Graco 332298B User's Manual
Contents
1. 41 Graco Standard Warranty 42 Graco Information 42 Part Model Numbers 332298B 3 Part Model Numbers The Part Number is a six digit unique number that is only used to order the G3 Pump Directly related to this six digit Part Number is the configured Graco Model Number This configured number identifies the distinct features of a spe cific G3 Pump To help you understand each component that makes up the Model Number see Understanding Your Model Number page 4 The tables below shows the relationship between each Part Number and its related Model Number 2 Liter Models 4 Liter Models 8 Liter Models 12 Liter Models 16 Liter Models Part Numbers Model Numbers 96G011 G3 G 24PR 2L0L00 R0C00000 96G012 G3 G 24PR 2LFL00 R0C00000 96G013 G3 G ACPR 2L0L00 0D000000 96G014 G3 G ACPR 2LFL00 0D000000 96G027 G3 G 12PR 2L0000 00C00000 96G028 G3 G 24PR 2L0000 00C00000 96G029 G3 G ACPR 2L0000 0D000000 96G033 G3 G 12PR 2L0L05 00C00000 96G034 G3 G 24PR 2L0L05 00C00000 96G070 G3 A 24PR 2L0L00 R0C00000 96G079 G3 A ACPR 2L0L00 0D000000 Part Numbers Model Numbers 96G068 G3 G 24PR 4L0L00 R0C00000 96G071 G3 A 24PR 4L0L00 R0C00000 96G073 G3 G 24PR 4LFL00 R0C00000 96G075 G3 G ACPR 4L0L00 0D000000 96G080 G3 A ACPR 4L0L00 0D000000 96G082 G3 G ACPR 4LFL00 0D000000 96G135 G3 G 12PR 4L0000 00C00000 96G2. SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately Warnings 6 332298B PRESSURIZED EQUIPMENT HAZARD Over pressurization can result in equipment rupture and serious injury A pressure relief valve is required at each pump outlet Follow Pressure Relief Procedure in this manual before servicing PLASTIC PARTS CLEANING SOLVENT HAZARD Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage Use only compatible water based solvents to clean plastic structural or pressure containing parts See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturer s MSDSs and recommendations MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts K
3. 4 3 31 Follower Plate Models Only 43 Torque to 4 in lbs 0 45 N m 1 Torque to 30 in lbs 3 4 N m 2 Torque to 50 in lbs 5 6 N m 3 2 3 40b 3 Low Level Grease Models Only Low Level Oil Models Only 66 67 12 Parts 4 Liter and Larger Models 34 332298B Parts 4 Liter and Larger Models 40a 44 35 14 1 41 13 18 17 34 16 36 33 37 42 21 30 15 4 3 31 Follower Plate Models Only 43 Torque to 4 in lbs 0 45 N m 1 Torque to 30 in lbs 3 4 N m 2 Torque to 50 in lbs 5 6 N m 3 2 3 61 62 40b 3 27 1 45 60 23 57 Low Level Grease Models Only 67 66 Low Level Oil Models Only 13 12 Parts 332298B 35 Parts Ref Part Description Qty 1 BASE three pump housing 1 3 278142 COVER bottom with seal 1 4 115477 SCREW mach torx pan hd 9 12 127079 RECT RING included in Kit 571042 571069 571179 1 13 124396 O RING 258 included in Kit 571042 571044 571045 571069 571179 2 14 PLATE ricer 1 15 BEARING ball 1 16 PADDLE stirring 2 Liter models without follower plate models 96G011 96G013 96G027 96G028 96G029 96G033 96G034 included in Kit 571044 96G178 1 PADDLE stirring 4 Liter models without follower plate models 96G068 96G075 96G135 96G137 96G139 96G147 96G149 1 PADDLE stirring 8 Liter models without
4. 57 Part No 117156 when ordering this part 61 RESERVOIR mid section 8 liter models 96G069 96G072 96G076 96G081 96G136 96G138 96G140 96G148 96G150 1 RESERVOIR mid section 12 liter models 96G077 96G163 2 RESERVOIR mid section 16 liter models 96G078 96G167 3 62 ADAPTER reservoir models 96G068 96G069 96G071 96G073 96G075 96G078 96G080 96G082 96G135 96G140 96G147 96G150 96G163 96G167 1 66 126417 NUT oil models 96G070 96G071 96G072 96G079 96G080 96G081 67 24N806 FLOAT oil models 96G070 96G071 96G072 96G079 96G080 96G081 200 126217 CABLE 15 ft 4 5 m SOOW w 7pos 3 pin 90 deg See Wir ing Diagram page 14 1 126218 CABLE 15 ft 4 5 m SOOW w 7 pos 5 pin 90 deg See Wiring Diagram page 15 1 126219 CABLE 20 ft 6 1 m SOOW w 7 pos 5 pin 90 deg See Wir ing Diagram page 15 1 126220 CABLE 30 ft 9 1m SOOW w 7 pos 5 pin 90 deg See Wiring Diagram page 15 16U790 CABLE DIN bare See Wiring Diagram page 12 1 201 124300 CABLE M12 15 ft 4 wire straight male to flying leads See Wiring Diagram page 16 1 124333 CABLE M12 15 ft 4 wire straight male to female See Wir ing Diagram page 16 1 202 124301 CONNECTOR Eurofast fem straight 4 Pin 1 124594 CONNECTOR Eurofast 4 Pin see wiring diagram page 17 1 124595 CONNECTOR Eurofast 5 Pin see wiring diagram page 17 1 Ref P
5. 96G034 96G069 96G072 96G075 96G082 96G135 96G140 96G147 96G150 96G163 96G167 1 Ref Part Description Qty Parts 36 332298B 35 WIPER stirring models without follower plate models 96G011 96G013 96G027 96G029 96G033 96G034 96G068 96G069 96G075 96G078 96G135 96G140 96G147 96G148 96G149 96G150 96G163 96G167 included in Kit 571044 1 WIPER stirring models with fol lower plate models 96G012 96G014 96G073 96G082 included in Kit 571045 1 36 LABEL brand 1 37 123741 FITTING Zerk grease not included on models 96G070 96G072 96G079 96G081 1 40a 24E984 RESERVOIR 2 liter grease 96G011 96G014 96G027 96G029 96G033 96G034 included in Kit 571042 571069 1 40b 16G021 RESERVOIR 2 liter oil 96G070 96G079 included in Kit 571179 1 40a 24B702 RESERVOIR 4 liter grease 96G068 96G073 96G075 96G082 96G135 96G137 96G139 96G147 96G149 included in Kit 571183 1 40b 16G020 RESERVOIR 4 liter oil 96G071 96G080 1 40a RESERVOIR 8 liter grease 96G069 96G076 96G136 96G138 96G140 96G148 96G150 1 40b RESERVOIR 8 liter oil 96G072 96G081 included in Kit 571182 1 40a RESERVOIR 12 liter 96G077 96G163 1 40a RESERVOIR 16 liter 96G078 96G167 1 41 278139 SEAL follower plate 2 liter mod els 96G012 96G014 1 16F472 SEAL follower plate 4 liter mod els 96G073 96G082 2 Ref Part Description
6. Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com revised April 2014 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This
