Graco 332119E User's Manual
Contents
1. 4 Push spray button A to pump the material ti20212a 18 332119E Repair Repair Tip Removal Cleaning CleanShot Cleaning If applicable Perform Pressure Relief Procedure page 10 2 Remove spray tip guard assembly G y 1 ti20183a IN 7 Ng 4 2 Rotate spray tip X 1 4 turn and remove ti21382a 3 Remove CleanShot assembly Y ti21497a 3 Wash tip in sink under running water Use a brush or pick to remove excess or dried material SN E VW ti21383a 4 Use two wrenches to remove needle seat ls N ti21361a ur 4 Use a pressurized air hose to blow out any remain PES ing material from tip NOTE You should be able to N clearly see through the tip hole when cleaned y oN 5 Install spray tip X and position to spray as shown ti21384a below ti21360a 332119E 19 Repair 5 Hold CleanShot over running water and clean Work 8 Install CleanShot assembly needle in and out to free CleanShot from excess or hardened material 21395a ti21501a 7 Clean filter See Filter Removal Cleaning page 11 20 9 Install spray tip guard assembly G 332119E Repair Fuse Replacement Installation 1 Insert a new standard 30 A automotive fuse Regu lar ATO fuse into fuse case Removal 2 Place front tabs2. 7 8 9 Reconnect hose to pump motor outlet 27 Troubleshooting Troubleshooting 22 Problem Cause 07 Pump motor runs but Paint hopper is empty Fill paint hopper with spray material material is not being sprayed Fjeld marker is not primed Prime field marker See Starting a New Job page 13 Field marker inlet ball check valve has Remove foreign material in the field marker inlet ball foreign material in passage way check valve by Field marker inlet ball check valve is Empty the paint hopper stuck shut due to improper cleaning 2 Remove paint hopper screen and storage 3 Add 0 5 gallons 2 liters of water to the paint hopper 4 Use a thin rod to move inlet ball check up and down NOTE If paint particles seem to be settling in hopper screen strain paint with a paint sock prior to filling hopper Pump motor runs but mate Prime spray valve is UP Move valve handle DOWN to spray position ral comes out prime hose Material dispenser tip is plugged Clean material dispenser tip by reverse spraying See Reversible Spray Tip page 11 Material dispenser tip and or filter is plugged Clean material dispenser tip by reverse spraying and clean filter See Unclogging Spray Tip Guard Assembly page 17 If tip does not clean by using Reversible Spray Tip procedure remove tip and clean using a cleaning wire pick water and pressurized air
3. Do not use a charger that is cracked or damaged If the supply cord is damaged replace the charger or cord depending on model Never force the battery into the charger When operating a charger outdoors always provide a dry location and use an extension cord suit able for outdoor use Disconnect the charger from the outlet before cleaning Ensure that the outside surface of the battery is clean and dry before plugging into the charger Do not attempt to charge non rechargeable batteries Do not disassemble the charger Take charger to authorized service center when service or repair is required PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or prop erty damage e not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or flu ids containing such solvents e Do not use chlorine bleach e Many other fluids may contain chemicals that can react with aluminum Contact your material sup plier for compatibility TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to appl
4. HARNESS motor wire NUT hex lock nylon thin SCREW cap hex hd SCREW mach torx pan hd BOLT carriage NUT hex flange head KIT handle bar fasteners KNOB to handle LABEL brand 590 handle upright LABEL 12V battery charge LABEL warning iso multiple LABEL warning iso Europe LABEL quick start instructions LABEL indicator light LABEL Made in USA w global comp PLUG converter Asia Aus PLUG converter UK PLUG converter Japan STRAP tie wires BATTERY terminal nut BATTERY terminal bolt BOOT replacement Qty ANN O O O NN 6 a NY NANa HA t 242894 KIT spray shield S90 includes 14 15 6 Fuse is a 30 Amp automotive fuse Regular ATO A Replacement Warning and Safety labels are available at no cost 332119E Parts 332119E ti24693a Parts 33 Parts Parts List Ref Part Description 22t 24R795 KIT hopper S90 includes 24 25 53 54 119 24 16U373 SEAL lid hopper 25 126108 SCREW shoulder socket head 26 24R883 KIT cover S90 pump includes 43 29 161186 BRACKET pump 30 126954 FITTING elbow 45 deg 1 4 npt 31 277183 HOSE cpld 3 16 in x 6 ft 3300 wp 33 160707 HARNESS motor wire includes 35 35 126955 BUSHING strain relief 36 113817 BUMPER 37 161185 FITTING pump adapter 41 100071 NUT hex 42 117791 SCREW cap tri lobe 43 119236 SCREW mach torx pan hd 44 111800 SCREW cap hex hd 49 160370 FILTER hopper includes 49a
