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Graco 313997W User's Manual

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1. 24C332_313998_3f iE Primary Heater A Red Hose Heater A Red Right Side from Rear View O zo 20 24C332_313998_6f LOOO o 313997W Component Identification 35 Component Identification Adjust Rotary Switch The rotary switch setting indicates which zone the tem perature control module will control in the system The high power module uses an 8 position rotary switch The low power module uses a16 position r
2. Re Lf AS 4 ps lt 8 f x FS Rear View Thad FM _3g o O O ep hp ep N LO m O wz N N AN 7 9 j f OF f J x X N gt gt Q A X aA KK CH yp 2 N N k NA N N N N A an C A A WS AE AN oN EZ T S gt A Eo f VA n O T ad oc Os O L cC ao o O L D G O T 3 rag m A HP aad Ne LAW Gh 24C0327_313998 le LEAS X EN 7 CAS V y L P4 MV Yd 1 Us EK Y gt N Wo RNG WS l QAI x S NANA SOS ANA Se eS 44 MAE X a eT ERT ICT OT Orr Y eZ Fluid Manifold FM Detail PD AA HT PA FV FT PH LR FS FP CO 25 FIG 2 Component Identification Heated Model shown with shrouds removed 313997W Component Identification Main Power Switch Additional circuit breakers for protection of the second ary side of the heated hose transformer are located inside the frame See the parts list for the installed pri mary hose heat option See Ref 5 of the product config urator code for your machine to determine which The main power switch primary hose heat option is installed See Product Con figurator on page 5 Located on top of the power distribution box see page 25 The main power swi
3. i ee J 4 5 O O O i p 2 lt JAO LIO LKO on j a a aan r_ 257396 _3b9905 _07b Fic 19 LED Signals 62 313997W Acceptable Size and Duration of Power Line Voltage Fluctuations The Motor Control Module is designed to withstand volt age fluctuations from the incoming power supply If the incoming power supply goes outside of the tolerable range an over voltage condition is flagged and the sys tem shuts down in an alarm state Excessive or repeated over voltage may permanently damage hard ware The chart below shows the permissible magnitude and duration of temporary over voltage events Consult a qualified electrician if there are any concerns about the available power supply Troubleshooting Maximum Permissible Transient Voltage Surges Constructed from ITIC 1996 curve referenced by IEC 61000 2 4 1400 1200 lt 1 MW Max Surge Power 1200Vac 1697Vdc 1000 n lt 800 O gt 600 O B 480Vac 679Vdc lt 150 KW Max Surge Power S nue 50 KW Max S P 336Vac 475Vdc i lt T lt No Power Limit 0 0 000001 0 00001 0 0001 0 001 0 01 0 1 1 10 Time seconds 313997W 63 Troubleshooting Fluid Control Module Diagnostic Information System is powered up Internal communication in progress Red solid FCM hardware failure Replace FCM Red flashing fast Uploading software Red flashing slow Token error Remove token and upload so
4. pressure on feed system Verify that feed pumps are supplying material Paes Cavitation Debris or packout in the Inspect filter for debris of filler packout and clean or incoming fluid filter replace as necessary DEAT The pump failed to reach the Hose blocked Clear or replace hose as necessary park position Orifices blocked Clear blockage Deviation Dispense valve failed to Check to make sure the dispense valve is properly open configured and connected to the MCM Check Flow Cogs in flow meter are Check that flow meter is matched to nominal pump DR6A Meter Red __ __ not turning output Flow Meter has caused a fault Deviation Check Flow Cable unplugged loose l l DR6B check of loose or disconnected wires or plugs Meter Blue power On the ADM go into the setup screens gt System gt Pumps Not i Blue material pumps have not Alarm then make sure that the pump type and size are set Defined been defined not F1A0 Low Flow Alarm Cogs in flow meter are Check that flow meter is matched to nominal pump F2A0 Red Flow is below the defined low Deviation not turning output F1B limit Al STOW PION Alarmi Cable Unpuageacose Check for loose or disconnected wires or plugs F2BoO Blue Deviation power Alarm F4A0 High Flow F3A0 me is above the defined low Deviation Cogs in flow meter are Check that flow meter is matched to nominal pump F4BO High Flow limit Alarm turning rapidly output F3BO Blue nanan i
5. 0005 61 Motor Control Module 005 62 Fluid Control Module 006 64 Temperature Control Module 65 Appendix A ADM Icons Overview 66 Setup Screen ICONS 200 eee eee 66 RUN SGreen ICONS agait one da wk he es 67 Appendix B ADM Setup Screens Overview 68 Appendix C ADM Run Screens Overview 82 Appendix D ADM Error Codes 88 Appendix E System Events 100 Appendix F USB Operation 102 OVErVIEW 1 6 ee ee 102 USB OPIONS soccwastaa eins Shek eee ee eee 102 Download Log Files 00005 102 Log Files Folder Structure 103 Transfer System Settings 105 Update Custom Language 106 Technical Data s eiissacdsee wet aa caw ees 108 Motor Control Module Technical Data 109 DIMENSIONS 2 2 0 ce ee 110 Graco Standard Warranty 0020055 112 Graco Information 0 000ee eens 112 313997W Related Manuals Manuals are available at www graco com Component manuals in English System Manuals 313998 HFR Repair Parts Power Distribution Box Manual 3A0239 Power Distribution Boxes Instruc tions Parts Pumpline Manuals 3A0019 3A0020 Z Series Chemical Pumps Instruc tions Parts HFR Hydraulic Actuator Instruc tions Parts Feed System Manuals 3A0238 3A0235 3A0395 3A1299 3A0237 Dispense Head
6. 24650175 270756665 26959 NOTE In a circulation system the pumpline must be stopped to erase counters 313997W Appendix C ADM Run Screens Overview Optional Screens The optional Diagnostic screen can be enabled in the Advanced Screen 4 screen see page 81 Diagnostic EET Capacitor Motor Hydraulic g7 fo Current CArm ps BJS Phase 1 Phase 2 Phase 3 0 0 0 0 0 0 0 0 Voltage Volts BJS Motor Motor Motor 335 0 0 0 speed RPM PM The Diagnostic screen shows status information for vari ous system components 87 Appendix D ADM Error Codes Appendix D ADM Error Codes Overload Soft Stop Asserted MBHS Head Oil Low P1H3 Accumulator Pressure High P4H3 Accumulator Pressure M1 Material M1 Cleanout The three point calibration data is invalid system will operate invalid in weight mode but will attempt Weight Cal ie volume Mealy eons Deviation Invalid data Re calibrate the machine weight This will lead to Data l consistent shots which will be Refer to AC Power Pack manual O m pa oo aw I oO T D ped Q Q 0500 offset for the desired dispense amount Low Flow Pump flow setpoint is Advisory Pump velocity is too low Advisory lower than one eighth of Increase the pump flow setpoint the total pump volumes AAAG Red Blanket Overcurrent AAB5 Blue Blanket Overcurrent AMAS Overcurrent Bad heaters Measure resistance of heater B
7. Component A Red Pump Fill IsoGuard Select reser voir LR with lsoGuard Select fluid 24F516 a Lift the reservoir LR out of the bracket RB and remove the container from the cap LR 24C352_ 312998 8g b Fill with fresh fluid Thread the reservoir onto the cap assembly and place it in the bracket RB c Push the supply tube approximately 1 3 of the way into the reservoir The supply tube is the tube with the check valve with an arrow pointing in the direction of flow towards the IsoGuard Select fluid cylinder d Push the return tube into the reservoir until it reaches the bottom The return tube is the tube with the check valve with an arrow pointing in the direction of flow away from the IlsoGuard Select fluid cylinder NOTE The return tube must reach the bottom of the reservoir to ensure that isocyanate crystals will settle to the bottom and not be siphoned into the supply tube and returned to the pump 313997W 14 Prime IsoGuard Select fluid cylinder The lsoGuard Select fluid cylinder must be primed when replacing IsoGuard Select fluid See IsoGuard Select System on page 57 for instructions 15 Install dispense valve 2 Ax 2N a Navigate to System Screen 2 and select the appropriate dispense valve from the Dispense Valve dropdown menu See System Screen 2 on page 73 b Set pressure relief valves SA SB to RELIEF c If dispense valve has a tri
8. This screen allows the user to edit sequence informa tion The contents of this screen change based on the Dispense and Control Mode selections Dispense detail is shown as volume time or weight depending on which Dispense Mode is selected See System Screen 1 on page 73 for Dispense Mode options See Home Screen Sequence Mode on page 84 for information on how to use predefined sequences NOTE Five sequences with 20 positions each are avail able across 10 pages To edit a sequence 1 Press the Enter screen button then use the arrow keys to navigate to the desired value 2 Type the new value then press the Enter button to accept the new value 06 06 12 15 50 4 Shots standby C Mo Active Errors 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 71 Appendix B ADM Setup Screens Overview Calibration Screen Main This screen shows calibration information for the system and provides access to other calibration screens See Calibrate HFR on page 48 for how to use the calibration screens to calibrate the machine The date next to each key represents the last time that calibration was performed The Cal Min and Cal Max values are the system recognized extreme ends of piston travel See Calibra tion Screen Learn Mode 06 08 12 09 59 4 Sequences C Mo Active Errors Previous l l mer Ol Cal Mac 8000 aa Cal Mir 23500 Standby Range 10900 T1900 Range 2300 2300
9. 23 Component Identification Component Identification Key for FIG 2 AA BA BB CO FA SB TA TB TC 24 Advanced Display Module see page 30 Component A Red Pressure Relief Outlet Component B Blue Pressure Relief Outlet Base and Casters Optional Component A Red Fluid Manifold Inlet on left side of manifold block Component B Blue Fluid Manifold Inlet HFR Fluid Manifold Feed Inlet Pressure Gauge Feed Inlet Strainer standard filter size is 20 mesh Feed Inlet Temperature Gauge heated models only Feed Inlet Valve A Red side shown Component A Red Outlet Pressure Gauge Component B Blue Outlet Pressure Gauge Component A Red Hose Connection from feed to gun or mix head Component B Blue Hose Connection from feed to gun or mix head Hydraulic Power Pack Assembly Hydraulic Tank lsoGuard Select Fluid Reservoir Pumpline Linear Sensor Motor Control Module see page 28 Main Power Switch Component A Red Pump Component B Blue Pump Power Distribution Box Primary Heater Primary Heater Fluid Inlet Primary Heater Fluid Outlet Primary Heater RTD Primary Heater Overtemperature Switch Component A Red PRESSURE RELIEF DISPENSE Valve Component B Blue PRESSURE RELIEF DISPENSE Valve Component A Red Pressure Transducer Component B Blue Pressure Transducer High Power Temperature Control Module not shown see page 34 313997W Component Identification PB FT FP
10. See 6 repeatedly to select a different operating mode Perform the following tasks to fully setup your system 1 Set general system settings See Advanced Screen 1 page 80 2 Set units of measure See Advanced Screen 2 page 80 3 Enable disable system features See Advanced Screen 3 page 81 4 Define control mode dispense mode and pump information See System Screen 1 page 73 5 Define dispense valve and other system settings See System Screen 2 page 73 6 Define labels and other system settings See Sys tem Screen 3 page 75 46 T If L Head is installed define L Head control details See Mix Head Operating Details Screen page 74 Define level sensors and refill settings See Supply Screen page 76 Enable disable temperature conditioning compo nents See Conditioning Screen 1 page 77 Define temperature conditioning setpoints See Conditioning Screen 2 page 78 If Night mode will be used define Night mode set tings See Conditioning Screen 3 page 79 Calibrate machine See Calibration Screen Main page 72 Define shots See Shots Screen page 69 Define sequences See Sequences Screen page 71 If desired view reset counters See Maintenance Screen page 76 313997W Startup i Do not operate HFR without all covers and shrouds in place 1 Use feed pumps to load fluid NOTE The HFR is tested with oil at
11. Upper Lower Case Letters learn mode calibration screen Back to system screen 2 from mix head operating details screen Calibrate Weight Dispense or Enter Specific Gravity Information On Flow Meter Calibration screen Use Dispensed Material Weight to Calibrate Flow Meters If pressed Positive Negative icon will change and units are changed to volume units 66 313997W Run Screen Icons Select mode Set system in park icon will be selected when system is parked A Red and B Blue refill button Press to start abort refill With a mix head installed Turns on the mix head hydraulics and puts the machine in low pressure circulation Press a second time to turn off insti gated system action If Green Allowed to Dispense If Red Not Allowed to Dispense Skip the next shot in selected sequence Only available when the system is not dispensing Abort sequence and reset to first valid position Edit Operator Dispense Setting Press to enter the Conditioning Con trol screen Turn on or off the highlighted zone Turn on or off all Zones Appendix A ADM Icons Overview Description e O Sets machine to low pressure Gi Sets machine to high pressure Current and setpoint temperature for primary heater Not displayed if heat zone is not enabled heated hose Not displayed if heat zone is not enabled Current temperatures for heated hose monitor Not displayed
12. eicor Faut o material in pump ill tanks R1D0 Low Ratio Alarm nee RADO High Ratio Alarm Ratio monitor has detected an Material A to Material B i l Check feed system Low Ratio out of ratio condition is out of ratio R2D0 bop POVAN Deviation Rabo oi nato Deviation exceeded the maximum Alarm Invalid maximum pressure defined operating pressure as defined in the setup screens screen System 1 Orifices blocked Clear blockage Hose blocked Clear blockage or replace hose as necessary Dispense valve failed to Check to make sure the dispense valve is properly open configured and connected to the MCM ae Ensure the material flow is equally restricted on both Dispense line is clogged Bat material lines On the ADM go into the setup screens gt System gt Pressure imbalance is _jand ensure the pressure imbalance value is the defined too low maximum acceptable to prevent unnecessary alarms which will abort dispenses Orifice blocks closed off Verify that one or both of the orifice blocks dispense too much on one or both when adjusted to the fully open position then adjust P4D0 Alarm Material fillers may have packed out in an orifice 313997W 93 Appendix D ADM Error Codes Error Error Code Error Description Type Cause Red Tank Low Fluid Blue Tank Low Fluid Red Inline Low Fluid Tripped circuit breaker Visually check circuit breaker for a tripped condition Blue Inline Low Flui
13. 1 Press to enter the screen 2 Press left or right arrow keys to highlight the day selection column Continue to press the left or right arrow keys to select the desired day work week Monday thru Friday or full week Sunday thru Sat urday duration 3 Press the up or down arrow keys to select the desired hour to schedule the on or off machine times 4 4 Press a to enter the selected hour and select the desired time 15 minute increments for either machine on or off to occur 4 5 Press and select either on or off for the time duration selected Green _ Machine is ON Red _ Machine is OFF 6 To erase times repeat steps 1 thru 3 and press i once the desired time duration has been selected 79 Appendix B ADM Setup Screens Overview NOTE If times are entered in the weekly schedule indi vidual days can not be erased Cold Start Up Mode Allows the user to select what mode the machine will enter once the cold start up is complete Selecting no change will leave the machine in either standby or night modes circulating at the set low pressure percentage Auto High Pressure Changes the machine to high pressure circulation when the mode is changed from either standby or night modes Calender Time Based Night Mode Conditioning Screen This screen shows a summary of Time Based Night Mode on or off times that were set by the Time Based Night Mode Conditioning Screen O71111 10 29 Supply Ad
14. 100 The resettable cycle counter for the Blue pump was reset to zero The system settings were success fully transferred from the ADM to a USB drive Event Code and String REQU2 Settings Uploaded REQUS Language Downloaded REQU4 Language Uploaded REQU5 Logs Down loaded REARO Night Mode Recirc On REBRO Night Mode Recirc Off The system settings file was success fully transferred from the USB drive to the ADM The custom language file was suc cessfully transferred from the ADM to a USB drive The custom language file was suc cessfully transferred from the USB drive to the ADM The Error Event and Shot data logs were successfully transferred from the ADM to a USB drive While in night mode the system has automatically entered a low recircula tion mode and attempted to turn on all enabled conditioning zones While in night mode the system has automatically stopped the low recircu lation mode and turned off all condi tioning zones 313997W Appendix E System Events 313997W 101 Appendix F USB Operation Appendix F USB Operation Overview There are 3 main uses for the USB ona GMS system e Ability to download a log of up to the past 50 000 errors events or jobs that can contain over 150 000 snapshots of critical dispense information e Ability to download modify and upload custom lan guage files e Ability to download and upload system configura tions e This
15. 3 8 x 3 8 25 ft Carbon Steel 3500 psi BH 24D123 Dual Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi CA 24E968 Single Hose 1 1 1 4 x 1 4 10 ft Carbon Steel 2000 psi CB 24E963 Single Hose 1 1 1 4 x 1 4 25 ft Carbon Steel 2000 psi CC 24E964 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 2000 psi CD 24D124 Single Hose 2 1 1 4 x 3 8 25 ft Carbon Steel 2000 psi CE 24D125 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 2000 psi 6 313997W CF 24E969 Single Hose 1 1 3 8 x 3 8 10 ft Carbon Steel 2000 psi CG 24D126 Single Hose 1 1 3 8 x 3 8 25 ft Carbon Steel 2000 psi CH 24D127 Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 2000 psi CJ 24E965 Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 2000 psi CK 24E966 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 3500 psi CL 24D129 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi Whip Hose Bundles Part 24H076 24H077 24H078 24H079 24H080 24H081 24H082 24H083 Individual B Blue Heated Whip Hose Part 24E950 24E952 24H086 24H088 24H090 24H092 24H094 24H096 Description 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Single Zone 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Single Zone 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 10 ft 3 m long 1 4 i
16. 313997W Conditioning Screen 3 This screen allows the user to configure Night Mode operation In Night Mode the system will cycle on and off periodically or turn on at a preset time Press and select periodic or time schemes When the system is in Night Mode and in an On cycle the system will circulate in low pressure The installed conditioning zones will be on and controlling to their respective setpoints When the system is in Night Mode and in an Off cycle the system will be idle The system will not be circulating and the conditioning zones will not be actively controlling temperature When in Night Mode supply tanks will not fill 06 06 12 14 08 e Supply Advanced gt standby C Mo Active Errors Night Mode Conditionin Scheme Periodic On Duration _0 minutes Off Duration 0 minutes 313997W Appendix B ADM Setup Screens Overview Time Based Night Mode Conditioning Screen This screen allows the user to set a specific time each day to turn the machine on or off The times can be set on or off by either each day separately Monday through Friday where each day has the same on or off times or Sunday through Saturday where each day has the same on or off times The days can be selected by pressing the left or right arrow keys once entered into the screen 06 06 12 14 08 e Supply Advanced C Mo Active Errors Might Mode Conditionin Scheme To set the on off machine times
17. Fluid Inlet Strainer Screen 6 Open the fluid inlet valve ensure that there are no leaks and wipe the equipment clean Proceed with operation CTO The inlet strainers filter out particles that can plug the pump inlet check valves Inspect the screens daily as part of the startup routine and clean as required The standard strainer is 20 mesh Use clean chemicals and follow proper storage transfer and operating procedures to minimize contamination of the A side screen wy ti9886a1 Fic 16 Fluid Inlet Strainer NOTE Clean the A side screen only during daily startup This minimizes moisture contamination by immediately flush ing out any isocyanate residue at the start of dispensing operations 1 Perform Pressure Relief Procedure on page 51 2 Close the fluid inlet valve at the pump inlet and shut off the appropriate feed pump This prevents mate rial from being pumped while cleaning the screen 3 Place a container under the strainer manifold 59d to catch fluid Remove the strainer plug 59 j 4 Remove the screen 59g from the strainer manifold Thoroughly flush the screen with compatible solvent and shake it dry Inspect the screen If more than 25 of the mesh is blocked replace the screen Inspect the gasket 59h and replace as required 5 Ensure the pipe plug 59k is screwed into the strainer plug 59j Install the strainer plug with the screen 59g and gasket