7. Qty 42 PLATE follower 2 liter models 96G012 96G014 1 PLATE follower 4 liter models 96G073 96G082 1 43 ROD follower plate 2 liter mod els 96G012 96G014 1 ROD follower 4 liter models 96G073 96G082 44 SPRING compression 2 liter models 96G012 96G014 1 SPRING compression 4 liter models 96G073 96G082 1 45 24D838 BAFFLE low level 2 liter models 96G011 96G013 96G033 96G034 1 24E246 BAFFLE low level 4 liter models 96G068 96G075 96G147 96G149 1 24F836 BAFFLE low level 8 liter models 96G069 96G076 96G148 96G150 1 24F923 BAFFLE low level 12 liter mod els 96G077 1 24F924 BAFFLE low level 16 liter mod els 96G078 96G167 1 57 117156 BEARING sleeve models 96G011 96G014 96G033 96G034 96G068 96G069 96G073 96G075 96G078 96G082 96G147 96G150 96G163 96G167 1 58 196548 LABEL models 96G013 96G014 96G029 96G075 96G082 96G139 96G140 1 60 16D984 WASHER low level models 96G011 96G014 96G033 96G034 96G068 96G069 96G073 96G075 96G078 96G082 96G147 96G150 96G163 96G167 2 Ref Part Description Qty Parts 332298B 37 Replacement Danger and Warning labels tags and cards are available at no cost Also order Ref 27 Part No 123025 and Ref 60 Part No 16D984 For Pro Models Only Also order Ref 31 Part No 119228 and Ref 34 Part No 16A578 Also order Ref
8. When connecting pump element into housing torque to 50 in lbs 5 6 N m To prevent over pressurization which can result in equipment rupture and serious injury a pressure relief valve appropriate for the lubrication system must be installed close to every pump outlet to alleviate unin tended pressure rises in the system and protect the G3 pump from damage Only use a pressure relief valve that is rated for no more than the working pressure of the G3 pump it is installed on See Technical Data page 34 Install a pressure relief valve close to every pump outlet before any auxiliary fitting Setup 332298B 19 Setting Pump Outlet Volume NOTE Before making any adjustments to pump volume Relieve Pressure following procedure on page 18 Only use Graco supplied spacers to control output volume It may be necessary to repeat this outlet volume setup procedure after the pump is operating to re adjust the volume of dispensed fluids 1 Use a wrench to turn pump element counter clock wise to loosen Do not remove entire pump element Only back pump element out enough to allow spacer to be slid on or off NOTE If needed remove or insert spacers to achieve required pump output volume A tool may be needed to facilitate removal Pump volume control is set using either no 0 spacers 1 or 2 spacers FIG 12 Do not use more than 2 spacers to adjust output vol ume NOTE The a
9. either HH when pro gramming hours OR MM when program ming minutes In SETUP MODE the number displayed in the first field on the left side of display blinks indicating the device is ready to pro gram the OFF Time hours The total amount of OFF Time must be at least twice as long as the pro grammed ON Time If a value less than twice the ON Time is entered the RED alarm LED lights and the value must be updated If this time does not meet the application needs contact Graco Customer Support Programming OFF Time NOTE When programming a time of less than 10 hours you must program a leading zero in the first number field and press the ENTER button to save the zero selection 1 To set the OFF Time use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the first HH hour field OR OR Pro Model Setup 332298B 25 2 Press the ENTER button to lock in the selection The next HH number field to the right flashes indicating it is ready for programming 3 Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the second HH number field 4 Press the ENTER button to lock in the selection The next number field to the right flashes and the LED lights under MM indicating it is ready to program the minutes fields 5 Repeat steps 1 4 to set the next MM minutes fields 6 After pressing
10. field The maximum length of time Prelube Delay can be set to is 59 59 59 minutes 59 seconds 2 Press the ENTER button to lock in the selection The next MM number field to the right flashes indicating it is ready for programming 3 Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the second MM number field 4 Press the ENTER button to lock in the selection The next number field to the right flashes and the LED lights under SS indicating it is ready to program the seconds fields 5 Repeat steps 1 4 to set the SS seconds fields 6 After pressing the ENTER button to set the last SS field the G3 automatically switches to the RUN MODE Advanced Programming 26 332298B Advanced Programming There are 2 Advanced Programming options The following Table identifies each option and when it is used Entering a PIN Code for the First Time A1 Setting Up PIN Code A PIN Code can be programmed into the G3 to protect the settings from inadvertently being changed by unau thorized users 1 Press the UP ARROW button for 10 seconds The LED next to the LOCK ICON on the display lights indicating you have entered the PIN Mode 2 The word OFF appears in the display Press the UP or DOWN ARROW button to change this to ON 3 Press the ENTER button to enter the PIN Code 4 The cursor automatically is positioned to entered the first characte
11. hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590
12. Cable Ignition Switch Fuse 1 2 3 4 5 6 7 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 1 3 2 7 6 5 4 Installation 332298B 15 Power CPC DC 5 Wire Part No 126218 15 ft 4 5 m Part No 126219 20 ft 6 1 m Part No 126220 30 ft 9 1 m NOTE An Illuminated Remote Run Button Kit 571030 12V or 571031 24V for starting a manual run cycle if used in conjunction with a 5 wire CPC cable is available from Graco Contact your local Graco distributor or Graco Customer Service for additional information about these kits Pin and Related Wire Color FIG 6 Pin Pin Name Color 1 Not Used Not Used 2 VDC Black 3 VDC Red 4 LIGHT White 5 MANUAL ORANGE 6 Not Used Not Used 7 Not Used Green FIG 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 L Fuse 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 Example Wiring Diagram Connector on Housing Connector on Cable 1 3 2 7 6 5 4 Installation 16 332298B Part No 124333 Cable Pin Out M12 Wire Colors Part No 124300 Field Wireable Pin Out M12 Wire Colors Item No Color 1 Brown 2 White 3 Blue 4 Black FIG 7 Item No Color 1 Brown 2 White 3 Blue 4 Black FIG 8 Installation 332298B 17 Part No 124594 4 Pin Eurofast Fie
