Graco 332452G User's Manual
Contents
1. 1737 1712 FiG 23 Electrical Enclosure 1704 48 332452G Ref Part Description Guantity 1702 121598 CORD power v lock 1 1703 COVER enclosure 1 1704 BRACKET mounting 1 17054 186620 LABEL symbol ground 1 1706 HARNESS 16ga green yellow 1 1707 BULKHEAD enclosure 1 1708 SCREW flathead M3 0 5x10mm 2 1709 120910 SOCKET electrical with EMI filter 1 1710 SCREW button head M5 0 8x10mm ss 5 1711 126453 POWER SUPPLY 24v 1 1712 LABEL identification 1 1713 RAIL mount 0 3 ft 1716 WASHER lock external M5 3 1718 HARNESS 16ga black 2 1719 HARNESS 16ga green yellow 2 1720 HARNESS 16ga green yellow 1 1721 16U012 HARNESS CAN M12 1 1724 BRACKET switch 1 1734 NUT hex M5 0 8 7 1735 WASHER plain 10 4 1736 114835 FUSE 4 0 amp 250v time lag 2 1737 GUARD trim edge 1 1738 LABEL 1 A Replacement Danger and Warning labels tags and cards are available at no cost Not available for individual sale 332452G Universal Parts 49 Universal Parts Boom Assembly A Apply medium strength thread locker and torque to 30 ft lb 41 Nem ti21462a FIG 24 Boom Assembly2. Refer to specific component manual for more details Not available for individual sale 332452G P100 Series Parts 43 Universal Parts Universal Parts 55 gallon Air Cylinder A Apply grease to o rings and threads of 2 prior to assembly A Install 2 in fully retracted position Apply grease to diameter of Pa N shaft inside 1 prior to assembly Pa ra A Add lubricant to cylinder bore before insertion of 2 a ES AB Torque to 30 ft lb 41 Nem A Apply grease to o rings 202 12 Pr E AA 202 1 AD A 202 6 202 2 g j Pa 202 3 9 3 D 202 10 202 14 202 11 A Y D v er Go A 202 5 gt i Pa 201 A a NY I gt gt an Ng FiG 21 55 gallon Air Cylinder 332452G 44 Ref Part Description Guantity 201 RAM tube assembly 1 202 PISTON rod assembly 1 202 1 CAP bearing air cylinder 1 202 20 BEARING air cylinder 1 202 30 RING retaining spiral 1 202 46 PACKING o ring 214 1 202 5 16V078 SHAFT piston air cylinder 1 202 60 PACKING o ring buna n 2 202 7 183943 PISTON 1 202 80 GUIDE spring 1 202 90 PACKING o ring 1 202 100 WASHER plain 5 8 1 202 110 NUT hex 5 8 11 1 202 120 SPRING compression 1 202 140 WASHER lock 5 8 1 Parts available in kit 247006 Not available for individual sale
3. BAR bracket ram DM 1 1 18 SCREW machine hex flange 4 4 19 BRACKET mounting assembly 1 1 20 SCREW M5x14mm 2 2 21 SCREW socket head M5x18mm 1 1 22 24T001 MODULE GCA DM 1 1 23 BRACKET mounting regulator 1 1 24 110341 REGULATOR air 1 1 25 110209 NUT regulator 1 1 26 108190 GAUGE pressure air 1 1 27 597151 FITTING elbow 2 2 28 100139 PLUG pipe 1 1 29 116654 FITTING tube swivel male elbow 1 1 30 115287 FITTING Y tube 1 1 31 TUBE nylon 28 2 ft 28 2 ft 32 120952 CABLE CAN female female 1 1 33 SLEEVE protective poly black 12 ft 12 ft 37 206995 FLUID TSL 1 guart 1 1 38 113630 ELBOW street 45 degree 1 8 npt 1 1 39 24R824 KIT tower light 30mm red green 1 1 Not available for individual sale Refer to accessory kits manual for more details 332452G Not shown S100 Series Parts S100 Series Parts S100 Base A Apply medium strength thread locker and torque to 30 ft Ib 40 Nem 2 Apply pipe sealant to all non swivel NPT threads A Apply medium strength thread locker and torque to 5 1 ft lb 6 9 Nem A Apply anti seize compound FIG 2 S100 Base 6 332452G 142 A 144 A S 150 143 151 mE Ha Set 145A 146 A pos 181 134 V ab Ir f e e e ENS D 8 LA e a 113 137 i 113 141 gt 140 147 A
4. HOLDER cable tie rotating 1 2750 C12034 HOSE coupled 72 1 2751 SLEEVE protective 6 2752 BRACKET support painted 1 2754 WASHER lock spring M8 4 38 332452G Ref Part Description Guantity 2755 BRACKET motor mount NXT motors 1 2757 PAINT bracket air valve 1 2758 WASHER lock 3 8 2 2759 SCREW cap socket head 3 8 16x5 8 2 2760 CONTROL air 1 2761 SCREW cap socket head M8x30mm 4 2762 257730 PLATE 20 liter dual wiper nitrile 1 2763 SLEEVE protective 3 75 27694 15M511 LABEL warning eng span fre 1 27704 154074 LABEL safety crush pinch 2 2780 121150 FITTING elbow 1 4 FNPT x 1 8 MNPT 1 2782 FITTING bushing 1 2787 121212 FITTING elbow swivel 1 2T 3 8 MNPT 1 2788 MUFFLER 1 2 NPT 1 2789 FITTING nipple pipe reducing 1 A Replacement Danger and Warning labels tags and cards are available at no cost d s Refer to specific component manual for more details Not available for individual sale 332452G P100 Series Parts 39 P100 Series Parts P100 Fluid Plate 1 Apply pipe sealant to all male threads as needed A Apply medium strength thread locker to threads 2817 Pa pa ti23231a Fic 19 P100 Fluid Plate 40 332452G Ref Part Description Guantity 2801 PL
