Graco 332317C User's Manual
Contents
1. 17 Setup Setup Pressure Relief Follow the Pressure Relief Procedure when ever you see this symbol MPa bar PSI This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment Relieve pressure in system using two wrenches work ing in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fit ting NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume FIG 6 18 Connecting to Auxiliary Fittings NOTICE Do not attach unsupported equipment to auxiliary fittings such as fill ports and pump element Attach ing unsupported equipment to these fitting can result in irreparable housing damage e Always use two wrenches working in opposite directions when connecting anything to pump element or auxiliary fittings See FIG 6 for an example Torque pump element fittings to 50 in Ibs 5 6 Nem When connecting pump element into housing torque to 50 in Ibs 5 6 Nem Pressure Relief Valves A pressure relief valve appropriate for the lubrication system must be installed close to the pump outlet to2. 51 71 bar VALVE pressure relief 1000 psi 6 89 MPa 68 95 bar 563156 1 VALVE pressure relief 1500 psi 10 34 PORS MPa 103 42 bar VALVE pressure relief 2000 psi 13 78 MPa 137 89 bar VALVE pressure relief 2500 psi 17 23 SEIN MPa 172 36 bar VALVE pressure relief 3000 psi 20 68 MPa 206 84 bar VALVE pressure relief 5500 psi 37 92 DOS MPa 379 21 bar 563159 1 332317C Fuses 571039 FUSE 12 volt DC 1 571040 FUSE 24 volt DC Installation and Repair Kits KIT return to reservoir NPT includes pressure relief valve 16807 571030 571031 571036 KIT cover with label 571041 KIT pump element includes Ref 17 18 33 KIT repair 2 liter reservoir includes Ref 13 36 40 KIT repair 2 liter reservoir for models 571069 with follower plate includes Ref 13 36 40 KIT replacement paddle 2 liter for 571044 models without follower plate includes Ref 13 16 35 57 KIT replacement paddle 2 liter for 571045 models with follower plate includes Ref 13 16 35 40a 42 57 KIT replacement paddle 4 8 liter for 571046 models without follower plate includes Ref 13 16 35 57 KIT replacement paddle 4 liter for 571047 models with follower plate includes Ref 13 16 35 57 571058 KIT output adapter NPT 571070 KIT output adapter BSPP 571060 KIT fill zerk leakproof KIT repair reservoir oil 2 liter models Sue
3. X 9900 9G 946052 x 9608 946054 X seos 946058 x 0X 0 0X X X X X DX 0X 0X gt gt lt gt lt gt lt eee ee eee ees X X XK X x gt lt gt lt gt lt 3323176 3 Oil Models Models eee 1 R i x ee x X x we x X1 eaa x X Ta x Law x x 1 X x wow Xx X Ta x ees x x x ease x X a eee X X Pax x x luxin een Xx X Xx 1 X1 x x gt lt 3323176 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power at mai
4. 5 mm Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 mm Agency Listed 2 PNCT cable with black white red insulation e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China 3 conductor 1 5 Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color Fic 4 page 15 Color Pin Pin Namel United States l SEA India Europe Japan Taiwan Canada Australia Not Used Not Used Not Used Not Used Not Used Not Used Not Used 5 NotUsed Not Used 7 jNotUsed Green Green Yellow Red Green Yellow Green Yellow 14 332317C FIG 4 332317C 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 Installation 15 Installation Power CPC DC 5 wire 12 VDC 24 VDC Part No 123750 15 ft 4 5 m Part No 126219 20 ft 6 1 m Part No 126220 30 ft 9 1 m NOTE An Illuminated Remote Run Button Kit 571030 571031 for starting a manual run cycle remotely if used in conjunction with a 5 wire CPC cable is available from Graco Contact your local Graco distributor or Graco Customer Service for additional information about these kits CPC Connector Specifications e One 7 position 1 5 mm socket connector AMP 967650 1 e Five 16 14 gauge female pins AMP 962999 1 e One 180 degree strain relief or one 90 degre