13. follower plate includes Ref 13 16 35 57 571047 KIT replacement paddle 4 liter for models with follower plate includes Ref 13 16 35 57 Parts 332298B 39 571058 KIT output adapter NPT 3A0522 571070 KIT output adapter BSPP 571060 KIT fill zerk leakproof NA 571179 KIT repair reservoir oil 2 liter models includes Ref 13 36 40b 3A0534 571182 KIT repair reservoir oil 4 liter models includes Ref 13 36 40b 571183 KIT repair reservoir grease 4 liter models includes Ref 13 36 40b Kit No Description Manual Number Technical Data 40 332298B Technical Data A Dimensions Maximum Working Pressure 5100 psi 35 1 MPa 351 6 bar Power 100 240 VAC 88 264 VAC 0 8 A current 90 VA Power 47 63 Hz Single phase inrush locked rotor max 40A 1ms 12 VDC 9 16 VDC 5 A current 60 W inrush locked rotor 12 A 24 VDC 18 32 VDC 2 5 A current 60 W inrush locked rotor 6 A Fluid Grease Models Grease NLGI 000 2 Oil Models At least 40 cSt oil Pumps Up to 3 Pump Output 0 12 in 3 2 cm3 minute per outlet 2 spacers 0 18 in 3 3 cm3 minute per outlet 1 spacer 0 25 in 3 4 cm3 minute per outlet 0 spacers Pump Outlet 1 4 18 NPSF Mates with 1 4 18 NPT male fittings Reservoir Size 2 4 8 12 16 Liters IP Rating IP69K Ambient Temps 40 F 158 F 40 C to 70 C Weight Dry includes power cord and plug Without followe
14. follower plate models 96G069 96G076 96G136 96G138 96G140 96G148 96G150 1 PADDLE stirring 12 Liter mod els without follower plate mod els 96G077 96G163 1 PADDLE stirring 16 Liter mod els without follower plate mod els 96G078 96G167 1 PADDLE stirring 2 Liter models with follower plate models 96G012 96G014 included in Kit 571045 1 PADDLE stirring 4Liter models with follower plate models 96G073 96G082 1 17 PUMP element 96G073 96G082 included in Kit 571041 1 18 16F368 SPACER stroke adjust included in Kit 571041 2 21 278145 PLUG pump 3 4 16 2 23 278136 PADDLE low level models 96G011 96G014 96G033 96G034 96G068 96G069 96G073 96G075 96G078 96G082 96G147 96G148 96G149 96G150 96G163 96G167 1 27 123025 SCREW M6 models 96G011 96G014 96G033 96G034 96G068 96G069 96G073 96G075 96G078 96G082 96G147 96G148 96G149 96G150 96G163 96G167 1 30 258760 BOARD circuit Pro models 96G011 96G014 96G027 96G029 96G033 96G034 96G069 96G073 96G075 96G082 96G135 96G140 96G147 96G148 96G150 96G163 96G167 1 31 119228 SCREW machine flat head models 96G011 96G014 96G027 96G029 96G033 96G034 96G069 96G072 96G075 96G082 96G135 96G140 96G147 96G148 96G149 96G150 96G163 96G167 2 33 16A579 LABEL safety 1 34 16A578 LABEL overlay models 96G011 96G014 96G027 96G029 96G033
15. the ENTER button to set the last MM field the OFF Time informa tion is saved Prelube The Prelube function determines operation of the pump when power is applied It can be set to OFF or ON OFF default The unit resumes its lubrication cycle at the point it was at when power was removed ON The unit begins a pump cycle Setting Prelube 1 After you set the OFF Time information and press the ENTER button the G3 automatically switches to the Prelube setup Notice the LED next to the prelube icon on the G3 display lights indicat ing you are now in the Prelube setup mode 2 OFF displays If you want the prelube cycle to begin imme diately leave this set to OFF 3 Press the ENTER button to set the selection 4 If you want to set a prelube delay time press the DOWN ARROW button to change OFF to ON on the display Prelube Delay Prelube Delay can be entered to delay the start of the pump s cycle on power up If prelube is set to ON a pre lube delay time in MM SS must be entered By default the delay is set to 0 begin an ON cycle immediately Delaying the prelube function may be desired if other critical functions or systems of your machine or vehicle are also coming on line during power up 1 Prelube Delay is set in MM SS minutes and sec onds To set the time use the UP or DOWN ARROW button to scroll through numerals 0 to 5 until the desired number appears in the first MM minutes
16. warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches
17. you there is a problem and help identify the kind of Fault Warning has occurred Faults and Warnings will not automatically clear To clear an fault press and hold the RESET button on the display button pad for 3 seconds To clear a warning press and immediately release the RESET button Fault Warning Scenarios The following pages describe the most likely fault warnings you could receive Alarm Type What it Looks Like What it Indicates Solution Low Level Warning Level of lubricant in reservoir is low and addi tional lubricant needs to be added Unit continues to operate as normal for a limited period of time until a low level alarm is triggered Add lubricant to reservoir After lubricant is added press the RESET but ton to clear the warning Low Level Fault Level of lubricant in reservoir is low and addi tional lubricant needs to be added Unit stops pumping and displays amount of accu mulated time since the alarm was triggered Add lubricant to reservoir After lubri cant is added press and hold the RESET button to clear fault If repriming pump is required the low level alarm time should be decreased See A 2 Advanced Programming Low Level Alarm Time page 27 ON OFF HH MM SS MM SS HH MM ON OFF HH MM SS MM SS HH MM Troubleshooting 332298B 31 Troubleshooting Problem Cause Solution Unit does not pow
18. 137 G3 G 24PR 4L0000 00C00000 96G139 G3 G ACPR 4L0000 0D000000 96G147 G3 G 12PR 4L0L05 00C00000 96G149 G3 G 24PR 4L0L05 00C00000 Part Numbers Model Numbers 96G069 G3 G 24PR 8L0L00 R0C00000 96G072 G3 A 24PR 8L0L00 R0C00000 96G076 G3 G ACPR 8L0L00 0D000000 96G081 G3 A ACPR 8L0L00 0D000000 96G136 G3 G 12PR 8L0000 00C00000 96G138 G3 G 24PR 8L0000 00C00000 96G140 G3 G ACPR 8L0000 0D000000 96G148 G3 G 12PR 8L0L05 00C00000 96G150 G3 G 24PR 8L0L05 00C00000 Part Numbers Model Numbers 96G077 G3 G ACPR 120L00 0D000000 96G163 G3 G 24PR 120L05 00C00000 Part Numbers Model Numbers 96G078 G3 G ACPR 160L00 0D000000 96G167 G3 G 24PR 160L05 00C00000 Part Model Numbers 4 332298B Understanding the Model Number Use the Code Sample provided below to identify each component s location in the Model Number The options for each component that make up the code are provided on the lists below NOTE Some pump configurations are not available Contact Graco Customer Service or your local Graco distributor for assistance G3 G Identifies pump as being a G3 G Grease G3 A Identifies pump as being a G3 A Oil Code aa Power Source 12 12 Volts DC 24 24 Volts DC AC 100 240 Volts AC Code bb Operation Control PR Pro Timer Control Code cc Reservoir Capacity Liters 2L 2 Liters 4L 4 Liters 8L 8 Liters 12 12 Liters 16 16 Liters