5. 332452G Universal Parts 45 Universal Parts Checkmate Pump S100 and P100 Models Only A Torque 50 60 ft Ib 68 81 Nem YAN Apply medium strength thread locker and torque to 124 155 ft Ib 196 210 Nem A Apply pipe sealant 414 A A Apply anti seize compound e T ti21461a FiG 22 Checkmate Pump 46 332452G Ref Part Description Guantity 401 24R015 MOTOR assembly air 7 5 inch blue 1 402 257360 ROD tie NXT to lower 3 403 L100CS LOWER 100 Severe Duty 1 404 WASHER lock spring 16 3 405 NUT machine hex M16 2 3 406 15H392 ROD adapter xtreme 1 407 244819 COUPLING assembly 1 408 197340 COVER coupler 1 409 244820 CLIP hairpin w lanyard 1 410 117237 MUFFLER 1 411 100896 FITTING bushing pipe 1 412 115764 FITTING elbow 90 1 413 15J993 RING lift plate 1 414 NUT jam hex 1 5 12 1 419 LABEL identification 1 421 112887 WRENCH spanner 1 s Refer to specific component manual for more details 332452G Not shown Universal Parts 47 Universal Parts Electrical Enclosure 1719 000000
6. M4 0 7 x 10mm 1 2060 LABEL a b identification 1 2066 111763 FITTING elbow 1 4 npt 1 2067 15J993 RING lift plate 1 2068 C20987 PACKING o ring 1 2069 15J991 ADAPTER lift ring 1 A Replacement Danger and Warning labels tags and cards are available at no cost s Refer to specific component manual for more details Not available for individual sale 332452G U100 Series Parts 25 U100 Series Parts 65 1 Pump A Torque 50 60 ft Ib 68 81 Nem A Apply medium strength thread locker and torque to 124 155 ft lb 196 210 Nem A Apply pipe sealant Fic 12 65 1 Pump 26 ti22408a 332452G Ref Part Description Guantity 2101 247884 MOTOR air 6 0in 1 5in stroke 1 2102 15M662 ROD tie 3 2103 15V028 SHIELD drip 1 2104 PLATE adapter pump NXT 1 2105 Kee NUT lock M16 x 2mm 3 2106 246830 PUMP displacement with lube 1 2107 192723 NUT retaining 1 2108 16W629 COUPLER pump NXT 1 2109 196762 PIN straight 1 2110 196750 SPRING retaining 1 2111 C19252 PLUG pipe 2 2112 191892 FITTING elbow street 90 deg 2 2113 116746 FITTING barbed plated 2 d Refer to specific component manual for more details Not available for individual sale 332452G U100 Series Parts 27 U100 Series Parts U100 Fluid Plate 1 Apply pipe sealant to all male threads as needed A
7. 105281 FITTING union swivel 45 1 2022 100361 PLUG pipe 1 2023 16P008 VALVE safety 75 psi 2 116643 VALVE safety 90 psi Ultra Lite TriCore only 2 2024 15V204 FITTING elbow 1 2 npt x 1 2 tube 1 2026 115287 FITTING Y tube 2 2027 TUBE nylon 23 5 ft 2028 TUBE polyurethane black 4 ft 2029 ROD tie platen 3 inch ram 55 gallon 2 2030 255663 PLATE wiper 55 gal epdm 1 20314 P63LCS PUMP 63 1 3400 100 1 2032 255392 KIT mounting lower 1 2033 ROD threaded 1 2034 WASHER spring lock 7 8 2 2035 NUT full hex 7 8 9 2 2036 112040 FITTING elbow 90 deg 1 2037 160032 FITTING nipple 1 2038 158586 FITTING bushing 1 2040 160327 FITTING union adapter 90 deg 2 2041 HOLDER cable tie rotating 1 2042 C12034 HOSE coupled 72 inch 1 2043 SLEEVE protective 6ft 2045 SUPPORT stand pump tank painted 1 2046 PUMP 65 1 2ball 1 24 332452G 2047 SCREW cap hex head M8 1 25x16mm 2 2048 101078 STRAINER Y 1 2049 121282 FITTING swivel straight 1 2 female x 3 4 male 1 2050 156823 FITTING union swivel 1 2051 123378 DRYER air 1 4 NPT with desiccant 1 2052 158491 FITTING nipple 1 2053 CONTROL air 1 2054 PLUG tube round 1 2055 186494 CLIP spring 2 2056 15C568 HOLDER bottle 1 2057 246995 BOTTLE assembly complete 1 2058 24A959 SHIELD 6 0 7 5 inch 1 2059 SCREW machine
