Graco 313888E User's Manual
Contents
1. ti21038a 14 Spray With Airless Tip 1 Install filter and tip extension ti13648a 2 Insert metal seat and OneSeal Insert Switch Tip Screw assembly onto applicator ti13650a 3 Turn drain valve to SPRAY and turn on off switch to ON Turn pump control knob clockwise and or adjust engine speed until desired material delivery rate is achieved ra ti8794a 4 Spray test pattern Aim applicator at floor Turn applicator switch ON and move applicator to spray surface gt H ti21042a ti13651a 313888E Spray Without Air Clear Clog 1 Relieve Pressure page 10 2 Rotate SwitchTip to Clear position Aim applicator at floor and turn pump ON When clog clears turn pump OFF J ti11714a d 3 Rotate SwitchTip to Spray position Turn pump ON Spray test pattern J iit1715a j Air Assisted Spray Base Coat Applicator 1 Prepare material page 13 Place material hose in supply pail 2 Turn on off switch OFF AP 3 Remove cap and install air valve assembly 313888E DO NOT USE MATERIALS THAT CURE RAPIDLY Materials with a fast curing time could plug the pump hose gun or applicator Setup Turn air valve OFF Connect applicator to material hose and air hose Air supply minimum require ments vary with material thickness and desired thickness Ya ger A D Ge ti21037a NOTICE 5 Turn on off s2. N Notes Notes N 313888E Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is
3. The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJE
4. fully clockwise allows the pump to run continuously with minimal pulsation 2 Flow 2 near middle of the rotation reduces flow slightly by briefly interrupting pump ti13756a ti13757a 3 Flow 1 near counterclockwise end of pump control reduces flow more by interrupting pump longer lt ai 4 OFF fully counterclockwise stops pump com pletely Any 5 Adjust engine speed to control flow rate of sprayer Start with the slowest speed possible for maximum spray control Different spray tip nozzle sizes can also be tried eer ella Product Overview Top Coat Pump Kit 24B140 The pump on the HTX 2030 Sprayer can also be switched out with a Top Coat Kit 24B140 purchased separately This pump is used for less viscous materials such as Oil based coatings Enamels Latex Block fillers Elastomerics Epoxies Drywall mud Other high build materials For instructions on installing the Top Coat Pump see manual 31 3889 When Top Coat Pump is Installed Pump will only run when on off switch is in ON posi tion and pump control is rotated clockwise away from OFF position Pump control setting adjusts sprayer pressure a Rotating knob fully clockwise allows sprayer to reach maximum working pressure of 3300 psi 228 bar 22 8 MPa b Settings below maximum will lower system pressure Pump will run whenever system pressure is below the setting of the pump control Sprayer will no
5. ti5823a Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Use strokes over lapped by 50 Start gun movement before trigger ing gun and release trigger before stopping gun movement ti5824a 17 Cleanup Cleanup 5 Base Coat Pump Disconnect material hose from pump outlet 1 ti13639a 6 Insert wet cleaning ball into hose Base Coat Only ti10796b Connect material hose to pump outlet 2 Perform Pressure Relief procedure page 10 3 Place pump in pail of clean water ti13638a 7 Hold material hose over waste pail NA 3644a 4 Shut OFF air if spraying with air Remove applicator from material and air hoses ti13640a 8 Turn on off switch ON and prime switch ON or applicator switch on material hose ti21040a ti10795b 18 313888E Cleanup 9 Run pump until cleaning ball exits material hose 14 Add additional water and repeat steps 12 13 if nec Save cleaning ball Base Coat Only essary 10 Turn on off switch OFF and turn prime drain valve to DRAIN Clean outside of pump and suction tube 15 Open prime drain valve and turn prime switch ON to with brush and water flush valve ti10796b ti14632a l hy WM 11 Connect applicator to material hose Close prime drain valve ti14632a 16 Turn on off switch OFF when valve is thoroughly flushed ti21038a 12 Turn on off switch ON
