Graco 313527V User's Manual
Contents
1. 64 Dura Flo Displacement Pump Kits 64 DIMENSION S suk date sbi oe Bee ea eet Cae s 65 DIMENSIONS 66 Technical Data 67 Graco Standard Warranty 68 Graco Information 68 313527V Related Manuals The following manuals are available at www graco com Component manuals in English Manual Description gt gt gt 312375 Check Mate Displacement Pumps Instructions Parts 319376 Check Mate Pump Packages Instruction Parts Dura Flo Displacement Pumps 145cc 311827 180cc 220cc 290cc Instructions Parts Manual 311825 Dura Flo Displacement Pumps 430cc 580cc Instructions Parts Manual 311717 Carbon Steel Displacement Pump 1000cc Instructions Parts Manual 311828 Dura Flo Pump Packages 145cc 180cc 220cc 290cc Instructions Parts Manual 311826 Dura Flo Pump Packages 430cc 580cc Instructions Parts Manual 311833 Two Ball NXT Pump Packages 1000cc Instructions Parts Manual 500 cc Check Mate Displacement Pump IERI Repair Parts Manual NXT Air Motor Nxxxxx models 311238 Instructions Parts NXT Air Motor Mxxxxx models 312796 Instructions Parts 308213 Premier Air Motor Instructions Parts 312374 313527V Related Manuals Warnings Warnings SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin2. NXT with 55 gallon platen Ts For NXT2200 6500 Using a capable hoist insert tie rods into displacement pump and secure air motor to pump a See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 b Install threaded rod 106 through center hole in the crossbar Install lock washers 104 and nuts 105 onto threaded rod 106 both above and below crossbar Use wrench to hold lift ring adapter 107 and tighten threaded rod 106 into lift ring adapter 107 using another wrench See FIG 29 c Tighten nut 105 below crossbar to 25 ft lb 34 Nem maximum d Tighten nut 105 above crossbar to lock motor in place 105 104 I 105 107 TI10649A FIG 29 28 2 For NXT200 1800 Attach motor to mounting bracket vvith screvvs 111 and vvashers 110 See FIG 24 on page 26 Connect air hose to motor If using a remote Data Trak connect electrical connections to the air motor See FiG 21 and Fig 22 on page 25 NXT vvith smaller platens 4 Position mounting plate 109 to ensure top of motor will clear the crossbar See Fig 25 Using a capable hoist attach motor to mounting plate 109 using screws 111 and washers 110 a See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 b Connect air hose to motor If using a remote DataTrak connect electrical connections to the air motor See FIG 24 on page 26 Premier Air Motors 1 Usi
3. 107 T110648A FIG 19 23 Repair b For NXT 200 1800 with 55 gallon platen Go to step 3 c For NXT with smaller platens and all supply units See procedure for D60 3 in Dual Post 20 3 in Single Post and L20c 2 in Supply Units 3 See Disconnect Pump from Platen on page 22 to disconnect the platen from the displacement pump 4 Use two people to lift out the displacement pump Premier Air Motors 1 Remove nuts and washers 102 103 from top of platen lift rods 101 See Fig 20 NOTICE Do not remove or adjust the nuts 102 below the brackets See Fig 20 If the nuts are adjusted the pump will not fully engage with the platen or the smaller distance will put stress on the motor tie rods and displacement pump 2 See Disconnect Displacement Pump in Check Mate Pump Packages manual 312376 3 See Disconnect Pump from Platen on page 22 to disconnect the platen from the displacement pump 4 Raise ram to ensure air motor assembly is clear of lower pump assembly and platen 5 Remove displacement pump and service as needed 24 102 103 101 T110657A Fic 20 D60 3 in Dual Post S20 3 in Single Post and L20c 2 in Supply Units NXT Air Motors 1 See Disconnect Displacement Pump in Check Mate Pump Packages manual 312376 2 See Disconnect Pump from Platen on page 22 to disconnect the platen from the displacement pump 3 Raise the ram assembly to lift the ai
4. EPDM sst fluoroelastomer PTFE EPDM PTFE coated aluminum zinc plated carbon steel 316 sst EPDM aluminum zinc plated carbon steel 316 sst PTFE neoprene aluminum zinc plated carbon steel 316 sst 32 120 F 0 49 C See separate air motor manual 100 240 Vac 50 60 Hz single phase 1 2 amps max draw 24 Vdc 1 2 amps max draw 67 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper desi