5. A fuse of the correct voltage must be installed in line with the power entry to the system Fuse Kits are available from Graco The following Table identifies the correct fuse to use for your input voltage and the corresponding Graco Kit number 12 VDC 571039 24 VDO 571040 Recommendations for Using Pump in Harsh Environments e Use pump with CPC style power cable NOTE Graco does not provide a power cable with the G1 Power cables are available for purchase from Graco or the user may provide their own See Table 1 for reference pages containing additional information related to Graco power cables Table 1 Graco Power Cables 123358 DIN 15 ft Power DIN DC 126217 CPC 15 ft 3 wire Power CPC DC 123750 CPC 15 ft 5 wire 126219 CPC 20 ft 5 wire PONET GPEC 126220 CPC 30 ft 5 wire 332317C AC 12 VDC 24VDC 12 VDC 24VDC 12 VDC 24VDC Installation Power DIN AC 15 foot Part No 123358 AC Din Connector Specifications e DIN 43650 Form A 18 mm assembled to power cable manufacturers instructions e Rated to 6 Amps minimum at 250V AC Cable Specifications e United States Canada 3 conductor 16 AWG UL62 and CSA 22 2 No 49 listed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1 5 Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 mm Agency Listed 2 PNCT cable with black white red insulation
6. Data Mounting Pattern For correct mounting configuration choose either Option 1 or Option 2 See P N 126916 template Option 1 0 367inch 7 087 inch 9 3 mm 180 0 mm 2 0 0 366 inch 9 3 mm 1 180 inch 30 0 mm bi N 3 268 inch 83 0 mm 3 544 inch 90 0 mm Option 2 0 722 inch 6 378 inch 18 3 mm 162 0 mm 2 0 366 inch 0 708 inch 9 3 mm 18 0 mm 3 740 inch 95 0 mm 3 189 inch 81 0 mm FIG 14 332317C 33 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures acce
7. alleviate unintended pressure rises in the system and protect the G1 pump from damage e Only use a pressure relief valve that is rated for no more than the working pressure of the G1 pump it is installed on See Technical Data page 26 Install a pressure relief valve before any auxiliary fitting 332317C Setup Loading Grease 3 Fill reservoir with NLGI grease to max fill line To ensure optimal performance from the G1 NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator e Only use 000 2 greases appropriate for your application automatic dispensing and the eguipment s operating temperature Consult with CART _ machine and lube manufacturer for details e The reservoir can be filled using a hand operated j pr pump pneumatic pump or electric transfer pump e Do not overfill FIG 8 e Donotoperate G1 without reservoir attached lc NOTICE Always clean fitting 37 with a clean dry cloth prior to filling reservoir Dirt and or debris can damage pump and or lubrication system FIG 8 max fill line Care must be used when filling the reservoir 4 Remove fill hose using a pneumatic or electric transfer pump to not pressurize and break the reservoir Models with a follower plate Models without a follower plate 1 Connect fill hose to inlet fitting FIG 7 2 Forhigher viscosity fluids press the manual run but
8. and cards are available at no cost 4 Also order Ref 31 and Ref 34 T Also order Ref 57 when ordering this part 332317C Pressure Relief Valves Important Information regarding Pressure Relief Valve 16C807 Pressure Relief Valve 16C807 can only be used on the G1 and G3 Pumps It is not intended for use with any other products The pressure relief valve uses a a p pressure adjustment screw a to ue set the pressure release point t NSA is not intended as a way to K relieve pressure during normal operation but as a protective Y measure in the event there is unintended pressure increase in the system Do not use this pres sure relief valve a means of relieving pressure in day to day normal cycle operation 11564 dui a adjustment screw The pressure adjustment screw will require periodic adjustments Whenever the valve is set adjusted after the set point is found it is important to ensure that the valve is not bot tomed out and there is at least 1 2 turn of adjustment remaining This is determined by turning the screw a 1 2 turn and then back turning it out again NOTE Turning adjustment screw clockwise increases pressure Pat Description VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set 3000 10 20 68 206 8 bar 10 Included Kit 571028 VALVE pressure relief 750 psi 5 17 MPa
9. and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 332317C 5 Warnings SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately PRESSURIZED EQUIPMENT HAZARD Over pressurization can result in equipment rupture and serious injury e A pressure relief valve is required at each pump outlet 2 Follow Pressure Relief Procedure in this manual before servicing MPa bar PSI PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage e Use only compatible water based solvents to clean plastic structural pressure containing parts See Technical Data in this and all other equipment instruction manuals Re
