Graco 332230EN-F User's Manual
Contents
1. ti21326a bead gun Y 3 Turning the valve clockwise will delay gun open ing closing time Turning the valve counter clock wise will speed up gun opening closing time 332230F Operation NOTICE Never store glass beads in tank between jobs Begin the day with moisture free beads Moisture will cause glass beads to resist flow or solidify over time If moisture or condensation is present on tank interior leave lid open until dry When operating without the bead system always leave the moisture drain valve open 23 Operation Determining Bead Application Pressure The table below lists bead delivery rates for 4 inch 2 Identify what the required bead delivery rate is in job 10 cm lines with standard size highway beads specifications e Wider lines use multiples of 4 in to determine bead 3 Under bead gun nozzle size find nearest value delivery compared to Step 2 e Larger beads reduce flow rates so a larger nozzle 4 Match pressure needed to Step 3 Set air regulator and higher pressure may be required to this pressure e Always verify flow rates with a stopwatch and a i scale for weight T EXAMPLE a At4mph and 6 lb gal with 0 234 nozzle set tank To determine application pressure follow steps 1 4 pressure to 15 psi below w b At4 mph and 6 Ib gal with 0 281 nozzle set tank 1 Determine speed the machine will travel when pressure to ps2. 80 psi 5 5 bar 55 MPa then cycle between 60 80 psi 4 1 5 5 bar 41 55 MPa i2io73a i SL ti21082a See bead tank gauge 4 to read air tank pressure Pressure from air tank is used to open bead valves at bead gun ti21079a Setting Bead Hopper Pressure The pressure regulator valve 5 controls pressure sent from the air tank to the bead tank The regulator is set to O pressure from the factory Before charging bead tank confirm that bead tank lid is fully secured and beads have been loaded into tank 2 To increase pressure pull knob on pressure regula tor valve 5 out and turn counter clockwise Watch bead tank gauge 4 pressure and continue turning valve until desired pressure is met 3 See bead flow chart to find proper settings for your application 4 Various orifices can be used in gun to obtain different flow rates in conjunction with bead tank pressure See Determining Bead Application Pressure Table page 24 332230F Bead Timing With Gun 1 Use air flow restrictor valves to help time the open ing and closing of the bead guns to best match the start and stop of paint lines Valve X is exhausting air and will control the timing end of the bead application Valve Y is sending air to the gun and will control the timing of the start of the bead application A air tank O I J y Exhaust To
3. Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH A
4. to help swivel then retighten ti20704a 2 Place clamping band around tank and secure with mounting hardware shown below Tighten until there is no movement between clamp and bead tank ti21193a NOTE The flats on the clamp are not intended to touch the hopper bracket when tightened 12 Air Tank Mounting Install air tank to frame mount as shown below and use 9 16 in wrench to tighten two screws bb Reg ti21197a 2 Use 11 16 in wrench to attach braided hose cc from air tank to compressor ti21191a 3 Install 36 in nylon air line dd from top of regulator to swivel fitting on top of bead hopper Cut air line to desired length Push air line into fitting until end touches bottom of fitting Reg RE Lae dd ye ee n p eA LAX re SNC OD are WL 6 el ta lt tie1195a 332230F LL250 Pressurized Bead System Kit 16R962 LL250 Pressurized Bead System Kit 16R962 Assemble Compressor Mounting and Drive Components NOTE Glass bead system and paint guns can be mounted on either side of sprayer 1 Turn off unit Relieve pressure in paint striper and remove hopper 2 Locate belt shroud Loosen four screws A and remove shroud B ass ym CS ti20518a 3 With belt guard off install mounting plate coupler C onto pulley D with two shoulder screws E and serrated nuts P