8. 148 A hy A E 182 zv 5 7 AAA gt IN gt 8 s Se 8 5 2 MG a Wee 138 als ti21457a FIG 3 S100 Base S100 Series Parts 332452G S100 Series Parts 8 332452G S100 Series Parts FIG 4 S100 Base 332452G 9 S100 Series Parts Ref Part Description Guantity 101 BASE weldment painted 1 102 16V208 GUIDE drum 2 103 SCREW machine flathead socket M6 1x16mm 6 105 SCREW cap sockethead M10 1 5x20mm 2 106 RAM assembly air cylinder 2 107 24R640 RAM assembly air cylinder 5 gallon ram 1 108 SCREW machine hex flange M10 1 5x25mm 12 110 100139 PLUG pipe 4 112 SUPPORT cylinder painted 1 113 MODULE electrical 1 114 SCREW machine hex flange M6 1x16mm 12 116 WASHER lock 5 8 4 117 BEAM ram 1 118 NUT hex 5 8 11 4 119 CAP end 2 120 CONTROL air ram 1 121 WASHER lock 1 4 in 7 122 SCREW cap socket head 1 4 20x5 8 7 126 597151 FITTING elbow 4 130 105281 FITTING union swivel 45 1 131 16P008 VALVE safety 75 psi 2 116643 VALVE safety 90 psi Ultra Lite TriCore only 2 132 100361 PLUG pipe 1 133 15V204 FITTING elbow 1 2 npt x 1 2 tube 4 134 115287 FITTING y tube 2 135 TUBE nylon
9. 39 8 ft 136 TUBE polyurethane black 6 5 ft 137 ROD tie platen 3 ram 55 gallon 2 138 255663 PLATE wiper 55 gal epdm 1 140 PUMP 61 1 saniforce checkmate 2 141 KIT mounting lower 1 142 ROD threaded 1 143 WASHER spring lock 7 8 3 144 NUT full hex 7 8 9 3 145 104969 BUSHING reducing 1 146 160327 FITTING union adapter 90 deg 1 147 112040 FITTING elbow 90 deg 1 148 160032 FITTING nipple 1 149 HOLDER cable tie rotating 1 150 C12034 HOSE coupled 72 inch 1 151 SLEEVE protective 6ft 152 24R688 BRACKET support 1 154 WASHER lock spring M8 4 155 BRACKET motor mount NXT motors 1 10 332452G Ref Part Description Guantity 157 PAINT bracket air valve 1 158 WASHER lock 3 8 2 159 SCREW cap socket head 3 8 16x5 8 2 160 CONTROL air 1 161 SCREW cap sockethead M8 1 25x30mm 4 162 257730 PLATE 20 liter dual wiper nitrile 1 163 SLEEVE protective 3 8 ft 1694 15M511 LABEL warning 1 1704 15J074 LABEL safety crush and pinch 2 180 121150 FITTING elbow 1 4fnpt x 1 8mnpt 1 181 LABEL a b identification 0 500 182 FITTING bushing 1 A Replacement Danger and Warning labels tags and cards are available at no cost s Refer to specific component manual for more details Not available for individual sale 332452G Not shown S100 Series Par
10. 50 332452G Ref Part Description Guantity 501 SUPPORT mast 1 502 BEARING support boom mast 1 503 SUPPORT boom weldment bearing 1 504 ARM boom upper painted 1 505 SCREW cap hex serrated M10 1 5x30mm 3 507 PLUG tube 1 508 SCREW machine hex flange M10 1 5x25mm 4 509 NUT hex flange serrated M10 1 5 3 510 U5A008 CLAMP hose 1 id 1 511 123100 CLAMP hose boom 7 8 3 512 COVER plate 3 515 SCREW cap hex 1 4 20x1 75 6 516 NUTral gt 6 5184 15H108 LABEL pinch point 1 A Replacement Danger and Warning labels tags and cards are available at no cost Not available for individual sale 332452G Universal Parts 51 Universal Parts 24R662 High Volume Hose Fic 25 High Volume Hose YAN Use pipe sealant as required 706 710 704 701 A N 702 A 706 9 ti21464a Ref Part Description Guantity 701 127025 FITTING elbow swivel 1 npt 1 702 C38302 FITTING nipple 1 npt 2 703 C38304 FITTING nipple 1 x 3 4 npt 1 704 MANIFOLD block boom 1 706 16V239 HOSE assembly 2 708 SCREW shcs M10 1 5x65mm 2 710 WASHER lock M10 2 52 332452G Universal Parts Hose Kits ti21466a FiG 26 Hose Kits Quantity N ca s N c s o ca co co o LO o o co o O
11. 627 112698 ELBOW male swivel 2 628 127032 VALVE power 1 629 512909 MUFFLER polyethylene 1 630 123395 HARNESS power valve tank 1 631 158586 FITTING bushing 1 632 158491 FITTING nipple 1 633 SCREW button head M5 0 8x10mm sst 2 634 SCREW machine pan wash head M4 0 7x8mm 1 635 SCREW sockethead M10 1 5x75mm sst 2 636 NUT hex flange serrated M10 1 5 2 639 100206 BUSHING pipe 1 640 113654 GAUGE pressure fluid sst 2 641 159840 ADAPTER 2 642 100896 FITTING bushing pipe 1 644 125497 FITTING tee 1 8 npif female 7 645 116643 VALVE safety relief air 2 6464 186620 LABEL symbol ground 1 648 277674 ENCLOSURE cube door 1 649 121283 FITTING elbow 45 degree street 2 650 118137 FITTING elbow 90 degree 1 651 158683 FITTING elbow 90 degree 1 656 HOLDER meter gear acetal 1 657 244734 REGULATOR assembly XL 1 S100 Series Parts 15 S100 Series Parts 24R663 S100 Low Volume Hose A Apply pipe sealant to all male threads as needed ti21465a FIG 7 S100 Low Volume Hose 16 332452G Ref Part Description Guantity 801 158556 COUPLING hex pipe 1 802 159239 FITTING nipple pipe reducing 1 803 218029 FILTER fluid 1 806 162449 FITTING nipple reducing 1 807 16V222 HOSE assembly 1 2 x180 1 808 100721 PLUG pipe 2 809 101754 PLUG pipe 1 332452G S100 Series Parts 17 U100 Series Parts U100 Base