10. clear the fault NOTE For higher viscosity fluids it may be necessary to clear the low level fault prior to filling the pump You can then press the NE Manual Start button to start the pump during the fill Manual Run Cycle To run an extra non programmed lubrica tion cycle push the Manual Start button NOTE An Illuminated Remote Run Button Kit 571030 571031 for starting a manual run cycle remotely if used in conjunction with a 5 wire CPC cable is available from Graco Contact your local Graco distrib utor or Graco Customer Service for additional informa tion about these kits 25 Troubleshooting Troubleshooting Problem Incorrect loose wiring Refer to Installation instructions page 7 to Installation instructions Refer to Installation instructions page 7 7 Tripped external fuse due to internal Contact Customer component failure Replace lubricant with pumpable lubri Tripped external fuse due to pumping cant rated for environmental conditions non cold weather lubricant in cold and application weather 13 F 25 C Unit does not power on Unit does not power on DC models only Replace fuse Unit does not power on AC models only ee Contact Graco Customer Service power supply failure Allowable ON time 1 30 minutes Adhere to allowable duty cycle Contact Can t set desired ON OFF times Allowable OFF tim
11. config urations only Always mount the G1 oil models upright If the G1 grease model is going to be operated in a tilted or inverted position for any period of time you must use a model that includes a follower plate oth erwise the G1 must be mounted upright Use the three fasteners included to secure the G1 to the mounting surface 332317C System Configuration and Wiring Improper installation of the grounding conductor may result in a risk of electric shock This product must be installed by a qualified electrician in compliance with all state and local codes and regulations If the product is permanently connected e it must be installed by a qualified electrician or ser viceman e it must be connected to a grounded permanent wir ing system If an attachment plug is required in the end use application e it must be rated for the product electrical specifica tions e jit must be an approved 3 wire grounding type attachment plug e it must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Wiring and Installation Diagrams Installation e when repair or replacement of the power cord or plug is required do not connect the grounding wire to either flat blade terminal Fuses NOTICE Fuses user supplied are required on all DC models To avoid equipment damage e Never operate G1 Pump DC models without a fuse installed
12. includes Ref 13 36 40b KIT repair reservoir oil 4 liter models SHOE includes Ref 13 36 40b 571183 KIT repair reservoir grease 4 liter models includes Ref 13 36 40b Parts O Manual Number 3A0525 O A0528 NA 3A0533 3A0534 3A0535 3A0522 NA 3A0534 31 Technical Data Technical Data Maximum Working Pressure Power 100 240 VAC 12 VDC 24 VDC Fluid Grease Models Oil Models Pumps Pump Output Pump Outlet Reservoir Size IP Rating Ambient Temps Weight Dry Without follower plate With follower plate Wetted Parts Sound Data Dimensions 5100 psi 35 1 MPa 351 6 bar 88 264 VAC 0 8 A current 90 VA Power 47 63 Hz Single phase inrush locked rotor max 40A 1ms 9 16 VDC 5 A current 60 W inrush locked rotor 12 A 18 32 VDC 2 5 A current 60 W inrush locked rotor 6 A Grease NLGI 000 2 At least 40 cSt oil 1 0 25 in 4 cm minute 1 4 18 NPSF Mates with 1 4 18 NPT male fittings 2 Liters 4 Liters 8 Liters IP69K 40 F 158 F 40 C to 70 C 13 3 Ibs 6 03 kg 14 2 Ibs 6 44 kg nylon 6 6 PA trogamid T5004 060 zinc plated steel carbon steel alloy steel stainless steel nitrile rubber buna N bronze nickel plated alnico chemically lubricated acetal alumi num PTFE Grillamid 60 dB 13 25 33 65 2032 900 22 86 14 50 36 83 23 50 10 00 25 40 18 50 47 00 23 50 10 00 25 40 32 332317 Technical
13. or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 332317 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com March 2013 revised June 2013