19. 15 vent hole Quick Setup Guide 332298B 21 1 Remove fill cap a 2 Pour oil into reservoir to fill line b 3 Replace fill cap Hand tighten cap securely Priming NOTE It is not necessary to prime pump every time pump is filled with lubricant Pump only requires priming the first time it is used or if it is allowed to run dry 1 Loosen pump element fitting FIG 17 NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume 2 Only run pump until air is no longer dispensed with the lubricant coming out of element fitting FIG 18 3 Tighten pump element fitting using two wrenches working in opposite directions FIG 17 Quick Setup Guide FIG 16 a b FIG 17 FIG 18 Pro Model Setup 22 332298B Pro Model Setup Control Panel Overview FIG 19 NOTE Programming instructions begin on page 23 FIG 19 ON OFF HH MM SS MM SS HH MM DISPLAY A blinking LED under HH MM SS or indicates type of measurement unit you are setting i e HH is hours A blinking number on the display indi cates the G3 is in SETUP MODE In RUN MODE displayed numbers count up or down See Time ON and Time OFF ON TIME LED lights when ON Time sequence is running Display shows time as MM SS minutes and seconds i e 08 30 is 8 minutes 30 sec onds Ti
20. 1500 psi 10 34 MPa 103 42 bar 1 563159 VALVE pressure relief 2000 psi 13 78 MPa 137 89 bar 1 563160 VALVE pressure relief 2500 psi 17 23 MPa 172 36 bar 1 563161 VALVE pressure relief 3000 psi 20 68 MPa 206 84 bar 1 a ti15644 b a adjustment screw b locking nut Part Description Qty 571039 FUSE 12 volt DC 1 571040 FUSE 24 volt DC 1 Kit No Description Manual Number 571026 KIT output union 3 pump 3A0523 571063 KIT output union 2 pump 571028 KIT return to reservoir NPT includes pressure relief valve 16C807 3A0525 571071 KIT return to reservoir BSPP includes pressure relief valve 16C807 571030 KIT remote manual run 12 volt DC 3A0528 571031 KIT remote manual run 24 volt DC 571032 KIT remote manual run 12 volt DC with cable 571033 KIT remote manual run 24 volt DC with cable 571036 KIT cover with G label NA 571041 KIT pump element includes Ref 17 18 33 3A0533 571042 KIT repair 2 liter reservoir includes Ref 13 36 40 3A0534 571069 KIT repair 2 liter reservoir for models with follower plate includes Ref 13 36 40 571044 KIT replacement paddle 2 liter for models without follower plate includes Ref 13 16 35 57 3A0535 571045 KIT replacement paddle 2 liter for models with follower plate includes Ref 13 16 35 40a 42 57 571046 KIT replacement paddle 4 16 liter for models without
21. 332298B EN Instructions G3 Pro Automatic Lubrication Pump For dispensing of NLGI Grades 000 to 2 greases and oil with at least 40cSt For Professional Use Only Not approved for use in explosive atmospheres or hazardous locations Part Nos page 3 5100 psi 35 1 MPa 351 6 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Conforms to ANSI UL 73 Certified to CAN CSA Std 22 2 No 68 09 3132066 Table of Contents 2 332298B Table of Contents Part Model Numbers 3 2 Liter Models 3 4 Liter Models 3 8 Liter Models 3 12 Liter Models 3 16 Liter Models 3 Understanding the Model Number 4 Warnings 5 Installation 7 Typical Installation 8 Choosing an Installation Location 9 System Configuration and Wiring 10 Setup 18 Connecti
22. Code d Follower Plate Installed F Follower Plate Installed 0 No Follower Plate Code e Low Level Option L Low Level with Controller 0 No Low Level monitoring Code ff Options 00 No Options 05 5 Pin CPC power cable Code g h i j k m n p NOTE Codes g p relate to a specific location on the G3 pump See FIG 1 for these locations C CPC D DIN R Remote Manual Run 0 Not populated G 3 G P R 0 0 0 0 Code Sample a a b b c c d e f f g h i j k m n p FIG 1 k m n p h j i g Warnings 332298B 5 Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment Connect only to grounded power source All electrical w
23. art Description Qty Parts 38 332298B Pressure Relief Valves Important Information regarding Pressure Relief Valve 16C807 Pressure Relief Valve 16C807 can only be used on the G3 Pump It is not intended for use with any other products The pressure relief valve uses a pressure adjustment screw a to set the pressure release point It is not intended as a way to relieve pressure during normal operation but as a protective measure in the event there is an unintended pressure increase in the system Do not use this pres sure relief valve a means of relieving pressure in day to day normal cycle operation The pressure adjustment screw will require periodic adjustments Whenever the valve is set adjusted after the set point is found it is important to ensure that the valve is not bot tomed out and there is at least 1 2 turn of adjustment remaining This is determined by turning the screw a 1 2 turn and then back turning it out again NOTE Turning adjustment screw a clockwise increases pressure Fuses Installation and Repair Kits Part Description Qty 16C807 VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set pressure 3000 psi 10 20 68 MPa 206 8 bar 10 Included in Kit 571028 571071 1 563156 VALVE pressure relief 750 psi 5 17 MPa 51 71 bar 1 563157 VALVE pressure relief 1000 psi 6 89 MPa 68 95 bar 1 563158 VALVE pressure relief
24. ations a con servative amount of time is programmed between the low level warning and fault to help protect unit from running dry If necessary the amount of time the unit runs before stopping due to a low level fault can be adjusted Advanced Programming 332298B 27 Selecting Advanced Setup Options 1 Press the UP or DOWN ARROW button to move up or down through Advanced Options A1 and A2 2 Press the ENTER button to set the selection A2 Low Level Alarm Time Pump ON mode only Programs the amount of time in MM SS minutes and seconds the pump can run between a Low Level Warn ing and a Low Level Fault to help protect unit from run ning dry The maximum recommended length of time is 3 00 min utes Fault and Low Level LED illuminate NOTE When programming a time of less than 10 min utes you must program a leading zero in the first num ber field and press the ENTER button to save the zero selection 1 To set the time use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the first MM min utes field 2 Press the ENTER button to lock in the selection The next MM number field to the right flashes indicating it is ready for programming 3 Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the second MM number field 4 Press the ENTER button to lock in the selection The next number fi