12. O N EE NG NE Ni nG Ref Part Description N Ei N A A A A HOSE assembly low volume 9011 SAMBA 1 8 in x 5 ft nylon 1 8 in x 5 ft nylon 1 HOSE assembly low volume 255606 1 4 in x 5 ft stainless 1 8 in x 5 ft nylon HOSE assembly low volume AARDLA 1 4 in x 5 ft stainless 1 4 in x 5 ft stainless b HOSE assembly low volume 1088 3 8 in x 5 ft stainless 1 4 in x 5 ft stainless HOSE assembly low volume SES 1 8 in x 5 ft nylon 3 32 in x 5 ft nylon 2 HOSE assembly low volume zu 1 2 in x 5 ft stainless 3 8 in x 5 ft stainless HOSE assembly low volume sia 3 32 in x 5 ft nylon 3 32 in x 5 ft nylon h 902 24R734 HOSE assembly dispenser high volume 1 1 1 1 1 1 1 332452G 53 Universal Parts 24R805 24R806 24R822 247086 247087 247088 24U252 Low Volume Hose Kits ti21467a FIG 27 Low Volume Hose Kits Quantity LO N N N 32235338 Ref Part Description ala la Ss A A 1001 124961 FITTING adapter 04jicx1 4npt 1 1 1 1 1 116704 ADAPTER 9 16 18jic x 1 4npt 1 116703 ADAPTER 3 4 16jic x 1 4npt 1 1002 16W047 HOSE assembly 3 32 x60 1 16V531 HOSE assembly 1 8 x60 1 1 16V219 HOSE assembly 1 4 x60 1 1 16V220 HOSE assembly 3 8 x60 1 16V221 HOSE assembly 1 2 x60 1 1004 123251 FITTING union jic04 1 1 1 1 1 124852 ADAPTER jic04 x jic06 1 126366 FITTING union jic08 x jic0
13. labels tags and cards are available at no cost Refer to specific component manual for more details Not available for individual sale Parts available in kit 24T002 332452G 2842 100896 FITTING bushing pipe 1 2845 16P008 VALVE safety 75 psi 1 28464 186620 LABEL symbol ground 1 2848 277674 ENCLOSURE cube door 1 2849 121283 FITTING elbow 45 degree street 1 2850 118137 FITTING elbow 90 degrees 1 2851 158683 FITTING elbow 90 degree 1 2856 HOLDER meter gear acetal 1 2857 TUBE nylon round 0 33 2858 VALVE 1 4 tube 1 P100 Series Parts 41 P100 Series Parts 24U695 P100 XM Valve 1 Apply pipe sealant to all male threads as needed 2916 ti23232a Fic 20 24695 P100 Low Volume Hose 42 332452G Ref Part Description Guantity 2901 255478 VALVE assembly ratio control 1 2902 156684 FITTING union adapter 1 2903 162449 FITTING nipple reducing 1 2904 100721 PLUG pipe 2 2905 247914 FILTER assembly 30 mesh 1 2906 101754 PLUG pipe 3 2907 159239 FITTING nipple pipe 1 2908 158556 COUPLING hex pipe 1 2909 100361 PLUG pipe 1 2910 TUBE nylon round 4 5 2911 FITTING elbow male 1 4 NPT 2 2912 512909 MUFFLER polyethylene 2 2913 127356 VALVE power 5 2 24VDC 1 2914 BUSHING 1 4NPTx1 8NPT 1 2915 FITTING nipple 1 8NPTx1 50 1 2916 16V222 HOSE assembly 1 2x180 5k 1
14. machine U100 Series Parts 1829 1831 1833 1902 gt A EL o N A LR V N Vol NG a A Pa N IP 1801 Le 1837 1840 1841 zN d 1842 gt O La GDA co Y eo K ka o Ni Ng IN N Be o Za S j NG y II J D 4 m lA ae WA VB X mg Wi S P SAAN EIB o E OC DIA 2 a 4 o 5 amp gt 00 gt 5 d S in A 00 00 00 g 5 pa N 88 sng 2 00 00 00 TOU 332452G ti22405a FIG 8 U100 Base machine 18 U100 Series Parts Guantity 24813 24R814 SYSTEM 100cc 20cc SYSTEM 100cc 20cc boom pressure pot Not available for individual sale s Refer to specific component manual for more details 332452G Not shown Ref Part Description pressure pot 1901 24R811 SYSTEM 100cc 20cc boom 1 24R812 SYSTEM 100cc 20cc 1 1902 236152 TANK high pressure 5 gallon agitated 1 1 Guantity A ges SYSTEM a 100cc 20cc 100cc 20cc Ref Part Description boom 1801 BASE 55gal 5gal U100 1 1 1802 MODULE boom 1 1803 MODULE fluid plate U100 1 1 1804 24R662 HOSE assembly high volume 1 1 1805 245006 KIT hose low volume 1 1 1810 16V853 SOFTWARE GCA 1 1 181
15. 030 2037 A ELA 4 a S A O ei PINE ZH NP m J o LO S lo NO ep ise o Oo O o o o O o N N N NN N 2067 2032 21 ti22407a Fe 10 U100 Base 332452G U100 Series Parts 22 332452G U100 Series Parts 2026 2066 t122406a FIG 11 U100 Base 332452G 23 U100 Series Parts Ref Part Description Guantity 2001 BASE weldment painted 1 2002 16V208 GUIDE drum 2 2003 SCREW machine flathead socket M6 1x16mm 6 2004 SCREW cap sockethead M10 1 5x20mm 2 2005 RAM assembly air cylinder 2 2006 SCREW machine hex flange M10 1 5x25mm 12 2007 597151 FITTING elbow 4 2008 100139 PLUG pipe 4 20094 15J074 LABEL safety crush pinch 1 20104 15M511 LABEL warning eng span fre 1 2011 SUPPORT cylinder painted 1 2012 MODULE electrical 1 2013 SCREW machine hex flange M6 1x16mm 8 2014 BEAM ram 1 2015 WASHER lock 5 8 4 2016 NUT hex 5 8 4 2017 CAP end 2 2018 CONTROL air ram 1 2019 WASHER lock 1 4 in 3 2020 SCREW cap socket head 1 4 20x5 8 3 2021