5. SW coated 20 L 3 in no volt 5 Gal DW Nitrile 20 L Polyure GD 3 in D200 no volt 5 Gal DW thane Supply See Table 2 2 Inter 30 System with L lt 3in D200i no volt lock J 8Gal F SW Nitrile ura Flo U 30 A Polvure yure displacement Pump Code 7 esin 02005 novot inr k teta nenes RR pump 2 Button Inter 30 PTFE 6 5 in D200si no volt L 8 Gal F SW coated 30 L D200 24 Vdc 8 Gal DW Nitrile 2 en Inter 30 L Polyure 3 in D200i 24 Vdc lock S lt F DW thane 100 240 3 in D200 Vac INT 16 Gal F SW Nitrile 100 240 2 Button Inter 60 L Polyure C Sin D2001 Vac lock T 16 Gal F SW thane CS 60 L PTFE 6 5 in D200s 24 Vdc INT 16 Gal F SW SST coated 2 Button Inter 60 L 6 5 in D200si 24 Vdc lock 16 Gal F DW CS Nitrile 100 240 60 L Polyure 6 5 in D200s Vac 16 Gal F DW thane 100 240 2 sion Inter 115 6 5 in D200si Vac lock 30 Gal EPDM PE 100 240 200 L p rk P 55 Gal EPDM scan L 24 P 55 scan EPDM 100 240 200 L Vac 55 Gal Neoprene 100 240 2 sine Inter 3 in Vac BE DETS E B 24 Vdc 2 a Inter 3 in 24 Vdc lock 2 Button Inter Y 3 in no volt lock KEY S Single post ram 2 Button Interlock F Flat SW Single wiper c Cart mounted s 6 5 inch D D Style DW Double wiper D Dual post ram INT Integrated air controls DR Dual o ring 313527V Other Available Models 262868 This model is the same as CM _ _ 3 B
6. This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body e Do not put your hand over the dispense outlet Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent a fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggeri
7. sot coven 18X404 18X404 15X404 OJ 4704 PIN hairpin coter Opay 16740 160740 160740 f gt Parts designated n a are not available separately t See page 57 for wiper assembly kits Platen Mounting Kits Check Mate Mounting Dura Flo Mounting Kit 257630 r_255648_313527_35a r_255648_313527_36a Qty Ref Part Description 463 109482 O RING 1 471 ADAPTER 1 472 SCREW socket hd 2 473 109458 O RING 1 60 313527V Accessories Accessories D200s D200 and D60 DataTrak Accessory Kits D200s Supply Units 255705 100 240 Vac and 255758 24 Vdc D200 and D60 Supply Units 255757 24 Vdc and 255704 100 240 Vac 606 619 See Power Supplies illustration on page 53 Ref Part 601 602 603 604 605 609 610 255415 611 612 613 614 615 616 313527V Description WASHER lock SCREW cap sch SCREW captive slotted FASTENER retainer CLIP u nut CABLE CAN male female 0 4m PENDANT datatrak ambient ram BRACKET pendant pivot BRACKET mounting assembly SCREW shes 1 4 20UNC x 4 25 NUT lock hex HARNESS datatrak ambient ram WASHER plain Qty 7 7 6 6 6 1 1 1 1 1 1 1 1 607 l lt Qty Ref Part Description 617 KNOB display adj 618 CAP vinyl 0 437 ID x 1 2 619 15R121 LABEL intelligent pump con
8. 102 101533 VVASHER spring lock 2 102 101015 WASHER lock 2 103 101535 NUT hex 2 103 C19187 NUT hex 2 109 BRACKET shelf 1 104 101533 WASHER spring lock 2 110 100133 WASHER lock 4 105 101535 NUT full hex 2 111 SCREW cap hex hd 4 106 15M399V ROD threaded 1 117 114128 ELBOW swivel male 257627 1 15J992 ROD threaded 1 only 107 15J991 ADAPTER lift ring 1 118 100896 BUSHING pipe 108 15J993 RING lift plate 1 119 ELBOW 1 2 OD x 1 2 in npt 1 1 1 126 552071 SLEEVE protective 6 ft 1 121 SLEEVE protective 45 in 1 127 105281 FITTING 3 4 nptf x 3 4 npsm 45 1 122 STRAP tie 2 V Pump Mount 255315 only 123 HOLDER cable tie rotating 2 t Pump Mount 255305 only 4 Not shown Pump Mount 256235 only X Not shown 42 313527V Parts D200s and D200 Pump Mounts for 5 Gallon 20 Liter 8 Gallon 30 Liter 16 Gallon 60 Liter and 30 Gallon 115 Liter Platens Kits 255316 255317 255308 255309 Note See page 37 for kit configuration table Ref Part 101 15M2989 15M2971 102 1010159 1015331 103 C191879 1015351 109 110 100133 124 160327 125 C12034 126 552071 127 105281 313527V E 102 Met I 111 E Description ROD tie bar shelf WASHER lock NUT hex BRACKET shelf 6500 3400 255316 and 255308 only BRACKET shelf 2200 255317 and 255309 only WASHER lock SCREW cap hex hd ROD threaded ADAPTER lift ring RING lift plate FITTING union