5. 1 4 turn ti24339a 332230F 15 LL250 Pressurized Bead System Kit 16R962 2 Move compressor and mounting bracket up to the chain coupler on the mounting plate so that the two sprockets contact each other 3 Move compressor assembly up or down vertical and left or right horizontal until the compressor is aligned with the hydraulic pump Angular Adjustment If the two sprocket faces are in full contact the angular adjustment is good Go to Vertical Adjustment on page 17 1 The allowable angular misalignment is 1 O ti24340a2 16 2 Adjustment can be made by pushing on the hopper basket vertical supports ti24478a After the sprocket faces make full contact use 9 16 in wrenches to tighten all eight nuts 332230F LL250 Pressurized Bead System Kit 16R962 Vertical Adjustment 1 Place a straight edge at the bottom of correspond ing teeth of the two sprockets and raise or lower the compressor to adjust until the offset misalignment is minimized use a straightedge for accurate align ment Repeat this at both the top and bottom of the sprockets The allowable offset misalignment is pee oe 2 Adjust the horizontal misalignment until the sides of the two hubs are even with each other and the sprocket teeth are in alignment ti20510a ti24341a ti24388a 2 Use 9 16 in wrench to tighten compressor bracket screws VV 3 Use 9 16 in wrench to tigh
6. 32230F 200HS Pressurized Bead System kit 16R955 7 Place key GG in keyway opening Tap into place 12 Loosely install two screws MM and two locknuts so that face of key sits recessed slightly from face of NN through bottom of frame mount but do not hub tighten Remove existing gun arm bracket to gain access to nut NN NOTE See Compressor Align ment 200HS on page 8 GG NN Na A 8 Push chain coupler against the shoulder on the mounting plate coupler 9 ti21201a 13 Assemble hopper basket XX and base with hard ware as shown below Use 9 16 in wrench to snug screws Loosen all six screws 1 4 turn D D Ds ae hjal ti24336a Bo LO 9 Use 1 8 in Allen vvrench to secure coupler set bi screw Torque to 58 62 in Ib 6 6 7 0 Nem 10 Use hardware shown below to mount compressor to compressor bracket KK Make certain that the square of the carriage bolt heads are seated in the compressor bracket slots P ti21194a ti21198c 11 Snug all four nuts down then back the nuts off 1 4 turn Bracket KK should slide in the slots with some effort 332230F 200HS Pressurized Bead System Kit 16R955 Compressor Alignment 200HS 2 Move compressor and mounting bracket up to the chain coupler on the mounting plate so that the two sprockets contact each other Ins
7. 596 161697 16X197 16U327 161736 161594 161591 111193 101566 111194 120757 102040 116720 332230F Description FITTING nipple short FITTING tee street modification REGULATOR unloader REGULATOR TANK pressure ELBOW street FITTING elbow tube FITTING elbow push PLUG pipe hdls GAUGE press air VALVE ball BAND clamping bead hopper FRAME bead hopper left LL250 COMPRESSOR piston air 1 7 hp 6 cfm FAN compressor SCREW hex hd flanged FUNNEL bead tank BASE hopper frame LL250 FRAME bead hopper right LL250 GUARD coupler assembly GRILL fan guard cap trimmed COUPLER mounting plate BRACKET bead hopper LL250 BRACKET compressor LL250 SCREW cap flang hd NUT lock SCREW cap flang hd SCREW hex hd flanged NUT lock hex COUPLER quick disconnect La O OO O O S Si Ta SO es EES ESE ECA Ot Ref Part 30 110755 32 16U273 33 115087 34 162453 35 124762 37 101690 39 16R963 40 120376 41 260387 42 120087 43 126833 44 116969 45 116876 47 16X252 49 161939 50 3 24V582 51 112958 52 117632 53 867489 54 116876 55 100020 56 17A647 57 111192 62 124258 6384 160394 Parts Model 16R962 Description WASHER plain HOSE pneumatic PLUG tubing FITTING 1 4 npsm x 1 4 npt GAUGE pressure air bsp TOOL Allen wrench KIT accessory bead gun KEY square 0 188 SCREW pan hd x recess SCREW set 1 4 x 1 2 SCREW shoulder socket head NUT lock WAS
8. ANK bead SCREW cap flang hd SCREW cap flang hd PLUG tubing SCREW hex hd flanged 2 lt et LS d d st st st NS M iA SHS UA h h L ONON Ref 223 224 225 226 227 228 229 230 232 234 235 231 238 239 240 241 242 243 245 247 248 249 250 251 Part 101566 161593 120757 161939 110755 126833 116720 161736 16U273 162453 124762 112958 102040 161437 120376 16R963 120087 16X197 16U327 16X252 117632 867489 116876 100020 Parts Model 16R955 Description NUT lock BRACKET hopper SCREW carriage HOSE coupled WASHER plain SCREW shoulder socket head COUPLER quick disconnect COUPLER mounting plate HOSE pneumatic FITTING 1 4 npsm x 1 4 npt GAUGE pressure air bsp NUT hex flanged NUT lock hex FUNNEL bead tank KEY square 0 188 KIT accessory bead gun SCREW set 1 4 x 1 2 GUARD coupler assembly GRILL fan guard cap trimmed COUPLING keyway hub flex L type KEY square 0 188 x 1 25 SCREW pan head WASHER flat WASHER lock Qty LL LL KS La Las ANa SS AL MN AR S LK GO CO U 29 Parts Model 16R962 Parts Model 16R962 ti24488a 30 332230F Parts List Model 16R962 Ref OONDOABRWNDY Part 156971 15K299 126804 16U375 16U174 187357 113321 118486 101970 104655 15B565 161580 161698 126789 24V932 125626 161437 161
9. CCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributo
10. HER flat COUPLING keyway hub flex L type HOSE coupled 061120 1 5 ft TANK bead NUT hex flanged KEY square 3 16 x 1 25 SCREW pan head WASHER flat WASHER lock BRACKET air tank LL250 SCREW cap flange head BOLT carriage LABEL pinch hazard ISO A Replacement warning labels may be ordered free of charge aR ADPAAR MAA A oa pA AS A SN 4 GG UN 31 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by
11. Installation Operation Parts 3 g Complete Pressurized Bead System for 332230F LineLazer IV 200HS and LineLazer IV 250SPS EN For professional use only Models 16R955 1 Gun LL2004s 16R962 1 Gun LL250 16R960 2 Gun LL200Hs 16R961 2 Gun LL250 80 psi 55 MPa 5 5 bar Maximum Working Pressure Read all warnings and instructions in the striper manual Bead Gun Kit 332226 Be familiar with the controls and the proper usage of the equipment Save these instructions A Important Safety Instructions Related Manual ti20576b ti24476a CE PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot su
12. Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations Do not carry passengers Check work area for reduced overhead clearance e g doorways tree branches parking ramp ceilings and avoid contacting them 2 332230F Vs 1 AA Warnings INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately ENTANGLEMENT HAZARD Rotating parts can cause serious injury Keep clear of moving parts Do not operate equipm
13. e placed on the side of the frame furthest from the compressor to best distribute weight ti24485a NOTE Position handle to best suit filling needs Loosen bolt AA to help swivel then retighten 2 Place bead tank on supporting base with outlet fittings facing compressor ti20704a 3 Place clamping band around tank and secure with mounting hardware shown below Tighten until 20 332230F LL250 Pressurized Bead System Kit 16R962 Air Tank Mou nting 2 Use 11 16 in wrench to attach braided hose CC from air tank to compressor 1 Install air tank to frame mount as shown below and use 9 16 in wrench to tighten two screws BB Y N SQ N QU CA NN S i D D MO i A N ti24486a ti24487a 3 Install 36 in nylon air line DD from top of regulator to svvivel fitting on top of bead hopper Cut air hose to desired length Push air line into fitting until end touches bottom of fitting DD ti20493a 332230F 21 Operation Operation Charging Air Tank 1 4 22 Start engine and engage clutch Compressor is now engaged If compressor is not needed for a job move com pressor bypass switch 9 to horizontal ON position Compressor is now exhausting air into atmosphere L a ti21074a ti21081a Move compressor bypass switch 9 to vertical OFF position to charge air pressure tank Air tank will continue to charge to
14. ent with protective guards or covers removed Do not wear loose clothing jewelry or long hair while operating equipment Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This product contains a chemical known to the State of California to cause cancer birth defects
15. i applying line c For 8 in width multiply weight min value 7 1 x 2 and for 12 in width x 3 a f a f s T gt TS A DS A A o o oe SS Ds maz DS LA ME CS ES EE F Bead Delivery Requirement 10 cm P 720 gramiiter 960 gram liter 0 234 0 281 24 332230F Operation Filling Bead Hopper 1 Move compressor bypass switch 9 to horizontal 4 Place funnel 1 into opening Pour beads into hop position to disengage compressor or turn engine off per Beads should not be filled to a height higher than shown in figure below Bead level can be viewed through tank wall if light is present 2 Release pressure on bead tank to O psi 0 bar O MPa Turn pressure relief valve 8 to vertical posi pena val rae ANK pressure gauge j uny Secure lid over opening and tighten wing nut until lid pressure reads O psi 0 bar O MPa Do not use is level with hopper safety valve 3 to release pressure from bead tank l ti21076a a P ti21080a ti21075a ti21081a 3 Loosen wing nut 2 until it reaches end of threads If any remaining pressure is in bead tank it will be released through seal while wing nut secures lid to hopper Confirm pressure is at O psi O bar O MPa and open lid ti21077a 332230F 25 Operation 0 to 8 in Line Setup 2 Tank 1 Gun Setup F