14. seconds The LED next to the LOCK ICON on the dis play lights indicating you have entered the PIN Mode 2 The word OFF appears in the display Press the UP or DOWN ARROW button to change this to ON 3 Press the ENTER button to enter the PIN Code 4 The cursor automatically is positioned to entered the first character of the PIN Code Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 5 Press the ENTER button to set the num ber The cursor automatically moves to X the next number field 6 Repeatsteps 4 5 for each PIN Code prompt field 7 Press the ENTER button to save the PIN Code and exit Advanced Setup 24 Entering Advanced Setup Press the UP ARROW button for 10 sec onds If the G1 was previously set up to require a PIN Code the LED next to the LOCK ICON lights indicating a PIN Code is required 1 The cursor is automatically positioned to enter the first character of the PIN Code Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field lie 2 Press the ENTER button to set the num ber The cursor automatically moves to the next number field DI 3 Repeat steps 1 and 2 for each PIN Code prompt field If the PIN Code you entered is correct the G1 will be in the A
15. A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928
16. Instructions gt g GRACO G1 Plus For dispensing of NLGI Grades 000 to 2 greases and oil with at least 40cSt For Professional Use Only Not approved for use in explosive atmospheres or hazardous locations Part Nos page 3 5100 psi 35 1 MPa 351 6 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions 3132066 certified to Intertek CAN CSA Std 22 2 No 68 09 conforms to ANSI UL 73 C c Lk US PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Table of Contents Grease Models 3 x EXIGEN RU RE 4 Warnings ire c Deed 5 InstallallOl uc i EY aa he i 7 GIOUNdINO 25 4 9 Sen acs e On ao e e ea 7 Component Identification 7 Typical Installation 8 Choosing an Installation Location 8 System Configuration and Wiring 9 SCIUD EM 18 Pressure Relief 18 Connecting to Auxiliary Fittings 18 Loading Grease 19 Changing Greases 20 Filing Oil Unit LL 20 PIMINGO rit 20 Plus Model Control Setup 21 Control Panel Overview FIG 13 21 INSINUGHONS geskree nse S dota aad piia RR Eh 22 Powering Units With Controllers 22 Entering Setup Mode 22 Entering
17. SETUP MODE Entering Setup Mode Press both the UP and DOWN ARROW buttons together for 3 seconds to enter the SETUP MODE 1 NOTE If the lock LED is lit after entering Setup Mode and four 0000 s are displayed the unit has a PIN Code lock out enabled See Entering a PIN Code to Access Setup Mode for instructions on entering a value 22 Entering a PIN Code to Access Setup Mode The G1 controller does not require a user to provide a PIN code to access the programming features of the unit However Graco understands that some users may want to protect the program settings and therefore an option for adding PIN Code authorization is available The instructions for setting a PIN Code are provided in the Advanced Programming section of this manual See page 24 To enter the PIN Code 1 Press both the UP and DOWN ARROW buttons for 3 seconds 1 2 The LED next to the LOCK ICON on e the display lights and the 4 zeros a appear on the display indicating the system requires a PIN Code entry to access the G1 in SETUP MODE Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 3 5 Repeatsteps 3 and 4 for each PIN Code prompt field 3 The cursor is automatically positioned to enter the first character of the PIN Code 4 Press the ENTER button to set the num
18. UP and DOWN ARROW but tons down together for 3 seconds to enter SETUP MODE In SETUP MODE increases or decreases number values shown in display LOCK ICON LED next to icon lights indi cating PIN is required to enter setup In SETUP MODE LED lights when setting up the PIN RIGHT DIRECTION ARROW MANUAL RUN ENTER In SETUP MODE saves entry moves cursor in display one field to the right or to the next setup step In RUN MODE starts a man ual run cycle 21 Plus Model Control Setup Instructions Powering Units With Controllers By default units with controllers are set to operate in a timed mode with 1 minute of ON time and 8 hours of OFF time The unit should be powered up in OFF mode counting down from the 8 hours If the unit powers up in ON mode and has not been primed hold the reset but ton located on the control panel example shown on the right for 1 second to move to the OFF mode The G1 Plus model uses a timer to regulate how long a pump cycle runs and the length of time the pump rests between cycles NOTE e Ablinking number on the display indicates the G1 is in SETUP MODE e In RUN MODE numbers on the display do not blink e After 60 seconds of no activity the device returns to RUN MODE in the OFF Time cycle and the OFF Time restarts counting down the total programmed amount of time It does not resume the countdown from the point where the cycle was interrupted when you entered