18. ID Stainless Steel Dual Zone 3500 psi 313997W 7 Product Configurator Hoses B Blue Individual Part Description 262176 Unheated Hose 10 ft 1 4 Carbon Steel 3500 psi 262178 Unheated Hose 25 ft 1 4 Carbon Steel 3500 psi 262180 Unheated Hose 50 ft 1 4 Carbon Steel 3500 psi 262182 Unheated Hose 5 ft 3 8 Carbon Steel 3500 psi 262184 Unheated Hose 10 ft 3 8 Carbon Steel 3500 psi 262186 Unheated Hose 25 ft 3 8 Carbon Steel 3500 psi 262188 Unheated Hose 50 ft 3 8 Carbon Steel cca cana aa aa 262190 Unheated Hose 5 ft Unheated Hose 5 ft 1 2 Carbon Steel 3500 psi Carbon Steel 3500 psi 262192 Unheated Hose 10 ft 1 2 Carbon Steel 3500 psi 262194 Unheated Hose 25 ft 1 2 Carbon Steel 3500 psi 262196 Unheated Hose 50 ft 1 2 Carbon Steel 3500 psi 262237 Unheated Hose 5 ft 1 4 Stainless Steel 3500 psi 8 313997W Part Description 24D111 Dual Hose 2 1 1 4 x 3 8 50 ft Stainless Steel 3500 psi 24D115 Dual Hose 1 1 3 8 x 3 8 50 ft Stainless Steel 3500 psi 24D119 Dual Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi 24D123 Dual Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi 24E964 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 2000 psi 24D125 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 2000 psi 24D127 Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 2000 psi 24E965 Single Hose 1 1 1 2 x 1 2 50 ft Car
19. Orifice 257716 0 038 in Orifice 257717 0 039 in Orifice 0 040 in Orifice 257719 0 042 in Orifice 257720 0 043 in Orifice 0 044 in Orifice 257722 0 049 in Orifice 257723 0 052 in Orifice Description Part For Use With Applicator 0 51 mm Iso 24D223 EP 250 Iso Side Orifice Std once a 0 79 mm Iso 24D224 EP 250 Iso Side Orifice Std ome 1 19 mm Iso 24D225 EP 250 Iso Side Orifice Std ome fp 1 52 mm Iso 24D226 EP 250 Iso Side Orifice Std ones fp 1 70mm Iso 24D227 EP 250 Iso Side Orifice Std Orifice 2 18 mm Iso 24D228 EP 250 Iso Side Orifice Std Orifice 0 41 mm Iso 24D229 EP 250 Iso Side Orifice Orifice 0 61 mm Iso 24D230 EP 250 Iso Side Orifice Orifice 313997W 13 Product Configurator AC Power Pack with Flow Meters S Head L Head Hoses Optional Boom Flow Meter Electronics Necessary Part Description Part Description 24J318 Flow Meter Electronics Kit 4D829 230V Boom L Head Hoses 2 el alc oe Sra A and B Side Flow Meter One for each side 2 4D834 400V Boom L Head Hoses Part Description 24J319 S3000 Flow Meter Kit 0 01 to 0 53 gpm 50 to 2000 cc per min 1 to 1000 cps 24J320 G3000 Flow Meter Kit 0 02 to 1 0 gom 75 to 3800 cc per min 20 to 3000 cps 24J321 G38000HR Flow Meter Kit 0 01 to 0 5 gpm 38 to 1900 cc per min 20 to 3000 cps 24J322 HG6000 Flow Meter Kit 0 013 to 6 0 gpm 50 to 22 700 cc per min 30 to 1 000 000 cps 24J323
20. See HFR Communication Gateway Module manual for more information Part Description 24F843 Single DGM Cube with Board 24F844 Two DGM Cubes with Board 24G830 Single DGM Cube 17 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable 18 ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause elec tric shock e Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment e Connect only to grounded power source e All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear chemically impermeable gloves when spraying dispensing or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must w
21. Stainless Steel Glo o o B Blue Primary Heaters B Blue Hose Heat B Blue Applicator Hose or High Volume Ref 6 Part Low Volume Hose Bundle Assembly NN NoHose o CM 24D131 Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi AA 24D108 Dual Hose 2 1 1 4 x 3 8 5 ft Stainless Steel 3500 psi CN 24E967 Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 3500 psi AB 24D109 Dual Hose 2 1 1 4 x 3 8 10 ft Stainless Steel 3500 psi 24D110 Dual Hose 2 1 1 4 x 3 8 25 ft Stainless Steel Pump size listed is the combined volume dispensed 3500 psi in one extending stroke and one retracting stroke AD 24D111 Dual Hose 2 1 1 4 x 3 8 50 ft Stainless Steel 3500 psi AE 24D112 Dual Hose 1 1 3 8 x 3 8 5 ft Stainless Steel 3500 psi AF 24D113 Dual Hose 1 1 3 8 x 3 8 10 ft Stainless Steel 3500 psi AG 24D114 Dual Hose 1 1 3 8 x 3 8 25 ft Stainless Steel 3500 psi AH 24D115 Dual Hose 1 1 3 8 x 3 8 50 ft Stainless Steel 3500 psi BA 24D116 Dual Hose 2 1 1 4 x 3 8 5 ft Stainless Steel 3500 psi BB 24D117 Dual Hose 2 1 1 4 x 3 8 10 ft Carbon Steel 3500 psi BC 24D118 Dual Hose 2 1 1 4 x 3 8 25 ft Carbon Steel 3500 psi 24D119 Dual Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi BE 24D120 Dual Hose 1 1 3 8 x 3 8 5 ft Carbon Steel 3500 psi BF 24D121 Dual Hose 1 1 3 8 x 3 8 10 ft Carbon Steel 3500 psi BG 24D122 Dual Hose 1 1
22. no hose Heated HFR Models only Hydraulic reservoir capacity Recommended hydraulic fluid WV GIOQIN si fel ne ar eeac tM Sa aie a he ee Wetted Parts 005 3000 psi 20 7 MPa 207 bar 190 F 88 C 50 psi 0 35 MPa 3 5 bar to 250 psi 1 75 MPa 17 5 bar Component A Red 1 2 npt f Component B Blue 3 4 npt f Component A Red 8 1 2 in JIC 3 4 16 unf with 5 5 16 in JIC adapter Component B Blue 10 5 8 in JIC 7 8 14 unf with 6 3 8 in JIC adapter 1 4 npsm m with plastic tubing 250 psi 1 75 MPa 17 5 bar maximum 230V 1 phase and 230V 3 phase Models 195 264V 50 60 Hz 400V 3 phase 360 440V 50 60 Hz see 400 V Power Requirements page 4 See Models on page 4 93 dB 12 kW 9 gal 34 liters Citgo A W Hydraulic Oil ISO Grade 46 Units with 12 kW Heaters 868 Ib 394 kg Units without heaters 634 Ib 288 kg Aluminum stainless steel zinc plated carbon steel brass carbide chrome fluoroelastomer PTFE ultra high molecular weight polyethylene chemically resistant o rings All other brand names or marks are used for identification purposes and are trademarks of their respective owners 108 313997W Motor Control Module Technical Data Motor Control Module Technical Data Input Specifications Input Line Voltage 0 0 eee 0 264 Vac line to line Input Line Phasing 00 0 cee eee eee Single or Three Phase Input Line Freque
23. ume weight depending on Dis pense Mode Ratio 6 Press to skip to the next sequence position 7 Press to abort the sequence 8 See Home Screen Shot Mode on page 83 for other button functions 84 Home Screen Operator Mode This mode allows users to set a pressure or flow rate to dispense material without using predefined shot infor mation Pressure or flow rate availability is dependent on the Control Mode selection see System Screen 2 on page 73 1 To edit the flow rate press EN The value to change will now be highlighted Type the new value then press to accept it Ratio Operator Setting Total of resetta ble material counters A Red resetta ble material counter B Blue reset table material counter 2 Press to initiate a dispense The system will go to high pressure mode and dispense a shot after the pre dispense timer see Mix Head Operating Details Screen on page 74 expires Press the to stop the dispense NOTE There is a three second delay after a dispense before another dispense can be initiated 3 Ifan external trigger is used press an hold the trig ger to initiate a dispense Release the trigger to stop the dispense 4 See Home Screen Shot Mode on page 83 for other button functions 313997W Appendix C ADM Run Screens Overview Home Screen Night Mode Status Screen The status screen provides all of the operational func tionality of the Home screen excep
24. 0 0 0 0 0 0 1 2 0 J 0 4 0 J 0 B 0 F 0 o 0 g 0 10 0 76 Supply Screen This screen allows the user to specify the operating parameters for off board integrated tanks and indicate which positions have level sensors installed See the Tank Feed Systems manual for information about install ing level sensors see Related Manuals on page 3 The user may select from the following refill settings Dis abled Monitor Manual Auto Top Off Auto Full Volume NOTE Use the Disabled setting if off board tanks are not installed Refill Setting a o Disabled Installeck Disabled Refill Timeout i rninutes i rninutes Refill Sensor Type Low Termp Sensor Low Termnp Sensor _ w The following describes system operation when each tank mode is selected e Disabled e Disables tank operation e Monitor e The top sensor generates a high level deviation and the bottom sensor generates a low level alarm e Refill is not supported no button is provided on the run screens to initiate refill e Errors will clear when the corresponding condi tion clears e Manual e The low level sensor will generate a low level alarm e A button is provided to the user on the run screens to instigate a manual refill operation at any time e Manual refill will run until either the high level sensor sees material the user aborts the refill via the refill button on the run screens or the refill time out expires
25. 12 400V 3 phase shown Power Line Voltage Surges Power conversion equipment can be sensitive to voltage fluctuations on incoming power The Motor Control Mod ule falls under the category of power conversion equip ment because energy is stored on a capacitive bus and then modulated to control a brushless motor Engi neered design takes this into account and withstands a wide range of conditions but it is possible for supplied power to occasionally fall outside the tolerable range in industrial plants with high amperage reactive pulsed loads such as welding equipment If the tolerable range is exceeded an overvoltage condition is flagged and the system will shut down in an alarm state to protect itself and alert the user of unstable power Excessive or repeated overvoltage may permanently damage hard ware The MAX HOLD feature on a multimeter can be used to determine peak DC voltage on the line DC is the proper setting as opposed to AC because peak voltage is the critical parameter that affects the DC voltage level stored on the capacitive bus in power conversion equip ment Reading should not regularly exceed approxi mately 400VDC to avoid tripping the 420VDC alarm level in the Motor Control Module If power quality is sus pect power conditioning or isolation of the device s Causing poor power quality is recommended Consult a qualified electrician if there are any concerns about the available power supply Power Line Test S
26. 24D577 75L Tank Agitation Slinger Plate 2 Level Sen sors 24D578 75L Tank Agitation Slinger Plate Heat Insula tion 2 Level Sensors 24D579 75L Tank Agitation Heat Insulation 2 Level Sensors LC0097 Desiccant Dryer 3 8 in Not With Adapter And Cartridge LC0098 Desiccant Dryer Refill Cartridge 24G952 20gal 75L Carbon Steel Tank 2 Level Sensors 75L 24G953 20gal 75L Carbon Steel Tank 2 Level Sensors Variable Speed Pneumatic Agitator 24G955 20gal 75L Carbon Steel Tank 2 Level Sensors Variable Speed Electric Agitator 24G956 20gal 75L Carbon Steel Tank 2 Level Sensors Chiller Control Valve Heat Exchanger 24G957 20gal 75L Carbon Steel Tank 2 Level Sensors Variable Speed Pneumatic Agitator Chiller Con trol Valve Heat Exchanger 24G959 20gal 75L Carbon Steel Tank 2 Level Sensors Variable Speed Electric Agitator Chiller Control Valve Heat Exchanger 24J707 20gal 75L Carbon Steel Tank 3 Level Sensors Insulated 24J243 2gal 7 6L Stainless Steel Tank 16 313997W Additional Accessories Miscellaneous Part Description 24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level Sensor 24C873 Hydraulic Power Pack Manifold Oil Temperature Sensor 24P090 Mobile Pallet Base with Casters 24F516 lsoGuard Select fluid 6 quarts 121728 Extension Cable for Advanced Display Module 4 meter 255244 Foot Switch with Guard and 4 meter Cable 24F227 EP and Fusion Gun
27. 3 Calculate the average of the 5 shots Example 1 146cc Example 2 156cc 69 Appendix B ADM Setup Screens Overview 4 Use the following formula to calculate the A column Volume Weight Based Example value l l A 75 cc s shot is defined to dispense for 75 cc Flow Rate x Time Average Volume 061212 13 47 e Advanced Sequences Flow Rate Standby E No Active Errors t Example 1 icc J gJ 75cc sec x 2sec 146cc _ 3 75 CC SeEC D020 sec 4 5 6 5 Example 2 7 H i a 75cc sec x 2sec 156cc _ 9 4 zEcolseo C lt C 08 sec 10 1 Dispense 5 shots into 5 separate containers 5 Enter the calculated value in the A column p p 2 Measure the dispensed amount and record the Example 1 daa Example 3 Dispensed Volume cc com om OT e a Po S Example 2 3 Calculate the average of the 5 shots 06 11 12 11 44 e Advanced Sequences Example 3 72 5cc standby C Mo Active Errors 4 Use the following formula to calculate the A column value Requested Amount Actual Amount Example 3 75cc 72 5cc 2 5cc 1 2 3 4 5 6 f o 9 10 NOTE Depending on the dispensed volume average the A column may be either a positive or negative value 70 313997W 5 Enter the calculated value in the A column Example 3 61212 1347 e E 313997W 1 2 3 4 5 6 g 9 10 E Mo Active Errors Appendix B ADM Setup Screens Overview Sequences Screen
28. 7 setup Operation 313997W EN TM Plural Component Fixed Ratio Proportioner For pouring and dispensing sealants and adhesives and polyurethane foam HFR Hydraulic For professional use only Not for use in explosive atmospheres Read all warnings and instructions in this Important Safety Instructions manual Save these instructions See page 4 for model information and maximum working pressure ti19598a PROVEN QUALITY LEADING TECHNOLOGY Contents Related Manuals 0000 cee eee eee 3 NIOGEIS apin ga cae eat ee we ane 4 Product Configurator 02000008 5 Whip Hose Bundles 0 00005 7 Individual B Blue Heated Whip Hose 7 Individual A Red Heated Whip Hose 7 B Blue Individual 0005 8 A Red Individual 0085 9 Hose Bundling Accessories 9 ADONCAION sarera aaao tal Reese 10 B Blue Applicator Orifice 11 Iso A Red Applicator Orifice 13 AC Power Pack with S Head L Head Hoses Optional BOOM 000 cee eee 14 Dispense Valve Interface Kit 14 Flow Meters 0 0 0 0 cee ee eee 14 Pump Feed Kits 2 00000 cee 15 B Blue and A Red Feed Tanks 16 Warnings easar beret bee Gere eee 18 Important Two Component Material Information 20 Isocyanate Conditions 20 Material Self
29. Bad level sensor Replace level sensor Refill Timeout No material is actually l being fed Make sure the feed pumps are operating properly Deviation 313997W 91 Appendix D ADM Error Codes Error Error Code Error Description Type Cause L8A1 Blue Tank DR6B_ Sensor Failure Low oil level Check oil level and if low add more hydraulic fluid Check to ensure the hydraulic oil level sensor is Loose bad connection properly connected to the MCM and that the wire has ae not been damaged The volume of oil in the tank is n Bad level sensor below the minimum level MBH1 Alarm A level sensor had ceased working Deviation Bad level sensor Replace level sensor Low Oil Level needed for the system to E Inspect hydraulic driver end seals and early leak Leak in hydraulic driver detection tubing Replace seals as necessary and properly operate replace lost oil Leak in the hydraulic Inspect the hydraulic reservoir fittings and filter for reservoir heat leaks Repair or replace as necessary and replace exchanger lost oil The motor magnetism has If error persists and performance can no longer Low Motor Prolonged exposure to l l MBN1 decreased to the point where Advisory satisfy the user requirements the motor will need to Performance i heat or high voltage performance is greatly reduced be replaced Download USB logs to a memory stick MMUX USB Logs USB log has reached the pano ga logs have not been l Uncheck th
30. Document 1 13 2010 9 03 AM 3 DOWNLOAD DATAOO01 DATAOOD2 DATAOND3 DATA0004 DATA0005 DATAONN UPLOAD lt 4 DYD Drive F y NOTICE Low quality USB stick drives may lead to burning out the USB port on the ADM Use only high quality USB stick drives with the ADM USB port Use the following process to transfer system settings from one machine to another 1 Insert a high quality USB stick drive into the USB port on the system with the settings to be trans ferred Once the download is complete the SET TINGS TXT file will be located in the DOWNLOAD folder NOTICE The user should never attempt to modify the SET TINGS TXT file in any way Graco is not responsible for damages caused by an improperly modified setup file 2 Plug the USB stick drive into a computer 3 Navigate to the DOWNLOAD folder 4 Copy the SETTINGS TXT file from the DOWNLOAD folder into the UPLOAD folder 5 Remove the USB stick drive from the computer and install it into the ADM USB port for the second machine The software will automatically begin updating 313997W NOTE Before the update begins the ADM automatically shuts down the system aborting any in progress dis pensing When the software is updating the system a pop up box will appear to inform the user of the update and the system will lock Once the update is complete the ADM will tell the user to cycle power to apply the updates Once this box appea
31. Hydraulic Power Pack Instructions Parts Feed Supply Kits Instructions Parts Stainless Steel Tank Feed Sys tems Instructions Parts Carbon Steel Tank Feed Systems Instructions Parts Heated Hoses and Applicator Kits Instructions Parts Dispense Valve Manuals 313872 313536 312185 312752 312753 309550 309856 312666 313997W Related Manuals Accessory Manuals 3A1149 HFR Discrete Gateway Module Kits Manual 312864 HFR Communications Gateway Module Instructions Parts 3A1657 HFR Flow Meter Kits Instructions Parts 3A1244 Graco Control Architecture Mod ule Programming Manual 3A2890 Mobile Pallet with Casters Kit Man ual Models Models See Product Configurator on page 5 for detailed product configuration information Maximum Full Load Fluid Working Peak Amps Voltage Pressure Per Phase phase Power Description System Watts psi MPa bar 200 240VAC 1 phase 50 60HZz 55 A 230V 1 12 650 2 wire and PE 200 240VAC 3 phase A 50 60Hz 3 HFR 29A 230V 3 j 11 340 3000 Non Heated wire and PE 20 7 207 380 415VAC 3 phase Y 50 60HZz 55 A 400V 3 12 650 2 wire and PE 200 240VAC 3 phase A 50 60Hz 3 116 A 230V 1 26 680 wire and PE HFR 200 240VAC 3 phase A 50 60Hz 3 3000 Head 73A 230V 3 p 28 600 20 7 207 wire and PE 2 380 415VAC 3 phase Y 50 60HZz 75 Ax 400V 3 28 600 2 wire and PE Full load amps with all devices oper
32. Mixer Kit 1 2 in x 24 Element with Shroud Mixer Kit 10 1 2 in x 36 Element with Shroud Mixer Pack 50 3 8 in x 24 Element Mixer Pack 50 3 8 in x 24 Element Mixer Pack 50 3 8 in Combo Element B Blue Applicator Orifice S Head and L Head Description Part For Use With Applicator 24A036 S Head Only 0 25 0 35 24A039 S Head Only 313997W 24A037 24A038 S Head Only S Head Only 0 70 0 80 1 00 1 10 1 20 1 30 1 40 1 50 1 60 1 70 1 80 1 90 2 00 2 50 3 00 3 50 4 00 4 20 4 50 5 00 5 50 6 50 7 00 24A040 24A041 24A042 24A043 24A044 24A045 24A046 24A047 24A050 24A051 24A052 24A053 24A054 24A055 24A056 24A057 24A058 24A059 24A060 24A061 24A062 24A063 24A064 24A065 24A066 24A067 S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only S Head Only M0934A 4 L Head Only 0 25 0 45 0 5 0 75 0 85 1 ted 1 2 1 25 1 3 1 4 1 5 1 6 1 65 1 7 1 75 1 8 1 9 2 2 4 3 2 3 6 4 2 5 247761 247762 247763 247764 247765 247766 247767 247811 247848 248858 247859 247860 247861 247862 247863 247864 247865 247866 247867 247868 247869 247870 247871 247872 247873 L Head O
33. Module Sensor Connections Key Overtemperature Switch Connection primary heaters only RTD Temperature Sensor Connection Output Power Connection NOOA ti12356a1 FIG 10 Low Power Module Cable Connections l 34 Overtemperature Switch Connection RTD Temperature Sensor Connection Output Power Connection N o71 DC Output Connection Input Power Connection CAN Connections Rotary Selector Switch Token Access ti12357a1 DC Output Connection Input Power Connection CAN Connections Base 313997W Heat Control Zone Selection Heated models only The HFR unit supports 4 independent temperature con trol zones The high power temperature control modules are located inside the frame below the hydraulic power pack Hose Heater B Blue Primary Heater B Blue Left Side from Rear View HOSE RTD 550
34. Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge a
35. a Navigate to the Shots screen b Press cal to enter the screen c Use the directional keypad to navigate to the shot detail column for the desired shot number d Type the desired setting for that item then press e Repeat the previous two steps for all desired shot numbers 313997W Startup 7 Change pressure imbalance setting optional The pressure imbalance function detects conditions that can cause off ratio dispense such as loss of feed pres sure supply pump seal failure clogged fluid inlet filter or a fluid leak The pressure imbalance default is factory set at 500 psi 3 5 MPa 35 bar For tighter ratio error detection select a lower value For looser detection or to avoid nuisance alarms input a higher value a Navigate to System Screen 3 Press to enter the screen Navigate to the pressure imbalance field o O d Type the desired pressure imbalance setting then press Enter A Label Specific Gravity Pressure Imbalance Alarmi gsi 06 08 12 09 59 Calibration Maintenance standby Mo Active Errors 1 000 BLUE 1 000 Flowmeter Type Disabled Disabled a Deviation Alarm Ratio Ratio Blue 1 T 49 Shutdown Shutdown amp mt 1 Park pumps She a From the Home screen press 6 and select Standby mode al Material will dispense for non cir culation systems Pump will park automatically Once