5. When charging is complete disconnect charger from electrical outlet Then disconnect charger from battery connection port on field marker 2 Before charging make sure spray button A is out OFF position O ti20194a NAO 3 Plug charger into an electrical outlet q N 808 Charger Indicator Lights RED Battery is being charged GREEN Charging is complete NOTE Disconnect charger from field marker after battery is fully charged Charge times will vary from O 14 hours depending on level of discharge NOTE Green light on charger will be ON if e Charging is complete e Charger is NOT plugged into electrical outlet but is plugged into battery charger connection port on field marker e Charger is plugged into electrical outlet but is NOT plugged into battery charger connection port on field marker 8 332119E Charging the Battery Series B Charging the Battery Series B 4 Plug 12V charger jack into battery connection port on field marker Battery charger is for indoor use only Do not expose charger to rain or snow Charge battery with Graco approved charger NOTE Fully charge battery prior to first use 1 Place field marker in a dry well ventilated area away from flammable or combustible materials including paints and solvents 2 Before charging make sure spray button A is out OFF position ti24686a 5 When charging is complete disconnect charger from elect
6. 49e 498 17C933 BUSHING ball knocker 34 O P gt lt A BG Es do do od NN N Ref 49b 49c 49d 49e 53 54 55 56 62 84 94 114 119 Part 192348 127962 17C934 17C935 161679 161677 161602 16T184 109576 117464 24R172 865663 17C502 Description NUT head SPRING STEM ball knocker KNOB LABEL brand 590 hopper Iside LABEL brand 590 hopper rside HOUSING inlet assembly VALVE outlet ball check PACKING o ring CLAMP hose micro 1 75 max dia KIT complete pump and motor includes 85 86 90 92 93 STRAINER mesh hopper 5 gallon 12 pack item not shown SEAL hopper base Lid Kit 24R820 is available includes 24 Qty hb cb cb coh coh coh coh ch ch cb mb 332119E Parts Optional CleanShot Valve 125 9 w Replaces 70 70a 70b 332119E Parts 35 Parts Parts List Qty Ref Part Description 13 15D862 NUT hand 1 30 24P124 KIT holder tip includes 31 79 1 31 277183 HOSE cpld 3 16 in 6 ft 3300 wp 1 60 161159 MANIFOLD filter 1 61 16U255 HOLDER tip 1 62 109576 PACKING o ring 3 63 24R790 KIT valve prime S90 1 includes 62 65 64 119956 PIN straight 1 65 HANDLE drain valve 1 66 162453 FITTING 1 4 npsm x 1 4 npt 1 67 103147 PLUG pipe 1 68 161160 TUBE filter 1 69 287033 FILTER 100 mesh 1 36 Ref 70 70a 70b 71 72 73 74 15 76 77 79 95 125 Part 17C501 104
7. S ti21482a 7 Remove bolt and nut from each battery post gt Se ti21363a 22 332119E Installation 1 Install new battery Install bolts and nuts onto battery posts with terminals facing front of field marker Tighten velcro strap around battery to secure into place 0 PF E I INT 2 UD ie Zr lt lt LD Vs 22 8 2 Use two wrenches to attach battery cable to positive red battery post Then use wrenches to attach to negative black battery post 3 Place front tabs of battery shroud into slots then pivot back of shroud down Use wrench to tighten two bolts and secure shroud into place 7 ti21368a 332119E Repair NOTICE When installing the battery shroud wires can get pinched between the shroud and frame and become damaged To avoid damage make sure all wires are kept in front of the battery when installing the shroud 4 Install paint hopper S and material dispenser E ti21362a Spray Button Plug Motor Plug 23 Repair Control Board Replacement Installation A 1 Install new board into battery shroud Tighten six torx screws into board Removal 2 Connect negative wire black to outer connector of 1 Disconnect battery wires See Battery charger jack Connect positive wire red to inner Removal steps 1 5 page 22 connector of charger