9. 15V353 CYLINDER 1 5024 116895 PLUG 4 Series A 2 25 in outer diameter 5034 106062 WHEEL semi pneumatic 2 Series B 2 375 in outer diameter 5044 15V529 BOLT 5 8 x 2 1 2 shoulder 2 516 15V357 CAP end 1 505x 15V349 BEARING 1 517 597151 FITTING ELBOW 1 506 15U979 PIN spring straight 2 518 15U376 BRACKET motor mount 1 507 15V450 SPRING wave 2 519 113348 WASHER lock internal 1 508x 102598 SCREW cap sch 1 520 256759 HANDLE 1 509 114231 NUT lock hex 1 521 101533 WASHER spring lock 1 510 15V449 RING retaining for Series A only 2 522 101535 NUT cap 1 510 125179 RING retaining for Series B only 2 5234 15V557 LABEL elevator 1 511 15V348 PISTON 1 524 15X429 HANDLE cap 2 512 514279 O RING 018 buna 1 i 513 166238 PACKING o ring 2 A Replacement Danger and Warning labels tags and 514 122222 FASTENER shoulder screw 1 ea A MOCOS 5 8 11 t Included in repair kit 257638 313527V 51 Parts Included in kit 257611 Air Control Kit L20c 2 In Elevator 257613 For NXT200 NXT400 NXT700 NXT1200 and NXT1800 V 556 r 255648 313527 23a r_255648_313527_22a Qty Ref Part Description i 551 PANEL air control see manual 312374 1 552 SCREW cap socket head 2 553 WASHER lock 6 554 TUBE nylon rnd 52 in 1 555 TUBE nylon 1 2 OD X 3 8 ID 25 in 1 556 SCREW cap socket hd 4 557 ELBOW
10. EK Model 257727 20 liter 5 gallon TI10518A r 255648 313527 Ta FIG 8 Key EA Plate EB Wipers EG Spacer EH Cap Screws EJ Clamps EK Bleed Handle EL Bleed Valve EM Air Assist Body Check Valve EN Wiper Plate under wiper EP O ring Seal 313527V 15 Before Beginning Repair Before Beginning Repair Grounding Pressure Relief Procedure The equipment must be grounded Grounding 1 Lock the gun valve trigger reduces the risk of static and electric shock by pro viding an escape wire for the electrical current due to 2 For D200s D200 S20 and D60 Air Controls See static build up or in the event of a short circuit FIG 3 page 12 a Close the air motor slider valve BF and the Pump use a ground wire and clamp Loosen grounding main air slider valve BA lug locknut and washer Insert one end of a 1 5 mm 12 ga minimum ground wire into the slot in lug and tighten b the locknut securely Connect the other end of the wire l to a true earth ground Set the ram director valve to DOWN The ram will slowly drop c Jog the director valve BC up and down to bleed air from ram cylinders 3 For L20c Air Controls See FIG 7 page 14 a Close the air motor valve DC and the elevator ti8250a director valve DD The ram will slowly drop FIG 9 4 Unlock the gun valve trigger Air hoses use only electrically conductive hoses 5 Hold a metal part of the gun va
11. Nem 6 For S20 3 in Ram Remount mounting plate 851 and attach nut 857 and lockwasher 858 Torque to 40 ft lb 54 Nem Disassemble Ram Piston 1 Complete steps 1 4 from Disassemble Piston Rod Seal and Bearing to remove the end cap from the piston rod NOTICE Do not tilt the piston rod to one side when removing it from the base or when installing it Such movement can damage the piston or inside surface of the base cylinder 2 Carefully lay piston 202e 802e and rod 202n 302n 802n down so piston rod will not be bent 313527V Repair Remove nut 202f 8021 washer 202g 8029 pis ton 202e 802e outer o ring 202c 802c and inner o ring 202h 802h 3 Inspect parts for wear or damage Replace as nec essary 202c F 202n 802n Co HK 202e 802e 202h Q FiG 33 3 in Ram Piston 202g 802g 202f 802h TI10521A Assemble Ram Piston 1 Install new o rings 202h 802h 202c 802c and lubricate piston 202e 802e and o rings 2 Apply medium strength thread sealant Install piston 202e 802e washer 202g 802g and nut 202f 802f on piston rod 202n 302n 802n 3 Carefully insert piston 202e 802e into cylinder and push piston rod 202n 302n 802n straight down into cylinder 4 Slide spring 202m 802m and end cap 202a 802a onto piston rod 202n 302n 802n 5 For D200 3 in Rams Install retaining ring 203 tie bar 204 w
12. Ram Mounting Kit 257664 For NXT200 and NXT400 NXT700 NXT1200 and NXT 1800 257666 For NXT2200 and NXT3400 257612 Air controls sold separately for S20 ram Includes 2 gauges 113911 and 2 labels 15V954 257664 Shown Motor mount bracket for 257666 851 851 854 FA 868 Y bf i 852 r 299648 313527 19 r 255648 313527 20 Qty cards are available at no cost Ref Part Description 8 T For 257666 only 851 T BRACKET motor mount 1 ve For 257664 only 852 BRACKET controls 1 Not shown 854 T ELBOW swivel 1 KA ELBOW swivel 2 855 SCREW cap sch 4 856 WASHER lock 4 857 NUT cap 1 858 WASHER spring lock 1 859 ELBOW plug in 3 860 WASHER lock 6 861 SCREW cap socket hd 4 862 SCREW cap socket head 2 864 TUBE nylon rnd 16 in 1 865 SLEEVE protective 5 866 HOLDER cable tie rotating 1 867 STRAP tie 2 868 HOSE 1 869 ADAPTER 1 871 T ADAPTER elbow 3 4 npti x 1 2 npte 1 880 x ELBOW swivel 3 8T x 1 4 npt m A Replacement Danger and Warning labels tags and 50 313527V L20c 2 In Elevator Parts L20c Cart Kit 257638 an ea 521 519 eS L20c Cylinder Kit 257611 me 524 IN i 518 510 _ lt gt 996 516 Pash 917 506 ST D 511 N 515 502 r_255648_313527_21a Qty o Qty Ref Part Description Ref Part Description 5014 15V711 CHASSIS elevator 1 515