36. ae Erase Control Data Press to go to the Calibration Screen Learn Mode screen Press Ball to erase the motor control database in the motor control module 72 Calibration Screen Learn Mode This screen allows the user to calibrate piston position The piston can be moved to the left and right to obtain the full range of motion See Calibrate HFR on page 48 for how to use this screen to calibrate the machine Current position Previously saved left position Previously saved right position Press Il and then to move the pump all the way to the left IT Press and then to move the pump all the way to the right Press to return to the Calibration Screen Main This saves the new left and right numbers 313997W System Screen 1 NOTE Not all of the following modes may be available depending on the dispense valve selected This screen allows the user to set important system set tings specific to what dispense applicator has been selected Control Mode can be set to Pressure or Flow With Control Mode set to Pressure the machine will adjust dispense flow rate in order to maintain the requested pressure With Control Mode set to Flow the machine will dispense at a continuous flow rate regard less of pressure fluctuations unless pressure alarm con ditions occur Dispense Mode can be set to Time Volume or Weight Dispense Mode controls how displayed amounts are measured If Dispense Mode is set
37. and the wiring is intact pam fos material rod Check that material rod is able to freely move Alarm No power to directional Sele sat p Make sure the directional valve has power valve No power to directional aaa p Make sure the directional valve has power valve Alarm Make sure the cord to the directional valve is connected to the correct port and the cord is not damaged Directional valve failure The directional valve will need to be replaced anaes pone The hydraulic power pack will need repair Defective encoder Replace encoder Motor no longer coupled Reset coupler per specifications and retighten set to hydraulic pump screws Supply tube from hydraulic pump to Bad directional valve connection Retighten or replace supply tube manifold is loose or broken Broken motor shaft Replace motor 313997W Appendix D ADM Error Codes Error Error Code Error Description Type Cause Red Tank ye Con Fault Blue Tank Red Inline Con Fault High current to relay 1 Alarm Broken contactor Replace contactor Red Hose Blue Hose Red Chiller Con Fault Blue Chiller Con Fault Red Blanket High Temp Tank blanket is above the Blue Blanket defined high alarm limit High Temp Defective High Power Temperature Control Replace High Power Temperature Control Module Module Loose connections Tighten connections Defective RTD Replace RTD Alarm Red Tank Blue Tank Red Inline sone Unexpec
38. aoa Primary Heaters 26 313997W Component Identification Hydraulic Power Pack FIG 3 Key DA 8 Gallon Hydraulic Oil Reservoir see Technical Data on page 108 for specifications DB Electric Motor DC Dipstick not shown located at rear left of hydraulic tank DD Hydraulic Housing DE Directional Valve 313997W DK en DG DB y DF DE f DH i DA us a DD 24C352_ 313998 2g DF Motor Control Module see page 28 DG Fan DH Oil Filter DJ Shroud not shown removed for clarity DK Air Inlet Filter 27 Component Identification Motor Control Module MCM NOTICE For MCM location see reference MA in FIG 2 on page 25 When installed the end of the MCM with the If the Motor Control Module is replaced the selec power input connection 12 faces down and the end tor switch must be set prior to initial startup of the with the access cover A faces up Motor Control Module or damage may occur See HFR Repair manual for details see Related Man The Motor Control Module uses an 8 position selector uals on page 3 switch to set the system maximum working pressure 11 13 eae r_ 257396 _3b9905_03b Fic 4 MCM Component Identificat
39. ble for P2 Fusion Dispense Valves This feature can not be active if the Pre Dispense Delay feature is active Pre Dispense Delay 73 Appendix B ADM Setup Screens Overview Pre Dispense Delay is a feature where the HFR can delay the start of a dispense until the user has pressed and held the foot switch for the duration entered For example if the user enters a five second duration the footswitch must be held on continuously for five seconds before the HFR will start a dispense This feature is not available for recirculation systems or applicable for P2 Fusion Dispense Valve applications This feature can not be active if the Post Dispense Shot Disable feature is active 74 Mix Head Operating Details Screen This screen allows the user to define the mix head oper ating parameters e Low Pressure Circulation The percentage of set point at which the system will run during low pres sure circulation e Pre Dispense Circulation The time for which the system will circulate at high pressure prior to dis pensing when the dispense command is triggered while the system is in low pressure circulation e Post Dispense Circulation The time duration that the system will remain in high pressure circulation after a dispense before dropping into low pressure circulation e Idle Position Applies to an L Head only The posi tion of the clean out rod when the mix head is idle e Clean Out Open Applies to an L Head only The amoun
40. by pressure or flow rate depending upon the Control Mode selection and by time duration volume or weight depending upon the Dispense Mode selection See Sys tem Screen 1 for Control and Dispense Mode options See Home Screen Shot Mode on page 83 for informa tion on how to use predefined shots NOTE 100 shot definition are available across ten pages To edit a shot definition 1 Press then use the arrow keys to navigate to the desired value 06 06 12 09 57 Sequences Mo Active Errors C C Mo Active Errors 2 Type the new value then press to accept the new value 3 If desired press to quickly enter the same value for the rate and time volume weight 4 Repeat step 2 as required 313997W Appendix B ADM Setup Screens Overview Due to variation in material properties the A column gives the ability to adjust the shot time volume weight for each defined shot NOTE If the A column is used it is recommended that a minimum of 5 shots are dispensed measured and averaged for each dispense before entering a value for the A column Time Based Example A 75 cc s shot is defined to dispense for 2 seconds O6 11 12 11 44 Advanced standby J Mo Active Errors Mr ccs o SD CO w n UT E w ag mm eleen 1 Dispense 5 shots into 5 separate containers 2 Measure the dispensed amount and record the data Example 1 Example 2 Dispensed Volume Dispensed Volume cc cc
41. e The low level alarm will clear when the condition clears e Auto Top Off e The low level sensor will generate a low level alarm 313997W e When the high level sensor does not see mate rial automatic refill will begin and continue until either the high level sensor sees material or until the refill time out expires e The low level alarm will clear when the condition clears e A button is provided to the user on the run screens to instigate an automatic refill operation at any time this button can also be used to abort a refill operation e Auto Full Volume e The low level sensor will initiate an automatic refill when it does not see material e Automatic refill will continue until either the high level sensor sees material or until the refill time out expires e The low level alarm will clear when the condition clears e A button is provided to the user on the run screens to instigate an automatic refill operation at any time this button can also be used to abort a refill operation Refill Setting If a refill setting other than Disabled is selected the user must set at least two level sensor locations as installed by checking the check box on the screen If all three locations are set to installed the system will default to the Auto Top Off refill setting and operate as follows e The low level sensor will generate a low level alarm e The high level sensor will generate a high level devi ation and abort any automatic
42. for machines without flow meters When this box is checked after any ratio check shot a popup window will appear asking the user to enter the dispensed weights Press the Cancel button to abort the entry or press the Enter button to record the new values 313997W Appendix B ADM Setup Screens Overview Advanced Screen 4 Ta Enable Diagnostic screen Low Material Disables Dispense _ Limit Rate on Stall to Pressure Enable Downloading of USB Logs Enable USE Errors Date of Last Download DAAA TS Limit Rate on Stall to Pressure Check this box to allow the HFR to increase to stalling pressure at a slower more controlled rate Enable Diagnostic Screen Check this box to enable the optional ADM screens enabling USB log downloading and erasing USB logs For more infor mation about USB operation see Appendix F USB Operation on page 102 For more information about the optional screens see Diagnostic screen on page 87 Low Material Disables Dispense When this box is checked the current dispense will terminate and prevent additional dispenses when the supply sys tem indicates a low level Advanced Screen 5 Hafod 13 40 le Conditioning Shots Standby A Dispensing Disabled Low Temp Software Part Software Module Murnber Version Advanced Display GETZ 108 069 WISE Configuration 166102 105 011 MChM Application Blue By a20 105 016 bh Component Blue Jaco 103 001 Red Primary Heat Thar 105 005 Blue Frimary Heat
43. ignition 005 20 Keep Components A Red and B Blue Separate 20 Moisture Sensitivity of Isocyanates 21 Foam Resins with 245 fa Blowing Agents 21 Changing Materials 005 21 A Red and B Blue Components 21 Typical Installation 0000 eee 23 Component Identification 24 Hydraulic Power Pack 0 0005 27 Motor Control Module MCM 28 Advanced Display Module ADM 30 Fluid Control Module FCM 33 Temperature Control Module Heated HFR Only 34 Dispense Valves Overview 2 5 37 SOD ik ot hasan ea eee a Eee Seeds 38 Vacuum De gaS 0 ee ees 44 Vacuum De gas and Vacuum Manual Refill 45 Advanced Display Module ADM Operation 46 SArt D saci ce Mat sie alee Stee aon a aid ae elen aioe 47 Shutdown 3 c ee es pee eae a een ald bon kee s 50 Pressure Relief Procedure 005 51 PIUSNING essere eek Peas eee ee ee 52 2 Maintenance cc a tiees clk BAe cae eas a oda ea 53 ADM Battery Replacement and Screen Cleaning 54 MCM and TCM Clean Heat Sink Fins 54 Install Upgrade Tokens 55 Fluid Inlet Strainer Screen 56 lsoGuard Select System 000 57 Troubleshooting 2 00 c cece ees 58 Light Tower Optional 58 Common Problems 00000 ees 58 ADM Troubleshooting
44. k To prime the pump cycle the pump a few times or until air free fluid dispenses 47 Startup 2 Calibrate HFR The HFR calibration procedure is a two step process The first step Learn Mode must be performed when ever the pump line is rebuilt or if any other maintenance is performed that may affect the mechanical tolerances in the pump line If the machine does not appear to be utilizing the full extent of the pump stroke or if the machine appears to be contacting the end of the hydraulic cylinder follow the Learn Mode procedure The Learn Mode procedure will teach the system the mechanical limits of travel Learn Mode Procedure a Navigate to the Calibration screen b Press the Learn Mode Calibration button and set the mode to run as the dispense appli cator that is installed on the system NOTE For circulation systems set the mode as either EP or MD2 valves These settings will not dispense material c Place a waste container below the dispense valve The next steps will cause the machine to dispense material for all other settings d Press the go right button and then the dis pense button O The pump will travel to the right most extreme position e After the pump stops moving press the go left button and then press the dispense button Ol The pump will travel to the left most extreme position f After the pump stops moving press the con tinue button to go on to the ne
45. l Failure of the dispense Ensure the valve has a proper air supply and seals PRINS PUMP IMNEGO SIAMI valve properly If not service the valve as necessary pressure the pump traveled l bora Visually inspect the machine and hoses for sign of more than it should in normal Deviation i TAA Material leak leakage NOTE This error will display after 2 full operation only applies to piston strokes so the leak will be substantial dead headed system i Out of material Fill tanks Tanks low on material Fill tanks with material The type or size of the Red or Properly setup the DSCO system Pump Failed to Stall Red Low ae Material Level Blue Low Material Level If the tanks appear to have plenty of material check to Loose broken connection make sure the level sensor is connected to the proper port and that the cord is not damaged Bad level sensor Replace level sensor Red High a Material Level High material level in tanks Deviation Defective fill valve L322 Blue High Material Level L6AT Red Auto Refill Timeout The tank stand has been filing for a time greater than Blue Auto g expected Low material level in tanks Deviation L122 If the tanks appear to have plenty of material check to make sure the level sensor is connected to the proper port and that the cord is not damaged Loose level sensor l Check for loose or disconnected wires or plugs connection
46. man ually initiated auto refill after an aborted or timed out auto refill restart at step 2 NOTICE If an auto refill is stopped and not restarted as described in the previous note the pumps may be run dry and chemical crossover at the valve may occur 11 Continue to de gas for sufficient time to de gas the material 313997W Setup 12 Close bottom ball valve of the vacuum tree mani fold 13 Turn off the vacuum pump 14 Open the top ball valve of the vacuum tree manifold NOTICE Operating the tank after the vacuum de gas proce dure without the top ball valve open will result in pump cavitation off ratio conditions and possible collapse of the tank 15 Open the shutoff valves at the base of the tanks 45 Advanced Display Module ADM Operation Advanced Display Module ADM Operation When main power is turned on by turning the main power switch MP to the ON position the splash screen will be displayed until communication and initialization is complete O GRACO Lr O To begin using the ADM the machine must be on and enabled To verify the machine is enabled verify the System Status Indicator Light CB is illuminated green see FIG 5 on page 30 If the System Status Indicator Light is not green press the ADM Power On Off CA button The System Status Indicator Light will illu minate yellow if the machine is disabled If the machine is in the Disabled mode screen press
47. pump is parked pump will stop moving If a dispense gun with a trigger is installed pulling the trigger will begin a park operation Material will dispense for non circulation sys tems c For models with an EP Fusion or P2 gun only turn diversion valves to tank then press al Pressure must be below 400 psi 2 8 MPa 28 bar 2 Press the enable disable key on the ADM to disable the ADM 3 Turn main power switch MP to OFF position 4 Close A Red and B Blue fluid supply valves FV ti9883a1 5 Perform Pressure Relief Procedure on page 51 6 Shut down feed pumps as required See feed pump manual 50 313997W Pressure Relief Procedure Pressure Relief Procedure Wei 2 1 Shut off feed pumps and agitator if used 2 Turn PRESSURE RELIEF DISPENSE valves SA f SB to PRESSURE RELIEF CIRCULATION Oy Route fluid to waste containers or supply tanks Ensure gauges drop to 0 SB ti9879a1 3 For models with an dispense valve with a safety lock engage gun safety lock 4 Relieve pressure in dispense valve See dispense valve manual 313997W 51 Flushing Flushing Aw Flush equipment only in a well ventilated area Do not dispense flammable fluids Do not turn on heaters while flushing with flammable solvents 52 Flush out old fluid with new fluid or flush out old fluid with a compatible solvent be
48. special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313997 Graco Headquarters Minneapolis International Offices Belgium China Japan Kore
49. temperature the MCM has Try to stop fan by lightly pressing on the center with a reached a level where product a Motor Control i Low air volume from fan pencil eraser If the fan slows down easily it will need T4C1 life will be decreased Alarm High Temp to be replaced drastically and has been Oil Temp a Shutdown shutdown for protection Motor Temp E Shutdown Red Tank Teas laro Fault Blue Tank Tees are Fault Red Inline Teas fin Fault 6B1 Blue Inline RTD Fault RTD 1 is giving no or invalid Red Hose data Tea2 Pes Fault Blue Hose Tess Pr Fault Defective RTD Replace RTD Loose connections Tighten connections Motor may be damaged Replace motor Debris is packed in the oo ga MCM s heat sink fins Clear debris from MCM heat sink fins No Power to Fan Check cord to make sure fan has power Alarm The hydraulic oil is ata temperature where performance is impacted significantly and has resulted in a system shutdown Debris in fan or fan grill Clear debris from fan fan grill Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will need to be replaced No power to fan Check cord to make sure fan has power Alarm Debris is fan or fan grill Clear debris from fan fan grill Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will ne
50. the factory Flush out the oil with a compatible solvent before dispensing See Flush ing on page 52 a Check that all machine connections are setup See Setup procedure page 38 b Check that inlet screens are clean before daily startup see page 56 c Check level and condition of ISO lube daily see lsoGuard Select System on page 57 d Turn on component B Blue and component A Red agitators if used e Turn both PRESSURE RELIEF DISPENSE r lt valves SA SB to DISPENSE SA SB ti9877a1 f Start feed pumps 313997W Startup g Open fluid inlet valves FV Check for leaks ti10002a1 Keep Components A Red and B Blue Separate Cross contamination can result in cured material in fluid lines which could cause serious injury or damage equipment To prevent cross contamination of the equipment s wetted parts never interchange compo nent A Red and component B Blue parts h Use feed pumps to load system i For models with an EP Fusion or P2 gun only hold gun fluid manifold over two grounded waste containers Open gun fluid valves A Red and B Blue until clean air free fluid comes from valves Close valves ti2484a1 j For models with an MD2 Valve only hold MD2 valve nose piece without a mixer installed over two grounded waste containers Leave mixer off and trigger gun until both fluids flow freely from the nose piece without any air
51. valve connect whip hose to MD2 valve component A Red and com ponent B Blue fluid inlets For models with a dispense gun connect whip hose to gun fluid manifold Do not connect man ifold to gun See FIG 13 ti2417a1 FIG 13 10 Pressure check hose See hose manual Pressure check for leaks If no leaks wrap hose and electrical connections to protect from damage 11 Ground system This equipment must be grounded a HFR grounded through power cord See step 3 on page 38 b EP Gun or Dispense Valve If supplied connect whip hose ground wire to FTS see step 6 on page 40 Do not disconnect wire or dispense without whip hose c Fluid supply containers follow your local code d Object being dispensed follow your local code e Solvent pails used when flushing follow your local code Use only metal pails which are con ductive placed on a grounded surface Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity f To maintain grounding continuity when flushing or relieving pressure hold a metal part of dis 42 pense gun firmly to the side of a grounded metal pail then trigger gun 12 Check hydraulic fluid level Hydraulic reservoir is filled at the factory Check fluid level before operating the first time and weekly thereaf ter See Technical Data on page 108 for specifications 13 lsoGuard Select Fluid system setup
52. with your material manufacturer for chemical compatibility Most materials use ISO on the A Red side but some use ISO on the B Blue side See the follow ing section A Red and B Blue Components IMPORTANT Material suppliers can vary in how they refer to plural component materials Be aware that when standing in front of the manifold on proportioner e Component A Red is on the left side e Component B Blue is on the right side 313997W For all machines e The A Red side is intended for ISO hardeners and catalysts e f one of the materials being used is moisture sensi tive that material should always be in the A Red side e The B Blue side is intended for polyols resins and bases NOTE For machines with material volume ratios other than 1 1 the higher volume side is typically the B Blue side 21 A Red and B Blue Components 22 313997W Typical Installation A Red Side Supply Detail ti7821a2 FIG 1 Key HFR Unit see FIG 2 page 25 Hose Fluid Temperature Sensor FTS 2x 1 for each hose Whip Hose Dispense Gun Gun Air Supply Hose Feed Pump Air Supply Lines Waste Container Fluid Supply Lines CTO MmamMUVOWD gt YS 313997W UVUZ HFA Typical Installation B Blue Side Supply Detail ti7821a3 Shown exposed for clarity Wrap with tape during operation ti14720a Feed Pumps Agitator Desiccant Dryer Bleed Lines Fluid Manifold