19. a PIN Code to Access Setup Mode 22 ON TIME ui dried e rca t dre dtes 23 OFF S sas So Tote iene MK 23 Advanced Programming 24 Entering a PIN Code for the First Time 24 Entering Advanced Setup 24 Hum MOUG iii ber E ky 25 TIME s 25 LOW ECVE PR 25 Manual Run Cycle 25 Troubleshooting x tr ERE 26 27 Parts 2 Liter Models 28 Parts 4 and 8 Liter Models 29 POLIS conica AE CO lera 30 Pressure Relief Valves 31 Roc AE ETT 31 Installation and Repair Kits 31 Technical Data 32 Dimensions 32 Mounting 33 Graco Standard Warranty 34 2 332317C Grease Models Grease Models Reservoir Size Voltage 1 OW Wiper Follower seo x x 9902 seos X 9904 x X 9905 sej x x gate pecors X seos X X x x seos seor x x x sea x Xx j X x seos seos X x j x x 846027 x 988028 x x j seos x Jx x sota X seos X J
20. ad fluid and solvent manufacturers MSDSs and recommendations MOVING PARTS HAZARD ky Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Donot operate eguipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer 6 332317C Installation Installation Grounding The equipment must be grounded Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown VA I 7 o 1 NN an art ACID Grease Models Grease Models with Follower FIG 1 Key A Reservoir H Follower Plate grease models only not available on all B Pump Element grease models C Pressure Relief Valve Not included required J Vent Hole D Zerk Inlet Fill Fi
21. ant Pump only requires priming the first time it is used or if it is allowed to run dry 1 Loosen pump element fitting FiG 11 NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume 2 2 Only run pump until air is no longer dispensed with the lubricant coming out of element fitting FIG 12 FIG 11 FiG 12 3 Tighten pump element fitting using two wrenches working in opposite directions FiG 11 332317C Plus Model Control Setup Control Panel Overview FIG 13 NOTE Programming instructions begin on page 22 ON TIME The blinking LED below ON indicates the ON Time sequence is running Display shows time as MM minutes i e 02 is 2 minutes Times lubrication cycle Counts down from a set time to zero LEFT DIRECTION ARROW RESET In SETUP MODE moves cur sor in display one field to the left In Low Level Fault Mode press ing and holding for 3 seconds clears fault and switches cycle to OFF MODE Fic 13 332317C OFF TIME The blinking LED below OFF indicates the OFF Time sequence is running Value is entered in HH Displays in HH Times pump rest between cycles Counts down from a set time to zero Plus Model Control Setup LOW LEVEL FAULT LED next to icon lights when pump is out of lubricant Pump run cycle stops g GRACO Lubrication Pump UP and DOWN ARROW Hold both the
22. ber The cursor automatically moves to the next number field If the PIN Code you entered is correct the first editable character on the display will flash NOTE A blinking field on the display indicates the G1 is in SETUP MODE In RUN MODE numbers on the dis play will not blink 332317C ON Time e ON Time is set in Minutes MM e n SETUP MODE the number dis played in the first field on the left side of display blinks indicating the device is ready to program the ON Time minutes N e The total amount of ON Time can not exceed 30 minutes Programming ON Time selection 1 To set the ON Time use the UP or DOWN ARROW button to scroll through numerals O to 3 until the desired number appears in the first MM min utes field 2 Press the ENTER button The next MM pr number field to the right flashes indicat lt ing it is ready for programming 3 Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the second MM number field 4 After pressing the ENTER button to set the last MM field all the programmed ON Time information is saved The G1 automatically switches to the OFF Time SETUP MODE 332317C Na am NOTE When programming a time of less than 10 min utes you must program a leading zero in the first num ber field and press the ENTER button to save the zero Plus Model Control Setup OFF Time OFF Time is