16. 2504 162449 FITTING nipple reducing 1 2505 100721 PLUG pipe 1 2506 101754 PLUG pipe 1 2507 16V222 HOSE assy 1 2 x180 1 2509 237303 VALVE ball 1 2510 867178 FITTING elbow 90 degree 1 2511 116704 ADAPTER 9 16 18 JIC x 1 4 NPT 1 2512 127326 FITTING cap 06JIC 1 332452G U100 Series Parts 31 P100 Series Parts P100 Series Parts P100 Base machine 2616 Y gt K E NGH pa Fia 15 P100 Base machine 32 332452G Guantity 24R815 SYSTEM AGP 24R816 100cc 100cc SYSTEM AGP Ref Part Description boom 100cc 100cc 2601 BASE 55 gallon 5 gallon V P 1 1 2602 MODULE boom 1 2603 MODULE plate fluid FCM 1 1 2604 24R662 HOSE assembly high volume 1 1 2605 MODULE valve XM 1 1 2610 16V853 SOFTWARE GCA levrier 1 1 2616 LABEL model AGP P100 1 1 2617 BAR bracket ram DM 1 1 2618 SCREW mach hex flange M6x16mm 4 4 2619 BRACKET mounting assembly 1 1 2620 SCREW socket head M5x14mm 2 2 2621 SCREW socket head M5x18mm 1 1 2622 24T001 MODULE GCA DM 1 1 2623 BRACKET mounting regulator 1 1 2624 110341 REGULATOR air 1 1 2625 110209 NUT regulator 1 1 2626 108190 GAUGE pressure air 1 1 2627 597151 FITTING elbow 2 2 2628 100139 PLUG pipe 1 1 2629 116654 FITTING t
17. 6 1 1006 16W047 HOSE assembly 3 32 X60 1 1 16V531 HOSE assembly 1 8 x60 1 1 16V219 HOSE assembly 1 4 x60 1 1 16V220 HOSE assembly 3 8 x60 1 1007 127093 FITTING adapter 1 4nptxjico4 1 1 1 7 7 11 124967 FITTING adapter jic06 x 1 4npt JI TO 111 54 332452G Universal Parts 24R734 High Volume Hose 1202 ti21469a Fic 28 High Volume Hose Ref Part Description Quantity 1201 126976 FITTING adapter 1 2nptf x 10jicm 1 1202 C20768 FITTING straight 1 1203 16311 HOSE assembly 5 8 x120 1 1204 17C292 SLEEVE protective black 8 feet 1 1205 127874 TAPE electrical roll 1 332452G 55 Universal Parts Dispense Valves 24P221 Ultra Lite TriCore A Apply pipe sealant to all male threads as needed ti21470a FIG 29 Ultra Lite TriCore Ref Part Description Quantity 1301 512135 NOZZLE extrusion 6 1302 235628 GUN flow ultra lite 6000 1303 207947 SWIVEL straight 1 2nptf x 1 2nptm 1304 24R682 MIXER tri core high flow 948081 MIXER tri core low flow 1305 623875 MANIFOLD mix 1306 127049 VALVE check 1 4npt 1307 196142 FITTING adapter 1 2 npt x 3 4 npt 1308 159239 FITTING nipple pipe 1309 155570 SWIVEL union 1310 100721 PLUG pipe 1311 214037 VALVE ball 1313 624157 HOUSING injector 1 4 npt 1314x 116643 VALVE safety relief air d Refer to specific component manual for more detai
18. 7 BAR bracket ram DM 1 1 1818 SCREW machine hex flange 4 4 1819 BRACKET mounting assembly 1 1 1820 SCREW M5x14mm 2 2 1821 SCREW socket head M5x18mm 1 1 1822 24T001 MODULE GCA DM 1 1 1823 BRACKET mounting regulator 1 1 1824 110341 REGULATOR air 1 1 1825 110209 NUT regulator 1 1 1826 108190 GAUGE pressure air 1 1 1827 597151 FITTING elbow 2 2 1828 100139 PLUG pipe 1 1 1829 116654 FITTING tube swivel male elbow 1 1 1830 115287 FITTING Y tube 1 1 1831 TUBE nylon 28 2 ft 28 2 ft 1832 120952 CABLE CAN female female 1 1 1833 Wes SLEEVE protective poly black 12 ft 12 ft 1837 206994 FLUID TSL 8 oz 2 2 1838 113630 ELBOW 45 degree 1 8 NPT 1 1 1839 248208 HOSE coupled 4 feet pressure pot air 1 1 1840 100081 BUSHING pipe 1 1 1841 157416 FITTING swivel union 90 degree 1 1 1842 947086 HOSE coupled 6 feet pressure pot material 1 1 1843 24R824 KIT tower light 30mm red green 1 1 Refer to accessory kits manual for more details 19 U100 Series Parts U100 Base 1 Apply pipe sealant to all non swivel NPT threads A Apply medium strength thread locker and torque to 30 35 ft Ib 41 47 Nem e A Apply medium strength thread locker and torque to 4 7 5 3 ft lb 6 7 Nem gt YA Apply medium strength thread locker and torque to 16 21 ft lb 22 28 Nem FIG 9 U100 Base 20 332452G U100 Series Parts 2036 a 2