16. nment whenever a compressor is installed or the belt is tightened or replaced 8 Install coupler guard using three pan head screws with flatwashers and lockwashers Chain Coupler Maintenance Periodic chain coupler lubrication is necessary to ensure proper operation of your striper regularly once a month 1 Remove three pan head screws with flatwashers and lockwashers from chain coupler guard Remove chain coupler guard Lubricate coupler chain with Justice Brothers heavy duty chain lube or equivalent NLGI grade 1 or 2 grease 4 Install coupler guard using three pan head screws with flatwashers and lockwashers 332230F 200HS Pressurized Bead System Kit 16R955 Complete Frame Assembly NOTE If desired rotate recoil 90 counter clockwise 2 Use 9 16 in wrench to tighten hopper basket XX and base bolts a oo ee ee Alo 4 pa ne h 0 PEA Bo LO 8 o ti21500a 1 Use 9 16 wrench to tighten bottom screws MM to hardware shown ti21194a 3 Install plastic end caps ZZ into frame Use rubber mallet to pound end caps into place ti20884a ti21200a 332230F 11 200HS Pressurized Bead System Kit 16R955 Bead Tank Mounting 1 Place bead tank on supporting base with outlet fittings facing compressor NOTE Position handle to best suit filling needs Loosen bolt aa
17. or other reproductive harm Wash hands after handling NOTICE Never store glass beads in tank between jobs Begin the day with moisture free beads Moisture will cause glass beads to resist flow or solidify over time If moisture or condensation is present on tank interior leave lid open until dry When operating without the bead system always leave the moisture drain valve open 332230F Tools Needed CE Safety Checklist To be completed during non factory installation Covers and shrouds for moving parts are in place see guard installation section E Fasteners belts covers grills and compressor are tight mounted securely HE Read and understand all vvarnings and instructions in this manual and the striper manual Tools Needed 1 8 in Allen Wrench supplied with kit Alignment tool 17C504 supplied with kit 5 32 in Allen Wrench 1 4 in Allen Wrench 3 16 in Allen Wrench 7 16 in Wrench 3 8 in Wrench 1 2 in Wrench 5 8 in Wrench 9 16 in Wrench 11 16 in Wrench T 20 Torx Bit Cutting Blade Rubber Mallet Phillips Screwdriver Straight Edge 332230F Operation for LL200 and LL250 Operation for LL200 and LL250 Component Identification ti24477a A erica Pressure Relief Valve Wing Nut 6 Bead Tank Gauge Compressor Bypass Switch Pressure Regulator Valve Regulator Unloader 8 Air Tank Gauge 9 Safety Relief Valve 332230F 5 200HS Pressurized Bead Sy
18. or wider lines it may be necessary to mount bead gun Connect Y fitting as shown below to allow two tanks to as shown below flow into one gun A ti20978b N ti21085c AN C ti21258a 26 332230F Double Drop Setup Use a Y fitting to create a dual bead gun setup for double drop beads Splice exit hose on bottom of air switch and branch into both guns 332230F Operation 2r Parts Model 16R955 Parts Model 16R955 206 227 225 220 28 ti20720c ti20720d 332230F Parts List 16R955 Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 214 214a 215 216 217 218 219 220 221 222 Part 156971 15K299 126804 16U375 16U174 187357 113321 118486 101970 104655 15B565 161580 161763 126789 24V932 161762 101690 161579 24V582 111194 111193 115087 121488 332230F Description FITTING nipple short FITTING tee street modification REGULATOR unloader REGULATOR TANK pressure ELBOW street FITTING elbow tube FITTING elbow push PLUG pipe hdls GAUGE press air VALVE ball BAND clamping bead hopper FRAME bead hopper left COMPRESSOR piston air 1 7 hp 6 cfm FAN compressor FRAME bead hopper right TOOL Allen wrench BRACKET compressor 130 and 200 T
19. osition slot on back of pulley up and move serrated nut with finger to accept shoulder bolt threads Tighten shoulder bolt by hand until the teeth on the serrated nut catch the aluminum on the fan Torque shoulder bolt to 16 to 18 ft lb 21 to 24 Nem to secure mounting plate coupler EX Pep z ti20525a 4 Use existing hardware to install new open centered fan grill F Make sure fan protrudes out not into the unit Discard or store old close centered fan grill 332230F Shroud t Shroud 4 F ti20519a 5 Install belt shroud with new fan grill onto unit NOTE You may need to flex shroud around extended shaft on the fan pulley N D N N IN S XI X SS Lee A ADA es S 6 ST Se SI XD ES N SAG a Ss NAD SS 4 NS R N E amp a Wee l gt ti20518a 6 Place key G in keyway opening Tap into place so that face of key sits recessed slightly from face of hub Push chain coupler against the shoulder on the mounting plate coupler ti24336a 8 Use 1 8 in Allen wrench to secure coupler set screw Torque to 58 62 in lb 6 6 7 0 Nem 13 LL250 Pressurized Bead System Kit 16R962 cross member of LL250 frame NOTE To ensure flush sitting scrape frame free of any raised debris on frame surface 9 Use hardware shown below to mount compressor to compressor bracket Make certain that the square of the carriage bol