23. dvanced Setup option used to change the PIN Code A1 Changing PIN Code To change a PIN Code follow instructions for Entering a PIN Code for the first time 332317C Run Mode Time Control After setup is complete the G1 automatically begins to run the OFF Time sequence e The Gi runs the programmed OFF sequence Notice the dot below OFF flashes on the display while the OFF Time counts down This count down is in hours e When the OFF Time count reaches zero the G1 Automatic Lubrication Pump turns the pump on and it runs for the programmed ON Time cycle Notice the dot below ON flashes on the display e When the ON Time count reaches zero the pump shuts off again and the system again runs OFF Time cycle and the OFF Time LED flashes again This sequence repeats itself until the device is reprogrammed or a Low Level Fault occurs e f power to the pump is lost during a lubrication cycle when power is restored the pump will resume the cycle with the same amount of time remaining in the cycle as when the power was lost 332317C Run Mode Low Level Pumps equipped with low level detection will stop when the fluid level is sufficiently low to trigger the low level fault e The LED next to the LOW LEVEL ICON on the display flashes Add lubricant to the pump See Loading Grease instructions page 19 or Filling Oil Unit page 20 e After lubricant is added press the HESET button to
24. e 1 24 hours Graco Customer Support if other duty in full minute or hour increments cycles are required for application Verify the unit was programmed as intended referencing programming instructions Reservoir retaining tabs are cracked or NT Replace reservoir Ensure vent hole is not plugged Unit is not operating based on the time Time entered was misinterpreted as MM that was programmed instead of HH or visa versa Lubricant leaks past seal located on the bottom of the reservoir Reservoir is being pressurized during fill problem persists contact Graco Cus Ing tomer Service or your local Graco distrib utor for assistance Pd SH d ei Failed motor Replace unit controller lights and functions Add grease following Loading Grease instructions page 19 Ensure air is purged Air is trapped in the reservoir between FO LOWEN Dale le MOE GOING the follower plate and lubricant Increase pump on time Pump takes several minutes before it Pumping non cold weather lubricant in begins pumping cold weather 13 F 25 C Use grease suitable for temperature and conditions Tripped internal resettable fuse due to Verify manual run inputs have not cre Dim display unit is not operating internal component failure or short circuit ated a short circuit condition Cycle condition power Unit indicates a cycle or pressure alarm before the lubrication cycle could com The ON Time was not ente
25. e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China 3 conductor 1 5 Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color Fic 2 page 11 Color Pin Pin Namel United States l SEA India l Europe Japan Taiwan Australia 4 GROUND Green Green Yellow Red Green Yellow Green Yellow_ 10 332317C Installation Connector on Housing Connector on Cable 4 4 1 2 2 1 3 Example Wiring Diagram FIG 2 332317C 11 Installation 12 VDC 24 VDC Power DIN DC 15 foot Part No 123358 NOTICE Be sure when power is applied that stirring paddle rotates clockwise when viewed from the top If it is wired incorrectly paddle could rotate counter clockwise which will damage the pump s internal components If this happens stop the pump immediately and wire unit correctly Din Connector Specifications e DIN 43650 Form A 18 mm assembled to power cable manufacturer s instructions e Rated to 6 Amps minimum at 250V AC Cable Specifications e United States Canada 3 conductor 16 AWG UL62 and CSA 22 2 No 49 listed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1 5 mm Agency Listed HO7RN F cable with blue brown green yellow insulation e Japan Taiwan 3 conductor 1 25 mm Agency Listed 2 PNCT cable with black wh