13. Remove nuts 103 105 and washers 102 104 See parts illustration on page 42 4 Lift tie bar 1c off rods 5 Remove retaining ring 1h by gripping the ring tab with a pair of pliers and rotating the ring out of its groove 6 Remove guide sleeve 1g and slide it off piston rod 1d NOTICE Do not tilt the piston rod to one side when removing it from the base or when installing it Such movement can damage the piston or inside surface of the base cylinder 7 Carefully lay piston 1r and rod 1d down so rod will not be bent Remove bottom retaining ring 1n and o ring 1p Remove piston guide band 1q Slide piston 1r off piston rod 1d z jaamas Ye 4 Fic 31 6 5 in Ram Piston TI10785A 313527V Repair Assemble Ram Piston 1 Install new o rings 1p 1j on piston rod 1d and piston 1r Lubricate the piston 1r and o rings 1p 1j Reinstall piston 1r and lower retaining ring 1n onto piston rod 1d Install piston guide band 1q onto piston 1r Carefully insert piston 1r into cylinder and push rod 1d straight down into cylinder Add three ounces of lubricant to each cylinder after inserting the piston 1r Slide guide sleeve 1g onto piston rod 1d Install retaining ring 1e and tie bar 1c as explained in Disassemble Ram Piston 31 Repair D200 D60 and S20 3 in Ram Piston Rods 5 Inspect parts for wear or damage Replace as nec Always ser
14. models such as CM 11 3 B but uses Check Mate Pump P40DCS NXT2200 CM 100 instead of the other pumps listed on page 8 N Models Table 1 Check Mate Pump Code Part No Index Pump Part No Pump Part No Pump Part No Pump Part No Pump see manual Pump see manual Pump see manual Pump see manual 312376 312376 312376 Code 312376 NXT 200 CM 60 A PO5LCS B PO5LCM 4C POSLSS AF POSLSM NXT 400 CM 60 P11LCS P11LCM P11LSS P11LSM P11RCS P11RCM P11RSS P11RSM P11SCS P11SCM P11SSS P11SSM P20LCS P20LCM P20LSS P20LSM P20RCS P20RCM P20RSS P20RSM P20SCS P20SCM P20SSS P20SSM P38LCS P38LCM P38LSS P38LSM P38RCS P38RCM P38RSS P38RSM 4 4 See manual 312375 or the ID plate on the pump to determine pump identification code p38SCS P38SCM p38SSS P38SSM P61LCS P61LCM P61LSS P61LSM P61RCS P61RCM P61RSS P61RSM P61SCS P61SCM P61SSS P61SSM P40LCS P40LCM P40LSS P40LSM PAORCS P40RCM PAORSS PAORSM PAOSSS PAOSSM PAOSCS P63LCS P63LCM P63LSS P63LSM P63RCS P63RCM P63RSS PESRSM P63SSS P63SSM NXT 2200 CM 200 P23LCS P23LCM P23RCS P23RCM P23LSS P23LSM P23RSS P23RSM NXT 3400 CM 200 P36LCS P36LCM P36RCS P36RCM P36LSS P36LSM P36RSS P36RSM NXT 6500 CM 200 P68LCS P68LCM P68RCS P68RCM P68LSS P68LSM P68RSS P68RSM P68SCS NXT 3400 CM 250 P29LCS P29LCM P29RCS P29RCM P29LSS P29LSM P29RSS P29RSM NXT 6500 CM 250 P5
15. n a are not available separately t See page 57 for wiper assembly kits Varying Parts 30 Liter 8 Gallon Platens The following table indicates which parts according to reference number are included with each platen Reference Numbers Description 257732 257733 257734 257735 257736 Qty 458 N la nja nja 4574 PLATE top Ma Ma Ma Ma na TT 2604 WPER supon D 25765 Tn 7 aest TAG instucions wa we e E t COVER w w 15403 T 4704 PIN hainin coter 30 pack 160740 160740 16u70 2 58 313527V Parts designated n a are not available separately t See page 57 for wiper assembly kits 313527V Parts 59 Parts Varying Parts 60 Liter 16 Gallon Platens The following tables indicates which parts according to reference number are included with each platen Reference Numbers Description 257737 257740 257738 257739 257741 Qty 457 BASE 257665 257665 257662 257665 257665 1 452 SPACER 257684 257684 257684 257696 257696 1_ 453f WIPER main 257674 257680 257677 arena 2576803 1 2 4544 WIPER PE supon 257683 257683 257683 2576839 257683 1 _ ass PLATE boom ma na ma ma na t 4574 PATE p a Ma Na ma na DT ceos PEro pO 576 P 3 4624 SCREW cap hexhd 161574 161874 161875 167574 ters 2_ 464f VALVE check 122066 122066 501867 122086 122056 1_ 4684 TAG instuctons wa wa ve P