53. 100 cc 120 cc Since the pump sizes combined 120 cc an applicator may be selected which does not have a signal communicating to the HFR Part Description 24D504 Applicator MD2 1 1 Soft Stainless Steel Elec tric 24D512 Applicator MD2 1 1 Hard Carbon Steel Pneu matic 24D513 Applicator MD2 1 1 Hard Stainless Steel 24D514 Applicator MD2 1 1 Hard Stainless Steel Elec tric 24D515 Applicator MD2 1 1 Hard Stainless Steel Lever 313997W 24D516 Applicator MD2 1 1 Hard Stainless Steel Pneumatic 24D521 Applicator MD2 10 1 Soft Carbon Steel 24D522 Applicator MD2 10 1 Soft Carbon Steel Elec tric 24D523 Applicator MD2 10 1 Soft Carbon Steel Lever 24D524 24D525 Applicator MD2 10 1 Soft Stainless Steel on MD2 10 1 Soft Stainless Steel Elec tric 24D530 Applicator MD2 10 1 Hard Carbon Steel 24D531 24D532 Applicator MD2 10 1 Hard Carbon Steel Lever Applicator MD2 10 1 Hard Carbon Steel Pneu matic 24D533 24D534 24D535 24D526 Applicator MD2 10 1 Soft Stainless Steel Lever a E Applicator MD2 10 1 Hard Carbon Steel Elec tric Applicator MD2 10 1 Hard Stainless Steel Applicator MD2 10 1 Hard Stainless Steel Electric 24D536 Applicator MD2 10 1 Hard Stainless Steel Lever 24D537 Applicator MD2 10 1 Hard Stainless Steel Pneumatic 240934 EP Pour Gun Machine Mount 3 8 in Purge Rod 10 LC0295
54. 25 ft 3 8 Stainless Steel 3500 psi 262251 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 262253 Unheated Hose 5 ft 3 8 Stainless Steel 3500 psi 262255 Unheated Hose 10 ft 3 8 Stainless Steel 3500 psi 3500 psi Hose Bundling Accessories 24E953 Air Hose 5 ft 15B280 Air Hose 10 ft 15C624 Air Hose 25 ft 15B295 Air Hose 50 ft 313997W 9 Product Configurator 24E900 Signal Cable 5 pin Male Female 2 0 meter 24E899 Signal Cable 5 pin Male Female 4 0 meter 24E898 Signal Cable 5 pin Male Female 8 5 meter 24E897 Signal Cable 5 pin Male Female 16 0 meter 24E896 Fluid Temperature Sensor Cable 4 pin Male Female 2 0 meter 24E895 Fluid Temperature Sensor Cable 4 pin Male Female 3 0 meter 24E893 Fluid Temperature Sensor Cable 4 pin Male Female 15 7 meter 24E954 Scuff Guard 1 75 in 44 mm 200 ft 61 m Roll 61 m 24E894 Fluid Temperature Sensor Cable 4 pin Male Female 8 0 meter 261821 Wire Connector AWG 4 11 mm 24E955 Hose Lacing 1500 ft 457 2 m Roll 15B679 Hose Safety Label s 24E961 Scuff Guard 1 75 in 44 mm 200 ft Roll 10 Applicator NOTE When selecting an applicator if an applicator is chosen which does not have a signal communicating to the HFR then the sizes of the A and B pumps added together must be greater or equal to 120 cc For exam ple A red pump size 20 cc B blue pump size 100 cc 20 cc
55. 4 23 59 No Active Errors EMOO0 R System Powered Off 21 4 11 2012 14 24 00 No Active Errors ELOO R System Powered On 22 4 11 2012 14 48 47 No Active Errors EMO0 R System Powered Off 23 4 11 2012 14 48 48 No Active Errors ELOO R System Powered On 24 4 11 2012 14 50 03 No Active Errors EMOO0 R System Powered Off 25 4 11 2012 14 50 10 No Active Errors ELOO R System Powered On 26 4 11 2012 14 50 18 No Active Errors EMOO R System Powered Off 27 4 12 2012 7 51 33 No Active Errors ELOO R System Powered On 28 4 12 2012 7 52 35 DDA1 D Red Pump Cavitation No Event 29 4 12 2012 7 52 39 DDR 2 D Blue Pumn Cavitation No Event 4 4 gt gt 1 ERROR J q al 103 Appendix F USB Operation Example 2 JOB File The 2 JOB file is the Shot Data Log file A B D l 1 Job Log 2 S N 06201073 3 Software Part Number 16N420 Ld 4 Software Version 1 01 002 5 4 23 2012 11 09 6 Requested Requested Requested Tar Inline Blue Inline Blue Hose Blue Hose Blue Inline Red Hose Red FTS Hose Red Ma Date Time RTD Temp Temp FTS Temp Temp RTD Temp Temp Temp Tet B 4 11 2012 14 16 52 9 4 11 2012 14 16 54 r 10 4 11 2012 14 16 56 11 4 11 2012 14 16 58 1 4 11 2012 14 17 00 13 4 11 2012 14 17 02 14 4 11 2012 14 17 04 15 4 11 2012 14 17 07 16 4 11 2012 14 17 09 17 4 11 2012 14 17 11 a 18 4 11 2012 14 17 28 WO 2308 77 Ta il Ready Ea Example 3 SYSTEM File The 3 SYSTEM fi
56. 4E250 EP 250 6 Blue 6 Red OMice P 375 Poly Side Orifi 051mm Poly 240751 EP 250 Poly Side Orifice Std OUI OW Serene EE ol pow S08 ONNES Orifice Orifice 0 79 mm Poly 240752 EP 250 Poly Side Orifice Std cas POM Seawnce IER S79 ROI SIGE Gules 1 85 mm Poly 24C804 EP 375 Poly Side Orifice Orifice 257711 0 028 in Orifice 257712 0 029 in Orifice 257713 0 032 in Orifice 257715 0 036 in Orifice 257716 0 038 in Orifice 257717 0 039 in Orifice 257719 0 042 in Orifice 257722 0 049 in Orifice Orifice 1 19 mm Poly 24C753 EP 250 Poly Side Orifice Std ones a 1 52 mm Poly 24C754 EP 250 Poly Side Orifice Std pie 1 70mm Poly 240755 EP 250 Poly Side Orifice Std ome E 2 18 mm Poly 24C756 EP 250 Poly Side Orifice Std ones a 0 41 mm Poly 24C805 EP 250 Poly Side Orifice Orifice 0 61 mm Poly 24C806 EP 250 Poly Side Orifice Orifice 0 71 mm Poly 24C807 EP 250 Poly Side Orifice Orifice 0 89 mm Poly 24C808 EP 250 Poly Side Orifice Orifice 0 99 mm Poly 24C809 EP 250 Poly Side Orifice Orifice 1 07 mm Poly 24C810 EP 250 Poly Side Orifice Orifice 12 313997W Product Configurator ASE en 0 89 mm Iso 24D232 EP 250 Iso Side Orifice S Head and L Head Orifice 0 99 mm Iso 24D233 EP 250 Iso Side Orifice The A Red applicator orifices for the S Head and acl hPL L Head are the same as the B Blue applicator orifices 1 07 mm Iso 24D234 IEP 250 Iso Side Orifice 1 32 mm Iso 24D235 EP 250 Iso Si
57. 5 ft 1 4 Carbon Steel 3500 psi P 262242 Unheated Hose 50 ft 1 4 Stainless Steel 24E903 Heated Hose 10 ft 1 4 Carbon Steel 3500 psi 3500 psi 24E905 Heated Hose 25 ft 1 4 Carbon Steel 3500 psi 262244 Unheated Hose 5 ft 3 8 Stainless Steel 24E907 Heated Hose 50 ft 1 4 Carbon Steel 3500 psi 3500 psi 24E909 Heated Hose 5 ft 3 8 Carbon Steel 3500 psi 262246 Unheated Hose 10 ft 3 8 Stainless Steel 24E911 Heated Hose 10 ft 3 8 Carbon Steel 3500 psi 3500 psi 24E913 Heated Hose 25 ft 3 8 Carbon Steel 3500 psi 262248 ele Hose 25 ft 3 8 Stainless Steel Heated H ft teel i AE WD RERE nese O M A LADON RES Op 262250 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 262252 Unheated Hose 5 ft 1 2 Stainless Steel 3500 psi 262254 Unheated Hose 10 ft 1 2 Stainless Steel 3500 psi 262256 Unheated Hose 25 ft 1 2 Stainless Steel 3500 psi 24E929 Heated Hose 25 ft 1 4 Stainless Steel 3500 psi 24E931 Heated Hose 50 ft 1 4 Stainless Steel 3500 psi 24E945 Heated Hose 25 ft 1 2 Stainless Steel 3500 psi 24E947 Heated Hose 50 ft 1 2 Stainless Steel 3500 psi 262239 Unheated Hose 10 ft 1 4 Stainless Steel 3500 psi 262241 Unheated Hose 25 ft 1 4 Stainless Steel 3500 psi 262243 Unheated Hose 50 ft 1 4 Stainless Steel 3500 psi 262245 Unheated Hose 5 ft 3 8 Stainless Steel 3500 psi 262247 Unheated Hose 10 ft 3 8 Stainless Steel 3500 psi 262249 Unheated Hose
58. 59h in place and tighten Do not overtighten Let the gasket make the seal 56 313997W lsoGuard Select System ACA Ya 9 AX 2 Check the condition of the A Red pump IsoGuard Select fluid daily Change the fluid if it becomes a gel its color darkens or it becomes diluted with isocyanate Gel formation is due to moisture absorption by the pump lsoGuard Select fluid 24F516 The interval between changes depends on the environment in which the equipment is operating The pump lubrication system minimizes exposure to moisture but some contamina tion is still possible Fluid discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation If the packings are operating properly Iso Guard Select fluid 24F516 replacement due to discol oration should not be necessary more often than every 3 or 4 weeks To change pump IsoGuard Select fluid 24F516 1 Perform Pressure Relief Procedure on page 51 2 Remove fittings from lsoGuard Select fluid cylinder inlet and outlet ports Keep supply tube ST return tube RT and leak management tube LT con nected to the fittings 3 Carefully place ends of tubes with fittings still con nected into an empty pail to drain IsoGuard Select fluid 4 Lift the lsoGuard Select fluid reservoir LR out of the bracket RB and remove the container from the cap Holding the cap over a suitable contain
59. B1 CB3 CB2 CB7 CB6 H e BNE Sea cps cB4 CB9 CB8 TW ie er 24C332_313998_3f vel th E Ea A Red QMO e RETETE TATATA Right Side from Rear View m si E ge aE Ci i Il i TJ i j I J E Il T iz is Il SiE 2lo ls 5 Sle gle sla ala 5 5 N j ojo j jN 2 MC MISC TANK HOSE HEAT PRI HEAT HOSE TANK MIS cB 5 SA 3 B4 C681 313998 a 24 ONINUV ri pE Ces CB718 1 phase T AD Y c 400V 230V Te 4 EE 3 phase Component o pi HS Motor Control Module l Do Ge an im 40A 40A Primary Heater A 24C332_313998_6f aOOOOE 15A 15A Tank Heat A imk 5A cane ee Fod e Miscellaneous Miscellaneous Hose Heat B esa soa sa om 108 f rosene 5A a cB ross soa
60. For Dispense Dispense From Horne Position This screen allows the user to control the availability of some key system features Disable Dispensing From Display Check this box to disable dispensing from the ADM A footswitch dispense valve trigger or other external signal will be the only way to initiate a dispense Disable Modifying Temp Setpoint Check this box to disable modifying temperature setpoints from the Run screens This is only applicable if temperature control items are installed and enabled Disable Operator Mode Adjustments When this box is checked the user will not be able to adjust the dispense settings in Operator Mode Low Heater Temp Disables Dispense When this box is checked the system will reject dispense requests when any enabled heat zones are below their setpoint High Chiller Temp Disables Dispense When this box is checked the system will disable dispensing when any enabled chiller zones are above their set point Operator Mode Cavitation Alarm Check this box to enable cavitation alarms in Operator Mode Clear this box to disable cavitation alarms in Operator Mode Complete Dispense with Setpoint Error When this box is checked the shot will continue dispens ing even if the system never reaches the desired setpoint Enable Shot Aborted Notification When this box is checked a pop up notification will be displayed when a shot is aborted Enable Ratio Check Weight Mode Entry This option is
61. For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 19 Important Two Component Material Information MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure and disconnect all power sources BURN HAZARD ATA burns e Do not touch hot fluid or equipment Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe Important Two Component Material Information Isocyanate Conditions Spraying or dispensing materials c
62. HG6000HR Flow Meter Kit 0 007 to 2 0 gpm 25 to 7571 cc per min 30 to 1 000 000 cps 400V Boom S Head Hoses 24F297 230V L Head Application No Boom No Hoses 24J912 230V S Head Application No Boom No Hoses 24J913 230V S Head Application No Boom No Hoses 24F298 400V L Head Application No Boom No Hoses Flow Meter Calibration Kit per applicator Dispense Valve Interface Kit Bas Descriaton 24J324 L Head Flow Meter Calibration Kit 24J325 S Head Flow Meter Calibration Kit 24J326 P2 Flow Meter Calibration Kit Part Description 24C757 MD2 Valve Solenoid Machine Mount 24D160 MD2 Valve Solenoid Remote Mount 24D161 Auto Fusion Solenoid for Fusion Dispense Valve 24C067 Fusion Gun Pressure Adjust Kit 14 313997W Product Configurator Plumbing 2 1 Air Fluid Carbon Steel Complete Supply Plumbing Pump Kit 24E396 One 2 1 T 2 Pump Carbon Steel 24D328 H1050 Air Fluid Carbon Steel Complete Supply 24E397 One 2 1 T 2 Pump Stainless Steel Pump Kit p 24E398 One Monarch 5 1 Pump 5G 257769 High Flo Air Fluid Carbon Steel Complete 24E399 One Monarch 5 1 Pump 55G Supply Pump Kit 246419 Carbon Steel Riser Tube Assembly 24D091 2 1 Air Fluid Stainless Steel Complete Supply Pump Feed Kits Part Description Pump Kit 246477 Carbon Steel Return Tube 24D092 H515 Air Fluid Stainless Steel Complete Supply 246483 Air Supply for Feed Pump and Gun 24D093 H716 Air Fluid Stainless Stee
63. Ratio Check 24F235 25 ft hose extensions for L Head applicator material hydraulic and signal cables 24F236 50 ft hose extensions for L Head applicator material hydraulic and signal cables 24F237 25 ft hose extensions for S Head applicator material hydraulic and signal cable 24F238 50 ft hose extensions for S Head applicator rye hydraulic and aaa cable 24K206 Nip Sensor Kit sis Sensor Kit 24H019 Air Inlet Filter for Hydraulic Power Pack 255468 Light Tower Kit Communications Gateway Module CGM The HFR Communication Gateway Module allows the user to control an HFR through an external control device such as a PLC The CGM operates in conjunc tion with the existing Advanced Display Module ADM such that both devices can be used to control the machine See HFR Communication Gateway Module manual for more information Part Description 24J415 CGM Mounting KIt Required CGMDNO GCA Gateway Module DeviceNet Fieldbus CGMEPO0O GCA Gateway Module EtherNet IP Fieldbus CGMPBO GCA Gateway Module PROFIBUS Fieldbus CGMPNO GCA Gateway Module PROFINET Fieldbus 313997W Product Configurator Discrete Gateway Module DGM The HFR Discrete Gateway Module allows the user to control an HFR through multiple external control devices such as contact blocks or relays The DGM operates in conjunction with the existing Advanced Display Module ADM such that both devices can be used to control the machine
64. Thar 105 005 Fed Hose Heat Thar 105 005 Fed Chiller Thar 105 006 bix Head Power Pack 64039 105 057 Red Tank Monitor 764206 101 001 Blue Tank Monitor 16 4206 101001 Numbers shown are for reference only and may be different on your system This screen displays software information 81 Appendix C ADM Run Screens Overview Appendix C ADM Run Screens Overview Run screens are divided into five major sections status errors events and maintenance The following diagram demonstrates the flow of the Run screens beginning with the Home screen N Errors 1 N Errors 2 N z Home Status N N Errors N N Events N Events 1 Events 2 i P Maintenance lt 7 Fic 23 Run Screens Navigation Diagram Home Screen The Home screen is the first screen that displays in the Run screens It shows the current fluid pressure on the A Red and B Blue fluid outlets of the pump and if there are any active errors If tanks are installed in the system the fill level is shown on each tank The ratio is also displayed as either Red 1 or Blue 1 depending on which display has been setup To select an operating mode press the Select Mode button E repeatedly until the desired mode is shown then press the Enter button to select the mode Alternately press the Select Mode button and use the up and down arrow keys until the desired mode is shown then press the Enter button to s
65. a GRACO INC AND SUBSIDIARIES e P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2010 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised September 2014
66. a shot after the pre dispense timer see Mix Head Operating Details Screen on page 74 expires NOTE There is a three second delay after a dispense before another dispense can be initiated Target Flow Target recipe time Ratio Press E to switch between low and high pressure modes without dispensing During a dispense press Si to abort the dispense See Home Screen Standby Mode on page 83 for other button functions 83 Appendix C ADM Run Screens Overview Home Screen Sequence Mode This mode allows the user to select one of five sequences A E The progress bar on the bottom of the screen shows the progress of a shot dispensing from the selected sequence See Sequences Screen on page 71 for information about editing sequence defini tions To use a predefined sequence 1 Enter Sequence Mode 2 Press the sequence letter position selection button 3 Use the left and right arrows to toggle between letter and position selection When selecting a sequence letter A E use the up and down arrow keys to scroll through the available letters When selecting a sequence position type in the desired position with the numeric keypad The system will reject invalid letter position selections 4 4 Press to accept the sequence letter position 5 Press the Dispense button to begin dispensing OS1S 11 1342 e Maintenance A Dispensing Sequence Target Flow Pressure Target dispense amount time vol
67. asket inlet valve ball seat or Worn pump inlet valve ball seat or gasket Pressure relief circulation valve leak Remove return line and determine if flow is present Erratic pump movement Pump cavitation Feed pump sheen is too low a pressure to eee ee aman 100 psi 07 MPa 7 bar mm Pump output low Obstructed fluid hose or gun fluid Open clear use hose with larger ID all ainda Worn piston valve or intake valve in See pump manual displacement pM Pon Inadequate feed pump pressure Check feed pump pressure and adjust to 100 psi 0 7 60 313997W Troubleshooting ADM Troubleshooting r_24E451_3B9900_1a Fic 18 ADM Component Identification Rear ADM Module Status LEDs CN Conditions USB Module Status LEDs CL Conditions Green flashing System is powered up Downloading information to USB Green Yellow Flashing ADM is busy USB cannot transfer information when in this mode 313997W 61 Troubleshooting Motor Control Module For MCM location see reference MA in FIG 2 on page 25 Diagnostic Information Table 3 LED Status Signal Green on System is powered up Yellow on Internal communication in progress Red solid MCM hardware failure Replace MCM Red flashing fast Uploading software Red flashing slow Token error Remove token and upload software token again
68. ating at maximum capabilities Fuse requirements at various flow rates and mix chamber sizes may be less t 210 ft 64 m maximum heated hose length including whip hose approved 4 The maximum fluid working pressure for the base machine without hoses is 3000 psi 20 7 MPa 207 bar If hoses rated at less than 3000 psi are installed the system maximum fluid working pressure becomes the rating of the hoses If 2000 psi hoses were purchased and installed by Graco the working pressure for the machine is already setup for the lower 2000 psi 13 8 MPa 138 bar working pressure by Graco If the machine was pur chased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed see instruction man ual 313998 for the procedure to setup the machine for higher rated hoses The change in working pressure is made by changing a rotary switch setting in the Motor Control Module The minimum pressure rating for hoses is 2000 psi Do not install hoses with a pressure rating lower than 2000 psi x See 400 V Power Requirements 400 V Power Requirements e 400 V systems are intended for International voltage e North America mostly employs a 3 wire or Delta requirements Not for voltage requirements in North configuration The two configurations are not inter America changeable e f a400 volt configuration is operated in North Amer ica a special transformer rated for 400 V Y con figuration 4 wire may be requ
69. bon Steel 2000 psi 24E966 Single Hose 1 1 1 4 x 1 4 50 ft Carbon Steel 3500 psi 24D129 Single Hose 2 1 1 4 x 3 8 50 ft Carbon Steel 3500 psi 24D131 Single Hose 1 1 3 8 x 3 8 50 ft Carbon Steel 3500 psi 24E967 Single Hose 1 1 1 2 x 1 2 50 ft Carbon Steel 3500 psi Product Configurator 262173 Unheated Hose 5 ft 1 4 Carbon Steel 3500 psi 262175 Unheated Hose 10 ft 1 4 Carbon Steel 3500 psi 262177 Unheated Hose 25 ft 1 4 Carbon Steel 3500 psi 262179 Unheated Hose 50 ft 1 4 Carbon Steel aaa eae e yer yy 262181 Unheated Hose 5 ft Unheated Hose 5 ft 3 8 Carbon Steel 3500 psi Carbon Steel 3500 psi 262183 Unheated Hose 10 ft 3 8 Carbon Steel 3500 psi 262185 Unheated Hose 25 ft 3 8 Carbon Steel 3500 psi 262187 Unheated Hose 50 ft 3 8 Carbon Steel 3500 psi 262189 Unheated Hose 5 ft 1 2 Carbon Steel 3500 psi 262191 Unheated Hose 10 ft 1 2 Carbon Steel 3500 psi 262193 Unheated Hose 25 ft 1 2 Carbon Steel 262257 Unheated Hose 25 ft 3 8 Stainless Steel 3500 psi 3500 psi 262195 Unheated Hose 50 ft 1 2 Carbon Steel 3500 psi 262259 Unheated Hose 50 ft 3 8 Stainless Steel 3500 psi 262236 Unheated Hose 5 ft 1 4 Stainless Steel 3500 psi A Red Individual 262238 Unheated Hose 10 ft 1 4 Stainless Steel 3500 psi Part Description 262240 Unheated Hose 25 ft 1 4 Stainless Steel 3500 psi 24E901 Heated Hose
70. ce and the ISO will begin to gel increasing in viscosity If used this partially cured ISO will reduce performance and the life of all wetted parts NOTE The amount of film formation and rate of crystal lization varies depending on the blend of ISO the humidity and the temperature To prevent exposing ISO to moisture e Always use a sealed container with a desiccant dryer in the vent or a nitrogen atmosphere Never store ISO in an open container e Keep the ISO lube pump reservoir if installed filled with IsoGuard Select part 24F516 The lubricant creates a barrier between the ISO and the atmo sphere e Use moisture proof hoses specifically designed for ISO such as those supplied with your system e Never use reclaimed solvents which may contain moisture Always keep solvent containers closed when not in use A Red and B Blue Components e Never use solvent on one side if it has been contam inated from the other side e Always lubricate threaded parts with ISO pump oil or grease when reassembling Foam Resins with 245 fa Blowing Agents Some foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials e When changing materials flush the equipment mul tiple times to ensure it is thoroughly clean e Always clean the fluid inlet strainers after flushing e Check