8. of battery shroud into slots then pivot back of shroud down Use wrench to tighten two bolts and secure shroud into place 1 Perform Pressure Relief Procedure page 10 ti21368a NOTICE When installing the battery shroud wires can get pinched between the shroud and frame and become NS damaged To avoid damage make sure all wires are kept in front of the battery when installing the shroud pa ti21362a Motor Plug Spray Button Plug 3 Install paint hopper S and material dispenser E 3 Remove material dispenser E and paint hopper S 8 N 2 8 N AN Je I Qu fan 4 Use wrench to remove two bolts and remove battery shroud B ti21362a Motor Plug Spray Button Plug NA a 30 AMP o Automotive ti21364a Regulator ATO 332119E 21 Repair Battery Replacement 4 Use wrench to remove two bolts and remove battery shroud B Removal 1 Perform Pressure Relief Procedure page 10 5 Use two wrenches to remove serrated nut on nega tive black battery post Then use wrenches to remove serrated nut on positive red battery post ti21365a 6 If installed clip plastic tie straps used for shipping Undo velcro strap from battery Remove battery 4 2 A Sl 7 7 4 AN Al NS gt ti21362a Motor Plug Spray Button Plug 3 Remove material dispenser E and paint hopper
9. 0 126946 195367 126947 24R882 Description FRAME stamped S90 BRACKET frame right BRACKET frame left BAR handle weldment AXLE rear S90 BOLT cap hex head SPACER TIRE 10 inch pneumatic KIT shroud battery includes 96 97a 97b 98 102 BAR support BAR adjustment height NUT hand SHIELD spray guide plastic GUIDE wire right shield GUIDE wire left shield JACK charger 12 volt 15 Amp Series A Series B CHARGER 120V ac USA Series A includes 17 Series B KIT charger S90 240V Euro Series A includes 17 103a 103b 103c Series B KIT charger 590 240V UK Series A includes 17 103a 103b 103c Series B includes 103b KIT charger S90 240V Asia Aus Series A includes 17 103a 103b 103c Series B includes 103a 103c KIT board control 590 includes 43 CO CO 4 OD O1 B 62 16U229 11 16U230 15D862 16U231 15F142 15F143 126951 17C565 18a 17C571 17C565 18b 17C572 17C566 18c 17C572 17C567 18d 17C572 17C568 19 24R792 32 Qty CO A 4 N 103a 103b 103c 109 110 111 113 Part 127052 126949 114659 24P924 1000 17 119547 100270 119236 111570 115942 24R664 115480 161680 16V158 16V162 16V507 16V161 16V157 16D576 124783 124507 127155 108774 113505 125857 16V701 Description KNOB T handle STRAP battery GRIP handle SWITCH pushbutton BATTERY 18 ah sealed
10. 319 17C500 103875 161667 16C645 196467 104893 195400 LL5315 243161 112774 19 24P969 Description HOUSING filter turf O RING packing HOUSING restrictor ADAPTER hose barb TUBE drain TUBE drain VALVE PACKING o ring CLIP spring TIP spray RAC 5 striping GUARD RAC IV 5 SCREW mach sitd hex wash hd LABEL gun filter VALVE CleanShot turf optional Qty N Aaa dd dd i o 332119E Technical Data Technical Data Metric vs Na AA aaa Sound pressure level 79 2 dBat sound pressure level 79 2 dBat sound pressure level 93 8 dBat sound power level 93 8 dBat sound power level Vibration level acceleration Less than 5 5 feet s tt Less than 1 7 m s tt Charger 6 to 14 to 100 6 to 14 to 100 me Automotive Regular ATO Automotive Regular ATO Pump damage will occur if fluid freezes in pump 4 Damage to plastic parts may result if impact occurs in low temperature conditions Changes in paint viscosity at very low or very high temperatures can affect field marker performance T per ISO 3744 measured at 3 3 feet 1m TT per ISO 5349 no load condition 332119E 37 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty publi
11. AZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place Use Graco nozzle tips Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under pressure while unattended Follow the Pressure Relief Procedure when the equipment is unattended or not in use and before servicing cleaning or removing parts Check hoses and parts for signs of damage Replace any damaged hoses or parts This system is capable of producing 1200 psi 8 3 MPa 83 bar Use Graco replacement parts or accessories that are rated a minimum of 1200 psi 8 3 MPa 83 bar Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury 332119E Do not operate the unit when fat
12. Operation Repair Parts O g Sports Field Marker 3321 19E For field marking applications only IMPORTANT SAFETY INSTRUCTIONS e Read all warnings and instructions in this manual and on the unit Be familiar with the controls and the proper usage of the equipment Save these instructions All Models Maximum Working Pressure 1200 psi 8 3 MPa 83 bar Voltage 5 240028 2v B 240870 2000 B 240871 12002600 B FIRE AND EXPLOSION HAZARD Solvent and paint fumes can ignite or explode e Use only water based materials Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Do not spray or flush with flammable materials CE PROVEN QUALITY LEADING TECHNOLOGY Contents WalnINgS seele 3 Component Identification 6 Component Identification List 7 Charging the Battery Series A 8 Charger Indicator Lights 8 Charging the Battery Series B 9 Charger Indicator Lights 9 Common Procedures 10 Prime Spray Valve 10 Pressure Relief Procedure 10 Install Spray Tip Guard Assembly if not installed 10 Reversible Spray Tip 11 Filter Removal Cleaning 11 SPA ING er Ganahan NA 12 Emptying the