19. ATE mounting meter reg paint 1 28024 289814 METER gear assembly G3000HR 1 28034 246652 METER heli gear hi resolution 1 2804 15R873 FITTING tee 1 2 1 2805 160032 FITTING nipple 2 2806 157785 FITTING swivel 1 28074 246642 REGULATOR mastic 1 2808 162449 FITTING nipple reducing 1 2809 CABLE 5pin male female 4 0 m 1 2810 116504 FITTING tee run 1 28119 MODULE GCA cube base 1 28120 MODULE GCA cube FCM 1 2813 HOLDER anchor wire tie nylon 2 2814 103656 FITTING pipe hex 2815 127399 HARNESS m8xdin 4px3p 4 5m 2816 126996 HARNESS m8 4p xm12 5p 0 5m 2817 126520 CONNECTOR splitter m12 5p 2818 122030 CABLE GCA m12 5p 2819 16U014 HARNESS m12xcir 5px3p 5m 2821 SCREW machine hex flange M6x16mm 2822 SCREW cap socket head M6x16mm 2823 SCREW M5x25 2824 WASHER lock external M5 2825 NUT hex M5 2826 16U132 HARNESS fcm grd 2827 112698 ELBOW male swivel 2828 127032 VALVE power 3 2 2830 123395 HARNESS power valve tank 2831 158586 FITTING bushing 2832 196142 FITTING adapter 1 2 NPT x 3 4 NPT 2833 SCREW M5x10mm 2834 SCREW machine pan M4x8mm 2835 SCREW M10x75mm 2836 NUT hex flange serrated M10 2839 100206 BUSHING pipe N N N N scht A sl JM JN scht cl sch dl al 2840 113654 GAUGE pressure fluid 2841 159840 ADAPTER 1 A Replacement Danger and Warning
20. Apply medium strength thread locker and torque to 4 7 5 3 ft lb 6 7 Nem 2413 2439 2412 a d E a fs 2409 DS y 2416 2408 2417 2430 2435 2439 2440 2437 i 2447 lt 2442 ti22411a 2443 2410 a 2444 2445 2446 Fic 13 U100 Fluid Plate 28 332452G Ref Part Description Guantity 2401 PLATE mounting meter regulator 1 24024 MODULE GCA cube base 1 2403 SCREW cap socket head M4 0 7x16mm 4 24048 MODULE GCA cube FCM 1 2405 277674 ENCLOSURE cube door 1 2406 HOLDER anchor wire tie nylon 2 2407 SCREW button head M5 0 8x10mm 2 2408 HOLDER meter gear acetal 1 2409 246652 METER heli gear hi resolution 1 2410 SCREW machine hex flange M6 1x16mm 4 2411 100896 FITTING bushing pipe 1 2412 15R873 FITTING tee 1 2 1 2413 158683 FITTING elbow 90 degree 1 2414 100206 BUSHING pipe 1 2415 121283 FITTING elbow 45 degreeree street 2 2416 113654 GAUGE pressure fluid sst 2 2417 157191 FITTING adapter 1 2NPT x 3 4NPT 2 2420 158586 FITTING bushing 1 2421 103656 FITTING pipe hex 3 2422 127032 VALVE power 3 2 1 2423 112698 ELBOW male swivel 2 2424 159840 ADAPTER 2 2425 116643 VALVE safety relief air 2 24264 289814 METER gear assembly g3000hr 1 2427 116504 FITTING tee
21. Parts G ExactaBlend AGP Ki Advanced Glazing Proportioner en For dispensing two component silicone polysulfide and urethane materials For professional use only Not approved for use in explosive atmospheres or hazardous locations Refer to the ExactaBlend AGP Advanced Glazing Proportioner Setup Operation manual for maximum working pres sure and model information Read all warnings and instructions in this manual and the ExactaBlend AGP Advanced Glazing Proportioner Setup Operation man ual Save all instructions B Important Safety Instructions S100 Shown 241809 PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Related Manuals Refer to ExactaBlend AGP Advanced Glazing Propor tioner Setup Operation manual for the complete list of related manuals Contents Related Manuals 2 CONTENTS ii aaa a 2 S100 Series Parts 4 S100 Base machine 4 S100 Basan pa L mem 6 5 gallon Air Cylinder 12 S100 Fluid Plate 14 24R663 S100 Low Volume Hose 16 U100 Series Parts 18 U100 Base machine 18 U100 Base 0 0 u 20 GST PUMP ga Ai 26 U100 Fluid Plate 28 245006 U100 Low Volume Hose 30 P100 Series Parts 32 P100 Base machine 32 P100 BA
22. S100 Series Parts 13 S100 Series Parts S100 Fluid Plate A Apply pipe sealant to all male threads as needed ti21463a 633 Fic 6 S100 Fluid Plate 14 332452G A Replacement Danger and Warning labels tags and cards are available at no cost s Refer to specific component manual for more details Parts available in kit 24T002 Not available for individual sale 332452G Ref Part Description Quantity 601 SE PLATE mounting meter regulator 1 602 289814 METER gear assembly 1 603 246652 METER heli gear hi resolution 1 604 15R873 FITTING tee 1 605 160032 FITTING nipple 2 606 157785 FITTING swivel 1 607 246642 REGULATOR mastic 1 608 162449 FITTING nipple reducing 1 609 156684 FITTING union adapter 1 610 116504 FITTING tee run 1 6110 MODULE GCA cube base 1 6120 MODULE GCA cube FCM 1 613 HOLDER anchor wire tie 2 614 103656 FITTING pipe hex 3 615 24R938 REGULATOR electro pneumatic 1 616 126996 HARNESS m8xm12 1 617 126520 CONNECTOR splitter 1 618 122030 CABLE GCA 1 619 16U014 HARNESS 5px3p 1 621 SCREW machine hex flange M6 1x10mm 4 622 SCREW cap socket head M4 0 7x16mm 4 623 SCREW button head M5 0 8x25mm 1 624 WASHER lock external M5 4 625 NUT hex M5 0 8 2 626 16U132 HARNESS FCM ground 1