25. button FIG 21 ON OFF HH MM SS MM SS HH MM FIG 22 ON OFF HH MM SS MM SS HH MM Run Mode 332298B 29 Additional Controls Prelube Prelube Delay In all models a power OFF ON cycle can be controlled with the Prelube and Prelube Delay functions Prelube The Prelube function has been selected Prelube delay is set to 00 00 Power to the unit cycles OFF then ON Unit immediately begins a lubrication cycle Pro Model display shows ON Time See Time Control page 28 Prelube Delay The Prelube function has been selected Prelube delay is set to something other than 00 00 Power to the unit cycles OFF then ON Unit immediately begins the Prelube Delay count down until the lubrication cycle begins The LED next to the clock in the OFF field is illu minated FIG 23 The Prelube LED lights FIG 23 The display shows time remaining until lubrica tion cycle begins The example shown in FIG 23 shows 8 minutes and 14 seconds left until a lubrication cycle begins Manual Run Cycle To run an extra non programmed lubrica tion cycle push the Manual Start button NOTE Manual Run option is not available while unit is in Vent Mode FIG 23 ON OFF HH MM SS MM SS HH MM Alarms 30 332298B Alarms Any time a Fault Warning occurs a combination of LED s will illuminate to notify
26. d DIN shown L Follower Plate grease models only not available on all grease models M Vent Hole for Follower Plate grease models only not available on all grease models N Fill cap oil models only The equipment must be grounded Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown This product is equipped with a cord having an equipment grounding conductor The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire FIG 2 A D H I B E C K F J G3 G 24PR 2LFL00 R0C00000 Grease Models with Follower Plate L M 96GXXX Oil Models N Grease Models Installation 8 332298B Typical Installation Divider Installations A Connected to fuse power B Pressure relief valve Not included required for each outlet user supplied See Parts page 38 C Cycle indicator sensor cable to external controller Divider Installations Pressure switch cable to external controller Injector Installations D Series progressive divider valves Divider Installations Injectors Injector Installations E To lube points F Proximity Switch Divider Installations Pressure switch Injector Installations A B C D E F Installation 332298B 9 Choosing an Installation Location Select a location that will adequate
27. eep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer WARNING Installation 332298B 7 Installation Grounding Component Identification Key A Reservoir B Adjustable Pump Element 1 included Can accommodate 3 total C Pressure Relief Valve Not included required for each outlet Available from Graco See Parts page 38 D Zerk Inlet Fill Fitting 1 included grease models only E Pump Outlet Plug 2 included F Volume Control Spacers 2 included More spacers less output volume per stroke also see FIG 12 page 19 G Fuse DC models only Not included not shown Available from Graco See Parts page 38 H Control Panel I Power Sensor Panel both sides only one side shown J Part Number Model Number example only shown see pages 4 Understanding the Model Number for details K Power Cor
28. eld to the right flashes and the LED lights under SS indicating it is ready to program the seconds fields 5 Repeat steps 1 4 to set the SS seconds fields 6 After pressing the ENTER button to set the last SS field all the programmed ON Time information is saved Unit exits Advanced Programming FIG 20 ON OFF HH MM SS MM SS HH MM Run Mode 28 332298B Run Mode Time Control After setup is complete the G3 automatically begins to run the OFF Time sequence FIG 21 The G3 runs the programmed OFF sequence Notice the OFF Time LED on the display lights and the OFF Time counts down on the display The example shown in FIG 21 shows an OFF Time of 1 hour and 32 minutes before the lubrication cycle begins When the OFF Time count reaches zero the G3 Automatic Lubrication Pump turns the pump on and it runs for the programmed ON Time cycle FIG 22 Notice the ON Time LED is now illuminated on the display The example shown in FIG 22 shows an ON Time of 8 minutes and 42 seconds before the lubrication cycle ends When the ON Time count reaches zero the pump shuts off again and the system again runs OFF Time cycle and the OFF Time LED is now again illu minated FIG 21 This sequence repeats itself until the device is reprogrammed or an alarm occurs Manual Run Cycle To run an extra non programmed lubrica tion cycle push the Manual Start
29. er on Incorrect loose wiring Refer to Installation instructions page 7 Unit does not power on DC models only Tripped external fuse due to internal component failure Contact Graco Customer Service Tripped external fuse due to pumping non cold weather lubricant in cold weather 13 F 25 C Replace lubricant with pumpable lubricant rated for environmental con ditions and application Replace fuse Unit does not power on AC models only Tripped internal power supply fuse due to power supply failure Contact Graco Customer Service Can t set desired ON OFF times Maximum duty cycle is 33 2 min utes OFF for each minute ON Adhere to allowable duty cycle Con tact Graco Customer Support if other duty cycles are required for applica tion Unit is not operating based on the time that was programmed Time entered was misinterpreted as MM SS instead of HH MM or visa versa Verify the unit was programmed as intended referencing programming instructions Note the dot designation for hours minutes seconds on the top row of the display Lubricant leaks past seal located on the bottom of the reservoir Reservoir retaining tabs are cracked or broken Replace reservoir Reservoir is being pressurized during filling Ensure vent hole is not plugged If problem persists contact Graco Customer Service or your local Graco distributor for assistance Unit not pumping during ON cycle but controller li