71. d Fluid temperature is below the defined low alarm limit Low Fluid Temp Blue Hose Measure voltage across input terminals on power line Low Fluid Low power filter Voltage should measure between 190 and 264 Temp Vac Red Chiller Low Fluid Temp Blue Chiller Low Fluid Bad heater s Measure resistance of heater s Temp Dispensing Disabled Low Temp Dispensing disabled because Temperature is out of Dispensing of temperature alarm limits Disabled High Temp Cable unplugged loose power Check for loose or disconnected wires or plugs Check temperature alarm limits 94 313997W Appendix D ADM Error Codes Error Error Code Error Description Type Cause T2AA_ Low Fluid T2AE_ Low Fluid Temperature is out of alarm limits imit Red Chiller Check temperature alarm limits T2AF Low Fluid Fluid temperature for a monitor zone is below the defined low Blue Hose alarm limit T2BC_ Low Fluid Cable unplugged loose power Deviation Check for loose or disconnected wires or plugs Fluid temperature for a monitor zone is above the defined high alarm limit Inline heater is not turned i a Turn on inline heater Blue Tank T3BD_ High Fluid Temp Blue Chiller T3BG_ High Fluid Temp The hydraulic oil temperature No power to fan Check cord to make sure fan has power T3H1 is approaching a level where Debris is fan or fan grill Clear debris from fan fan grill damage is possible so the Motor Control Module
72. data includes most user selectable and user configurable settings e This data does not include pump counters error and event logs shot and sequence counters USB Options The only options for USB on the ADM are in Advanced Screen 4 see page 81 06 08 12 09 57 4 Conditioning shots standby E Mo Active Errors _ Enable Diagnostic Screen Low Material Disables Dispense Enable Downloading of USB Logs Enable LSB Errors Date of Last Download OSOA The first option is a checkbox that enables or disables the downloading of the Error Event and Shot Data log files The Shot Data log runs during all recirculation shots and operator modes The second option is the Erase icon which will reset the last download date to a time where all logs can be downloaded This will allow the user to download all the USB log entries which may take over 2 hours if the log files are full Currently the ADM does not monitor the USB logs and alert the user when data may be overwrit ten so in order to minimize download times and the risk of losing data it is recommended that the user download the logs every 2 weeks or more often if the machine is used during more than one full shift a day 102 Download Log Files If the Enable Downloading of USB Logs is checked the user can use a USB stick drive to download the log files NOTICE Low quality USB stick drives may lead to burning out the USB port on the ADM Use only high quali
73. de Orifice Gx 16 oes eS 1 40 mm Iso 24D236 EP 250 Iso Side Orifice Orifice 1 60 mm Iso 24D237 EP 250 Iso Side Orifice Orifice 1 85 mm Iso 24D238 EP 250 Iso Side Orifice Orifice 0 51 mm Iso 24D239 EP 375 Iso Side Orifice Std ome Se 0 79 mm Iso 24D240 EP 375 Iso Side Orifice Std ome 1 19 mm Iso 24D241 EP 375 Iso Side Orifice Std ome P Sente 1 52 mm Iso 24D242 EP 375 Iso Side Orifice Std ome Se 1 70 mm Iso 24D243 EP 375 Iso Side Orifice Std ome Sen 2 18 mm Iso 24D244 EP 375 Iso Side Orifice Std Sme See 0 41 mm Iso 24D245 EP 375 Iso Side Orifice Orifice 0 61 mm Iso 24D246 EP 375 Iso Side Orifice Orifice 0 71 mm Iso 24D247 EP 375 Iso Side Orifice Orifice 0 89 mm Iso 24D248 EP 375 Iso Side Orifice Orifice 0 99 mm Iso 24D249 EP 375 Iso Side Orifice Orifice 257724 0 061 in Orifice 1 07 mm Iso 24D250 EP 375 Iso Side Orifice 24K682 0 085 in Orifice Orifice 1 32 mm Iso 24D251 EP 375 Iso Side Orifice Orifice EP Gun 1 40 mm Iso 24D252 EP 375 Iso Side Orifice Orifice 1 60 mm Iso 24D253 EP 375 Iso Side Orifice Orifice 1 85 mm Iso 24D254 EP 375 Iso Side Orifice Orifice Description Part 257702 0 013 in Orifice 0 016 in Orifice 257704 0 018 in Orifice 257705 0 020 in Orifice 0 022 in Orifice 257707 0 023 in Orifice 257708 0 024 in Orifice 0 025 in Orifice 257710 0 026 in Orifice 257711 0 028 in Orifice 257712 0 029 in Orifice 257713 0 032 in Orifice 257714 0 035 in Orifice 0 036 in
74. e Enable USB errors on Advanced screen Full maximum entries downloaded 7 Material NiDO Dispense Alarm Below Al sabe Blas Material dispense is below the Cogs in flow meter are Check that flow meter is matched to nominal pump Alea defined limit not turning output NEDO ate Deviation Below Deviation Material napo Dispense Deviation oe Material dispense is above the Cable unplugged loose Deviation gt R p ugg check for loose or disconnected wires or plugs defined limit power Material N4D0 Dispense Alarm Above Alarm ensure the motor is wired properly If motor is moving but pump is not and pressure is not building they hydraulic power pack may need servicing Check to ensure the linear position sensor is properly connected to the MCM and the wiring has not be damaged i f the linear The MCM attempted to move Failure eee Replace the linear position sensor position sensor the pump but no movement Deviation Hydraulic power pack failure Loose bad connection to the linear position sensor Motor no longer coupled Reset coupler per specifications and retighten set to hydraulic pump screws Supply tube from hydraulic pump to manifold is loose or broken Broken motor shaft Replace motor Verify that no outside forces are stopping the pump from moving then inspect over pressure valve for damage or debris Pressure has risen to an unsafe level due to thermal Log Open the dispense valve manually or open the
75. e check valve from end of outlet tube 4 Use funnel to pour lsoGuard Select fluid 24F516 into tube to fill cylinder 5 With check valve arrow pointing away from the Iso Guard Select fluid cylinder install check valve in end of outlet tube 6 Install tubes into reservoir and install reservoir into holder 57 Troubleshooting Troubleshooting A i A Light Tower Optional gt Signal Description Green on only System is powered up and there are Before performing any troubleshooting procedure no error conditions present 1 Perform Pressure Relief Procedure on page 51 TOW oN AM ROVISONKAKISIS Red flashing A deviation exists 2 Turn main power OFF Red on The system is shut down due to an alarm occurring 3 Allow equipment to cool Errors include advisories deviations or alarms so green will only be on when none of these occur A yellow light can be on at the same time as red flashing or solid on when an advisory exists at the same time as a devi ation or alarm Try the recommended solutions in the order given for each problem to avoid unnecessary repairs Also determine that all circuit breakers switches and con trols are properly set and wiring is correct before assum ing there is a problem Common Problems Problem Cause _ _ _ Solution o OZ O O SOSO O emea o Display Module completely dark No or incorrect amount oi mater
76. e dis pense is finished The L Head S Head and GX 16 are examples of hydraulically actuated recirculating dispense valves When not dispensing material is recirculated to main tain temperature and pressure Opening and closing the valve is controlled hydraulically which leads to faster actuation and more accurate dispenses 313997W Dispense Valves Overview 37 Setup Setup Perform this setup procedure to secure all necessary machine connections for machine operation 1 Locate HFR a Locate HFR on a level surface See Dimen sions on page 110 for space requirements b Anchor the HFR to the floor suggested anchors McMaster Carr anchor 92403A400 See Dimensions page 110 for bolt locations If machine mobility is required purchase Mobile Pallet Base with Casters Kit 24P090 NOTICE To avoid tipping the machine and personal injury do not attach wheels directly to the standard HFR mounting brackets c Do not expose HFR to rain NOTICE Bolt HFR to original shipping pallet before lifting 2 Electrical requirements See Models on page 4 for detailed electrical requirements information aA Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly Have a qualified electrician connect power and ground to main power switch terminals see step 3 in this setup procedure All electrical wiring must be done by a qualif
77. ear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhala tion of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer SKIN INJECTION HAZARD High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately 313997W 313997W Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic dro
78. eated hoses NOTICE For Heated HFR models only the FTS C and whip hose D must be used with heated hose See step 6 on page 40 for FTS installation Hose length including whip hose must be 10 ft 8 m minimum a Turn main power OFF ap b For Heated HFR Models only assemble heated hose sections FTS and whip hose See Heated Hose manual 3A0237 for heated hose connection details and illustrations for the vari ous types of heated hoses For Non Heated HFR Models only assemble fluid supply hose sections and whip hose c Connect A Red and B Blue hoses to A Red and B Blue outlets on HFR fluid manifold FM Hoses are color coded red for component A blue for component B Fittings are sized to pre vent connection errors NOTE Gun fluid manifold hose adapters allow use of 1 4 in and 3 8 in ID fluid hoses To use 1 2 in 13 mm ID fluid hoses remove adapters from gun fluid manifold and install as needed to connect hose 313997W Setup For Heated HFR Models only connect cables Y Connect electrical connectors V Be sure cables have slack when hose bends Wrap cable and electrical connections with elec trical tape See Heated Hose manual for heated hose connection details and illustrations for the various types of heated hoses ti9881a1 8 For systems with a gun fluid manifold close gun fluid manifold valves A Red and B blue ti2411a1 41 Setup 9 For models with an MD2
79. ed to be replaced een Sones Move machine to an area below 120 F conditions are too hot Motor may be damaged Motor may need to be replaced Red Chiller Loose or bad connection Check RTD wiring Alarm Blue Chiller Tess are Fault Bad RTD Replace RTD 6 313997W Motor temperature is too high and system has been shutdown to prevent possible damage Appendix D ADM Error Codes Error Error Code Error Description Type Cause Red Blanket rece RTD Fault Blue Blanket T Tecs are Fault RTD 2 is giving no or invalid Alarm T6C7 Red Chiller data RTD Fault Blue Chiller TEOS RTD Fault No Heat Red No Heat Blue T8A3 No Heat Red Inline Tripped circuit breaker Visually check circuit breaker for a tripped condition No Heat Blue No temperature rise Alarm Measure voltage across input terminals on power line T8B1 iaie Low Power filter Voltage should measure between 190 and 264 Vac T8A2 AO PAN Hed aple Unpugued0ore Check for loose or disconnected wires or plugs Hose power T8B4 aii ele Bad heater s Measure resistance of heater s T8A7 ne Soning Tripped circuit breaker Visually check circuit breaker for a tripped condition Red Chiller Alarm Loose or bad connection Check RTD wiring Bad RTD Replace RTD the wires when the chiller is running to ensure 24V is being delivered to the valve If so the cooling valve will likely need replaci
80. elect the mode The available operating modes are operator sequence shot standby night and disabled 82 Home Screen Disabled Mode When this mode is selected the machine will not be able to dispense or condition heat cool material The setup screens cannot be accessed while in Disabled mode Use the Select mode button to exit Disabled mode Supply tanks shown for reference only Your sys tem may not include supply tanks 313997W Home Screen Standby Mode In Standby Mode the user can enable heating park the pumps refill the tanks circulate materials 341 e Maintenance fay Dispensing Nee Press 6 to change operating modes Press kml to move the pumps all the way to the left and turns the hydraulic power pack off Press or to initiate a tank refill If a tank is fill ing pressing either button will abort the filling operation Press to stop or start the hydraulic power pack and run the start up process 313997W Appendix C ADM Run Screens Overview Home Screen Shot Mode This mode allows the user to select one of 100 pre defined shot numbers See Shots Screen on page 69 for information about editing shot definitions To use a predefined shot 1 2 Enter shot mode Press im and use the numeric keypad to enter the desired shot number Press to select the shot number Press to initiate a dispense The system will go to high pressure mode and dispense
81. em Events Appendix E System Events Event Code and raon o on esem was pondon ered Off Pressed the Advanced Display Module RECHO Learn Mode A learn mode calibration was suc Cal Percrmed tried wit 1e Automate calbraton terized with the Automatic calibration RELOO System Pow ered On RENNO Automatic Cal Performed RECA1 Red Mate rial SG Modified The Red materials specific gravity was modified RECBz2 Blue Material The Blue materials specific gravity RENC1 Cal Point 1 A value for the first point in the three RENC2 Cal Point 2 A value for the second point in the RENC4 Cal Point 1 The running average for point one of RENC5 Cal Point 2 The running average for point two of A ratio check shot was dispensed RENDO Ratio Check REAOO Disp Occurred Shot from the ratio check calibration screen A dispense has occurred of the given shot number REHOO Gel Timer The gel timer expired and the system RERO1 Shot Count A counter from the shot counters RERO2 Seq Posi tion Count Reset RERA1 Red Mate rial Volume Reset A counter from the sequence counters The resettable totalizer for the Red RERB1 Blue Material The resettable totalizer for the Blue RERA2 Red Mate The resettable totalizer for the Red RERB2 Blue Material The resettable totalizer for the Blue RERAS Red Cycle The resettable cycle counter for the RERB3 Blue Cycle Count Reset REQU1 Settings Downloaded
82. en and have No material in pumps proper feed pressure Setpoint Bont Exceeded The set point was exceeded ___ Deviation v amp 2g S S S gt gt gt O O O 90 313997W Appendix D ADM Error Codes Error Error Code Error Description Type Cause This calibration lets the MCM Recalibrate the machine Rerun the learn mode calibration know where the ends of the EER E EE Check to ensure the pressure transducer is properly pump are If the data gathered installed and all wires are properly connected D5A1 P during this process is outside Deviation of normal parameters the Bad linear position Verify pump moves to limits if problem persists machine will operate with a sensor replace linear position sensor greatly reduced stroke The linear position sensor is Bad linear position i pr N Replace linear position sensor D6A1 Position returning data that should not sensor Sensor Fault Red Pump PORI Cavitation Cavitation was detected on the Blue Pump given pump be possible during normal operation Linear position sensor may be loose where attached to pump housing Insufficient material l Verify that incoming ball valves are open being supplied or Deviation Re tighten the sensor and re calibrate the machine Loose bad connection to Check to ensure the linear position sensor is properly linear position sensor installed and all wires are properly connected Alarm insufficient material
83. er remove the inlet check valve and allow the IlsoGuard Select fluid to drain Reattach the check valve to the inlet hose See FIG 17 5 Drain the reservoir and flush it with clean lsoGuard Select fluid 24F516 6 When the reservoir is flushed clean fill with fresh lsoGuard Select fluid 24F516 7 Thread the reservoir onto the cap assembly and place it in the bracket RB 8 Push the supply tube ST approximately 1 3 of the way into the reservoir 313997W Maintenance 9 Push the return tube RT into the reservoir until it reaches the bottom NOTE The return tube must reach the bottom of the reservoir to ensure that isocyanate crystals will settle to the bot tom and not be siphoned into the supply tube and returned to the pump ig Y 24C352_313998_8e Fic 17 lsoGuard Select Fluid System Prime lsoGuard Select Fluid Cylinder Ensure that the IsoGuard Select fluid cylinder outlet faces upward for air to exhaust 1 Install lsoGuard Select fluid cylinder inlet fitting and inlet tube into bottom of cylinder The inlet tube is the tube with a check valve installed in it which points in the direction of flow towards the IsoGuard Select fluid cylinder 2 Install IlsoGuard Select fluid cylinder outlet fitting and outlet tube into top of cylinder The outlet tube is the tube with a check valve installed in it which points in the direction of flow away from the Iso Guard Select fluid cylinder 3 Remov
84. etup 44 For EP Gun and GX 16 perform a test pour into a waste container Adjust pressure and temper ature to get desired results Equipment is ready to dispense For all dispense valves other than the EP Gun perform mix ratio test using two tared cups Weigh the cups and divide the weights to verify the mix ratio by weight See Ratio Checking section in the dispense valve manual for more information For Fusion dispense valves perform DC Power Pack Hydraulic Pressure Setup See HFR Repair manual for procedure Equipment is ready to dispense Vacuum De gas NOTE This procedure is for assemblies with vacuum tree manifold and no agitator or auto refill 1 Disable machine movement by pressing the Machine Disable Mode key O 2 Close the shut off ball valves at the base of the tanks 3 Ifthe tank lid has a fill port turn off any systems that might refill the tank during the vacuum de gas pro cedure 4 Close the fill port ball valve 5 Ifthe tank lid requires a desiccant dryer or nitrogen pump installed install one into the top ball valve of the vacuum tree manifold 6 Close the top ball valve of the vacuum tree manifold 7 Attach vacuum pump to the bottom ball valve of the vacuum tree manifold then open the ball valve 8 Turn on the vacuum pump 9 Continue to de gas for sufficient time to de gas the material 10 Close bottom ball valve of the vacuum tree manifold 11 Turn off the vacuum p
85. fore introducing new fluid Use the lowest possible pressure when flushing All fluid components are compatible with common solvents Use only moisture free solvents See Technical Data on page 108 for list of wetted com ponents to verify compatibility of solvent with wetted materials See solvent manufacturers information for material compatibility To flush feed hoses pumps and heaters separately from heated hoses set PRESSURE RELIEF DIS PENSE valves SA SB to PRESSURE RELIEF CIRCULATION Oy Flush through bleed lines N ti9880a1 To flush entire system circulate through gun fluid manifold with manifold removed from gun To prevent moisture from reacting with isocyanate always leave the system dry or filled with a mois ture free plasticizer or oil Do not use water See Important Two Component Material Information on page 20 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place pail on a nonconductive surface such as paper or card board which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold a metal part of dispense gun firmly to the side of a grounded metal pail then trigger gun 313997W Maintenance Schedule After first 250 hours of opera tion or within 3 months which ever comes first Inspect hydrau
86. ftware token again Module Status LEDs ti12337a1 FIG 20 64 313997W Temperature Control Module Diagnostic Information Module Status LEDs Green on Temperature control module is powered up Yellow on Internal communication in prog ress Red solid Temperature control module failure See Troubleshooting table Red flashing Software is updating Blue light off Temperature control module is off High Power See Troubleshooting table Module only Blue flashing Length of flashes indicates amount High Power of power running through tempera Module only ture control module LED Signals ti12353a1 ti12357a1 Fic 21 LED Signals 313997W Troubleshooting 65 Appendix A ADM Icons Overview Appendix A ADM Icons Overview Setup Screen Icons Teen Description Erase All Counters on Page Access Flowmeter Calibration On Learn Mode Calibration screen fom Valve Details Move pump All other screens Selects all shots to be changed to the Begin Dispense same user specific value Shot Number Abort Changing the Label FAT Sequence Position Select left direction Her Select right direction Time Duration Back to main calibration screen from Primary Heater Heated Hose Access Learn Mode Calibration cae Chiller A Run MCM Learn Mode z ABC Move Cursor to the Left Proceed to next step in calibration procedure ABIC Move Cursor to the Right On Main Calibration screen
87. ftware will try to update the ADM 313997W Appendix F USB Operation Example SETTINGS TXT File Example DISPTEXT TXT File Ox80002006e Ox8000200f Oxe80002010 OxeQO0e011 OxeQO0eO1s5s OxB000z2019 Oxe8000201a Oxe000201b 313997W Oxooo00000 Oxoooo0001 Oxoooo0000 OxO0O0dealic OxO00O0dealic OxOooo0oo0o00 Oxoooo0000 OxO000easo NOTICE Eee i AA The user should never attempt to modify the SET 5 eS a ee TINGS TXT file in any way Graco is not responsible 3 I for damages caused by an improperly modified ma J file setup Tile E z ceu 4 i 10 pan 15 gg 20 10 25 pns a Oxaoooz000 0x00000030 wis at 0x80002002 x0000000i 12 40 0x80002003 oxooo000000 lea s0 0x80002004 oOxooooo0001 14 BO 0x80002005 oxooooo00o00 45 an 0x80002006 oxooo00000 JE 100 0x80002007 oxooooo0001 a Oxaoooz008 oxooooo0000 17 120 Oxagooz00a oxoo00ff05 168 145 0x8000200e Oxooooooco0 EE 160 0x80002004d oOxoooooocoo 107 Technical Data Technical Data Maximum Fluid Working Pressure Maximum Fluid Temperature Fluid Inlet Feed Pressure Range Fud Nels ssena eee as Fluid Outlets o n aana anaana aaa Fluid Circulation Ports Line Voltage Requirement Amperage Requirement Sound Power 00005 Heater Power A Red and B Blue heaters total
