevent tipping which can cause serious injury and equipment damage the mounting stand must be securely anchored to the floor or to an appropriate base The stand is not intended for free standing use or wall mounting Mounting the PD2K Base Unit Mount the PD2K in a non hazardous location Ensure that the mounting surface and mounting hardware are strong enough to support the weight of the equipment fluid hoses and stress caused during operation Do not mount to
35. ly safe apparatus provides isolation from earth to 500 Vrms A Do not operate system with power barrier cover removed 6 Installation should be in accordance with ANSI ISA RP12 06 01 Installation of Intrinsically Safe Systems for Hazardous Classified Locations and the National Electrical Code ANSI NFPA 70 7 Installation in Canada should be in accordance with the Canadian Electrical Code CAS C22 1 Part Appendix F 8 For ATEX install per EN 60079 14 and applicable local and national codes 9 For IECEx install per IEC 60079 14 and applicable local and national codes 10 332457C System Control Drawing 16P577 NON HAZARDOUS LOCATION ONLY HAZARDOUS CLASSIFIED LOCATION Class 1 Div 1 Group D T3 USA and Canada Class 1 Zone 1 Group IIA T3 ATEX and IECEx Ta 2 C to 50 C NON HAZARDOUS LOCATION ONLY POWER IN HAZARDOUS CLASSIFED LOCATION PROMIX PD2K CLASS 1 DIV 1 GROUP D T3 USAAND CANADA ELECTRICAL ENCLOSURE CLASS 1 ZONE 1 GROUP IIA T3 ATEX AND IECEx 24M672 Ta 2 CTOS50 C POWER BARRIER 248192 COMMUNICATION J4 COLOR CHANGE MODULE BARRIER n CABLE 10429 24R219 24R220 24R221 24R222 24M485 J3 FM13ATEX0026 FMG 13 0011 FM13ATEX0026 IECEx FMG 13 0011 INTRINSIC SAFE APPARATUS ASSOCIATED APPARATUS CABLE 16V426 COLOR CHANGE MODULE 24R219 24R220 24R221 24R222 FM13ATEX002
36. n Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compatibility When changing between epoxies and urethanes or polyureas disassemble and clean all fluid components and change hoses Epoxies often have amines on the B hardener side Polyureas often have amines on the A resin side 332457C System Control Drawing 16P577 system Control Drawing 16P577 Do not substitute or modify system components as this may impair intrinsic safety For installation maintenance or operation instructions read instruction manuals Do not install equipment approved only for non hazardous location in a hazardous location See the identification label for the intrinsic safety rating for your model NOTES FOR SYSTEM CONTROL DRAWING 16P577 FM13ATEX0026 SYSTEM ASSEMBLY CERTIFICATE Alternate M12 CAN Cables for Hazardous Locations 2 The non intrinsically safe terminals power rail must not be connected to any device which uses or generates more than Um 250 Vrms or dc unless it has been determined that the voltage has been adequately isolated 3 The electrical enclosure ground screw must be connected to a true earth ground using the supplied ground strap 223547 or by an equivalent 10 AWG or larger isolated conductor Resistance from the electrical enclosure ground to the true earth ground shall not exceed 1 ohm 4 Multiple earthing of components is allowed Intrinsical
37. of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIE
38. pplication Hose Bundle Length Material Maximum Part No Fluid Working Pressure Low Pressure 24 140 25 ft 7 6 m Nylon A side and Solvent 225 psi 1 6 Conventional Air 241141 50 ft 15 2 m Moisture Guard B side Air Hose MPa 16 bar Spray aor Press re 241138 25 ft 7 6 m Nylon A side and Solvent ape Moisture Guard B side 225 psi 1 6 50 ft 15 2 m Grounded Air Hose with left hand MPa 16 bar pray thread High Pressure 241247 25 ft 7 6 m Nylon A side and Solvent 2000 psi 13 8 Conventional 24T248 50 ft 15 2 m Moisture Guard B side Air Hose MPa 138 bar Air Assisted Spray High Pressure 24 245 25 ft 7 6 m Nylon A side and Solvent Moisture Guard B side 2000 psi 13 8 iiis H Grounded Air Hose with left hand MPa 138 bar Air Assisted Spray thread To use a quick disconnect on an existing electrostatic air hose see Electrostatic Air Hose Quick Disconnect Kit 245008 page 25 3 8 in 10 mm ID Fluid Hoses If 3 8 in 10 mm fluid hose is required for your application order one of the following to replace the 1 4 in hose in your hose bundle Always use Graco hoses Application Hose Part No Length Maximum Fluid Working Pressure w 241763 25 ft 7 6m Nylon Low Pressure Air MAS y 200 psi 1 4 MPa 13 8 bar Spray 247764 50 ft 15 2 m Fluid Whip Hoses Select a fluid whip hose from the following table Always use Graco hoses Application Hose Part No Hose I D Length