30. ghts and functions Failed motor Replace unit Follower plate is not going down Air is trapped in the reservoir between the follower plate and lubricant Add grease following Loading Grease instructions page 19 Ensure air is purged Pump takes several minutes before it begins pumping at the highest pump volume setting no stroke adjust spac ers installed Pumping non cold weather lubricant in cold weather 13 F 25 C Add 1 stroke adjust spacer and adjust lube cycle time to accommodate the difference in pump volume per stroke Dim display unit is not operating Tripped internal resettable fuse due to internal component failure or sen sor short circuit condition Verify sensor and manual run inputs have not created a short circuit condi tion Cycle power Maintenance 32 332298B Maintenance Frequency Component Required Maintenance Daily and at refill Zerk Fittings Keep all fittings clean using a clean dry cloth Dirt and or debris can dam age pump and or lubrication system Daily G3 Pump Unit and Reservoir Keep pump unit and reservoir clean using a clean dry cloth Daily Display Keep display clean using a clean dry cloth Monthly External Wiring Harness Verify external harnesses are secure Parts 2 Liter Models 332298B 33 Parts 2 Liter Models 35 16 15 27 1 45 60 23 57 40a 44 14 1 42 13 18 17 34 36 33 37 41 21 30 15
31. iring must be done by a qualified electrician and comply with all local codes and regulations EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations
32. ld Wireable Connector Part No 124595 5 Pin Eurofast Field Wireable Connector FIG 9 FIG 10 Setup 18 332298B Setup Pressure Relief Follow the Pressure Relief Procedure whenever you see this symbol Relieve pressure in system using two wrenches work ing in opposite directions on pump element and pump element fitting to slowly loosen fitting only until fitting is loose and no more lubricant or air is leaking from fit ting NOTE When loosening pump element fitting do NOT loosen pump element Loosening pump element will change the output volume Connecting to Auxiliary Fittings Pressure Relief Valves NOTE A pressure relief valve can be purchased from Graco See Parts page 38 This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment FIG 11 NOTICE Do not attach unsupported equipment to auxiliary fit tings such as fill ports and pump element Attaching unsupported equipment to these fitting can result in irreparable housing damage Always use two wrenches working in opposite directions when connecting anything to pump element or auxiliary fittings See FIG 11 for an example Torque pump element fittings to 50 in lbs 5 6 N m
33. lified electrician in compliance with all state and local codes and regulations NOTICE Fuses user supplied are required on all DC mod els To avoid equipment damage Never operate G3 Pump DC models without a fuse installed A fuse of the correct voltage must be installed in line with the power entry to the system Input Voltage Fuse Value Graco Kit No 12 VDC 7 5 A 571039 24 VDC 4 A 571040 Installation 332298B 11 Remote Illumination Response The following tables include graphical representations of the connector as it appears on the unit a pin out associated with the connector and a typical installation wiring diagram An internal representative wiring diagram is included where it is deemed useful Wire colors provided on these pages only refer to the power cable provided by Graco with this product Wiring and Installation Diagrams The following Table identifies the wiring and installation diagrams provided in this manual Standard Remote Illumination via 5 wire CPC power cable Tri Color Remote Illumination via illuminated manual run input Unit in OFF Mode Off Off Unit in ON Mode On Green Warning Condition Toggles On and Off once per second Yellow Fault Condition Toggles On and Off once per second Red Diagram Symbol Page Power DIN AC 12 Power DIN DC 13 Power CPC DC 15 Illuminated Manual Run Input Kits 571030 571031 571032 571033 Installation 12 332298B P
34. ly support the weight of the G3 Pump and lubricant as well as all plumbing and electrical connections Refer to the two mounting hole layouts provided in the Mounting Pattern section of this manual page 41 NOTE The two mounting hole layouts provided in the Technical Data section show the only cor rect installation patterns to use for mounting the G3 No other installation configurations should be used Use designated mounting holes and provided configurations only Always mount the G3 oil models upright If the G3 grease model is going to be operated in a tilted or inverted position for any period of time you must use a model that includes a fol lower plate otherwise the G3 must be mounted upright Refer to your model number to confirm if a follower plate was installed on your pump See page 4 Understanding the Model Number to identify this character in your model number Use the three fasteners included to secure the G3 to the mounting surface Some installations may require an additional reservoir support bracket Consult your Graco distributor for assistance with this installation AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury including skin injection and amputation This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function Before you install
35. mes lubrication cycle OFF TIME LED lights when OFF Time sequence is running Value is entered in HH MM Displays in HH MM hours and minutes when gt 1 hour Displays in MM SS minutes and second ALARM ICONS LED next to icon lights when a fault warning event occurs during a run cycle See page 30 for a complete description of these alarm scenarios LOCK ICON LED next to icon lights indi cating PIN is required to enter setup In SETUP MODE LED lights when setting up the PRELUBE LED next to icon lights indicat ing Prelube function is enabled LEFT DIRECTION ARROW RESET In SETUP MODE moves cur sor in display one field to the left In RUN MODE single press clears warning In ALARM MODE pressing and holding for 3 seconds clears RIGHT DIRECTION ARROW MANUAL RUN ENTER In SETUP MODE saves entry moves cursor in display one field to the right or to the next setup step In RUN MODE starts a man ual run cycle UP and DOWN ARROW Hold both the UP and DOWN ARROW but tons down together for 3 seconds to enter SETUP MODE In SETUP MODE increases or decreases number values shown in display Pro Model Setup 332298B 23 Instructions Powering Units With Controllers By default units with controllers are set to operate in a timed mode with 1 minute of ON time and 8 hours of OFF time The unit should be powered up in OFF m