16. power supply parts See manual 312374 for two button interlock parts x Not shown For Systems With Pump Part No Pump Ratio P67xxx 67 1 PO6xxx gj 1 P10xxx 10 1 P11xxx 11 1 P12xxx 12 1 P14xxx 14 1 P15xxx 15 1 P20xxx 20 1 P22xxx 22 1 P23xxx 23 1 P26xxx 26 1 P29xxx 29 1 P31xxx 31 1 32 1 P34xxx 34 1 P36xxx 36 1 P38xxx 38 1 P39xxx 39 1 P40xxx 40 1 P44xxx 44 1 P45xxx 45 1 P46xxx 46 1 P55xxx 55 1 P57xxx 57 1 P61xxx 61 1 P63xxx 63 1 P68xxx 68 1 108124 P82xxx 82 1 39 Parts D200 3 in Supply Units Model 255648 Shown See page 53 for power supply illustration 236 hier TI10767A Detail A Vy ae 217 TI10766C 40 313527V D200 3 in Supply Units 255648 Ref No Part No Description Qty 201 RAM 3 in 1 202 PISTON assembly 3 in ram 2 includes 202a 202m 202a BEARING ram end cap 202b 107092 PIN spring straight 202c 160258 O RING 202d 156698 O RING 202e 183943 PISTON 202f NUT jam 202g WASHER split 202h 156401 O RING 202 BEARING ram end cap 202k RETAINER retaining ring 202m SPRING compression 202n 167651 ROD piston ram 203 127510 RING retaining 204 167646 BEAM tie 205 101533 WASHER spring lock 206 101535 NUT full hex 207 189559 CAP end 209 BRACKET mounting air control 211 101682 SCREW cap sch 212 100016 WASHER lock 213 255650 CONTROL air see 312374 21
17. push and hold buttons to resume ram movement Activation Buttons ti10843a1 Fic 4 e Bracket actuator CB attaches to the platen lift rod When ram is near the top actuator makes con tact with the roller switch CB ti10846a FIG 5 313527V Component Identification L20c 2in Elevator CM7B1G Model Shown BB Lift Location r 257302 312376 1e FIG 6 Key BA Elevator Cart BB Air Motor BC Displacement Pump BD Platen BF Elevator and Pump Air Controls J Platen Bleed Port P Pump Bleed Valve R Enclosed Wet Cup behind air controls 313527V 13 Component Identification L20c 2 in Air Controls e Air motor regulator DA Controls air pressure to motor e Blowoff button DB turns air on and off to push the platen out of an empty drum e Air motor shutoff valve DC turns air on and off to the air motor e Elevator director valve DD controls elevator direction DB DD D r 257302 312376 2e Fic 7 Elevator Air Controls Air and Fluid Hoses Be sure all air hoses Al and fluid hoses AH are prop erly sized and pressure rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Use of a short whip hose and a swivel between the main fluid hose and the gun valve allows freer gun valve movement 14 313527V Component Identification Platen Component Identification Model 255664 200 liter 55 gallon
18. relief valve for your pump package Pump Mounting Kit Pump Mounting Platens Supply System Air Motor Size Gallons liters Kit Page Page NXT200 257627 55 200 pg 42 pg 55 NXT400 8 30 16 60 257628 pg 44 30 115 NXT700 257625 2a pg 42 pg 55 NXT1200 8 30 pg 56 NXT1800 257626 pg 44 ea pg 55 NXT3400 NXT6500 255308 8 30 16 60 pg 43 pg 56 NXT2200 255309 30 115 g 55 NXT2200 NXT3400 255305 55 200 pg 42 NXT6500 Dura Flo D200 3 in NXT2200 Dual Post NXT3400 256235 55 200 pg 42 see page 40 NXT6500 D200s 6 5 in Dual NXT2200 Post NXT3400 255315 55 200 pg 42 see page 38 NXT6500 NXT2200 255317 pg 43 pg 43 NXT3400 30 115 NXT6500 255316 pg 43 255306 55 gallon pg 44 pg 55 D60 3 in Dual Post NXT2200 257623 pg 56 pg 56 see page 45 NXT3400 5 20 8 30 16 60 pg 47 NXT6500 257624 pg 56 20 3 in Single Post NXT2200 see page 48 NXT 3400 291600 NXT700 NXT1200 257664 5 20 pg 50 pg 56 NXT1800 NXT200 NXT400 257664 L20c 2in Single Post NXT200 NXT400 a NXT700 5 20 pg 52 pg 56 NXT1200 257613 NXT1800 313527V 37 D200 3 in Dual Post see page 40 O O ge O o oO aje O1 01 OI 01 O1 01 01 01 011 O g 55 O Parts D200s 6 5 in Supply Units Model 255688 Shown See page 53 for power supply illustration Detail A 1v 1w 1x 1u TI10783A 38 313527V D200s 6 5 in Supply Units
19. 0 Liter Platen i aaa 42 D200s and D200 Pump Mounts for 5 Gallon 20 Liter 8 Gallon 30 Liter 16 Gallon 60 Liter and 30 Gallon 115 Liter Platens 43 D60 3 in Dual Post Supply Unit 45 D60 Pump Mounts 257623 and 257624 for 5 Gallon 20 Liter 8 Gallon 80 Liter and 16 Gallon 60 Liter Platens 47 S20 3 In Single Post Ram 48 S20 3 In Single Post Ram Mounting Kit 50 L20c 2 In Elevator iii 51 Air Control Kit L20c 2 In Elevator 52 Power Supply D200s D200 D60 and S20 3 in SUDDIY Unit eede 255 25876 E ase eed EEA 53 30 and 55 Gallon Platen 55 20 Liter 5 Gallon 30 Liter 8 Gallon and 60 Liter 16 Gallon Platens 56 Accessories 61 D200s D200 and D60 Data Trak Accessory Kits 61 S20 3 in Supply Unit DataTrak Accessory Kit 257636 and 257635 62 Varied Parts for DataTrak Accessory Kits 63 Two Button Interlock Air Control Kit 64 Drum Roller Kits for D200 and D200S Supply Units 209027 deh doe bert d ot eee ee 60 eee 64 Drum Position Clamp Set for D200 Supply Units POS 64 Drum Position Clamp for D200S Supply Units 64 Enclosed Wet Cup Recirc Kit 64 200 Liter 55 Gallon Platen Cover Kits 255691 64 Light Tower Kit 255467 64 Check Mate Displacement Pump Kits