13. Paint Hopper 12 Starting a New Job 13 Adjusting Line Width 14 Shutdown and Cleaning 15 Flushing Field Marker 15 Optional Cleanup 16 Unclogging Spray Tip Guard Assembly 17 2 STORAGE otters cei we ee th ate teint eee dee 18 PCD sine 19 Tip Removal Cleaning 19 CleanShot Cleaning If applicable 19 Fuse Replacement 21 Battery Replacement 22 Control Board Replacement 24 Pump Motor Removal 25 Troubleshooting 00 0ooooooo ooo oo 28 wiring Diagram ssp esas 30 PAS aa 31 pda cas aes 32 PAS AA AP a 33 Pars Sisi En 34 PAR S unid tias de 35 PanS ISE beds pd ese 36 Technical Data 5 15454 s54054 08545448044 37 Graco Standard Warranty 38 332119E Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable SKIN INJECTION H
14. butor for repair 28 332119E Troubleshooting coe Souton Pump motor runs but red Battery has been discharged to the Recharge battery Connect battery charger and recharge light on spray button is on level that user is notified the battery is battery See Charging the Battery page 8 NOTE When low red light first comes on user has approximately 15 minutes of field marker run time left Spray pattern width is Incorrect material dispenser holder Readjust material dispenser holder until desired width is decreasing height position achieved See Adjusting Line Width page 14 Material dispenser tip is wearing out Replace tip See Tip Removal Cleaning page 19 Material is too dense and or too vis Readjust material dispenser holder until desired width is COUS achieved See Adjusting Line Width page 14 Dilute material as required Pump motor is not operating at speci Check spray pattern with water only If spray pattern is fied RPM good dilute material as required If spray pattern is not good with water contact Graco Technical Support or bring field marker to Graco distributor for repair Pump motor randomly Material needs to be strained to Use a paint sock to filter material as it is being poured into stops full spray pattern can remove solids paint hopper not be achieved Material continues to flow Foreign material in CleanShot Remove and clean CleanShot See CleanShot out of tip after stopping Cleaning pa
15. cal burns If on skin wash with soap and water If in eyes flush with water for at least 15 minutes and get immediate medical attention Only use the battery type specified for use with the equipment See Technical Data Replace battery only in a well ventilated area and away from flammable or combustible materials including paints and solvents When battery is not in use keep it away from metal objects like keys nails screws or other metal objects that can short circuit the battery terminals Do not dispose of battery in fire or heat above 50 C 122 F The battery is capable of exploding Do not throw into fire Charge only with Graco approved charger as listed in this manual Do not expose battery to water or rain Do not disassemble crush or penetrate the battery Do not use or charge a battery that is cracked or damaged Follow local ordinances and or regulations for disposal CHARGER ELECTRIC SHOCK FIRE AND EXPLOSION HAZARD Improper setup or usage can cause electric shock fire and explosion e Charge only in a well ventilated area and away from flammable or combustible materials including paints and solvents Do not charge on a combustible or flammable surface Do not leave battery unattended while charging Immediately unplug charger and remove battery when charging is complete Charge only Graco approved batteries listed in this manual other batteries may burst Use only in dry locations Do not expose to water or rain
16. er at or spray any person or animal Keep 2 Screw spray tip guard assembly G onto field marker hands and other body parts away from the discharge Tighten retaining nut until completely engaged with For example do not try to stop the paint flow with any fleld marker Do not overtighten nut part of the body This field marker builds up an internal pressure of 1200 psi 8 3 MPa 83 bar during use Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment to prevent serious injury 1 Put prime spray valve D UP to release pressure ti20215a 10 332119E Reversible Spray Tip Always perform Pressure Relief Procedure before adjusting spray tip position In the event that particles or debris clog the spray tip this field marker is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible e Always point the reversible spray tip down when spraying e When particles or debris get caught in the tip it can be reversed to quickly clean the tip e Only operate field marker with spray tip in forward or reversed position SS ti21416a Spray Tip Forward Spray Tip Reversed SPRAY position UNCLOG position 332119E Common Procedures Filter Removal Cleaning ti20185a 4 Clean filter with water Replace filte