36. mount of dispensed volume can vary depend ing on external conditions such as lubricant tem perature and back pressure from downstream connections Use of these volume adjustment in conjunction with setting the ON time of the pump will allow for control of the output volume Use these volume adjustments as a starting point and adjust as necessary to ensure desired lubrica tion dispense 2 Tighten pump element fitting Torque fitting to 50 in lbs 5 6 N m Loading Grease To ensure optimal performance from the G3 Only use NLGI 000 2 greases appropriate for your application automatic dispensing and the equipment s operating temperature Consult with machine and lube manufacturer for details The reservoir can be filled using a hand operated pump pneumatic pump or electric transfer pump Do not overfill FIG 14 Do not operate G3 without reservoir attached No Spacers Output Volume Minute cubic inches cubic cm 2 0 12 2 1 0 18 3 0 0 25 4 FIG 12 NOTICE Always clean fitting D with a clean dry cloth prior to filling reservoir Dirt and or debris can damage pump and or lubrication system Care must be used when filling the reservoir using a pneumatic or electric transfer pump to not pressurize and break the reservoir Setup 20 332298B Models without a follower plate 1 Connect fill hose to inlet fitting FIG 13 2 For higher visc
37. ng to Auxiliary Fittings 18 Setting Pump Outlet Volume 19 Loading Grease 19 Filling Oil Unit 20 Priming 21 Quick Setup Guide 21 Pro Model Setup 22 Control Panel Overview 22 Instructions 23 Advanced Programming 26 Run Mode 28 Time Control 28 Alarms 30 Fault Warning Scenarios 30 Troubleshooting 31 Maintenance 32 Parts 2 Liter Models 33 Parts 4 Liter and Larger Models 34 Parts 35 Technical Data 40 Dimensions 40 Mounting Pattern
38. ode counting down from the 8 hours If the unit powers up in ON mode and has not been primed hold the reset but ton located on the control panel example shown on the right for 1 second to move to the OFF mode The Pro Model uses a timer to regulate how long a pump cycle runs and the length of time the pump rests between cycles NOTE A blinking number on the display indicates the G3 is in SETUP MODE In RUN MODE numbers on the display do not blink After 60 seconds of no activity the device returns to RUN MODE in the OFF Time cycle and the OFF Time restarts counting down the total programmed amount of time It does not resume the countdown from the point where the cycle was interrupted when you entered SETUP MODE Entering Setup Mode Press both the UP and DOWN ARROW buttons together for 3 seconds to enter the SETUP MODE NOTE If the lock LED is lit after entering Setup Mode and four 0000 s are displayed the unit has a PIN Code lock out enabled See Entering a PIN Code to Access Setup Mode for instruc tions on entering a value Entering a PIN Code to Access Setup Mode The G3 controller does not require a user to provide a PIN code to access the programming features of the unit However Graco understands that some users may want to protect the program settings and therefore an option for adding PIN Code authorization is available The instructions for setting a PIN Code are provided in the Ad
39. or remove the lubrication pump from the system disconnect and isolate all power supplies and relieve all pressure Installation 10 332298B System Configuration and Wiring If the product is permanently connected It must be installed by a qualified electrician or ser viceman It must be connected to a grounded permanent wir ing system If an attachment plug is required in the end use application It must be rated for the product electrical specifica tions It must be an approved 3 wire grounding type attachment plug It must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances When repair or replacement of the power cord or plug is required do not connect the grounding wire to either flat blade terminal Fuses Fuse Kits are available from Graco The following Table identifies the correct fuse to use for your input voltage and the corresponding Graco Kit number Recommendations for Using Pump in Harsh Environments Use pump with CPC style power cable If using a DIN style power or alarm harness with a right angle mating connector make sure the con nector does not exit the unit in the UP direction Use a corrosion preventative electrical grease on all contacts Improper installation of the grounding conductor may result in a risk of electric shock This product must be installed by a qua
40. osity fluids start pump to rotate stir ring paddle during fill to prevent air pockets from forming in grease Start pump by pressing the manual run button 3 Fill reservoir with NLGI grease to max fill line NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator 4 Remove fill hose Models with a follower plate 1 Connect fill hose to inlet fitting FIG 13 2 For higher viscosity fluids start pump to rotate stir ring paddle during fill to prevent air pockets from forming in grease Start pump by pressing the manual run button 3 Fill reservoir with grease until seal of follower plate breaches the vent hole FIG 15 and the majority of air is expelled from the reservoir NOTE Vent port located in rear of reservoir should not be used as an overfill port indicator 4 Remove fill hose Changing Greases When changing greases always use compatible fluids or greases Filling Oil Unit Only use oil appropriate for your application auto matic dispensing and the equipment s operating temperature Consult with machine and lube manu facturer for details The reservoir can be filled using a hand operated pump pneumatic pump or electric transfer pump Do not overfill FIG 16 Do not operate G3 without reservoir attached Only use oils with viscosity at least 40 cSt FIG 13 FIG 14 D E max fill line FIG