88. gger safety lock engage the trigger safety lock LOCKED ti10442a1 d Connect gun to machine Verify gun is ready for operation See appropriate gun manual listed in Related Manuals on page 3 for detailed instructions e If gun has pneumatics verify air line is con nected then open bleed type master air line valve f Set PRESSURE RELIEF DISPENSE valves SA ti9877al 313997W Setup Press to enable system LED should be solid green Check that heat zones are on and temperatures are on target see Status Screen on page 85 Check fluid pressure display and adjust as nec essary For MD2 and Auto Fusion dispense valves per form Connect Solenoid Kit procedure See Heated Hoses and Applicator Kits manual for procedure Check fluid pressure gauges GA GB to ensure proper pressure balance If imbalanced reduce pressure of higher component by slightly turning PRESSURE RELIEF DIS PENSE valve for that component toward PRES 3 SURE RELIEF CIRCULATION lt lt until gauges show balanced pressures GA GB In this example B Blue side pressure is higher so use the B Blue side valve to balance pres sures ti9877a1 For MD2 and Auto Fusion dispense valves per form Connect Solenoid Kit procedure See Heated Hoses and Applicator Kits manual for procedure If dispense valve has a trigger safety lock dis engage the trigger safety lock UNLOCKE ti10441a1 D 43 S
89. ial dispensed from om Air In Material Prime the machine Significant material leaking Pump shaft worn and or shaft seal Remove pump shaft assembly and reinstall read from pump seal worn pump rebuild kit Material dispensed not cor Specific gravity of one or more of the Run calibration rect weight two materials has changed since cali bration Check valve malfunction Remove check valve clean or replace as necessary Piston worn or broken Replace Piston A Red and B Blue Primary Heaters Control of primary heat is Dirty RTD connection Unplug and re plug RTD wires abnormal high temperature RTD not contacting heater element Loosen ferrule nut push in RTD so tip contact heater overshoots element Holding RTD tip against heater element tighten ferrule nut 1 4 turn past tight Failed heater element Replace Signal failure from RTD Checkconnectons connections RTD wired incorrectly re connections Power up zones one at a time and verify that temperature for each zone rises 58 313997W Troubleshooting Probiem Cause SOM Hose Heat System Hose heats but heats slower Ambient temperature is too cold Use auxiliary hose system than usual or it does not FTS failed or not installed correctly Check FTS reach temperature Low supply voltage Verify line voltage Low line voltage significantly reduces power available to hose heat system affect ing longer hose lengths Hose does not maintain tem A and B setpoi
90. ied electri cian and comply with all local codes and regulations NOTICE Never connect to 480V 3 phase power Severe equipment damage will occur 38 3 Connect electrical cord Aw A NOTE See Power Line Voltage Surges information on page 39 NOTE Power cord is not supplied See the following table Table 1 Power Cord Requirements Cord Requirements AWG mm Non Heated HFR 6 13 3 2 wire ground 230V 1 phase Non Heated HFR 8 8 4 3 wire ground 230V 3 phase Non Heated HFR 6 13 3 4 wire ground T 400V 3 phase Heated HFR 1 42 4 2 wire ground 230V 1 phase Heated HFR 4 21 2 3 wire ground 230V 3 phase Heated HFR 4 21 2 4 wire ground t 400V 3 phase t Residual Current Device RCD must be rated at 300 MA if installed Electrical Cord Wires by Model 230V 1 phase L1 L2 GND 230V 3 phase L1 L2 L3 GND 400V 3 phase L1 L2 L3 N GND Typical Voltage Readings 230V 1 phase L1 L2 230V L1 or L2 G 115V 230V 3 phase delta high leg L1 L2 L2 L3 L3 L1 230V L1 G L3 G 115V L2 G 208V 400V 3 phase Y wye L1 L2 L2 L3 L3 L1 400V L1 N L2 N L3 N 230V L1 G L2 G L3 G 230V 313997W Use 5 32 or 4 mm hex allen wrench to connect the two or three power leads to L1 L2 and L3 as applicable Connect green to ground GND r_24C686_313998_1a Fic
91. if heat zone is not enabled Current and setpoint temperatures for tank blanket Not displayed if heat zone is not enabled Current temperatures for tank blanket monitor Not displayed if heat zone is not enabled Current and setpoint temperatures for chiller Not displayed if heat zone is not enabled Current temperatures for chiller moni tor Not displayed if heat zone is not enabled Amount of material moved through pump volume tracking Erase a single batch Erase all batch data points 313997W 67 Appendix B ADM Setup Screens Overview Appendix B ADM Setup Screens Overview The ADM will start in the Run screens at the Home screen From the Run screens press a to access the Setup screens If the Setup screens password is turned on use the ADM keypad to enter the password then 4 press TERE Paccurd i C No Active Errors Standby Password i z Calibration z System 1 FIG 22 Setup Screens Navigation Diagram 68 From the Setup screens press aj to access the Run screens For Run screens information see Appendix C ADM Run Screens Overview on page 82 FIG 22 shows the flow of the Setup screens N z2 Maintenance z Supply z Conditioning 1 N Conditioning 2 N 313997W Shots Screen This screen allows the user to edit shot definitions The contents of this screen change based on the Dispense and Control Mode selections Shots may be defined
92. ines must be open so valves can automatically relieve pressure when machine is operating If circulating fluid back to the supply drums use high pressure hose rated to withstand the maximum work ing pressure of this equipment a Recommended Connect high pressure hose ti10006a1 R to relief fittings BA BB of both PRES SURE RELIEF DISPENSE valves Route hose b Seal component A Red drum and use desic back to component A Red and B Blue drums cant dryer M in vent See FIG 1 page 23 c Install agitator L in component B Blue drum if necessary 2 M SB d Ensure A Red and B Blue inlet valves FV SA V A pe A Z LZE are closed ti9880a1 b Alternately Secure supplied bleed tubes N in grounded sealed waste containers H See ti9883a1 NOTE FIG 1 page 23 Supply hoses from feed pumps should be 3 4 in 6 For Heated HFR models only install Fluid Tem 19 mm ID minimum perature Sensor FTS a Install FTS between main hose and whip hose See Heated Hose manual for instructions e Connect and tighten component B Blue supply hose to the 3 4 npt f swivel on the component B Blue inlet valve f Connect and tighten component A Red supply hose to the 1 2 npt f swivel on the component A Red inlet valve 40 313997W 7 Connect heated hose monitor zones NOTE For Heated HFR models only see Heated Hose manual for detailed instructions on connecting h
93. ion 28 313997W Description ete warner Three way Splitter to Oil Low Level Sensor Dispense Valve Solenoid and Footswitch Oil Temperature Sensor Electric Motor Temperature Sensor Hydraulic Directional Valve Oil Overtemperature Switch Pressure Transducer B aon side e Pressure Transducer A Red sde SE O6 _ es Three way Splitter to _ 8 o0 313997W Component Identification 29 Component Identification Advanced Display Module ADM User Interface CA CH Fic 5 ADM Component Identification Front Buttons Function Enables disables system When sys tem is disabled temperature control and dispense operation are disabled System Displays system status See System Status Status Indicator CB Conditions on Indicator page 31 for details CA System Light Stops all system processes 30 CC CD CE CF T112362a1 Soft Keys Defined by application using ADM CE Cancel a selection or number entry while in the process of entering a number or making a selection CF Enter Acknowledge changing a value or making a selection CG_ Lock Set Toggle between run and setup up screens If setup screens are pass word protected button toggles between run and password entry screen CH Naviga Navigate within a screen or to anew tion screen Cancel 313997W Component Identification Fic 6 ADM Component Identification Rear Key CJ Flat Pa
94. ion detailed description of all of the system errors Dispense Disabled 0310 10 15 34 Status Events Shot C Mo Active Errors Date Time _Cogde Class Description 00910 16 35 L122 D Blue Low Material Level 0090 15 05 CACS A Comm Error Red Tank 030910 15 05 P6B2 0 Blue Pressure Sensor Fault Dispense Allowed ON Dispense Disabled Dispense Allowed OS 0910 15 05 F6AJ O Red Pressure Sensor Fault To turn a single zone on off OS O90 15 05 D6A1 0 Postion Sensor Fault 03 09 10 1 05 T4HLA Oil Ternp Shutdown La age 03 090 0S TAMI A Motor Temp Shutdown 1 Press El to enter the Conditioning Control screen a o e a aee 2 Use the arrows keys to navigate to the desired zone 03 0910 347 L122 D Blue Low Material Level 07090 T344 LT22 0 Blue Low Material Level 3 Press A to turn the selected zone on When a zone is on the button will be selected Press the Events Screens button again to turn the zone off This screen shows users a list of events that have occurred in the system Each event includes a descrip To turn all zones on off tion and event code along with a date and time stamp There are 20 pages each holding 10 events The 200 ha ae 1 Press to enter the Conditioning Control screen most recent events are shown 2 Press the WS to turn on all zones When one or more zones are on the button will be selected Press the button again to turn all zones off Refer to the Troubleshooting section o
95. ired 4 313997W Product Configurator Product Configurator HFR A Ref 1 2 3 4 5 6 O U lt Wo gt U I I O o gt Og 3 8 fs BD D BS C qD 49 a lt lt Wo b G w U U I 5 C c c O a3 a 3 3 ye D D J O O gt D IL a O lt D V o gt 2 lt O 36 gt Ce 3 9 An example of the product configurator would be the following configurator code HFR A 1 6 AM AM D AG Ref 1 2 3 4 5 6 O gJ lt gJ gt U L Q o oO 3 8 g BD D 3 5 Q o amp d S o gt a S J e a B JJ O e m I O lt D D aT O 5 3 Z 3 The following part number fields apply for the HFR part numbering configurator fields Ref 1 Part Base Unit Ref 3 Part B Blue Pump t a HFR Base Unit Carbon Steel PHF Base Unit Stainless Stool Ref 2 Part Voltage TOTO a Maximum of Two 6 kW Primary Heater and One Zone of Hose Heat 230V 3 phase eee T awe slg N aca send op ase 400V 3 phase Maximum of Two 6 kW Primary Heaters and Two Ref 4 Part A Red Pump t Zones of Hose Heat Code Part and Description for Ref 4 are the same as Ref 3 313997W 5 Product Configurator Ref 5 Part Primary Hose Heat No Heat A Red and B Blue Primary Heaters A Red and B Blue Primary Heaters One Zone of Hose Heat A Red and B Blue Primary Heaters A Red and B Blue Hose Heat A Red and B Blue Hose Heat Carbon Steel CPO A Red and B Blue Hose Heat
96. is limiting the output to a safe Deviation Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will need to be replaced level No power to fan Check cord to make sure fan has power Debris is fan or fan grill clear debris from fan fan grill Try to stop fan by lightly pressing on the center with a Low air volume from fan pencil eraser If the fan slows down easily it will need to be replaced Motor temperature is approaching a level where T3N1 HON i damage is possible so the Advisory NET A motor control module is limiting U E Move machine to an area below 120 F the output to a safe level CONS he AIE Oo Motor pump coupler may be rubbing on hydraulic pump Reset coupler per specifications and retighten set Screws 313997W 95 Appendix D ADM Error Codes Error Error Code Error Description Type Cause Red Hose T4A2 High Fluid Red Inline T4A3 High Fluid T4A6 High Fluid Temp Defective Temperature Control Module Replace Power Temperature Control Module Red Chiller T4A7 High Fluid Temp Fluid temperature is above the defined high alarm limit Alarm Blue Inline T4B1 High Fluid Temp Blue Hose T4B4 High Fluid Temp Blue Tank T4B5 High Fluid Temp Blue Chiller T4B8 High Fluid Temp No power to fan Check cord to make sure fan has power Debris is fan or heatsink Clear debris from fan or heatsink The
97. l Complete Supply 15C381 Desiccant Dryer Cartridge Pump Kit 233048 Drum Pump Accessory Kit 24D094 H1050 Air Fluid Stainless Steel Complete Sup ply Pump Kit 24D106 Stainless Steel Return Tube Accessory Kit 24D095 5 1 Monarch 55G Stainless Steel Complete Sup 24D107 Stainless Steel Circulation Accessory ply Pump Kit 24E379 Carbon Steel Circulation Accessory Kit 24D096 5 1 Monarch 5G Stainless Steel Complete Supply 244053 26 sq in 60 mesh Stainless Steel Fluid Filter Pump Kit 116178 26 sq in 30 mesh Stainless Steel Fluid Filter 257777 High Flo Stainless Steel Complete Supply Pump Element Kit 116179 26 sq in 60 mesh Stainless Steel Fluid Filter 246366 Husky 515 Pump Drum with Riser Tube Element 246367 Husky 716 Pump Drum with Riser Tube 116180 26 sq in 100 mesh Stainless Steel Fluid Filter Element 24D329 Husky 1050 Pump Drum with Riser Tube 116181 26 sq in 200 mesh Stainless Steel Fluid Filter 233052 Husky 515 Diaphragm Pump Drum with Riser Elamont Tube 213058 36 sq in 60 mesh Carbon Steel Fluid Filter 233057 Husky 716 Diaphragm Pump Drum with Riser Tube 108106 36 sq in 30 mesh Carbon Steel Fluid Filter Ele ment 24D097 Husky 1050 SS Pump Drum with Riser Tube 108107 36 sq in 60 mesh Carbon Steel Fluid Filter Ele 295616 2 1 Air Fluid Stainless Steel Supply Pumps with ment Riser Tubes 108108 36 sq in 100 mesh Carbon Steel Fluid Filter 24D098 5 1 Monarch 5G Stain
98. le is the Software Version log file A B C D G He 1 System Software Log 2 5 N 06201073 3 Software Part Number 16N420 4 Software Version 1 01 002 5 4 23 2012 11 11 6 7 Date Time Node Software Version 8 4 23 2012 6 53 49 MCM Application Blue 1 01 108 g 4 23 2012 6 5349 MCM Component Blue 1 09 001 10 4 23 2012 6 53 49 Blue Tank Monitor 1 01 001 11 4 23 2012 6 53 49 Red Primary Heat 1 05 008 12 4 23 2012 6 53 49 Blue Hose Heat 1 05 008 13 4 23 2012 6 53 49 USB Configuration 1 07 001 14 4 23 2012 6 53 49 Advanced Display 1 01 003 15 4 23 2012 6 53 50 Blue Primary Heat 1 05 008 16 4 23 2012 6 53 51 Red Hose Heat 1 05 008 17 4 23 2012 6 53 54 Red Primary Heat 1 05 008 18 4 23 2012 6 53 56 Blue Primary Heat 1 05 008 19 20 21 44 gt 3 SYSTEM 4 lil 4 al 104 313997W Transfer System Settings Appendix F USB Operation DOWNLOAD a ir Q Back 7 S p Search Kes Folders XxX e iaa gt Address 9 E GRACO FFFFFFFF DOWNLOAD v Go Folders x Name Size Type Date Modified Desktop a amp DATA0001 File Folder 1 12 2010 12 38 PM a E uy capui DATA0002 File Folder 1 12 2010 1 52 PM Y P 9DATAOODS File Folder 1 12 2010 10 12 AM a Local Disk C E baTao004 File Folder 12 20 2004 12 00 AM lt DYD CD RW Drive D DaATA0005 File Folder 1 12 2010 10 17 AM 3 gt DIESEL E daTA0006 File Folder 1 13 2010 9 01 AM 3 B GRACO DISPTEXT TXT 22KB Text Document 1 13 2010 9 03 AM FFFFFFFF SETTINGS TXT 43 KB Text
99. less Steel Supply Pumps El ment with Riser Tubes 108109 36 sq in 150 mesh Carbon Steel Fluid Filter 24D099 5 1 Monarch 55G Stainless Steel Supply Pumps Element with Riser Tubes 108110 36 sq in 200 mesh Carbon Steel Fluid Filter 246481 a 515 Pump with Carbon Steel Fluid Plumb Elament 246482 716 Pump with Carbon Steel Fluid Plumb 24D332 ae 1050 Pump with Carbon Steel Fluid Plumbing 246898 2 1 Supply Pump with Carbon Steel Fluid Plumb ing 24D100 Husky 515 Pump with Stainless Steel Fluid Plumbing 24D101 Husky 716 Pump with Stainless Steel Fluid Plumbing 313997W 15 Product Configurator ak siias baiati ene ahaa sors Insulated Part Description 24D562 38L Tank No Agitation Chiller Desiccant 2 Level Sensors 24D564 38L Tank Agitation Chiller Desiccant 2 Level Sensors 24D565 75L Tank No Agitation Chiller Desiccant 2 Level Sensors 24C317 75L Tank Agitation Chiller Desiccant 2 Level Sensors 24D568 38L Tank No Agitation No Level Sensors 24D569 38L Tank No Agitation 2 Level Sensors 24D570 38L Tank Agitation 2 Level Sensors 24D571 38L Tank Agitation Slinger Plate 2 Level Sen sors 24D572 38L Tank Agitation Slinger Plate Heat Insula tion 2 Level Sensors 24D573 38L Tank Agitation Heat Insulation 2 Level Sensors 24D574 75L Tank No Agitation No Level Sensors 24D575 75L Tank No Agitation 2 Level Sensors 24D576 75L Tank Agitation 2 Level Sensors
100. lic and fluid lines Daily for leaks Inspect fluid inlet strainer Daily screens page 56 Inspect IlsoGuard Select fluid Daily level and condition refill or Check hydraulic fluid level Weekly replace as needed page 57 Grease circulation valves with Weekly Change break in oil in a new unit Fusion grease 117773 Verify operation of air drying sys Weekly tem to prevent isocyanate crystal lization Verify vent holes on bottom of electrical cabinet are clear and unobstructed Weekly Monthly Inspect air filter part 24HO18 clean or replace as necessary Use compressed air to remove dust buildup on control boards fan motor under shield and hydraulic oil coolers Clean up all hydraulic leaks iden As needed tify and repair cause of leak Clean dispense valve mix cham See dispense ber ports regularly see dispense valve manual valve manual Clean dispense valve check valve screens see dispense valve manual See dispense valve manual 313997W Maintenance Change Break in Oil After initial break in see Table 5 for recommended fre quency of oil changes Table 2 Frequency of Oil Changes Ambient Recommended Temperature Frequency F O to 90 1000 hours or 12 months 17 to 32 C whichever comes first 90 F and above 500 hours or 6 months 32 C and above whichever comes first Grease Circulation Valves With Fusion Grease 117773 ti9879a1 Check Hydraulic Fluid Level Check h
101. ltage V4B8 Blue Chiller Overvoltage The voltage to the MCM has Motor Control reached an unsafe level and Overvoltage j has been shutdown in an attempt to prevent damage USB Update The ADM tried to upload a system settings file but failed An error has been detected on Encoder Fault the motor position sensor M1 Material The material rod failed to move Rod Shift Fail jon a straight head The motor has reached a speed that should not be reached in normal operation and was shutdown to prevent possible damage 98 performance is greatly affected Tripped circuit breaker Visually check circuit breaker for a tripped condition Alarm Supply lines providing Check incoming voltage to ensure it is above the low voltage minimum operating voltage Mane Incoming line voltage is Measure voltage across disconnect switch Voltage i should measure between 190 and 264 Vac Alain Supply lines providing Check incoming voltage to ensure it is below the high voltage maximum operating voltage System Settings file is Replace the system settings file with a backup or new corrupt file Alarm System Settings file is Ensure that the first line in the settings txt file contains intended for another the text GMS If not replace the file with the proper system system update file pom Cos cmmcon error persists the motor will need to be replaced Alarm Ensure the d sub connector to the motor is connected Loose connection ae
102. lue Inline A4B1 Overcurrent An over current was detected Alarm Red Hose on the output A4A2 Overcurrent Blue Hose Overcurrent Red Chiller Overcurrent Voltage should measure between 190 and 264 Vac Blue Chiller Shorted Temperature If temperature rises for a zone that has been disabled Motor Over detected on a phase and has ee motor Short circuit of motor Check wiring to the motor to ensure no bare wires are 02D0 A4A7 A4B8 A4H1 Current been shutdown to prevent damage Motor Over Too much current is being Aiar Low voltage from the wall Make sure the supply line is properly sized for the Current drawn from the wall during load load and is above the minimum voltage requirements D o o gt o TI a e5 Qo 8 313997W Appendix D ADM Error Codes Error Error Code enor Name lenorDescrpton Tye Cause Soton O Short circuit of motor Check wiring to the motor to ensure no bare wires are Unplug the directional valve so pressure will not A hardware current fault has occurred causing a system Alarm shutdown Motor Over build and try to move the motor again If this Motor rotor has become succeeds then the power pack may need to be replaced If the motor is still unable to move the bearings or hydraulic pump have likely failed in the motor and will need to be replaced en Current Unexpected current to heater chiller Conte Fast Shorted Temperature If temperature rise
103. maintaining ae l heartbeat Ensure PLC is triggering the heartbeat Comm Error ORAS Red Inline Heartbeat Error Alarm Module missing power Check power supply connection Comm Error PAA Red Blanket Comm Error SRA Red Chiller Module not programmed Program the module Module Bad Replace module CAB Comm Error Blue Inline Comm Error Setpoint Not The set point was not reached Deviation Material restriction too Asduce fien redieei Reached and the pump was shutdown high for requested flow q The maximum cycles per Comm Error CABS Blue Blanket Comm Error oe Blue Chiller minute of the pump has been Deviation exceeded Motor Pump cannot reach the abe set Setpoint Not eauesled orescire Increase restriction in the system p The set point was not reached Deviation 4 p Comm Error Communication error Comm Error AEN Red Tank Reached Pump cannot reach the ee Decrease restriction in the system requested flow System underwent a Comm Error ake Blue Tank change that caused a Erase learned System Data found in the setup Comm Error Comm Error Comm Error Ratio Monitor Comm Error Gateway Comm Error DGM Comm Error O J JJ D 3 2 D Pendant CUCN Heartbeat Setpoint Exceeded Restriction for the pump E Increase the restriction or lower the set point is not sufficient large drop in restriction screens under calibration such as new orifices ste Make sure the material lines are op
