Graco 332453C User's Manual
Contents
1. 13 Calibration Check Assembly 24R777 14 Calibration Check Module 15 USB Kit 24R936 llslsslllssn 16 Caster Kit 24T091 LLL 17 Graco Standard Warranty 18 Graco Information 18 2 332453C Installation Installation Light Tower 24R824 4 Mount the light tower to the bracket Hand tighten the light tower nut i 1 Perform the Shutdown procedure in the Exact aBlend AGP Advanced Glazing Proportioner Setup Operation manual 2 Remove the rear nut that secures the fluid plate To avoid machine damage or injury do not remove both bolts 5 Connect the cable from the light tower to port 5 located on the Fluid Control Module FCM 332453C 3 Installation S1 00 Low Level Sensors 6 Mount the sensor to the bracket 24R935 zn 1 Perform the Shutdown procedure in the Exact aBlend AGP Advanced Glazing Proportioner Setup Operation manual 2 Remove the air shut off valve cable from port 1 7 Attach the bracket to the electrical enclosure for the base ram Torque the bolts to 5 1 ft lb 6 9 Nem his id 3 8 Attach the bracket to the pump mast for the catalyst ram Torque the bolts to 5 1 ft Ib 6 9 Nem 4 Install the air shut off valve cable and the low level cable end labeled J1B into the splitter 5 Route the low level cable along the boom Foll2. Troubleshooting Troubleshooting 5 i wy MPa bar PS ing gun 1 Follow Pressure Relief Procedure in the Exact aBlend AGP Advanced Glazing Proportioner Setup Operation manual before checking or repair 2 Check all possible problems and causes before dis assembling gun Problem Cause Solution Light Tower Light does not blink green red and off in sequence when the machine is first turned on Bad connection or cable Ensure cable is connected or replace the cable Bad light stack Replace light stack S100 Low Level Sensors The sensor does not activate The low level sensor option has not been activated on the DM Navigate to Screen 1 and activate the low level sensor option The sensor has not been mounted correctly Adjust the sensor until it is activated by the collar The collar has been installed too high on the shaft Lower the collar until the sensor is activated Bad connection or cable Ensure cable is connected or replace the cable Bad sensor Replace sensor USB Kit Screen 4 does not show the USB option Bad connection or cable Ensure cable is connected or replace the cable Bad GCA components Replace the GCA components 10 332453C Troubleshooting 332453C 11
3. 1 3 cm in diameter Verify the hose clamps are installed on the Gomect side of me boombassambly 5 Install the material tube lines onto the boom assem bly Tighten all fittings to prevent leaking 3 Remove the pressure gauges and fittings SQ 6 Install the check valve assembly onto the tube lines Tighten all fittings to prevent leaking 6 332453C USB Kit 24R936 1 Perform the Shutdown procedure in the Exact aBlend AGP Advanced Glazing Proportioner Setup Operation manual 2 Mount the USB Module to the side of the electrical enclosure Torque the bolts to 2 6 ft Ib 3 5 Nem 3 Connectthe adapter to the USB Module Connect the CAN cable to the adapter Route the CAN cable along the boom Follow the air hoses and electrical lines that are installed Installation 4 Connect the CAN cable to the Fluid Control Module FCM 2 5 Install the software upgrade token 16V853 into the Display Module DM and cycle the power Refer to the Graco Control Architecture Module Program ming manual for more details 6 Install the software upgrade token 16V853 into the USB module and cycle the power 7 Referto the ExactaBlend AGP Advanced Glazing Proportioner Setup Operations manual for screen details OZA 0 13 a Ee osamo omms 332453C Installation Caster Kit 24T091 1 Mount the caster to the bracket Apply medium stren