17. ge 19 spray CleanShot is damaged Contact Graco Technical Support or bring field marker to Graco distributor for repair Battery did not fully charge Battery charger was disconnected too Disconnect charger from field marker Disconnect early charging was interrupted before charger from power outlet and allow charger to remain completing charge unpowered for 5 10 minutes See Charging the Battery page 8 Wire terminals are loose or Reconnect terminals or replace terminals at battery port disconnected on nn charger C See Control Board Replacement page 24 connection port C Battery is er or at the end of Replace battery See Battery Replacement page 22 the recharge life cycle Charger is damaged Replace charger Contact Graco distributor for correct replacement Paint is leaking from Seals on pump are worn out Replace pump motor assembly pump motor shroud 332119E 29 Wiring Diagram Wiring Diagram FUSE nenn 1 i Aut tiv i 0 ATO BLACK uy 7 E oe aa CONTROL BOARD BATTERY dir 6 le MO BLACK RED JE p Ha CHARGER JACK 30 332119E Parts Parts ti24691a 31 332119E Parts Parts List Ref Part 161476 161478 161477 24R069 16U58
18. have to repeat steps 1 9 several times 11 If material still fails to be sprayed perform Pressure Relief Procedure page 10 12 Perform Tip Removal Cleaning page 19 13 Perform Filter Removal Cleaning page 11 14 If applicable perform CleanShot Cleaning page 19 WOW ti20184a 4 Push spray button A to start field marker and clear clog ti20212a 332119E 17 Storage Storage 5 Press spray button to stop when Pump Armor flows ATI 6 Move prime spray valve D DOWN to the spray position NOTICE Failure to store field marker with Pump Armor will result in operational problems the next time you spray Always circulate Pump Armor through the field marker after cleaning Water left in the field marker will damage the pump due to freezing mg ti20184a 1 Clean field marker See Shutdown and Cleaning 7 Press spray button to spray material page 15 8 Press spray button to stop pump when Pump Armor 2 Lift prime spray valve D UP to the prime position sprays through tip 9 Plug charger into field marker See Charging the J Battery page 8 Charge to full charge and disconnect 10 Store field marker indoors in a cool dry place Always store field marker with some Pump Armor in the paint pump hopper Never store field marker dry or with paint in the pump hopper INT A ti20183a TV ko 3 Pour a small amount of Pump Armor into bottom of paint hopper
19. icable guidelines 4 332119E Warnings PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 332119E 5 Component Identification Component Identification 332119E Component Identification List B Battery Shroud panay insa D Pimergpray Valve PimeHose oS Component Identification spray T Adjustable Handlebar Knob H Height Adjustment Mount 332119E KE Charging the Battery Series A Charging the Battery Series A 4 Plug 12V charger jack into battery connection port C on field marker x Battery charger is for indoor use only Do not expose pa Pad N charger to rain or snow Charge battery with Graco approved charger NOTE Fully charge battery prior to first use 1 Place field marker in a dry well ventilated area away from flammable or combustible materials including paints and solvents ti20190a 5
20. igued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturers warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations Warnings BATTERY HAZARD The battery may leak explode cause burns or cause an explosion if mishandled Contents of an open battery can cause severe irritation and or chemi