104. n 6 mm ID Stainless Steel Single Zone 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Single Zone 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone Description 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Single Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi 24H225 24H227 24H231 24H233 24H239 Part 24E949 24E951 24H085 24H087 24H089 24H091 24H093 24H095 Product Configurator 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 5 ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 24H229 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Zone 3500 psi 5 ft 1 5 m long 3 8 in 10 mm ID Carbon aa Dual Zone 3500 psi 5 ft 1 5 m long 1 4 in 6 mm ID Stainless a Single Zone 3500 psi 24H235 5 ft 1 5 m long 3 8 in 10 mm ID Stai
105. n page 58 fora detailed description of all of the system events 0310 10 15 32 4 Errors Maintenance gt Shot C Mo Active Errors Date Time Cogde Class Description 03090 1009 EMOO R System Powered Off DAOSO 1614 EQUT R Settings Downloaced 03000 1614 EQUS R Language Downloaded DAOSO 1614 EQIJS F Logs Downloaded OS 080 1613 EAQO F Disp Occurred Shot Da 0S0 jets EAQO R Disp Occurred Shot OS 080 1612 EAQO R Disp Occurred Shot OS 16 13 EAQO R Disp Occurred Shot OSf0G0 Tete EAOQO R Disp Occurred Shot OSE 16 13 EAQO R Disp Occurred Shot All zones shown for reference Only four zones may be active at one time No setpoint box will be displayed if selected as moni for zone 86 313997W Maintenance Screen 1 This screen displays historical information for each pump in the system The Batch counters are resettable and count both material usage and pump cycles The Total counters are not resettable by the user They also count both material usage and pump cycles For mate rial usage counters units are displayed next to the vol ume weight indicator icons To erase a batch counter press the Enter Screen button and navigate to the field to be erased Press the Erase Single button to erase that data point Alternatively the Erase All button may be pressed to erase all of the batch data points simultaneously TRAEN Manes Maintenance EA L No Active Errors Sequence 519589 23737 Total A
106. ncy 000 eee ee 50 60 Hz Input Current per Phase 0005 25A three phase 50A single phase Maximum Branch Circuit Protection Rating 30A three phase 63A single phase Short Circuit Current Rating 5 kA Output Specifications Output Line Voltage nananana eee 0 264 Vac Output Line Phasing nananana wd dew anaa Three Phase Output Current 60 gespaar Hie o Great a a 0 30A Output Overload as ra T N ice oe 200 for 0 2 seconds DC Power Supply 0 000 cee eee 24 Vdc Class 2 Graco provided power supply EC IO SURG ea ear a oe acetate arent oe EE ra rattan ES Type 1 Max Ambient Temperature 0 200002 ee 50 C 122 F Overtemperature protection is provided to protect from motor overload Current limit set via the software is provided as a secondary protection from motor overload All installations and wiring must comply with NEC and local electrical codes 313997W 109 Motor Control Module Technical Data Dimensions 47 5 in 1210 mm 59 8 in 1520 mm 110 34 1 in 870 mm oloo Bolt Mounting Pattern and Dimensions Type of Base No Pallet 24 In 32 4 in 610 mm 823 mm E 15 in 30 3 in 381 mm 770 mm 313997W Motor Control Module Technical Data 313997W 111 Graco Standard
107. nel Mount CK Model Number CL USB Module Interface CM CAN Cable Connections System Status Indicator CB Conditions Green Solid Run Mode System On Green Flashing Setup Mode System On Yellow Solid Run Mode System Off Yellow Flashing Setup Mode System Off 313997W CP r_24E451_3B9900_la CN Module Status LEDs CP Accessory Cable Connections CR Token Access Cover CS Battery Access Cover 31 Component Identification Main Display Components The following figure calls out the navigational status and general informational components of each screen For details regarding the user interface display see Advanced Display Module ADM Operation page 46 Current date and time Previous screen Current screen Next screen Moce 6 0812 15 50 Shots Calibration Sie Seah a A a ea Le Standby Mo Active Errors Enter Exit screen Previous a screen no Current screen no Next reen no Function display screen no I J I J I J I J I J I i I i I i I i I i Fic 7 Main Display Components 32 313997W Component Identification Fluid Control Module FCM A ti12337a1 ti12336a1 j D FIG 8 Key A Fluid Control Module B Base C Module Connection Screws D Access Cover E Module Status LEDs F CAN Connectors 33 313997W Component Identification Temperature Control Module Heated HFR Only ti12352a1 ti12353a1 FIG 9 High Power Temperature Control
108. ng Chilled water supply off Turn on chilled water supply Loose or bad connection Check RTD wiring Defective RTD Replace RTD Alarm Defective cooling valve Disconnect the valve and measure the voltage across No temperature decline No Cooling p Blue Chiller Red Blanket a Temp Cutoff Blue Blanket ae Temp Cutoff Red Inline Heater overtemperature cutoff Defective High Power Temperature Control Replace High Power Temperature Control Module Module Loose connections Tighten connections Red Blanket 9C6 Ctrl Shutdown Blue Blanket 9C5 Ctrl Shutdown Red Inline T9C3 Ctrl Shutdown Blue Inline T9C1 Ctrl Overheated Turn conditioning zone off Wait a few minutes If the Shutdown PCB over temperature Alarm Temperature Control condition does not clear or regenerates consistently eee Module replace heater module T9C2 Shutdown Blue Hose T9C4 Ctrl Shutdown Red Chiller T9C7 Ctrl Shutdown Blue Chiller T9C8 Ctrl Shutdown 313997W 97 Temp Cutoff Blue Inline Tat eee Cutoff T9A3 T T T Appendix D ADM Error Codes Error Error Code Error Description Type Cause The voltage to the MCM has dropped to a level where Motor Control Undervoltage VAAG Red Blanket Overvoltage V4B5 Blue Blanket Overvoltage V4A3 Red Inline Overvoltage V4B1 Blue Inline Overvoltage eee High line voltage Red Hose V4A2 Overvoltage V4B4 Blue Hose Overvoltage V4A7 Red Chiller Overvo
109. nless Steel Single Zone 3500 psi 24H237 5 ft 1 5 m long 1 4 in 6 mm ID Stainless e Dual Zone 3500 psi 5 ft 1 5 m long 3 8 in 10 mm ID Stainless a Dual Zone 3500 psi Individual A Red Heated Whip Hose Description 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Single Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Carbon Steel Dual Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Single Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Single Zone 3500 psi 10 ft 3 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 10 ft 3 m long 3 8 in 10 mm ID Stainless Steel Dual Zone 3500 psi 24H224 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel Single Zone 3500 psi 24H226 5 ft 1 5 m long 3 8 in 10 mm ID Carbon a Single Zone a psi 24H228 5 ft 1 5 m long 1 4 in 6 mm ID Carbon Steel a Zone 3500 psi 24H230 5 ft 1 5 m long 3 8 in 10 mm ID Carbon Steel Dual Zone 3500 psi 24H232 5 ft 1 5 m long 1 4 in 6 mm ID Stainless a Single Zone 3500 psi 24H234 5 ft 1 5 m long 3 8 in 10 mm ID Stainless a Single Zone psi 24H236 5 ft 1 5 m long 1 4 in 6 mm ID Stainless Steel Dual Zone 3500 psi 24H238 5 ft 1 5 m long 3 8 in 10 mm
110. nly L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only L Head Only Product Configurator 247874 L Head Only 17 Product Configurator GX 16 1 32 mm Poly 24C811 JEP 250 Poly Side Orifice Orifice Part Description 1 40 mm Poly 24C812 EP 250 Poly Side Orifice 257701 0 011 in Orifice Orifice 257702 0 013 in Orifice 1 60 mm Poly 24C813 EP 250 Poly Side Orifice Orifice 257703 0 016 in Orifice 1 85 mm Poly 24C815 EP 250 Poly Side Orifice Orifice 257704 0 018 in Orifice 0 51 mm Poly 24C761 EP 375 Poly Side Orifice Std 257706 0 022 in Orifice Orifice 257707 0 023 in Orifice Orifice Orifice Orifice 2 18 mm Poly 24C766 EP 375 Poly Side Orifice Std Orifice 0 41 mm Poly 240794 EP 375 Poly Side Orifice Orifice 0 61 mm Poly 240795 EP 375 Poly Side Orifice Orifice 0 71 mm Poly 240796 EP 375 Poly Side Orifice i a Orifice 257723 0 052 in Orifice 0 89 mm Poly 240797 EP 375 Poly Side Orifice 257724 0 061 in Orifice Orifice 24K682 0 085 in Orifice 0 99 mm Poly 24C798 EP 375 Poly Side Orifice Orifice 1 07 mm Poly 240799 EP 375 Poly Side Orifice EP Gun Orifice Description Part For Use With Applicator 1 32 mm Poly 24C800 EP 375 Poly Side Orifice 2
111. nts too low Increase A Red and B Blue setpoints Hose is perature while spraying een designed to maintain temperature not to increase it Ambient temperature is too cold Increase A Red and B Blue setpoints to increase eee fluid temperature and keep it steady Flow too high Use smaller mix chamber Decrease pressure Hose was not fully preheated Wait for hose to heat to correct temperature before spraying Low supply voltage Verify line voltage Low line voltage significantly reduces power available to hose heat system affect ing longer hose lengths Hose temperature exceeds A Red and or B Blue primary heat Check primary heaters for either an RTD problem or a setpoint ers are overheating material Faulty RTD connections Verify that all FTS connections are snug and that pins of connectors are snug and that pins of connects are clean Examine connection of thermocouples to long green plug on heater control board Unplug and re plug RTD wires cleaning off any debris Unplug and re plug long green connector on heater control board Faulty RTD connection Verify that all FTS connections are snug and that pins of connectors are clean Examine connection of RTD to long green plug on heater control board Unplug and re plug RTD wires cleaning off any debris Unplug and re plug long green connector FTS not installed correctly FTS should be installed close to end of hose in same environment as gun Verify FTS installation H
112. ny defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental
113. o not directly spray the ADM 54 313997W Install Upgrade Tokens NOTE The Motor Control Module Fluid Control Mod ule and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens To install software upgrades 1 Use correct software token stated in the table See Graco Control Architecture Module Programming manual for instructions NOTE Upgrade all modules in the system to the software version on the token even if you are replacing only one or two modules Different soft ware versions may not be compatible All data in the module System Settings USB Logs Recipes Maintenance Counters may be reset to factory default settings Download all settings and user preferences to a USB before the upgrade for ease of restoring them following the upgrade See manuals for locations of specific GCA compo nents Fic 15 Remove Access Cover The software version history for each system can be viewed in the technical support section at www graco com Application 16H821 HFR Advanced Display Module Motor Control Module High Power Temperature Control Module Fluid Control Module AC Power Pack Discrete Gateway Module Communication Gateway Module 16G584 Tank Stand Fluid Control Module Low Power Temperature Control Module 16G407 Ratio Monitoring Flow Meters Fluid Control Module 313997W Maintenance 55 Maintenance
114. ontaining isocya nates creates potentially harmful mists vapors and atomized particulates Read material manufacturers warnings and material MSDS to know specific hazards and precautions related to isocyanates Prevent inhalation of isocyanate mists vapors and atomized particulates by providing sufficient ventila tion in the work area If sufficient ventilation is not available a supplied air respirator is required for everyone in the work area To prevent contact with isocyanates appropriate per sonal protective equipment including chemically impermeable gloves boots aprons and goggles is also required for everyone in the work area Material Self ignition wi ot ft Some materials may become self igniting if applied too thickly Read material manufacturers warnings and material MSDS 20 Keep Components A Red and B Blue Separate C Cross contamination can result in cured material in fluid lines which could cause serious injury or dam age equipment To prevent cross contamination of the equipment s wetted parts never interchange component A Red and component B Blue parts 313997W Moisture Sensitivity of isocyanates Isocyanates ISO are catalysts used in two component foam and polyurea coatings ISO will react with moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surfa
115. ose does not heat FTS failed or is not contacting cor Check FTS rectly FTS not installed correctly FTS should be installed close to end of hose in same environment as gun Verify FTS installation Temperature control alarm See Appendix D ADM Error Codes on page 88 Hoses near system are Shorted connection or failed hose With hose heat on and temperature setpoint above warm but hoses down heating element displayed hose zone temperature verify voltage stream are cold between connectors at each section of hose Erratic hose temperature Voltage should drop incrementally for each section of hose further from the system Use safety precautions when hose heat is turned on Proportioning System Proportioning pump does not Pump piston or intake valve leaking Observe gauges to determine which pump is los hold pressure when stalled ing pressure Determine in which direction the pump has stalled by observing which directional valve indi cator light is on Repair the valve 313997W 59 Troubleshooting Problem Material imbalance Inadequate flow from pump cavitation Increase fluid supply to proportioning pump e Use 2 1 supply pump e Use minimum 3 4 in 19 mm ID supply hose as short as practical Fluid is too thick Consult your material supplier for the recommended fluid temperature to maintain a vis cosity of 250 to 1500 centipoise Clean inlet strainer screen Worn Worn pump inlet valve ball seat or g
116. otary switch Set the rotary switch S to the specific selection accord ing to the settings listed in the following tables High Power Module Rotary Switch Location gt J 2 Z a ti12360a Low Power Module Rotary Switch Location ti12361a 36 High Power Module Rotary Switch Settings Not Used 1 B Blue Primary Heat 2 B Blue Hose Heat 3 A ie ee Heat S NetUsed S NotUsed Low Power Module Rotary Switch Settings Seng Zone o Not Used 4 Not Used 5 B Blue Tank Heater 6 A Red Tank Heater 7 B Blue Chiller 8 A Red Chiller o NotUsed Not Used 8 Not User Not User Not User FF Norse 313997W Dispense Valves Overview Three types of dispense valves can be used with the HFR system e Stall at pressure e Solenoid controlled e Hydraulically actuated and recirculating The P2 Gun and Fusion Gun are examples of Stall at pressure dispense valves When not dispensing the fluid in the chemical lines are fully pressurized When using a stall to pressure dispense valve a foot switch cannot be used Any signals sent from a foot switch will be ignored The EP Gun and MD2 Valve are examples of solenoid controlled dispense valves When the trigger is pulled the signal requests the dispense to start When the machine sees the signal fluid rises to dispensing pres sure and the valve is opened to begin dispensing When the trigger is released the solenoid signals that th
117. p cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and Cause serious injury e Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturers warnings
118. r a dispense is completed Any dispense operation in the middle of the timer countdown will reset the Idle Period counter The system will generate an audible alarm based upon the user Alarm setting The alarm will sound the user entered number of seconds before the Idle Period expires The hydraulic level sensor and hydraulic RTD for both the pump line and mix head must be marked as enabled when installed in the system If the sensors are not marked as enabled they will be ignored by the machine controls Select the dispense valve installed in the system This selection is critical to ensure proper operation of the machine When a mix head is selected button will become active when the is pressed When active pressing this button will open a screen used to define the mix head operating parameters See the Mix Head Operating Details Screen on page 74 Selecting the dispense valve will limit the system maxi mum working pressure to the maximum working pres sure of the dispense valve See System Screen 1 on page 73 06 06 14 11 54 Calibration Maintenance shot sd Mo Active Errors Enable Gel Tirner Pure Line Mix Head Hydraulic Level Sensor _ Hydraulic RTD Post Dispense Shot Disable 2 seconds Dispense Valve D2 f i seconds Post Dispense Shot Disable is a feature where the user can disable shot requests for zero to five seconds after the completion of a dispense This feature is not applica
119. refill operation e When the middle sensor is not satisfied automatic refill will begin and will run until either the middle sensor is satisfied the high level sensor generates a deviation if the middle sensor fails or the refill time out expires e The low level alarm and the high level deviation will clear when the condition clears e A button is provided to the user on the Run screens to instigate an automatic refill operation at any time This button can also be used to abort a refill opera tion Refill Timeout The refill time out setting may be set by the user as a means to abort the refill in the case of a high level sen sor failure When an automatic refill begins the time out counter will begin to count down If the timer expires before the high level sensor is satisfied the refill will abort 313997W Appendix B ADM Setup Screens Overview Refill Sensor Type The Low Temp Sensor setting limits tank temperatures to 150 F 66 C And the High Temp Sensor setting lim its tank temperatures to 190 F 88 C NOTICE If you are using low temperature sensors and select the High Temp Sensor setting and set the temperature above 150 F 66 C damage to the level sensors will occur Conditioning Screen 1 This screen allows the user to select which temperature conditioning components are installed in the system Check the box next to the component type for the appro priate side of the system to indica
120. rs it is safe to remove the drive before cycling power 6 When the software is done updating remove the USB stick drive from the ADM USB port and install in a computer 7 Navigate to the UPLOAD folder and remove the SETTINGS TXT file NOTE Immediately after uploading the settings remove the SETTINGS TXT file from the UPLOAD folder to pre vent accidental loss of data the next time the USB stick drive is inserted into the ADM USB port If there is a SETTINGS TXT file in the UPLOAD folder when the USB stick drive is inserted into the ADM USB port the software will try to update the ADM 105 Appendix F USB Operation Update Custom Language NOTICE Low quality USB stick drives may lead to burning out the USB port on the ADM Use only high quality USB stick drives with the ADM USB port Use the following process to customize the text on the ADM The language file DISPTEXT TXT can be modi fied in Excel but must be saved as a Unicode Text file with the extension TXT in order for it to properly import 1 Insert a high quality USB stick drive into the USB port on the system with the settings to be trans ferred Once the download is complete the DISP TEXT TXT file will be located in the DOWNLOAD folder 2 Plug the USB stick drive into a computer 3 Navigate to the DOWNLOAD folder 4 Copy the DISPTEXT TXT file from the DOWNLOAD to your computer 5 Use any data processing software such as Excel to edit
121. s for a zone that has been disabled flame Control Module replace Temperature Control Module Tripped circuit breaker Visually check circuit breaker for a tripped condition A8A3 No Red Inline Current A8B1 No Blue Inline Current ABA2 No Red Hose Current No Blue Hose Current No current to the conditioning Alarm zone Measure voltage across input terminals on power line Low power filter Voltage should measure between 190 and 264 Vac Cable unplugged loose power Check for loose or disconnected wires or plugs Bad heater s Measure resistance of heater s On the ADM go into the Setup screens to the System screens then make sure that the pump sizes are defined correctly The requested dispense Pumps are defined with amount is below the minimum the wrong size amount of the system 25 of the combined pump volumes is the minimum Requested shot is below ____ the capabilities of the Deviation current pump setup If the user has to be able to take the shot the system must be fitted with smaller pumps The requested dispense SOU OL nen OMe eld Short shot size Increase the time volume weight of the shot is below the minimum amount of the system 313997W 89 Appendix D ADM Error Codes Error Error Code Error Description Type Cause CAA2 S alltel Module missing power Check power supply connection Module not programmed Program the module Alarm Module bad Replace module Red Hose PLC is not
122. screens Labels are limited to five characters To edit a label 1 Press t l 2 To edit the A Red label press To edit the B Blue label press the down arrow then press The keyboard will appear on the screen See Keyboard Screen on page 75 3 Use arrow keys to select the desired letter and pa press to accept the letter To erase all text press the Eraser softkey To go back one letter press the Back Arrow softkey 4 When finished entering the new label press the button twice The pressure imbalance setting may be set from this screen Pressure imbalance is the allowable difference in pressure between the two materials before an alarm is triggered The input range is 250 2000 psi 2 14 MPa 17 138 bar The flowmeter types are defined on this screen The ratio deviation value is the allowable percentage before the machine displays a pop up notification The ratio alarm value is the allowable percentage difference before the machine will stop a dispense This screen allows the user to enter material specific gravities 06 06 12 09 59 Calibration Maintenance standby E Mo Active Errors Pressure Label Specific Gravity r 1 000 Imbalance BLUE 1 000 T Setting Pressure Imbalance Alarmi psi Flowmeter Type Disabled Disabled ow Deviation Alarm Fatio 1 Ratio Blue 1 g 313997W Appendix B ADM Setup Screens Overview Keyboard Screen This screen is used to edi