6. Base Coat Pump Turn prime switch ON or appli cator switch on material hose ti10796b 17 Open over pressure relief valve and turn prime switch ON to flush valve gt a Q e P 13 Run pump until clean water flows from applicator S CG A a UP by ti13641a ti21039a 313888E 19 Cleanup 18 19 20 20 Remove and thoroughly clean applicator spray tip nozzle and guard with brush Turn on off switch OFF when valve is thoroughly flushed Clean hardened material from applicator nozzles with air nozzle cleaner NOTICE Do not use air nozzle cleaner to clean applicator check valve or airless spray tip nozzle Damage will occur Remove air check valve from applicator to clean hardened material from interior of applicator OS GRACO o Vz Graco Inc P O Box 1441 Minneapolis MN 55440 USA ti13642a 313888E Digital Tracking System DTS Digital Tracking System DTS Main Menu Close cover when spraying to protect display 1 Perform Startup steps 1 2 e Open drain valve e Turn pump control counterclockwise to lowest set ting e Set applicator switch to OFF 2 Start Engine page 12 Display will momentarily show which pump is installed Base or Top and then Flow 1 2 or 3 if Base Coat pump is installed Pressure display appears then dashes appear when pressure is less than 60 psi 4 bar 0 4 MPa t
7. Contents ele En EE 2 Warnings 2003 02 22 avedna ae hae satis 3 Product Overview 00 cee cence eee ees 5 HTX 2030 with Base Coat Pump 257369 5 Top Coat Pump Kit 24B140 6 Component Identification Sprayer 7 Component Identification Base Coat Applicator 8 Component Identification HTX2030 Air Spray MHIQGCr GUN aahh ABAKA AKNG 9 Ell iv tel Le MER 10 Pressure Relief Procedure 10 Applicator Base Coat Pump 10 Spray Gun Top Coat Pump 11 Start ENGINE ies ee AA KPA AA NA se 12 SOUP his er eee ee ee he eee et 13 Material and Sprayer Preparation 13 Prime Pump cece eee ees 13 Spray With Airless Tip 14 Spray Without Air Clear Clog 15 Air Assisted Spray Base Coat Applicator 15 Air Assisted Spray Air Spray Trigger Gun 16 Spray Gun Top Coat Pump 17 Tun EE EEN 18 Digital Tracking System DTS 21 Main Menu 0 00 ces 21 Secondary Menu Stored Data Mode 22 Digital Display Messages 23 Maintenance 2 000 a ee 24 Technical Data 2 2 Zieser gies ea aie ete 25 DIMENSIONS 25 NOICS EE 26 Kli 27 Graco Standard Warranty 28 313888E Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment
8. Pressure transducer faulty bad connection or broken wire High clutch current Pressure greater than 1000 psi 69 bar 6 9 MPa Digital Display Messages ACTION Check power source Relieve pressure before repair or disassembly Verify display is connected Increase pressure as needed Spray Spray Spray Check fluid path for clogs 2 Use Graco paint hose 3 8 in x 50 ft minimum Smaller hose or metal braid hose may result in pressure spikes 3 Replace transducer if fluid path is not clogged and proper hose is used Check transducer connection 2 Disconnect and reconnect transducer plug to ensure good connection with control board socket 3 Open prime valve Replace sprayer transducer with known good transducer and run sprayer Replace transducer if sprayer runs or control board if sprayer does not run Check wiring connections Measure 1 7 0 2Q across clutch field at 70 F Replace clutch field assembly Od N mah Open prime valve and gun 2 Verify no flow obstructions Use Graco texture hoses 3 4 in x 50 ft minimum 3 Replace transducer if fluid path is not clogged and proper hose is used Error codes also appear on control board as a blinking red After a fault follow these steps to restart sprayer LED LED is an alternate to digital messages 1 Correct fault condition 1 Remove two screws 71 and swing down cover 130 2 Turn sprayer OFF 2 Start engine Blink count is
9. surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency appro
10. CTION HAZARD SPRAY GUN High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point gun at anyone or at any part of the body Do not put your hand over the spray nozzle Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment SKIN INJECTION HAZARD APPLICATOR AND AIR SPRAY TRIGGER GUN High pressure fluid from dispensing device hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or ser vicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start withou