21. jack 2 Disconnect two wires from battery charger connec tion port ti24688a 3 Connect battery wires See Battery Installation steps 2 5 page 23 ti24688a 3 Remove six torx screws from board Remove board from battery shroud ti21370a 24 332119E Repair Pump Motor Removal Da Removal 1 Perform Pressure Relief Procedure page 10 ti21374a 7 Use wrench to remove bulkhead nut ti21484a 3 Use wrench to disconnect hose to material dispenser POS ti21363a 5 Remove six torx screws on motor shroud Remove motor shroud He 1i21389a 332119E 25 Repair 11 Remove pump motor assembly from hopper bracket ti24689a Installation 1 Loosely install hose clamp on pump before installing pump motor assembly onto pump bracket Install new Pump Motor assembly into pump bracket ti24689a1 26 2 3 4 5 Install Pump Motor assembly into paint hopper S ti21400a Install and tighten hose clamp to paint hopper ti21377a 332119E 6 Install power cord and connect motor wires Connect white wire to post with red indicator mark Connect black wire to outside post Black Wire White 7 Install motor shroud capture wire strain relief and tighten six torx screws Pa 7 A 332119E Repair 8 Install paint hopper S a gt Le N
22. nformation about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents This manual contains English MM 332119 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are registered to I S EN ISO 9001 www graco com Revision E November 2014
23. or water compressed air or nozzle jetted city water If tip cannot be cleaned replace tip See Tip Removal Cleaning page 19 CleanShot has foreign particles in pas See CleanShot Removal Cleaning page 19 sageway Pump motor does not run Battery is discharged Spray button is Connect battery charger and recharge battery See when spray button is in red when button is in Charging the Battery page 8 Motor plug is disconnected Connect motor plug on battery shroud See N Component Identification page 6 Spray button plug is disconnected Connect spray button on battery shroud See P Component Identification page 6 Battery fuse has faulted resulting in an Remove battery shroud and check for pinched or shorted open circuit blown fuse wires before replacing fuse See Fuse Replacement page 21 Wires to battery have become loose Tighten wire connection or reconnect See Battery disconnected or damaged Replacement page 22 Field marker fluid path is plugged Perform Pressure Relief Procedure page 10 If pressure between pump and prime spray valve cannot be relieved as evidenced by material flowing out of prime hose STOP and contact Graco Technical Support or bring field marker to Graco distributor for repair NOTE Red light on spray button will be flashing Pump motor is damaged Remove pump motor for repair See Pump Motor Removal page 25 Contact Graco Technical Support or bring field marker to Graco distri
24. r if damaged or unable to clean 5 Reinstall filter 6 Install and tighten filter housing 11 Common Procedures Spraying Press spray button A to spray Spray will continue until spray button is pressed again to stop A ti20212a 12 Emptying the Paint Hopper 1 Place striping machine near the material container 2 Remove paint hopper lid 3 Grab front of paint hopper S and slowly lift Material will pour back into the material container vo 0 NN Na en 332119E Starting a New Job 1 U ti20183a EP NOTICE If material fails to flow through prime hose the inlet ball check valve may be stuck due to improper cleaning and storage Reach into hopper Press button to break the inlet ball check free 2 ti20214a 9 IN NG N 0 pa gt L gt I UTIN eo 3 Prime the Pump 332119E Starting a New Job a fill field marker with fluid press spray button A and allow field marker to run until material flows through prime hose ti20212a ti21316a b Stop field marker by pressing spray button 4 Put prime spray valve D in DOWN position 8 5 Reverse spray tip X to UNCLOG position spray for two seconds and then stop NOTE Failure to perform this operation could result in poor spray pattern ti20213a ti20192a 6 Put prime spray valve D UP to release p
25. ressure Then rotate spray tip X back to spray position 7 Put prime spray valve D down and you are ready to spray 13 Starting a New Job Adjusting Line Width 5 Install outer spray shield assembly M by collapsing spring and sliding shield onto horizontal D bar With Shields 1 Perform Pressure Relief Procedure page 10 INI JA ti20183a 6 NA Adjust shields to the desired line width Spray tip Un should be centered between shields Spray pattern 2 Remove height adjustment mount J and material should touch shields just above the bottom of the dispenser arm assembly shields ti21320a ti20187a 3 Install inner spray shield assembly M by collapsing spring and sliding shield onto horizontal D bar Without Shields 1 Perform Pressure Relief Procedure page 10 2 Move vertical material dispenser bar holder to outside position ti21319a 4 Install height adjustment mount J and material dis penser arm assembly ti20189a 1 ti21321a 3 Adjust height of tip to adjust line vvidth raising tip height vvill create vvider lines NOTE Different tip sizes are available for lines greater than 6 in 15 cm wide Use Graco part number LL5417 for wider lines 14 332119E Shutdown and Cleaning NOTICE i Failure to properly clean field marker after each use will result in hardened materials damage to the field marker O and the warran