20. 202a pin 202b o ring 202c and spring 202m up off of the piston rod 202n Remove retaining ring 202k and bearing 202j from end cap 202a and remove o ring 202d b For S20 3 in Ram Disassemble Ram Piston to remove end cap 802a See page 31 Slide end cap 802a off of the piston rod 802n Remove retaining ring 802k and bearing 802 from end cap 802a Remove seal 802d and spacer 802p from bearing FiG 32 3 in Piston Rod Seal 32 313527V Assemble Piston Rod Seal and Bearing See FIG 32 on page 32 1 For S203 in Ram Lubricate seal 802d and spacer 802p and install in bearing 802 a Align groove on bearing with pin 802b and install bearing 802j into end cap 802a Lubri cate o ring 802c and end cap 802a b Slide spring 802m and end cap 802 a on bot tom of piston rod 2 For D200 and D60 3 in Rams Lubricate o ring 202d and bottom bearing 202 a Install o ring 202d bottom bearing 202j and retaining ring 202k into end cap 202a b Install new o ring 202c and pin 202b on end cap 202a Lubricate o ring 202c and end cap 202 a c Slide spring 202m and end cap 202a on pis ton rod 202n 302n 3 Install retaining ring 203 4 For D200 3 in Ram Install tie bar 204 washers 204 205 and nuts 205 206 5 For D60 3 in Ram Remount mounting plate 381 and attach nuts 883 and lockwashers 382 Torque to 40 ft lb 54
21. 255688 Ref No 4 1a 1b 1c 1d 1e 1f 1g 1h 1j 1k in Part No 113939 113993 15M538 C32401 C03043 C31001 617414 C32409 C38132 156593 C20417 158776 C32408 C32405 100040 114153 C32467 C19853 C38185 15J074 C14023 C12509 Description RAM 6 5 in includes 1a 12 NUT jam hex WASHER lock helical BEAM tie ROD RING snap WIPER rod SLEEVE guide 6 1 2 in ram RING retaining O RING O RING RING retaining O RING BAND guide PISTON elevator air PLUG pipe ELBOW male swivel STOP drum SCREW socket hd cap WASHER lock LABEL safety LABEL ram up down TUBE nylon 14 6 ft 4 45 m Relief Valve Part No 99 For Systems With Pump Part No Pump Ratio 103347 313527V PO5xxx 5 1 P32xxx 32 1 2 lt SS J ND ND 9 NO NO NA N9 ND P NI NO N 9 ND D ND ND Parts Ref No Part No Description Qty 3 255650 CONTROL air see 312374 1 4 BRACKET mounting air control 1 5 101682 SCREW cap sch 8 6 100016 WASHER lock 8 9 113318 ELBOW plug in 3 13 101689 GAUGE pressure air 2 204 15V954 LABEL valve shut off aircontrol 1 27 HOLDER cable tie rotating 1 99 VALVE safety relief 1 A Replacement Danger and Warning labels tags and cards are available at no cost Parts included in Supply Units Repair Kit 918432 purchase separately See Power Supply D200s D200 D60 and S20 3 in Supply Unit on page 53 for 24 Vdc and 100 240 Vac
22. 3 in and D200s 6 5 in Dual Post 10 S20 3 in Single Post and D60 3 in Dual Post 11 Integrated Air Control Module 12 Integrated Air Line Accessories 12 2 Button Interlock Air Controls 12 L20c 2in Elevator 13 L20c 2 in Air Controls 14 Platen Component Identification 15 Before Beginning Repair 16 GIOUNGIAG 2 ri sni cis ee ao Bein eee ee 16 Pressure Relief Procedure 16 Flush Before Using Equipment 17 Maintenance Procedures 17 Platen Maintenance 17 Adjust Spacers 17 Remove and Reinstall Wipers 18 Troubleshooting 21 RAM auni e Baa a PM eS 21 PROD OUI oppd 86 i etait hdd etal ee eee tae 22 Disconnect Pump from Platen 22 Connect Plalen jet games uli te dar 23 Remove Wipers 23 Install Wipers 23 Remove Displacement Pump 23 Install Displacement Pump 25 Remove Air Motor 26 Install Air Motor 28 Supply Unit Repair 30 Power Supply du aaa kd t r n da da 35 P ACTS gg heda a i eel 37 D200s 6 5 in Supply Units 38 D200 3 in Supply Units 40 D200s and D200 Pump Mounts for 55 Gallon 20