11. Operation o GRACO HIX 2030 313888E EN For Portable Airless and Air Assisted Spraying of Water Based Architectural Coatings with Base Coat Pump For Airless Spraying Architectural Coatings and Paints with Top Coat Pump IMPORTANT SAFETY INSTRUCTIONS CN Read all warnings and instructions in this manual Save these instructions Model Number 257369 HTX2030 FreeFlo Inline Gun Model Number 278675 HTX2030 AirSpray Trigger Gun Maximum Working Pressure Base Coat Pump 1000 psi 69 bar 6 9 MPa Top Coat Pump 3300 psi 228 bar 22 8 MPa Related Manuals 313891 Operation French 313893 Operation Spanish 313889 Repair English 313892 Repair French 313893 Repair Spanish 313890 Parts 313895 HTX 2030 Flex Head and Pole Spray Applicator English 313896 HTX 2030 Flex Head and Pole Spray Applicator French 313897 HTX 2030 Flex Head and Pole Spray Applicator Spanish 310894 Displacement Pump Top Coat 308491 Airless Heavy Duty Texture Gun 313537 HTX 2030 FreeFlo Inline Gun English 313603 HTX 2030 FreeFlo Inline Gun Chinese 313908 HTX 2030 FreeFlo Inline Gun French 313911 HTX 2030 FreeFlo Inline Gun Spanish ti13632a 332160 HTX2030 AirSpray Trigger Gun English 332227 HTX2030 AirSpray Trigger Gun French 332228 HTX2030 AirSpray Trigger Gun Spanish 332229 HTX2030 AirSpray Trigger Gun Chinese CE PROVEN QUALITY LEADING TECHNOLOGY Contents
12. co Inc is registered to I S EN ISO 9001 www graco com Revision E March 2013
13. connection 313888E Pressure Relief Procedure Spray Gun Top Coat Pump 4 Lock gun trigger safety Open pressure prime drain valve Leave valve open until ready to spray again a PI aN ti13131a 1 Lock gun trigger safety and turn engine OFF Fi Ge Sa ti14632a SS NOTE If you suspect that the spray tip nozzle or hose is eil completely clogged or that pressure has not been fully i relieved after following the previous steps VERY ti13131a SLOWLY loosen the tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen com 2 Turn on off switch to OFF and turn pressure control i pletely Then clear tip or hose knob fully counterclockwise ti13050a ti10796b 3 Unlock trigger safety Hold metal part of gun firmly to side of grounded metal pail and trigger gun to relieve pressure VS Gx Wi ti13130a Sa ti13128a 313888E 11 Start Engine Start Engine 5 Pull starter rope ti5264a 7 Set throttle to desired setting ti5249a 3 Set throttle to FAST reis BBI e szasa 4 RI e 4 Set engine switch to ON Dr OS ti3315a 12 313888E Setup Setup Prime Pump NOTICE DO NOT USE MATERIALS THAT CURE RAPIDLY 1 Start gasoline engine and adjust speed to half throt Materials with a fast curing time could plug the pump tle Turn pune valve to DRAIN hose gun or applicator AGS A 1 Fill mixing pail with pre mixed t
14. exture material Mix per material manufacturer instructions C ti4118a 2 Connect material hose to pump outlet d OI ti13638a Material and Sprayer Preparation NOTE To minimize material pack out in hose when priming completely empty hose of all water In hot con ditions it may be necessary to wet the hose with water to lower internal hose temperature slowing material setup In this case water removal is still recommended Base Coat Pump If using hose lubricant wetting solutions refer to manu Also turn Prime switch ON or activate applicator facturer instructions for proper priming techniques switch on material hose ti10795b Cementicious and other curing materials can harden l within the drain valve while spraying At least once per Rotate pump control knob 1 4 turn Run pump until hour stop spraying and open the drain valve to flush out a steady stream of material flows from drain valve the older material 3 Pour mixed material into supply pail under sprayer Ma 4 Place pump suction tube into mixed material NOTE For best results with aggregate remove strainer C gt ti11930a NG ti13652a 313888E 13 Setup 5 Turn on off switch OFF and turn drain valve knob to SPRAY ti10796b 6 Turn on off switch ON and run pump until a steady stream of material flows from material hose Turn on off switch to OFF and turn drain valve knob to 7 Connect applicator to material hose