23. SE ein fee V s ha b nu 34 P100 Fluid Plate 40 24U695 P100 XM Valve 42 Universal Parts 44 55 gallon Air Cylinder 44 Checkmate Pump S100 and P100 Models Only 46 Electrical Enclosure 48 Boom Assembly 50 24R662 High Volume Hose 52 Hose Kits ces fet a dia Fan 53 24R805 24R806 24R822 24T086 24T087 247088 24U252 Low Volume Hose Kits 54 24R734 High Volume Hose 55 Dispense Valves 56 24P221 Ultra Lite TriCore 56 24R682 Tri Core Mixer 57 24P223 Ultra Lite 58 24P217 M 59 Graco Standard Warranty 60 Graco Information 60 332452G Contents 332452G 3 S100 Series Parts S100 Series Parts S100 Base machine FIG 1 S100 Base machine 4 332452G Guantity bio E SES sae HUET o o Ref Part Description T y 1 BASE 55gal 5gal S100 1 1 2 MODULE boom 1 3 MODULE fluid plate S100 1 1 4 24R662 HOSE assembly high volume 1 1 5 24R663 HOSE assembly low volume 1 1 10 16V853 SOFTWARE GCA 1 1 17
24. daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 746 1334 Fax 330 966 3006 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 332452 Graco Headguarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised July 2014
25. ity 2701 BASE weldment painted 1 2702 16V208 GUIDE drum UMHW 2 2703 SCREW machine flathead socket M6x16 6 2705 SCREW cap sockethead M10x20 2 2706 RAM assembly air cylinder 2 2707 RAM assemnly air cylinder 5 gallon ram 1 2708 SCREW machine hex flange M10x1 5x2mm 12 2709 24U821 MODULE regulator E P programmed 1 2710 100139 PLUG pipe 4 2712 SUPPORT cylinder painted 1 2713 MODULE electrical 1 2714 SCREW machine hex flange M6x16mm 12 2716 WASHER lock 5 8 4 2717 BEAM ram 1 2718 NUT hex 5 8 11 4 2719 CAP end 2 2720 CONTROL air ram 1 2721 WASHER lock 1 4 7 2722 SCREW cap socket head 1 4 20x5 8 7 2726 597151 FITTING elbow 4 2730 105281 FITTING union swivel 45 1 2731 16P008 VALVE safety 75 psi 2 116643 VALVE safety 90 psi Ultra Lite TriCore only 2 2732 100361 PLUG pipe 1 2733 15V204 FITTING elbow 1 2 NPT x 1 2 tube 4 2734 115287 FITTING Y tube 2 2735 TUBE nylon round 39 7 2736 TUBE polyurethane round black 6 5 2737 ROD tie platen 3 ram 55 gallon 2 2738 255663 PLATE wiper 55 gal epdm 1 2740 PUMP 61 1 saniforce checkmate 2 2741 KIT mounting lower 1 2742 ROD threaded 1 2743 WASHER spring lock 7 8 3 2744 NUT full hex 7 8 3 2745 104969 BUSHING reducing 1 2746 160327 FITTING union adapter 90 degree 1 2747 112040 FITTING elbow 90 degree 1 2748 160032 FITTING nipple 1 2749
26. ls x Not shown NI Dj sch 56 332452G 24R682 Tri Core Mixer 1407 A FIG 30 Tri Core Mixer Universal Parts A Apply pipe sealant to all male threads as needed A Apply a light coating of grease to seals A Torque to 54 ft Ib 73 Nem 1407 A ti21471a Ref Part Description Quantity 1401 16V145 CAP end mixer tri core inlet 1 1402 16V146 CAP end mixer tri core outlet 1 1403 16V448 TUBE crossover tri core 3 1404 127083 MIXER static 0 494dia x 12el ss 3 1405 100721 PLUG pipe 2 1406 111116 PACKING o ring seat 6 1407 127081 SCREW sockethead 3 8 16x12 in 3 332452G 57 Universal Parts 24P 223 Ultra Lite A Apply pipe sealant to all male threads as needed FiG 31 Ultra Lite ti21472a Ref Part Description Quantity 1501 512135 NOZZLE extrusion 6 1502 235628 GUN flow ultra lite 6000 1 1503 207947 SWIVEL straight 1 2nptf x 1 2nptm 1 1504 948097 MIXER hose 36 element 1 948315 OPTIONAL MIXER hose 24element 1 1505 623875 MANIFOLD mix 1 1506 195898 VALVE check 1 4 npt m 1 1507 155570 SWIVEL union 1 1508 196142 FITTING adapter 1 2 npt x 3 4 npt 1 1509 214037 VALVE ball 1 1510 100721 PLUG pipe 1 1512 624157 HOUSING injector 1 4 npt 1 d 58 Refer to specific component manual for