26. e strain relief AMP 965576 1 determined by cable exit for cable configuration Installation Notes e Crimp pins to wire and install in socket connector per manufacturer s instructions e See Pin Layout shown in Fia 5 for proper location in the connector e Secure socket connector to the cable per the desired strain relief configuration Cable Specifications e United States Canada 5 conductor 16 AWG UL62 and CSA 22 2 No 49 listed SOOW cable with black white red orange green yellow insulation e Europe 5 Class 5 conductor 1 5 mm Agency Listed HO7RN F cable with blue brown black grey green yellow insulation e Japan Taiwan 5 conductor 1 25 mm Agency Listed 2 PNCT cable with black white red insulation green black e SEA India Australia 5 conductor 1 5 Agency Listed HO7RN F black white red insulation green black e China 5 conductor 1 5 mm Agency Listed YZW cable with black white red insulation green black Pin and Related Wire Color FiG 5 page 17 Color Pin Pin Namel United States l SEA India Europe Japan Taiwan Canada Australia Not Used Not Used Not Used Not Used Not Used Not Used 3 Red Blue White Blue Blue 6 NotUsed NotUsed NotUsed NotUsed NotUsed NotUsed 16 332317 FIG 5 332317C Connector on Housing Connector on Cable 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 Installation
27. included in Kit 571046 PADDLE stirring 2 liter models with follower plate included in Kit 571045 PADDLE stirring 4 liter models with follower plate included in Kit IH m ELEMENT pump x nemis K ni WIPER stirring models without fol lower plate included in Kit 571044 571046 02 stirring models with follower included in Kit 571045 571047 37 123741 FITTING zerk grease models not included on oil models RESERVOIR 2 liter grease included in Kit 571042 571069 RESERVOIR 2 liter oil included in Kit 571179 40a RESERVOIR 4 liter grease 1 included in Kit 571183 RESERVOIR 4 liter oil included in Kit 571182 REseRvoiR 8 liter grease D 40b um 8 liter oil included in 1 Kit 571182 30 FN Descilon W 278139 SEAL follower plate 2 liter grease models 16F472 SEAL follower plate 4 liter grease 2 models 16V763 SEAL follower plate 8 liter grease models PLATE follower grease models Rob follower plate grease models 1 5 SPRING compression grease mod s E 24D838 BAFFLE low level 2 liter models 24E246 BAFFLE low level 4 liter models 24F836 BAFFLE low level 8 liter models EI 117156 BEARING sleeve ana 60 160984 WASHER low level models low level models ee mid section 8 liter models ADAPTER reservoir 4 and 8 liter 62 1 models 24N806 FLOAT oil models A Replacement Danger and Warning labels tags
28. ite red insulation e SEA India Australia 3 conductor 1 5 mm Agency Listed HO7RN F blue brown green yellow insulation e China 3 conductor 1 5 mm Agency Listed YZW cable with blue brown green yellow insulation Pin and Related Wire Color Fic 3 page 13 Color Pin Namel United States SEA India Europe Japan Taiwan China Canada Australia Brown _ Green Yellow Green Yellow Green Yellow 12 332317C Installation Connector on Connector on v Example Wiring Diagram CR Wiring Diagram Ignition Switch 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 FIG 3 332317C 13 Installation ZZ Power CPC DC 3 Wire 15 foot Part No 126217 12 VDC 24 VDC CPC Connector Specifications e One 7 position 1 5 mm socket connector AMP 967650 1 e Three 16 14 gauge female pins AMP 962999 1 e One 180 degree strain relief or one 90 degree strain relief AMP 965576 1 determined by cable exit for cable configuration Installation Notes e Crimp pins to wire and install in socket connector per manufacturer s instructions e See Pin Layout shown in Fic 4 for proper location in the connector e Secure socket connector to the cable per the desired strain relief configuration Cable Specifications e United States Canada 3 conductor 16 AWG UL62 and CSA 22 2 No 49 listed SOOW cable with black white green insulation e Europe 3 Class 5 conductor 1
29. n switch before disconnecting any cables and before servicing or installing equipment e Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts
30. red correctly plete Refer to programming ON Time page 23 26 332317C Maintenance Maintenance Keep all fittings clean using a clean Daily and at refill Zerk Fittings dry cloth Dirt and or debris can dam age pump and or lubrication system Daily G1 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth Verify external harnesses are secure Monthly External Wiring Harness 332317C 27 Parts 2 Liter Models Parts 2 Liter Models Oil Reservoir Low Level Grease Models Only 45 Follower Plate Models Only E m SI D A Torque to 4 in Ibs 0 45 N m A Torque to 30 in lbs 3 4 N m A Torque to 50 in Ibs 5 6 N m 30 1 n 28 332317C Parts 4 and 8 Liter Models Parts 4 and 8 Liter Models Oil Reservoir Low Level Grease Models Only 45 Follower Plate Models Only Low Level Oil Models Only N Torque to 4 lbs 0 45 N m A Torque to 30 in lbs 3 4 N m 13 Torque to 50 in Ibs 5 6 N m 332317C 29 Parts Parts FN Description o 5 57 3 E 1877 tm O RING 258 green included in Kit 124396 571042 571043 571044 571045 571069 571179 O RING included in Kit 571069 129219 571179 571182 571183 Ha 4 EN PADDLE stirring 2 liter models with out follower plate included in Kit 571044 PADDLE stirring 4 and 8 liter mod els without follower plate