4. EGC6 2 13 6 4 2013 11 27 13 EGB9 2 14 6 4 2013 11 27 13 EGA9 2 15 6 4 2013 11 27 15 EGAA 2 16 6 4 2013 11 27 16 EGBA 2 17 6 4 2013 11 27 20 EGAS 2 332453C Operation Run Data This file shows the date time target ratio actual ratio average flow rate and both pump A and pump B chemi cal dispenses All chemical dispense values are shown in kilograms The information is recorded at 5 second intervals NOTE The data is recorded only when the system is in the OK state and during normal run mode dispensing yer 15W201 0 001 1 2013 13 18 Time Target Ratio Actual Ratio Average Flow Rute PUMP A Total Dispensed PUMP 8 Total Dispensed 6 4 2013 11 32 20 13 3 0 o 2908 364 25 6 4 2013 11 32 25 13 3 0 949 1903 5 304 75 6 4 2013 11 32 30 133 0 885 2911 364 75 6 4 2013 11 32 35 13 3 0 396 2912 75 365 6 4 2013 11 32 40 13 3 0 0 2313 75 365 6 4 2013 11 32 45 13 3 0 o 2913 75 368 6 4 2013 11 32 50 133 0 0 2913 75 36t 6 4 2013 11 33 18 13 3 0 o 2913 75 365 Software Data This file shows the date time part number and soft ware versions currently installed on the machine NOTE The file will only show the information when the download depth is set to 0 1 Software 2 S N FFFFFFFF 3 Software Part Number 15W201 4 Software Version 1 10 001 5 6 4 2013 13 18 6 7 Date Time Node Software Version 8 00 00 2000 0 00 00 16U599 1 02 186 3 00 00 2000 0 00 00 16U275 1 02 189 10 00 00 2000 0 00 02 16V205 1 01 012
5. Kit Instructions G GRACO ExactaBlend AGP Advanced Glazing Proportioner 339453C Accessory Kits EN For dispensing two component silicone and urethane materials For professional use only Not approved for use in explosive atmospheres or hazardous locations Refer to ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for maximum working pressure and model information Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced Glazing Proportioner Setup Operation man ual Save all instructions e Important Safety Instructions e N Pd S100 Shown ni a p PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Related Manuals Refer to ExactaBlend AGP Advanced Glazing Propor tioner Setup Operation manual for the complete list of related manuals Contents Related Manuals 2 Contents oto uut erus 2 Installation serene 3 Light Tower 24R824 sulluu 3 8100 Low Level Sensors 24R935 4 Calibration Check Assembly 24R777 6 USB Kit 24R936 oe radne ee 7 Caster Kit 24T091 00000005 8 Operation vore ete TOS 9 USB Kit 24R936 0 ee 9 Troubleshooting 00 eee eee eee eee 10 Parts sco sen eo othe Pte RR ES 12 Light Tower 24R824 2 200 12 S100 Low Level Sensors 24R935
6. Parts Parts Light Tower 24R824 Fic 1 Light Tower Ref Part Description Quantity 1 BRACKET tower light 30mm 1 2 127187 LIGHT tower 30mm red green alarm 1 3 127184 HARNESS m12xm12 1 Not available for individual sale 12 332453C S100 Low Level Sensors 24R935 101 109 103 101 105 Parts 103 105 FiG 2 Low Level Sensors Ref Part Description Quantity 101 BRACKET sensor level catalyst 1 102 BRACKET sensor low empty 2 103 WASHER lock 1 4 6 104 SCREW cap socket head 1 4 20x5 8 2 105 SCREW socket head M6 1x16mm 4 106 122716 SENSOR inductive m12 2 107 127140 COLLAR clamp 1 3 8 id 2piece 1 108 127141 COLLAR clamp 1 id 2piece 1 109 127137 HARNESS splitter m12 5pin 1 110 126520 CONNECTOR splitter m12 1 Not available for individual sale 332453C 13 Parts Calibration Check Assembly 24R777 208 211 223 FIG 3 Calibration Check Assembly 212 Ref Part Description Quantity 201 MODULE ratio check 1 204 127071 FITTING flareless 1 2 npt x 1 2 tube 1 206 127070 FITTING flareless 1 4 npt x 1 4 tube 1 208 126691 CLAMP 1 2 in od hose 3 209 126682 CLAMP 1 4 in od hose 3 210 SCREW cap socket head 1 4 20x3 4 4 211 122643 NU
7. R cable CAN IS to non IS 1 404 120952 CABLE CAN female female 4 0 meter 1 405 16V853 SOFTWARE GCA 1 332453C Parts Caster Kit 24T091 A Apply medium strength thread locker to threads A Torque to 30 ft Ib 40 Nem A Torque to 21 ft lb 29 Nem 505 Fic 6 Caster Kit Ref Part Description Quantity 501 BRACKET caster 4 502 BOLT carriage M10 1 5x30mm 8 503 NUT hex flange serrated M10 1 5 8 504 SCREW machine hex M10 1 5x25mm 4 505 CASTER swivel brake 4 506 SCREW cap hex head M8 1 25x16mm 16 Not available for individual sale 332453C 17 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion
8. T rail 8 212 16V586 TUBE ratio base inlet 1 213 127102 FITTING flareless 1 2 tube x 1 2 tube 1 214 16V587 TUBE ratio base outlet 1 2 1 215 16V588 TUBE ratio catalyst inlet 1 4 1 216 127103 FITTING flareless 1 4 tube x 1 4 tube 1 217 16V589 TUBE ratio outlet 1 4 1 218 16V356 PIN restrictor 1 0 094 in 1 219 16V357 PIN restrictor 3 0 102 in 1 220 16V359 PIN restrictor 2 0 098 in 1 222 SCREW cap socket head 1 4 20x1 1 4 2 223 SCREW cap socket head 1 4 20x1 6 Not available for individual sale 14 332453C Calibration Check Module 313 307 312 Fic 4 Calibration Check Module 305 A 303 Ay Apply sealant to pipe threads 306 Parts Ref Part Description Quantity 301 215622 VALVE ball 2 302 217562 LEVER valve 1 303 104984 FITTING tee pipe 2 304 127070 FITTING flareless 1 4 npt x 1 4 tube 1 305 127051 FITTING flareless 1 4 npt x 1 2 tube 1 306 112941 GAUGE pressure fluid 2 307 16V360 HOUSING restrictor 1 4 npt 2 308 127324 FITTING adapter 1 4 npt x 04 jic 1 309 116704 ADAPTER 9 16 18 jic x 1 4 npt 1 312 127325 FITTING cap 04 jic 1 313 127326 FITTING cap 06 jic 1 332453C 15 Parts USB Kit 24R936 Fic 5 USB Kit Ref Part Description Quantity 401 24T005 MODULE GCA cube 1 402 SCREW socket head 10 32x0 75 4 403 161072 ADAPTE
9. corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with Structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or a
10. ectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 746 1334 Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 332453 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised January 2014
11. gth thread locker to the threads Torque the fasteners to 21 ft Ib 29 Nem 2 Liftthe machine until it is 3 in 8 cm off of the ground Injury may occur if the machine is lifted and not secured to prevent falling Rest the machine on stands or blocks while installing the caster kit 3 Fasten the bracket to the base frame Apply medium strength thread locker to the threads Torque the bolts to 30 ft Ib 40 Nem x4 4 Lower the machine 332453C Operation USB Kit 24R936 When a USB memory device is inserted into the USB module a status icon will appear on the DM screen The icon will appear as shown when downloading is com plete DO D4 Ts 10 59 Boss Data Error Codes This file shows the date time error event codes and the status of the codes Refer to DM Error Codes within the ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for code information NOTE The codes will have the following for the status column 0 Error event was generated 1 Machine acknowledged the error event There is no user acknowledgement required 2 User acknowledged the error event A B E D 1 Error Log 2 S N FFFFFFFF 3 Software Part Number 15W201 4 Software Version 1 10 001 5 6 4 2013 13 18 6 7 Date Time Error Event 8 6 4 2013 11 26 29 EMMO 2 9 6 4 2013 11 26 46 ELMO 2 10 6 4 2013 11 26 46 EBDX 2 11 6 4 2013 11 26 46 E9D0 2 12 6 4 2013 11 27 12
12. ny other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indir
13. ow the air hoses and electrical lines that are installed 4 332453C 9 Install a collar on the mast shaft for both chemical rams 10 Connect the cable end labeled J1BA to the base sensor 11 Connect the cable end labeled J1BB to the cata lyst sensor 12 Route and secure access cable so it will not be damaged during normal machine operation 13 Turn the power on at the electrical enclosure 332453C Installation 15 Adjust the sensor until it senses the collar A light will aluminate on the sensor to visually show it is activated 16 Tighten the sensor to its current position 17 Adjust the collar on the shaft to the desired height and tighten The placement of the collar will deter mine when the machine will recognize an empty drum 18 Repeat steps 14 through 17 for the other chemical sensor 19 Navigate to the Setup Screen 1 on the Display Module DM and activate the low level sensor option HCC 1 gt Installation Calibration Check Assembly 4 Install the tube fittings Tighten the fittings to prevent leaking 24R777 1 Perform the Shutdown procedure in the Exact aBlend AGP Advanced Glazing Proportioner Setup Operation manual 2 Install the hose clamps onto the boom assembly Hand tighten all hose clamps Refer to Calibration Check Assembly 24R777 page 14 for correct screw locations NOTE The base material tube is 0 5 in
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