27. more details 332452G 24P217 MD2 Apply pipe sealant to all male threads as needed I ti21473a Universal Parts FIG 32 MD2 Ref Part Description Quantity 1601 255182 VALVE dispense 10 1 hard seats 1 1602 255206 HANDLE 2k dispense valve air 1 1603 159239 FITTING nipple pipe 1 1604 207947 SWIVEL straight 1 2nptf x 1 2nptm 1 1605 127104 FITTING elbow 3 8nptxsae06 1 1607 122969 FITTING elbow 1 4nptxsae06 1 1608 104765 PLUG pipe headless 2 1610 15W744 SLEEVE protective 30 1611 C12509 TUBE nylon 30 1612 155570 SWIVEL union 1 1613 214037 VALVE ball 1 1614 195898 VALVE check 1 4 npt m 1 1615 189018 SWIVEL 1 1616 125428 FITTING connector male 1 4 nptf 1 s Refer to specific component manual for more details 332452G 99 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommenda
28. run 1 2428 118137 FITTING elbow 90 degree 1 2429 162449 FITTING nipple reducing 1 2430 156684 FITTING union adapter 2 24314 244734 REGULATOR assembly XL 2 2432 158491 FITTING nipple 1 2433 125497 FITTING tee 1 8 NPT 1 2434 24R938 MODULE regulator E P 1 2435 512909 MUFFLER polyethylene 1 2436 123395 HARNESS power valve tank 1 2437 126520 CONNECTOR splitter 1 2438 16U132 HARNESS FCM ground 1 2439 122030 CABLE GCA 1 2440 16U014 HARNESS 5px3p 1 2441 126996 HARNESS m8xm12 1 2442 WASHER lock external M5 4 2443 SCREW machine pan head M4 0 1x8mm 1 2444 SCREW button head M5x25mm 1 2445 NUT hex M5 2 24464 186620 LABEL symbol ground 1 2447 SCREW socket head M10 1 5x75mm 2 2448 NUT hex flange serrated M10 2 A Replacement Danger and Warning labels tags and cards are available at no cost s Refer to specific component manual for more details Parts available in kit 24T002 Not available for individual sale 332452G U100 Series Parts 29 U100 Series Parts 245006 U100 Low Volume Hose 1 Apply pipe sealant to all male threads as needed 2509 2510 2511 2512 ti22412a 2503 2506 FIG 14 245006 U100 Low Volume Hose 30 332452G Ref Part Description Guantity 2501 150287 COUPLING 1 2502 156850 FITTING nipple 1 2503 24V925 FILTER fluid 5K 100 mesh CS 1
29. s set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r
30. tions This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be a
31. ts 11 S100 Series Parts 5 gallon Air Cylinder A Apply grease to o rings and threads of 2 prior to assembly A Add grease to cylinder bore before insertion of 2 A Install 2 in fully retracted position Apply grease to diameter of shaft inside 1 prior to assembly A Apply pipe sealant to tapered pipe threads UN Apply grease to seals and bearing 303 surfaces JAN Apply medium strength thread locker to threads and torque nut to 30 ft Ib 41 Nem O SI g A 307 FiG 5 5 gallon Air Cylinder ti21460a 12 332452G Ref Part Description Guantity 301 RAM tube 5 gallon ram assembly 1 302 PISTON rod 5 gallon ram assembly 1 302 1 16V170 SHAFT piston air cylinder 5 gallon ram 1 302 2 BEARING rod top 1 302 3 15U979 PIN spring straight 3 302 46 PACKING o ring buna n 2 302 50 SEAL D shaped ucup 1 302 6 183943 PISTON 1 302 78 NUT hex 5 8 11 1 302 80 WASHER plain 5 8 1 302 90 PACKING o ring 1 302 100 BEARING ram end cap 1 302 110 RETAINER retaining ring 1 88 bore 1 302 120 SPRING compression 1 302 15 15U006 SPACER D seal backup ring 1 302 160 WASHER lock 5 8 1 303 RING retaining 3 06 diameter 1 307 597151 FITTING elbow 2 Parts available in kit 24T007 Not available for individual sale 332452G
32. ube swivel male elbow 1 1 2630 C20365 FITTING tee air 1 1 2631 TUBE nylon round 28 2 28 2 2632 120952 CABLE CAN female female 4 0m 1 1 2633 SLEEVE protective poly 1 2 black 12 12 2634 SEALANT pipe SST 1 1 2637 206994 FLUID TSL 8 oz bottle 1 1 2638 113630 ELBOW street 45 degree 1 8 NPT 1 1 2639 FITTING plug tube push 1 4 1 1 2640 24R824 KIT tower light 30mm red green 1 1 Not available for individual sale Not shown Refer to accessory kits manual for more details 332452G P100 Series Parts 33 P100 Series Parts P100 Base A Apply medium strength thread locker and torgue to 30 35 ft Ib 41 47 Nem 2 Apply pipe sealant to all non swivel NPT threads A Apply medium strength thread locker and torque to 4 7 5 3 ft lb 6 7 Nem ti23228a 2700 FIG 16 P100 Base 34 332452G P100 Series Parts Fe 17 P100 Base 332452G 35 P100 Series Parts 36 332452G FIG 18 P100 Base ti23230a P100 Series Parts 332452G 37 P100 Series Parts Ref Part Description Guant
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