15. formation cycles repeatedly until cleared See page 23 for error code explanations ti6220a Press and hold DTS button until CLEAR ERROR NO ERROR CODE scrolls through the display and error code E 00 displays ti6218a L LU Short press DTS button again and SOFTWARE REV scrolls through display followed by revision level for example 10102 Short press to return to step 3 Turn on off switch OFF at any time to exit stored data mode PA CG ke G ti5822a 313888E Digital Display Messages ti6314a BASE Or TOP OFF FLOW 1 FLOW 2 or FLOW 3 ti6315a kd ti6316a LP LH ti6317a L TI Lous ti6318a deen Ee Sprayer may be pressurized Displays installed pump when engine is started Displays flow control setting in Base Coat mode when pump control setting is changed Sprayer is pressurized Power is applied Pressure varies with tip size and pressure control setting Top Coat Only Sprayer stops Engine is running Sprayer stops Engine is running Sprayer stops Engine is running Base Coat Only Sprayer stops Engine is running DISPLAY SPRAYER OPERATION INDICATION No Display Sprayer may be Loss of power or pressurized display not connected Pressure less than 60 psi 4 bar 0 4 MPa Normal operation Normal operation with Base Coat pump Normal operation Pressure greater than 4500 psi 310 bar 31 MPa
16. funnel when draining oil 313888E Technical Data Honda GX 200 Engine ANSI Power Rating 3600 rpm Maximum Working Pressure Base Coat Pump Top Coat Pump Noise Level Sound Power Sound Pressure Maximum Delivery Rating Base Coat Pump Top Coat Pump Maximum Tip Size Base Coat Pump Top Coat Pump nlet Paint Strainer Base Coat Pump Top Coat Pump Pump Inlet Size Base Coat Pump Top Coat Pump Fluid Outlet Size Base Coat Pump Top Coat Pump Technical Data 6 5 Horsepower 4 8 kW 1000 psi 69 bar 6 9 MPa 3300 psi 228 bar 22 8 MPa 105 dBa per ISO 3744 96 dBa measured at 3 1 ft 1 m 3 0 gpm 11 36 liter min 2 20 gpm 8 33 liter min 1 applicator with 071 in tip or 10 mm Nozzle 1 gun with 0 048 in ti 2 guns with 0 035 in ti 3 guns with 0 027 in ti 4 guns with 0 023 in ti 2 in npsm 5 mesh ss 1 in npsm 8 mesh ss 2 in QD Camlock male coupler 1 In 11 5 npsm 1 in QD Camlock male coupler zinc plated carbon steel PTFE nylon polyurethane UHMW polyethyl ene fluoroelastomer acetal leather aluminum tungsten carbide nickel and zinc plated carbon steel stainless steel chrome plating Dimensions Part Weightib kg Height in cm Width in cm Length in cm HTX 2030 Sprayer 155 70 5 34 25 87 0 24 5 62 2 33 0 83 8 ag Ra oo He mj EE Applicator Swivel TX2030 Air Spray Trigger Gun 1 7 2 10 4 26 4 313888E 25 Notes Notes 313888E
17. i5804a NOTE Information other than pressure cannot be accessed if applicator switch is ON And if system pres sure is greater than 200 psi 14 bar 1 4 MPa the dis play will revert back to pressure after 3 seconds 3 Short press DTS button to display installed pump ti13760a 313888E 4 Short press DTS button to move to Engine RPM ti13761a To Change Pressure Units Press and hold 8 seconds DTS button to change pres sure unit psi bar MPa Continue to press DTS button to cycle from psi to bar to MPa Release DTS button to select units n 5 emm gt emm psi MPa ti6225a 21 Digital Tracking System DTS Secondary Menu Stored Data 6 Mode e Open drain valve e Turn pump control counterclockwise to lowest set ting e Set applicator switch to OFF 1 Start Engine page 12 Pressure display appears ti5812a T 2 Press and hold DTS button and turn applicator switch ON 3 SERIAL NUM scrolls through display and a 3 to 5 digit serial number displays 4 Short press DTS button and date code displays o ti6215a 5 Short press DTS button and part number displays 10 ti13786a 22 Short press DTS button and Base Coat hours dis plays Short press DTS button and Top Coat hours dis play Short press DTS button and Engine hours display Short press DTS button and LAST ERROR scrolls through display followed by stored error message and error code This in
18. no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concernees Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 313888 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2008 Gra