20. r All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 332230 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 e MINNEAPOLIS MN 55440 1441 USA Copyright 2013 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision F September 2014
21. r to mounting bracket nuts 3 Lubricate coupler chain with Justice Brothers heavy 4 After tightening compressor to mounting bracket duty chain lube or equivalent NLGI grade 1 or 2 nuts verify that the 9 32 space between the two grease sprockets has not changed Alignment tool 4 Install coupler guard using three pan head screws 170504 should slide in and out of the gap between with flatwashers and lockwashers the sprockets with little resistance 18 332230F LL250 Pressurized Bead System Kit 16R962 Complete Frame Assembly 1 Position left frame mount VV on LL250 frame 4 Use 9 16 in wrench to tighten hopper bracket X Remove any zip ties in the way Use a rubber mallet and base Y nuts to tap into place if needed ti20501a 2 Make sure left and right frame mounts are aligned 7 The left leg should mirror the right leg location from LL250 frame cross member 5 Install plastic end caps Z into frame Use rubber mallet to pound end caps into place ti20502a 3 Use 9 16 wrench to tighten bottom screws M to tagada hardware shown ti20500a 332230F 19 LL250 Pressurized Bead System Kit 16R962 Bead Tank Mou nting there is no movement between clamp and bead tank NOTE The flats on the clamp are not intended 1 When only one bead tank is being installed it to touch when hopper bracket is tightened should b
22. rface Keep work area free of debris including solvent rags and gasoline Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you iden tify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards
23. stem Kit 16R955 200HS Pressurized Bead System Kit 16R955 Assemble Com pressor Mou nting 4 Use star bit supplied to remove four screws from shroud Remove original fan grill and Drive Components NOTE Glass bead system and paint guns can be mounted on either side of sprayer 1 Turn off unit Relieve pressure in paint striper and remove hopper 2 Locate belt shroud Loosen knob AA and rotate shroud BB ti20713a 5 Use existing hardware to install new open centered A BB fan grill FF Do not over tighten Make sure fan a protrudes out not into the unit Discard or store old close centered fan grill j miss i Ll FF DS 2 S 5 N N C T MP ti20715a EL ON 3 With belt guard off install mounting plate coupler ti20714a CC onto pulley DD with two shoulder screws EE and serrated nuts Position slot on back of pulley up and move serrated nut with finger to accept shoulder bolt threads Tighten shoulder bolt by hand until the teeth on the serrated nut catch the aluminum on the fan Torque to 16 to 18 ft lb 21 to 24 Nem Shroud m ti20519a 6 Close belt shroud BB vvith nevv fan grill onto unit NOTE You may need to flex shroud around extended shaft on the fan pulley BB ff ll f AS GV OTTT A s mn Far o b y T Ii Ll s A o o o gue T oF ti21196a 6 3
24. t heads are seated in the com pressor bracket slots ti20511a 13 Cut any existing tie wraps that interfere they will be replaced later with new tie straps ti20512a 14 Loosely install two screws M and two locknuts N through bottom of frame mount NOTE See align ment section then use 9 16 in wrench to fully tighten ti24480a 10 Snug all four nuts down then back the nuts off 1 4 turn Bracket KK should slide in the slots with some effort 11 Use rubber mallet or wood block to position frame mount L flush to LL250 frame this location will be adjusted to help center the compressor with the drive pulley pulley ti20509a k A s LETS D Rel 12 Place right frame mount L onto LL250 frame in Us ora location shown below approximately 1 in from 14 332230F LL250 Pressurized Bead System Kit 16R962 16 Assemble hopper bracket X and base Y with hardware provided Install carriage bolts with the heads facing the paint tanks Use 9 16 in wrench to tighten bolts Loosen all eight nuts 1 4 turn F ti 44390a Compressor Alignment LL250 ti24481a 1 Position compressor and bracket assembly on frame Align compressor coupler sprocket with ke 0 80 0 050 chain coupler installed on mounting plate coupler Maintain gap set at factory Install three screws snug all three screws down then back the screws off