26. rical outlet Then disconnect charger from battery connection port on field marker O ag A ti20194a 0 A do NS ti7949a N ti2810a Charger Indicator Lights Description Appearance Power on with no battery connected Power LED is red First charging light is green and stays on until the bulk charge cycle starts Charging Charging lights lite to indicate show the state of charge Charged Float charging All four charging lights are on solid Reverse polarity All four charging lights flash Sleep mode If the battery is fully charged or the charged is connected to a fully charged battery the charger may go into All four charging lights dim and flash the sleep mode NOTE Disconnect charger from field marker after battery is fully charged Charge times will vary from O 14 hours depending on level of discharge 332119E 9 Common Procedures Common Procedures Prime Spray Valve Install Spray Tip Guard Assembly if not installed Perform the Pressure Relief Procedure before installing spray tip guard assembly 0 7 ti20183a AS ms Ss pH gt fl NI IY 7 UP position DOWN position For priming and releasing Ready to spray pump pressure Follow the Pressure Relief Procedure whenever you see this symbol UU ti20183a MPa bar PSI Pressure Relief Procedure Do not operate or spray near children Do not aim the field mark
27. shed by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transporta
28. tion THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise Graco Information For the latest i
29. to stop pumping water through prime hose Put prime spray valve D DOWN to spray position A OD 7 ti20184a Push spray button to spray water through tip Spray until water is clear Push spray button to stop spraying water through tip Empty the paint hopper see page 12 Repeat steps 5 10 until water runs clear Put prime spray valve D UP to release pressure w Remove and clean filter page 11 15 Shutdown and Cleaning Optional Cleanup 16 Perform Pressure Relief Procedure page 10 Empty the paint hopper see page 12 Disconnect motor plug N and remove material dispenser E from height adjustment mount ti21484a ti21363a Clean out paint hopper at a sink Install paint hopper onto field marker Install material dispenser E and connect motor plug N ti21487a Perform Flushing Field Marker procedure steps 5 15 page 15 332119E Shutdown and Cleaning Unclogging Spray Tip Guard Assembly 5 Push spray button again to stop field marker 6 Perform Pressure Relief Procedure page 10 Always perform Pressure Relief Procedure before 7 Rotate spray tip X back to SPRAY position unclogging spray tip guard assembly 1 Perform Pressure Relief Procedure page 10 8 Put prime spray valve DOWN to spray position 9 Push prime spray button to start sprayer and resume spraying 10 If spray tip is still clogged you may
30. ty will no longer be valid Do not store solvents in field marker Always flush with Graco Pump Armor prior to storage Flushing Field Marker 6 Use only water based materials Do not use materials 7 which state FLAMMABLE on the packaging For more information about your material request MSDS from dis tributor or retailer Do not operate or spray near children Do not aim the field marker at or spray any person or animal Keep hands and other body parts away from the discharge 8 For example do not try to stop the paint flow with any part of the body 9 This field marker builds up an internal pressure of 1200 psi 8 3 MPa 83 bar during use Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment to prevent serious injury 1 Perform Pressure Relief Procedure page 10 N 10 11 IN NE ti20183a 12 2 Empty the paint hopper S see page 12 13 14 NG Fizo 93a 15 3 Remove paint hopper screen and clean 332119E Shutdown and Cleaning Clean inside of paint hopper with water Optional Tilt paint hopper back and spray inside with water Fill paint hopper with 1 2 gallon 2 liters water 21 ti20211a NA NG Ss Tang N INN Put prime spray valve D UP to clean prime hose Push spray button A to pump water through prime hose Pump until water is clear ti20212a Push spray button
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