41. ot exceed 30 minutes If a value greater than 30 minutes is entered the RED alarm LED lights and the value must be updated If this time does not meet the application needs contact Graco Customer Support Programming ON Time NOTE When programming a time of less than 10 min utes you must program a leading zero in the first num ber field and press the ENTER button to save the zero selection 1 To set the ON Time use the UP or DOWN ARROW button to scroll through numerals 0 to 5 until the desired number appears in the first MM min utes field 2 Press the ENTER button to lock in the selection The next MM number field to the right flashes indicating it is ready for programming 3 Use the UP or DOWN ARROW button to scroll through numerals 0 to 9 until the desired number appears in the second MM number field 4 Press the ENTER button to lock in the selection The next number field to the right flashes and the LED lights under SS indicating it is ready to program the seconds fields 5 Repeat steps 1 4 to set the SS seconds fields 6 After pressing the ENTER button to set the last SS field all the programmed ON Time information is saved The G3 automatically switches to the OFF Time SETUP MODE OFF Time The LED next to the clock in the OFF field lights indicating you are setting the OFF Time parameters OFF Time is set in Hours and Minutes HH MM An LED flashes under
42. ower DIN AC 15 foot Part No 16U790 Pin and Related Wire Color FIG 3 Pin Pin Name Color 1 Line Black 2 NEUTRAL White 3 Not Used Not Used 4 GROUND Green FIG 3 4 2 1 1 2 3 4 Example Wiring Diagram Connector on Housing Connector on Cable 4 1 3 2 Installation 332298B 13 Power DIN DC 15 Foot Part No 16U790 Pin and Related Wire Color FIG 4 NOTICE Be sure when power is applied that stirring paddle rotates clockwise when viewed from the top If it is wired incorrectly paddle could rotate counter clockwise which will damage the pump s internal components If this happens stop the pump immediately and wire unit correctly Pin Pin Name Color 1 VDC Black 2 VDC White 3 Not used Not used 4 Not used Green FIG 4 Ignition Switch Fuse 1 2 3 4 Example Wiring Diagram Connector on Housing 12V pump 7 5A Graco kit 571039 24V pump 4A Graco kit 571040 4 2 1 Connector on Cable 4 1 3 2 Installation 14 332298B Power CPC DC 15 foot Part No 126217 Pin and Related Wire Color FIG 5 Pin Pin Name Color 1 Not Used Not Used 2 VDC Black 3 VDC White 4 Not Used Not Used 5 Not Used Not Used 6 Not Used Not Used 7 Not Used Green FIG 5 1 2 3 4 5 6 7 Example Wiring Diagram Connector on Housing Connector on
43. r of the PIN Code Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 5 Press the ENTER button to set the number The cursor automatically moves to the next number field 6 Repeat steps 4 and 5 for each PIN Code prompt field 7 Press the ENTER button to save the PIN Code and exit Advanced Setup Entering Advanced Setup Press the UP ARROW button for 10 sec onds If the G3 was previously set up to require a PIN Code the LED next to the LOCK ICON lights indi cating a PIN Code is required 1 The cursor is automatically positioned to enter the first character of the PIN Code Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 2 Press the ENTER button to set the num ber The cursor automatically moves to the next number field 3 Repeat steps 1 and 2 for each PIN Code prompt field If the PIN Code you entered is correct the first editable character on the display will flash Advanced Option Setting Format Description Why Use This A1 Lockout Code Optional Secures setup modes with PIN Prevents unauthorized users to adjusting settings A2 Low Level Alarm Time MM SS minutes seconds sets amount of time between Low Level Warning to Low Level Fault Default 3 minutes To accommodate most lubrication situ
44. r plate 13 3 lbs 6 03 kg With follower plate 14 2 lbs 6 44 kg Wetted Parts nylon 6 6 PA trogamid T5004 060 zinc plated steel carbon steel alloy steel stainless steel nitrile rubber buna N bronze nickel plated alnico chemically lubri cated acetal aluminum PTFE Grillamid Sound Data lt 60 dB Model Height Width Depth Inches cm Inches cm Inches cm 2L 13 25 33 65 8 00 20 32 9 00 22 86 4L 14 50 36 83 9 25 23 50 10 00 25 40 8L 18 50 47 00 9 25 23 50 10 00 25 40 12L 23 00 58 42 9 25 23 50 10 00 25 40 16L 27 50 69 85 9 25 23 50 10 00 25 40 Technical Data 332298B 41 Mounting Pattern For correct mounting configuration choose either Option 1 or Option 2 See P N 126916 template FIG 24 0 367inch 9 3 mm 2x 0 366 inch 9 3 mm 3 544 inch 90 0 mm 7 087 inch 180 0 mm 1 180 inch 30 0 mm 3 268 inch 83 0 mm 0 722 inch 18 3 mm 2x 0 366 inch 9 3 mm 3 189 inch 81 0 mm 6 378 inch 162 0 mm 3 740 inch 95 0 mm 0 708 inch 18 0 mm Option 1 Option 2 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 332298 Graco Headquarters Minneapolis International Offices Belgium China
45. vanced Programming section of this manual See page 26 To enter the PIN Code 1 Press both the UP and DOWN ARROW buttons for 3 seconds 2 The LED next to the LOCK ICON on the display lights and the 4 zeros appear on the display indicating the system requires a PIN Code entry to access the G3 in SETUP MODE 3 The cursor is automatically positioned to enter the first character of the PIN Code Use the UP and DOWN ARROW buttons to move up and down through the numbers 0 9 until the first number in the PIN code is displayed in the field 4 Press the ENTER button to set the num ber The cursor automatically moves to the next number field 5 Repeat steps 3 and 4 for each PIN Code prompt field If the PIN Code you entered is correct the first editable character on the display will flash NOTE A blinking field on the display indicates the G3 is in SETUP MODE In RUN MODE numbers on the dis play will not blink ON Time The LED next to the clock in the ON field lights indicating you are setting the ON Time parameters ON Time is set in Minutes and Seconds MM SS Pro Model Setup 24 332298B An LED flashes under either MM when pro gramming minutes OR SS when pro gramming seconds In SETUP MODE the number displayed in the first field on the left side of display blinks indicating the device is ready to pro gram the ON Time minutes The total amount of ON Time cann
Download Pdf Manuals
Related Search