23. 5 101689 GAUGE pressure air 216 113318 ELBOW plug in 217 597151 ELBOW 220 C12509 TUBE nylon 14 60 in 370 84 mm NON 00 0 ND ND ND D D ND ND ND D N9 D O ND AN N 2364 15V954 LABEL 1 253 C19853 SCREW cap socket hd 2 254 C38185 WASHER lock 2 255 C32467 STOP drum 2 2564 15J074 LABEL safety 2 99 VALVE safety relief see page 39 1 A Replacement Danger and Warning labels tags and cards are available at no cost Parts included in Supply Units Repair Kit 255687 purchase separately x Not shown See Power Supply D200s D200 D60 and S20 3 in Supply Unit on page 53 for 24 Vdc and 100 240 Vac power supply parts See manual 312374 for two button interlock parts 313527V Parts 41 Parts D200s and D200 Pump Mounts for 55 Gallon 200 Liter Platen Kits 255315 255305 and 256235 Kits 257625 and 257627 Note See page 37 for kit configuration table Note See page 37 for kit configuration table in D 105 wa NE ets oa 10 e 102 104 e a 105 105 gt gt 102 104 i 101 106 109 r_255648_313527_12a 110 111 TI10771A 124 160327 FITTING 3 4 nptf x 3 4 npsm 90 125 C12034 HOSE coupled 72 in 120 061513 TUBE nylon 172 OD x 3 8 ID 45 1 In Ref Part Description Qty Ref Part Description Qty 101 15M531 ROD platen 2 101 167652 ROD platen 2 16765239
24. 5LCS P55LCM P55RCS P55RCM P55LSS P55LSM P55RSS P55RSM Premier CM 250 P82LCS P82LCM P82LSS P82LSM NXT 3400 CM 500 P14LCS P14LCM P14RCS P14RCM P14LSS P14LSM P14RSS P14RSM NXT 6500 CM 500 P26LCS P26LCM P26RCS P26RCM P26LSS P26LSM P26RSS P26RSM Premier CM 500 P39LCS P39LCM P39LSS P39LSM 313527V Pump Part No Pump see manual Code 311828 NXT 2200 DF 145SS A1 P31LSS A2 P31LSM A3 P31HSS A4 P31HSM NXT 3400 DF 145SS B1 P46LSS B2 P46LSM B3 P46HSS B4 P46HSM NXT 3400 DF 180SS B5 P41LSS B6 P41LSM B7 P41HSS B8 P41HSM NXT 3400 DF 220SS C1 P30LSS C2 P30LSM C3 PSOHSS C4 PSOHSM NXT 6500 DF 220SS CA P57LSS CB P57LSM CC P57HSS CD P57HSM D1 P45LSS D2 P45LSM D3 P45HSS D4 P45HSM Premier DF 290SS DL P67LSS DM P67LSM DR P67HSS DS P67HSM 313527V Models Table 2 Dura Flo Pump Identification Code Part No Index Pump Part No Pump Part No Pump Part No Pump see manual Pump see manual Pump see manual Code 311826 Code 311826 311833 NXT 3400 DF 430CS NXT 6500 DF 580CS NXT 3400 DF 1000CS E1 P15LCS F9 P22LCS PO6LCS E2 P15LCM FA P22LCM PO6LCM E3 PISHCS FB P22HCS POSHCS E4 PISHCM FC P22HCM POSHCM NXT 3400 DF 430SS NXT 6500 DF 580SS NXT 3400 DF 1000SS E5 PISLSS FF P22LSS G5 PO6LSS E6 P15LSM FG P22LSM G6 PO6LSM E7 PISHSS FH P22HSS G7 POSHSS E8 PISHSM FJ P22HSM G8 POSHSM NXT 6500 DF 430CS Premier DF 580CS NXT 6500 DF 1000CS E9 P32LCS FL P34LSS G9
25. 5U979 PIN spring straight 802c 160258 O RING 802d 15U189 SEAL d shaped u cup 802e 183943 PISTON 802f 101535 NUT hex 802g 101533 WASHER spring lock 802h 156401 O RING 802 15U546 BEARING ram end cap max flat et gt et st et ND O 20 Single Supply Unit Cart Kit 257618 Qty Ref Part Description S05A LABEL safety crush amp pinch 2 816 CHASSIS elevator 1 817 WHEEL semi pneumatic 2 818 BOLT 5 8 x 2 1 2 shoulder 2 819 HANDLE 1 810 WASHER lock 1 811 BOLT hex hd 1 812 BRACKET cart 2 813 SCREW cap hex hd 4 814 NUT hex lock nylon thin 4 815 CAP tube square 4 835 WASHER lock 2 836 SCREW cap sch 2 837 CAP handle 2 838 WASHER wrought 4 A Replacement Danger and Warning labels tags and cards are available at no cost See Power Supply D200s D200 D60 and S20 3 in Supply Unit on page 53 for 24 Vdc and 100 240 Vac power supply parts 313527V Ref 802k 802m 802n 802p 803 804 8054A 806 99 Part 15F453 160138 15U202 15U006 127510 597151 15J074 161421 Parts Qty Description RETAINER retaining ring 1 88 1 bore SPRING compression ROD ram w flat SPACER d seal backup ring RING retaining 3 06 dia FITTING elbow LABEL safety crush amp pinch ADAPTER pipe hex 5 8 in VALVE safety relief see page 39 gt N N A Replacement Danger and Warning labels tags and cards are available at no cost 49 Parts 20 3 In Single Post
26. 6gal 6OL 7 255661 30 gal 115L 8 255662 55 gal 200 L 9 255663 55 gal 200 L A 255664 55 gal 200 L Ambient operating temperature range supply system Sound Ca LA OA het e ae aed External power supply requirements Data T rak AC powerunitS DC power unitS 313527V For Check Mate pump packages see manual 312376 For Dura Flo pump packages see manuals 311826 311828 311833 For Check Mate displacement pumps see manual 312375 For Dura Flo displacement pumps see manuals 311717 311825 311827 Electroless nickel polyurethane nitrile carbon steel polyethylene zinc plated carbon steel buna 316 sst 17 4PH sst Electroless nickel polyurethane carbon steel polyeth ylene nitrile zinc plated carbon steel buna 316 sst 17 4PH sst Stainless steel polyurethane PTFE coated nitrile poly ethylene nitrile PTFE 303 sst 304 sst 316 sst 17 4PH sst Electroless nickel aramind reinforced elastomer rub ber based PSA nitrile polyethylene zinc plated carbon steel buna 1018 carbon steel 304 sst 316 sst 17 4PH sst Electroless nickel aramind reinforced elastomer rub ber based PSA polyurethane polyethylene nitrile zinc plated carbon steel buna 1018 carbon steel 304 sst 316 sst 17 4PH sst zinc plated carbon steel