25. tall Compressor Assembly 1 Position compressor RR and bracket assembly SS on frame Install four screws VV snug all four screws down then back the screws off 1 4 turn ti24386a 3 Move compressor assembly up or down vertical and left or right horizontal until the compressor is aligned with the hydraulic pump Angular Adjustment If the two sprocket faces are in full contact the angular adjustment is good Go to Vertical Adjustment on page 9 ti24337a 0 80 0 050 1 The allowable angular misalignment is 1 Maintain gap set at factory ti24387a ti24339a 8 332230F 200HS Pressurized Bead System kit 16R955 2 Adjustment can be made by pushing on the hopper basket vertical supports ti24341a 2 Use 9 16 in wrench to tighten compressor bracket screws VV a JEO Cl fff CAR ti21417a m F Horizontal Adjustment 1 Tap vertical frame mount with rubber mallet to the left or right ti24491a l SG 3 After the sprocket faces make full contact use 9 16 in wrenches to tighten all six screws Vertical Adjustment ti21203a 1 Place a straight edge at the bottom of correspond ing teeth of the two sprockets and raise or lower the 2 Adjust the horizontal misalignment until the sides of compressor to adjust until the offset misalignment is the two hubs are even with each other and
26. ten two nuts N to fully clamp vertical frame mount to LL250 frame i ti20509a Coupler Spacing 1 Slide compressor assembly away from the mount ing plate coupler leaving a C 9 32 6 35mm space between the sprockets II VV ti24482a Horizontal Adjustment 1 Tap vertical frame mount with rubber mallet to the left or right ti24342a 332230F 17 LL250 Pressurized Bead System Kit 16R962 2 Use spacer alignment tool 1 C504 to set the 5 If the spacing has changed repeat Compressor sprocket spacing Slide tool between the sprockets Alignment LL250 procedure The sprocket teeth of both sprockets should sit flush in the inner pockets of the tool 6 Properly tighten all screws and nuts Wrap chain around both sprockets Install connect ing pin and spring clip NOTICE Broken hydraulic pump or compressor shafts may result if not aligned properly Always verify compres sor alignment whenever a compressor is installed or the belt is tightened or replaced 8 Install coupler guard using three pan head screws with flatwashers and lockwashers Chain Coupler Maintenance Periodic chain coupler lubrication is necessary to ensure proper operation of your striper regularly once a month 1 Remove three pan head screws with flatwashers and lockwashers from chain coupler guard ti24389a 3 With alignment tool holding sprockets in alignment remove CNAM COUPIEE JURATE tighten four compresso
27. the minimized use a straightedge for accurate align sprocket teeth are in alignment ment Repeat this at both the top and bottom of the sprockets The allowable offset misalignment is 0 005 to 0 010 l JE e ti24388a 332230F 9 200HS Pressurized Bead System Kit 16R955 3 Use 9 16 in wrench to tighten two nuts NN to hold vertical frame mount to 200HS frame 1B po NN ti21201a Coupler Spacing 1 Slide compressor assembly away from the mount ing plate coupler leaving a C 9 32 6 35mm space between the sprockets ti24342a 2 Use spacer alignment tool 17C504 to set the sprocket spacing Slide tool between the sprockets The sprocket teeth of both sprockets should sit flush in the inner pockets of the tool 3 With alignment tool holding sprockets in alignment tighten four compressor to mounting bracket nuts ti24389a 10 4 After tightening compressor to mounting bracket nuts verify that the 9 32 space between the two sprockets has not changed Alignment tool 170504 should slide in and out of the gap between the sprockets with little resistance 5 If the spacing has changed repeat Compressor Alignment 200HS procedure Properly tighten all screws and nuts Wrap chain around both sprockets Install connect ing pin and spring clip NOTICE Broken hydraulic pump or compressor shafts may result if not aligned properly Always verify compres sor alig
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