39. s See Figs 1 7 for component identification labels including approval information and certification Maximum Air Working Pressure Maximum Fluid Working Location of PD2K and Electrical Control Box ECB Labels Pressure MC1000 100 psi 0 7 MPa 300 psi 2 068 MPa 20 68 bar 7 0 bar 100 psi 0 7 MPa 7 0 bar MC2000 ProMix PD2K Electronic Proportioner US Intrinsically safe equipment for Class I IECEx FMG 13 0011 Div 1 Group D T3 8 Ta 2 C to 50 C TP MAX AIR WPR MPa bar PSI MAX FLUID WPR MPa bar PSI MAX TEMP 50 C 122 F Figure 1 Model MC1000 Low Pressure Identification Label Artwork No 294021 Rev C ProMix PD2K PART NO SERIES NO MFG YR 1500 psi 10 34 MPa 103 4 bar ti21937a C APPROVED Intrinsically Safe IS System Install per IS Control Drawing No 16P577 Control Box IS Associated Apparatus for use in non hazardous location with IS Connection to color change and booth control modules Apparatus for use in Class Division 1 Group D T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety PART NO SERIES 9 GRACO INC Box 1441 Minneapolis MN GRACO 55440 U S A SERIAL MFG YR POWER REQUIREMENTS VOLTS Intrinsically safe connections for Vines I Div 1 Group Ww GRACO INC P O Box 1441 Minneapolis MN eraco 55440 U S A APPROVED Fi
40. s page 37 for a list of cable options Electrical Schematics 065161 065159 CABLE 2N CABLE POWER MODULE gt l 2POSMON sures 24R257 COMM NCATON RG CABLE 24R910 ig EN ig o Zo es ag Eaa E38 548 bue dr POMER 48V 10A POWER SUPPLY FE FE amp E amp Bes 3 8 UNE FILTER SUPPLY nod eTe 5 E B 4 u id r bi 8 556 8 omnonoi car cur cur MOOLLE T A m TERMINAL BLOCK 1405 TERMINAL BLOCKS WTH FUSES 5 GUNTRIGGER INPUTS POWERIN 2 a 3 a 9159 s 719159 J CAN c 3 IS BOARD 24M485 x A SE S
41. sory Cable Connection Token Access Cover 19 Install the Booth Control Install the Booth Control 1 Use screws S to mount the bracket 10 for the Booth Control 13 on the wall Connect a ground wire G to one of the screws Connect the other end of the ground wire to a true earth ground ti21935a Figure 12 Ground the Booth Control Bracket 20 N Snap the Booth Control into the bracket Connect the Booth Control to the Isolation Board in the Electrical Control Box using the 50 ft 15 2 m intrinsically safe CAN cable 163 NOTE For a list of alternate cable lengths see Electrical Schematics page 31 The total length of cable used in the hazardous location must not exceed 120 ft 36 m The total length of all cable used in the system must not exceed 150 ft 45 m 163 ti21740a Figure 13 Install the Booth Control 332457C Air Supply Air Requirements Compressed air supply pressure 85 100 psi 0 6 0 7 MPa 6 0 7 0 bar Air hoses use grounded hoses that are correctly sized for your system Trapped air can cause a pump or dispense valve to cycle unexpectedly which could result in serious injury from splashing or moving parts Use bleed type shutoff valves Air regulator and bleed type shutoff valve include in each air line to fluid supply equipment Install an additional shutoff valve upstream of all air line accessories to isolate them for servicing To
42. ssary install pressure regulators or a surge tank on the pump fluid inlet lines to reduce pulsation Contact your Graco distributor for additional information 332457C Single Color Connections NOTE Check valves J L are provided on the inlet and outlet manifolds of each pump 1 Connect the color supply line to the pump fluid inlet fitting S 2 Connect the color outlet line to the pump fluid outlet fitting R 3 Make the same connections on the catalyst side NOTE For isocyanate catalyst materials moisture resistant hose is required to supply fluid to the system and also as a fluid line between the pump and the mix manifold ti21738a Figure 16 Pump Inlet and Outlet Connections 332457C Fluid Supply Color Change Connections If you are installing the color change accessory kit make the fluid connections as described in manual 332455 23 TSL Cup Kit TSL Cup Kit Throat Seal Liquid TSL lubricates the pump throat packings and dosing valves The PD2K Proportioner includes two TSL Cup Kits one for each pump The kits supply TSL to the upper and lower throat cartridges of each pump and to the four pump dosing valves NOTE TSL must be ordered separately Order Part No 206995 1 quart 0 95 liter 1 Z4 Slide the kit mounting bracket onto any side of the pump s hex nut Place the TSL cup 73 into the bracket 73a NOTE The pump s upper throat cartridge has thr