19. r body or you could lose your balance and fall resulting in serious injury ti21243a 1 Prepare material page 13 Place material hose in 6 Turn pump control clockwise and adjust engine supply pall throttle to lowest setting until desired material deliv ery rate is achieved 2 Turn on off switch OFF all om 0796b 16 313888E ti8794a 7 Tum air valve on and adjust air valve and or select alternative nozzles or spray discs to achieve desired pattern ti21034a 8 Spray test pattern Move applicator to spray sur face NOTE See Air Spray Trigger Gun manual for helpful hints on spray patterns NOTICE e Keep gun triggered as much as possible to prevent pack out e If gun has not been triggered for longer than 3 minutes perform Pressure Relief page 10 in the pump and hose to prevent packout e Turn off applicator switch on hose before detrig gering to minimize retained pressure e Make sure air is flowing before triggering gun Spray Gun Top Coat Pump 1 Lock gun trigger safety Insert seat and OneSeal Insert SwitchTip d to AF ti13131a SwitchTip Seat FR op ti5800a 313888E One seal 2 Setup Screw assembly onto gun Hand tighten ti5801a Trigger gun and spray test pattern Slowly adjust pressure to eliminate heavy edges Use smaller tip size if pressure adjustment can not eliminate heavy edges R heavy edges
20. t respond to Prime switch or Applica tor switch when Top Coat pump is installed ti13653a 313888E Component Identification Sprayer Component Identification Sprayer Top Coat Kit lt TI a ti14415b ON OFF Switch Prime Switch used with Base Coat Pump Pump Control Knob Heavy Texture Material Hose used with Base Coat Pump Applicator Switch used with Base Coat Pump on Hose Applicator Base Coat Model 257369 2 3 4 5 8 Over Pressure ReletVaWe ooo ER Pump Top Coat Spray Gun Top Coat Paint Texture Material Hose used with Top Coat Pump Prime Drain Valve Air Spray Gun 24R054 Engine Throttle Lever Material Flow 313888E 7 Component Identification Base Coat Applicator Component Identification Base Coat Applicator GR T a NE O J ti14357a K K K 8 313888E Component Identification HTX2030 Air Spray Trigger Gun Component Identification HTX2030 Air Spray Trigger Gun ti21036a HTX2030 Air Spray Trigger Gun Nozzle Size 1 Size 2 Size 3 Adapter Housing Ring Retaining Nozzles ES Tip Disc Spray 1 8 in 3 mm 1 4 in 6 3 mm 5 16 in 8 mm 3 8 in 9 5 mm re Ring Retaining Spray Discs 7 Air Adjustment Valve AA iiba 313888E o Grounding Grounding The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding pro
21. t warning Before checking moving or servicing equipment fol low the Pressure Relief Procedure and disconnect all power sources 313888E 3 Warnings RECOIL HAZARD Gun may recoil when triggered If you are not standing securely you could fall and be seriously injured PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Donot use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids contain ing such solvents e Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for com patibility SUCTION HAZARD Powerful suction could cause serious injury e Never place hands near the pump fluid inlet when pump is operating or pressurized CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death e Do not operate in an enclosed area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment
22. the same as error code E 0X 3 Turn sprayer ON E02 and E06 errors will self correct when system is reduced 313888E 23 Maintenance Maintenance NOTICE For detailed engine maintenance and specifications refer to separate Honda Engines Owner s Manual supplied DAILY e Check engine oil level and fill as necessary e Check hose for wear and damage e Check that all hose fittings are secure e Check gun safety for proper operation e Check and fill the gas tank e Check level of TSL in displacement pump packing nut Fill nut if necessary Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion AFTER FIRST 20 HOURS OF OPERATION e Drain engine oil and refill with clean oil Reference Honda Engines Owner s Manual for correct oil vis cosity WEEKLY e Remove engine air filter cover and clean element Replace element if necessary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local Honda dealer 24 AFTER EACH 100 HOURS OF OPERATION e Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SPARK PLUG Use only BPR6ES NGK or W20EPR U NIPPON DENSO plug Gap plug to 0 028 to 0 031 in 0 7 to 0 8 mm Use spark plug wrench when installing and remov ing plug ENGINE OIL FUNNEL e Use the supplied engine oil