123. t for operating mode selection Refer to the Home screen and operating mode descriptions for information on this functionality In Night Mode the system will cycle on and off periodically The recirculation on off cycle begins automatically upon entering Night Mode See Conditioning Screen 3 on page 79 In addition to the functionality provided by the Home screen the Status screen also provides material condi tioning information and control Home Screen Disabled Mode 150 0 ccs 24544 24492 49056 cc When this mode is selected the machine will not be able to dispense or condition heat cool material The setup screens cannot be accessed while in Disabled No setpoint box will be displayed if selected as moni mode Use the Select mode button to exit Disabled tor zone mode 1210 10 17 Disabled 313997W 85 Appendix C ADM Run Screens Overview Status Screen Conditioning Control Errors Screens This screen allows users to turn on and off heat zones This screen shows users a list of errors that have individually or all at once When a zone is on it is actively occurred in the system Each error entry includes a controlling temperature Refer to the table below for description and error code along with a date and time color code definitions stamp There are 5 pages each holding 10 errors The 50 most recent errors are shown Zone o Refer to the Troubleshooting section on page 58 for a Setting Color Definit
124. t of time the clean out rod will remain open immediately after the completion of a dispense e Clean Out Closed Applies to an L Head in a Nor mally Open configuration only The amount of time the clean out rod will remain closed when it closes after the completion of a dispense after the clean out open time delay e lt Anti Seize Delay Applies to an L Head in a Nor mally Closed configuration only After a shot occurs and the cleanout piston closes the first anti seize delay will count down then the cleanout piston will open and close to break loose from any curing material The second anti seize timer will then begin counting down and the cleanout piston will open and close again to break loose from any remaining cur ing material If a shot occurs before both anti seize timers elapse the anti seize timers restart TM System Standby No Active Errors Mis Head Control K _ Low Pressure Circulation Aa Fre Dispense Circulation seconds Maintenance Post Dispense Circulation seconds Idle Positions Normally Open Clean Dut Open seconds Clean Dut Closed seconds Anti Seize Anti Seize Delay seconds Anti Seize Secondary Delay seconds Press to go back to the System Screen 2 313997W System Screen 3 This screen allows the user to edit the labels for the A Red and B Blue sides of the machine The labels set for the A Red and B Blue sides of the machine are displayed throughout the
125. t the A Red and B Blue labels on the ADM Use arrow keys to select the desired letter and press to accept the letter 0726 11 0842 Calibration Maintenance standby No Active Errors CS w C 1 Use arrow keys to select the desired letter and press to accept the letter To erase all text press To delete one letter press To move the cursor one letter to the left press S cursor one letter to the right press ell To toggle the letters from upper lower case press 2 When finished entering the new label press Si Flow Meter Calibration Refer to the HFR Flow Meter Kits manual for instructions on how to calibrate the flow meters Previous 0616 1 m Cal Max T233 Range 10900 T1900 Cal Mir 2671 Range 2300 3300 seme Previous f j i Erase Control eae Data Previous 75 Appendix B ADM Setup Screens Overview Maintenance Screen This screen shows shot number sequence position and A dispense valve counters Press and navigate to the drop down box Press and scroll to a range of coun 4 ters to view Press again to select the range of counters and display them on the screen Counters may be erased individually Navigate to the Pa counter you want to erase and press Alternatively each counter displayed on the page may be erased simultaneously by pressing SA 0112 10 12 56 System Supply Counter 0 A 2 0
126. tch turns power and OFF does not turn pumps or heat zones on B Blue Circuit Breakers 1 Left Side from Rear View h on one Efe pena me i geet O o Most circuit breakers are located inside the power distri CB579 bution box The main block of circuit breakers in the power distribution box is shown below with detailed _ See a Es information in the following table For more information ane 1 about items in the power distribution box see power dis yi i j ee i tribution box manual for more information o 6 ee MHo o oo O OFF ree i o C
127. te that a component is installed A maximum of four components may be selected A maximum of four components and two mon penne zones may be selected RED BLUE Monitor m zr oo O amp opo 0 o WW o Appendix B ADM Setup Screens Overview Conditioning Screen 2 This screen shows the fluid path for the temperature conditioning components and temperature setpoints for each component NOTE If tank blanket heaters or inline heaters are installed along with hose heat the hose heat setting will be limited to at or below the inline or tank heat setting NOTE All components are shown installed for refer ence only Only 4 components can be installed at one lime To edit the temperature setpoint and alarms for a partic ular component 1 Press then use the arrow keys to navigate to the component you wish to edit 01 12 10 10 17 e Supply Advanced Operator E No Active Errors RED BLUE meme 122 F 122 F oo 22 F 1224 F E I G i J2 F Loo 22 F C 78 4 2 Press to display the setpoint and alarm values associated with that component 03 10 10 15 49 Supply Advanced Standby C Mo Active Errors Material BE High F Low Alarm 111 F 3 Edit the setpoint and alarm values and then press E return to Conditioning Screen 2 NOTE The high alarm and low alarm values must be at least 9 F 5 C than the material temperature value
128. ted current to relay 1 Alarm Shorted module hic Hane ee a Zone thatnas Blue Hose Red Chiller Con Fault Blue Chiller Con Fault Motor Coniroiier A general fault has occurred meraihardware aus Cycle power if the error persists the MCM will need to within the MCM be replaced Fault On the ADM go into the setup screens gt System gt Invalid The requested controlling System incorrectly setup jand ensure that all pages have properly defined Setpoint value pressure or flow is Deviation values Request outside the limits of the system l Redefine shot with control parameters within the limits Shot incorrectly defined of the system Gel timer shot is below ie minimun elspenise Select a different shot or modify existing shot data amount or set for a Invalid Gel The shot that was entered for invalid pressure flow Timer the gel timer is not a valid shot Deviation The MCM has This must be fixed before the determined that the gel If you are certain that the shot is within parameters Definition l gel timer will function properly timer shot will not be able try running the Learn Mode routine found in the setup to be executed based screen Calibration If the error persists a gel shot with parameters enteredin reduced control parameters is required the ADM S 2 S S S se 2 C2 Vea aS S S22 E E ie E A ake eee S ee a A A S g 8 9 8 818 8 s s 8 s 8 8 8 8 8 8 313997W 99 Appendix E Syst
129. teps with Multimeter a Set multimeter to DC voltage b Connect multimeter probes to supplied power line 313997W Setup c Press Min Max successively to show the peak positive and negative DC voltages d Confirm readings do not exceed 400VDC Motor Control Module alarm issued at 420VDC The chart below shows the permissible magnitude and duration of temporary over voltage events Maximum Permissible Transient Voltage Surges Constructed from ITIC 1996 curve referenced by IEC 61000 2 4 1400 1200 lt 1 MW Max Surge Power 1200Vac 1697Vdc 1000 800 480Vac 679Vdc lt 150 KW Max Surge Power Voltage Volts RMS 336Vac 475Vde lt 50 KW Max Surge Power lt No Power Limit 288Vac 407Vdc 0 000001 0 00001 0 0001 0 001 0 01 0 1 1 10 Time seconds 39 Setup 4 Connect feed lines 5 Connect pressure relief lines a Install feed pumps K in component A Red and B Blue supply drums See FIG 1 and FIG Ae 2 pages 23 and 25 Do not install shutoffs downstream of the PRESSURE RELIEF DISPENSE valve outlets BA BB The NOTE A minimum feed pressure of 50 psi 0 35 MPa valves function as overpressure relief valves when set 3 5 bar is required at both feed inlet pressure gauges FP Maximum feed pressure is 250 psi 1 75 MPa 17 5 bar Maintain A Red and B Blue feed pressures within 10 of each other rs to DISPENSE L
130. the DISPTEXT TXT file When done editing save the file as the Unicode Text format See Example DISPTEXT TXT File on page 107 a Inthe first column locate the string to change b Inthe second column of the same row enter the new string c Save the file as a Unicode Text file The name must remain DISPTEXT TXT 6 Copy the edited DISPTEXT TXT file into the UPLOAD folder 7 Remove the USB stick drive from the computer and install it into the ADM USB port The software will automatically begin updating NOTE Before the update begins the ADM automatically shuts down the system aborting any in progress dis pensing When the software is updating the system a pop up box will appear to inform the user of the update and the system will lock Once the update is complete the ADM will tell the user to cycle power to apply the updates Once this box appears it is safe to remove the drive before cycling power 106 8 When the software is done updating remove the USB stick drive from the ADM USB port and install in a computer 9 Navigate to the UPLOAD folder and remove the DISPTEXT TXT file NOTE Immediately following uploading the language file remove the DISPTEXT TXT file from the UPLOAD folder to prevent accidental loss of data the next time the USB stick drive is inserted into the ADM USB port If there is a DISPTEXT TXT file in the UPLOAD folder when the USB stick drive is inserted into the ADM USB port the so
131. to Weight then the machine dispenses until the desired weight of material is dispensed See Calibrate HFR on page 48 for more information Pump sizes and inlet pressures must be entered on this screen If pump sizes and inlet pressures are not entered prop erly system performance will be affected The inlet pres sure must be set to the maximum feed pressure that will be seen by that side of the machine The maximum working pressure for the machine is dis played on this screen The maximum working pressure is dependent on the installed hoses and dispense valve The maximum working pressure is set to the lowest rated system component If 2000 psi hoses are installed and the maximum working pressure displayed is not 2000 psi see HFR repair parts manual for instructions to set the maximum working pressure for hoses If the installed dispense valve rating is below the maximum working pressure shown here verify the correct dis pense valve is selected on System Screen 2 TE r Inlet psi Type Size Inlet psi Type 60 160 w Size 20 313997W Appendix B ADM Setup Screens Overview System Screen 2 This screen allows the user to set the Gel Timer proper ties and set which items are installed on the machine When enabling the Gel Timer the user must select one of the 100 available shot definitions to use as the Gel Shot This shot will be dispensed when the Idle Period expires The Idle Period will begin afte
132. ty USB stick drives with the ADM USB port To download the log files insert a high quality USB stick drive into the USB port in the bottom of the ADM The ADM will automatically begin downloading the log files as well as the custom language file DISP TEXT TXT and the system settings SETTINGS TXT The status of the download will be shown in the Status bar 313997W Appendix F USB Operation Log Files Folder Structure L DOWNLOAD FD File Edit View Favorites Tools Help File Edit View Favorites Tools Help Back P wi P Search A gt Folders Es Back Bi pi Search E Folders Address 0 EnGRACO 062010731DOWNLOAD o Address E GRACO O20107 3 DOWNLOADI DATADOOZ eae x paTaood2 Boe x L iERROR cSY B on Ja E DISPTEST TAT E Deskop ia Ek 2 J06 C5V D My Documents z SETTINGS TXT i By Socunentc Ej EH 3 5Y5TEM CSV My Computer ic My Computer S IBM_PRELOAD C2 See IBM PRELOAD iC LA DYDICD RAW Drive Ds LA DYDICD RW Drive Ds Sa Removable Disk Es Se Removable Disk Es O CanSolarData C CanSolarData C Car_Search C Car_Search 9 China_Trip_fMyCamera 9 China Trip fMyCamera E GRACO C GRACO C 06200799 O 06200799 E 06201073 E 06201073 O DOWNLOAD Ey DOWNLOAD i DATADOO2 patacooz IPL ain jia IPL ah fl l Li Ed lel Li EA FIG 24 DOWNLOAD DATAxxxx Folders Each time a stick dri
133. ump 12 Open the top ball valve of the vacuum tree manifold NOTICE Operating the tank after the vacuum de gas proce dure without the top ball valve open will result in pump cavitation off ratio conditions and possible collapse of the tank 13 Open the shutoff valves at the base of the tanks 313997W Vacuum De gas and Vacuum Manual Refill NOTE This procedure is for assemblies with a vacuum tree manifold agitator and auto refill 1 Press the Select Operating Mode button 6 repeatedly to select Shot Sequence or Operator Manual mode 2 Close the shut off ball valves at the base of the tanks 3 If the tank lid requires a desiccant dryer or nitrogen pump installed install one into the top ball valve of the vacuum tree manifold 4 Close the top ball valve of the vacuum tree manifold 5 Attach vacuum pump to the bottom ball valve of the vacuum tree manifold then open the ball valve 6 Turn on the vacuum pump 7 Turn on agitator 8 Select Manual Refill mode See operation manual referenced at the beginning of this manual for more information 9 Press the appropriate Auto Refill Tank Select button or buttons ay and or Si to select the tanks to refill 10 If necessary press the Abort Cancel button i to cancel auto refill If an auto refill is aborted or times out the software will not initiate a new auto refill until a manually initi ated auto refill has completed To complete a
134. valves expansion of materials All Deviation High pressure Retighten or replace supply tube Over pressure valve dumping to tank fore ha to bleed pressure conditioning zones have automatically been turned off 92 313997W Appendix D ADM Error Codes Error Error Code Error name ErorDescrpton Type cause sowon Dispense valve failed to Check to make sure the dispense valve is properly Restriction in the ew Check to ensure there is no blockage The material pump pressure material lines Make sure the requested pressure is within the max operating pressure which can be found on the setup Red Pressure cord Shutdown Blue P4B2 Pressure Shutdown The pressure difference Pressure between the Red and Blue Imbalance material is greater than the defined amount Relieve system pressure then remove the orifice from Debris in the orifice block the orifice block and inspect for debris in the cavity Relieve system pressure and remove the orifice from the orifice block and inspect for pack out Clean or replace as necessary Out of material Fill tanks with material Feed system defective Replace defective item Red Pressure Check to ensure the pressure transducer is properly P6A1 Nam Loose bad connection Sensor Fault The pressure sensor is installed and all wires are properly connected Blue providing invalid no pressure aenean sensor Replace pressure transducer P6B2 Pressure readings Alarm N E Fill tank
135. vanced 80 Advanced Screen 1 This screen allows the user to set the language date format current date time setup screens password screen saver delay and turn on or off silent mode OVA LAS e Conditioning shots Mo Active Errors Language Date Format Date 01 H2 Time 12 57 Password Screen Saver S minutes Silent Mode _ Z e Language Available languages are English Span ish French German Chinese Japanese Korean Russian and Italian e Time formatted in 24 hour time e Password Enables the setup screens to be pass word protected Entering 0000 disables the fea ture e Screen Saver Enter the amount of time until the backlight turns off Entering 0 leave it constantly on e Silent Mode Check this box to turn off the buzzer for key presses Advanced Screen 2 This screen allows the user to set the units of measure O10 1458 e Conditioning Shots gt 5 E Ho Active Errors volume Units ec Weight Units gL Pressure Units psi Temperature Units F J Flow Units Weight gt Rate Units second 313997W Advanced Screen 3 Stanc E A TRA sablect Low Temp Disable Dispensing From Display Disable Modifying Temp Setpoint Disable Operator Mode Adiustments Temperature Alarm Disables Dispense Enable Operator Mode Cavitation Alarm Complete Dispense With Setpoint Error _ Enable shot aborted notification 2 Trigger
136. ve is inserted into the ADM USB port a new folder named DATAxxxx is created The number at the end of the folder name is incremented each time a stick drive is inserted and data is downloaded or uploaded In each DATAxxxx folder there is three log files They are formatted as csv comma separated value files and can be opened by most text editors or data processing programs such as Excel Example 1 ERROR File The 1 ERROR file is the Errors and Events log file 313997W A B D E E 1 Error Log 2 S N 06201073 3 Software Part Number 16N420 4 Software Version 1 01 002 5 4 23 2012 11 09 6 7 Date Time Error Log Event Log Active Shot Number 8 4 11 2012 14 12 17 No Active Errors ECOX R Setup Values Changed 9 4 11 2012 14 13 26 No Active Errors ECOX R Setup Values Changed 10 4 11 2012 14 14 14 No Active Errors ECOX R Setup Values Changed 11 4 11 2012 14 15 00 No Active Errors ECOX R Setup Values Changed 12 4 11 2012 14 17 11 P4DO0 A Pressure Imbalance No Event 13 4 11 2012 14 17 17 Error Cleared P4DO0 A Pressure Imbalance No Event 14 4 11 2012 14 17 31 DDA1 D Red Pump Cavitation No Event 13 4 11 2012 14 17 44 DDB2 D Blue Pump Cavitation No Event 16 4 11 2012 14 20 18 Error Cleared DDA1 D Red Pump Cavitation No Event 17 4 11 2012 14 20 18 Error Cleared DDB2 D Blue Pump Cavitation No Event 18 4 11 2012 14 20 46 P4D0 A Pressure Imbalance No Event 19 4 11 2012 14 20 52 Error Cleared P4DO A Pressure Imbalance No Event 20 4 11 2012 1
137. xt step in the calibration process or the page back button to return to the main Calibration screen 48 NOTE During this process the system learned the mechanical limits of travel If the pump did not reach both the left and right extreme limits for any reason repeat the procedure If the system is to be used in a Time or Volume Dis pense Mode system calibration is complete after the Learn Mode procedure described above However if the system is to be used in Weight Dispense mode and the application requires that the dispense amount be accu rate and consistent then the weight calibration proce dure below must be followed 313997W 3 Set temperatures Heated models only A ARA This equipment is used with heated fluid which can cause equipment surfaces to become very hot To avoid severe burns e Do not touch hot fluid or equipment e Allow equipment to cool completely before touch ing it e Wear gloves if fluid temperature exceeds 110 F 43 C For detailed temperature adjustments including alarm levels or upon initial machine configuration see Condi tioning Screen 2 on page 78 for details For minor adjustments to the temperature setpoint once the machine has been initially configured see the Status Screen on page 85 4 Set system control and dispense modes See System Screen 1 on page 73 5 Set pump sizes See System Screen 1 on page 73 6 Define Shot Recipes
138. ydraulic fluid level on dipstick DS Fluid level must be between indent marks IM on dipstick Refill as required with approved hydraulic fluid see Technical Data on page 108 If fluid is dark in color change fluid and filter pe O AE S g A l g IDY LRO UG A H A q A bf a Ls 5 D R LA RI A C352_313998_1 IM ti7861a1 53 Maintenance ADM Battery Replacement and MCM and TCM Clean Heat Sink Screen Cleaning Fins aA aA Battery Replacement Keep heat sink fins clean at all times Clean them using oe es compressed air A lithium battery maintains the ADM clock when power is not connected NOTE Do not use conductive cleaning solvents on the module To replace the battery 1 Disconnect power to the ADM NOTE This can be done by removing the CAN cable from the bottom of the ADM Heat 2 Remove rear access panel i l Sink Fins r _257396_3b9905_02b 3 Remove the old battery and replace with a new CR2032 battery 4 Properly dispose the old lithium battery according to local codes 5 Replace rear access panel 6 Connect the power to the ADM and reset the clock through Advanced Screen 1 Refer to Appendix B ADM Setup Screens Overview for more detail Cleaning Use any alcohol based household cleaner such as glass cleaner to clean the ADM Spray on the rag then Fic 14 Clean Heat Sink Fins wipe ADM D

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