43. t power with a maximum of 7 A current draw The power supply circuit must be protected witha 15A maximum circuit breaker A power supply cord compatible to your local power configuration is not included Wire gauge size must be 8 14 AWG The input power access port is 22 4 mm 0 88 in in diameter A strain relief is provided which accepts a cord diameter of 0 157 0 354 in 4 9 mm If another cord size is used a user supplied appropriate size strain relief must be installed 26 Electrical Connections See Electrical Schematics page 31 1 Verify that electrical power at the main panel is shut off Open the Control Box cover 2 Thread the electrical cord wires through the strain relief S 3 Connect the wires L N G securely to the corresponding terminals of the terminal block T as shown 4 Tighten the strain relief nut securely 5 Close the Control Box Restore power 6 Follow instructions in Grounding page 27 Wire Key ti21746a Figure 19 Control Box Electrical Connection 332457C Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static sparking can cause fumes to ignite or explode Improper grounding can cause electric shock Grounding provides an escape wire for the electric current Electrical Control Box The electrical control box has two ground points Both connections must be made Connect the ground w
44. tification Label ProMix PD2K PART NO APPROVED instali E Artwork No 294055 Rev A Figure 5 Intrinsically Safe Color Change Control Accessory Identification Label SERIES SERIAL MFG YR Intrinsically safe equipment 2G MPa bar PSI for Class Div 1 Group D T3 Ex ia IIA T3 Gb GRACO INC IECEx FMG 13 0011 0359 COLOR CHANGE CONTROL MAX AIR WPR 7 7 1100 FM13 0026 Do Box 1441 Minneapolis MN eraco 55440 U S A PART NO DATE SERIAL NO FIRMWARE www graco com patents p 12 VDC Intrinsically safe 120 Ex ia IIA 3 Gb Group D T3 FM13 ATEX 0026 Install per TGP577 GRACO IECEx FMG 13 0011 Ta 2 C to 50 C SERIES MFG YR US equipment for 0359 Class I Div 1 Figure 6 Booth Control Identification Label ProMix PD2K PART NO SERIES SERIAL MFG YR GRACO INC C MAX TEMP P O Box 1441 G Minneapolis MN 50 C 1 22 F 10 34 103 4 1500 araco 55440 U S A Artwork No 294057 Rev B MPa bar PSI EXPANSION PUMP MAX AIR WPR MPa bar PSI MAX FLUID WPR Figure 7 Pump Expansion Kit Accessory Identification Label 4 332457C Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risks When these symbols appear in the body of this manu
45. use a quick disconnect on an existing electrostatic air hose order Part No 24S004 Kit You will also need to order Part No 24U059 Electrostatic Air Whip Hose 6 ft 1 8 m Install the kit as follows 1 ti22400a Connect the quick disconnect QD to the existing electrostatic air hose P The quick disconnect is a 1 4 npsm m left hand thread Screw the female end of adapter fitting QF onto the quick disconnect QD Screw the 24U059 Electrostatic Air Whip Hose WH onto the male end of the adapter fitting QF NOTE Make the following ground connections to ensure air hose grounding continuity in the electrostatic system Connect the ground wire PG of the existing electrostatic air hose P to a true earth ground Connect the whip hose ground wire WG to the green ground lug GND of the mix manifold M Connect a ground wire MG from the mix manifold ground lug to a true earth ground Figure 18 Electrostatic Air Hose Quick Disconnect Kit 25 Electrical Supply Electrical Supply Improper wiring may cause electric shock or other serious injury if work is not performed properly All electrical wiring must be completed by a qualified electrician and comply with all local codes and regulations Electrical Requirements Enclose all cables routed in the spray booth and high traffic areas in conduit to prevent damage from paint solvent and traffic The unit operates with 90 250 VAC 50 60 Hz inpu
46. y hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Mee Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp
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