31. set in Hours HH In SETUP MODE the number dis played in the first field on the left L side of display blinks indicating the device is ready to program the OFF Time hours pa Total amount of OFF time cannot HH exceed 24 hours Programming OFF Time NOTE When programming a time of less than 10 hours you must program a leading zero in the first num ber field and press the ENTER button to save the zero selection 1 To set the OFF Time use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the first HH hour field Press the ENTER button to lock in the pr selection The next HH number field to b the right flashes indicating it is ready for programming L ze Use the UP or DOWN ARROW button to scroll through numerals 0 to 2 until the desired number appears in second HH number field After pressing the ENTER button to set the last HH field the OFF Time infor mation is saved Advanced Programming Advanced Programming Format Description Why Use This Option Lockout Code Secures setup modes with PIN Prevents unauthorized users to adjusting settings Optional Entering a PIN Code for the First Time Setting Up PIN Code A PIN Code can be programmed into the G1 to protect the settings from inadvertently being changed by unau thorized users 1 Press the UP ARROW button for 10
32. ssories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
33. ton to start the pump during fill to rotate the stirring paddle and prevent air pockets from forming in grease 1 Connect fill hose to inlet fitting 37 FIG 7 gt 3 Fill reservoir with grease until seal of follower plate breaches the vent hole FIG 9 and the majority of air is expelled from the reservoir O FIG 7 2 Forhigher viscosity fluids press the manual run button to start the pump during fill to rotate the stirring paddle and prevent air pockets from forming in grease FIG 9 NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator 4 Removefill hose 332317C 19 Setup Changing Greases When changing greases always use compatible fluids or greases Filling Oil Unit e Only use oil appropriate for your application auto matic dispensing and the equipment s operating temperature Consult with machine and lube manu facturer for details e reservoir can be filled using a hand operated pump pneumatic pump or electric transfer pump e Do not overfill FIG 10 e Do not operate G1 without reservoir attached e Only use oils with viscosity at least 40 cSt TP ET i iugi ual 9 amm 3 N 5 ERE Fic 10 1 Remove fill cap a 2 Pour oil into reservoir to fill line b 3 Replace fill cap Hand tighten cap securely 20 Priming NOTE It is not necessary to prime pump every time pump is filled with lubric
34. tting 1 included grease models only K Fill cap oil models only E Power DIN if equipped L Control Panel F Power CPC if equipped G Model Number Serial Number 332317C 7 Installation Typical Installation N DN V l 600057 omen o99oP 7 90 6000 A Connected to fuse power B Pressure relief valve required user supplied C Series progressive divider valves D Tolube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury including skin injection and amputation This device has an automatic timer that activates the pump lubrication system when power is connected or when exit ing the programming function Before you install or remove the lubrication pump from the system disconnect and iso late all power supplies and relieve all pressure weight of the G1 Pump and lubricant as well as all plumbing and electrical connections Refer to the two mounting hole layouts provided in the Mounting Pattern section of this manual page 33 NOTE The two mounting hole layouts provided in the Technical Data section show the only correct installa tion patterns to use for mounting the G1 No other installation configurations should be used e Select a location that will adequately support the e Use designated mounting holes and provided
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