23. vals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 4 313888E Product Overview HTX 2030 with Base Coat Pump 257369 The HTX 2030 Sprayer comes equipped with a Base Coat Pump 24B321 Only water based materials are to be used with this configuration such as e Smooth to heavily aggregated textures with silica sand perlite vermiculite and polystyrene e Smooth medium coarse and extra coarse textures e Most materials with aggregates up to 2 5 mm 100 in in longest dimension When Base Coat Pump is Installed Pump will only run when on off switch is in ON position AND e Pump control is rotated clockwise away from OFF position and either of the following switches are also switched ON Prime Switch on pressure control box AND OR Applicator Switch near end of material hose The pressure control will limit the sprayer to 1 000 psi 69 bar stopping the pump whenever pressure limit is reached 313888E Product Overview Flow rate is dependent on engine speed and the setting of the pump control knob 1 Flow 3
24. verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In
25. vides an escape wire for the electric current Ground sprayer with grounding clamp to earth ground when flushing sprayer ti3058a To maintain grounding continuity when flushing or relieving pressure Hold metal part of the spray gun firmly to the side of a grounded metal pail then trigger the gun valve 10 Pressure Relief Procedure Applicator and Air Spray Trigger Gun Base Coat Pump Follow the Pressure Relief Procedure whenever C you see this symbol This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before clean ing checking or servicing the equipment 1 Turn engine OFF FA 2 Turn on off switch OFF and turn pressure control knob fully counterclockwise ti13050a 3 HTX2030 Air Spray Trigger Gun only Pull gun trigger to release pressure 4 Turn prime drain valve down to DRAIN position Fluid from drain valve can splash in eyes or skin and cause serious injury Keep hands clear of pressure relief valve and always wear safety glasses 19 ti14632a NOTE If you suspect spray tip nozzle or hose is com pletely clogged or that pressure has not been fully relieved after following the previous steps cover the connection at end of hose with a heavy rag and very slowly loosen
26. witch ON ti10795b ti13641a 7 Turn pump control clockwise until desired material delivery rate is achieved LE ti8794a est Hilla 15 Setup 8 Spray test pattern Aim applicator at floor Turn air 3 Turn air valve OFF Connect applicator to material valve ON Move applicator to spray surface hose and air hose Air supply minimum require ments vary with material thickness and desired thickness 9 Adjust air valve and or select alternative nozzle size 4 10mm for desired finish ti21263a AS NOTICE CG 4 6 mm NY DNA DO NOT USE MATERIALS THAT CURE RAPIDLY Ab 78mm NP Materials with a fast curing time could plug the pump Bags NP hose gun or applicator ti11798a NOTICE 4 Turn on off switch ON IF PUMP IS STOPPED LONGER THAN 3 MIN UTES TO AVOID PUMP PLUGGING e Relieve pressure in the pump See Pressure Relief procedure page 10 ti10795b e Recirculate the material by pumping back into original material container 5 Hold applicator over material pail trigger on and turn pump ON using applicator switch on hose Air Assisted Spray NOTE Remove spray disk then set material flow to prevent material from back flowing into air passages Air Spray Trigger Gun of gun Due to the high pressure fluid emitted a strong recoil action may occur when you trigger this gun If you are unprepared your hand could be forced back toward you
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