27. 8 0 1219 See the identification plate ID for the weight of your supply system 313527V Technical Data Max air input pressure supply system Air inlet size L20c 2 in elevator 5 gal 20 L S20 3 in single post 5 gal 20 L D60 3 in dual post 16 gal 60 L 5 gal 20 L 30 gal VLS 22 524 cine L aad e Gao Ame te aed D200 3 in dual post 55 gal 200 L 30 gal 115 L 16 gal 60 L 8 gal 30 L 5 gal 20L Technical Data 100 psi 0 7 MPa 7 bar 1 2 npsm f 125 psi 0 9 MPa 9 bar 1 2 npt f 150 psi 1 0 MPa 10 bar 3 4 npt f 150 psi 1 0 MPa 10 bar 3 4 npt f D200s 6 5 in dual post 55 gal 200 L 30 gal 115 L 125 psi 0 9 MPa 9 bar 3 4 npi f Max fluid air working pressure and weight displacementpump Wetted parts displacement pump Platen Codes see page 7 Part number Wetted parts B 257727 5 gal 20 L J 257732 8 gal 30 L S 257737 16gal 60 L 0 0 00 ee C 257728 5 gal 20 L K 257733 8 gal 30 L T 257740 16gal 60 L 005 F 257729 5 gal 20 L L 257734 8 gal 30 L U 257738 16gal 60 L s epe nia d ad Bad se Hae wer G 257730 5 gal 20 L M 257735 8 gal 30 L W 257739 16gal 60 L H 257731 5 gal 20 L R 257736 8 gal 30 L Y 257741 1
28. EG loose Work spacer upward completely above the flange of the platen See FIG 11 2 Byhand angle spacer EG and work it off the plate pulling it down over the flange and bottom wipers EB See Fig 12 3 Save spacer EG as it is required for other applica tions EB r 255468 313527 30a Fic 11 17 Maintenance Procedures Use platen with straight sided pail 1 Ensure large diameter of spacer EG is facing down Work spacer EG up over the platen by hand completely above the flange of the platen See FiG 12 2 Working from the top use screwdriver to position spacer EG between flange and wipers EB See FIG 13 r_255468_313527_30a Fic 12 Sliding spacer EG Fic 13 Installing Spacer Remove and Reinstall Wipers Disassemble 20 30 and 60 Liter Wiper Assemblies 1 Remove wiper assembly see FIG 14 a For all single wiper platens Remove two clips 470 with needle nose pliers and remove platen cover 469 18 b Remove eight nuts 459 that hold wiper assem bly to platen casting 451 and remove wiper assembly c See Reassemble 20 30 and 60 Liter Wiper Assemblies to change wiper sizes styles ora complete wiper assembly Remove eight nuts 459 on wiper assembly Separate top plate 457 spacer 452 wiper s 453 wiper support 454 and bottom plate 455 Clean inspect and replace worn components 313527V Reassemble 20 30 and 60 Liter Wiper As
29. IALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et procedures judiciaires executes donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual dat
30. ITTING 3 4 nptfx 374 npsm 45 1 X Not shown X Not shown 44 313527V Parts D60 3 in Dual Post Supply Unit Model 257621 Shown See page 53 for power supply illustration 236 99 213 Detail A 253 254 255 ti21264a 313527V 45 Parts D60 3 in Supply Units 257621 Ref 202 202a 202b 202c 202d 2026 2021 202g 202h 202j 202k 202m 302n 203 301 209 211 212 213 215 46 Part 107092 183943 15V697 127510 101682 100016 259650 101689 Description PISTON ram subassembly includes 202a 202m BEARING ram end cap PIN spring straight O RING O RING PISTON NUT jam WASHER split O RING BEARING ram end cap RETAINER retaining ring SPRING compression ROD piston ram RING retaining 3 06 dia RAM BRACKET mounted SCREW cap sch WASHER lock CONTROL air see manual 312374 GAUGE pressure air Qty OO DIS D ND ND ND ND M ND ND gt ND ND N Ref Part 216 113318 217 597151 236A 15V954 253 C19853 254 C38185 255 C32467 256 161421 99 Qty Description ELBOW plug in ELBOW LABEL valve shutoff air control SCREW cap socket hd WASHER lock STOP drum ADAPTER pipe hex 5 8 in VALVE safety relief see page 39 D MNANDND A Replacement Danger and Warning labels tags and cards are available at no cost 0 se Not shown Parts included in Su
31. P10LCS EA P32LCM FM P34LSM GA PIOLCM EB P32HCS FR P34LCS GB PIOHCS EC P32HCM FS P34LCM GC P10HCM NXT 6500 DF 430SS FT P34LCS NXT 6500 DF 1000SS EF P32LSS GF PIOLSS EG P32LSM GG P10LSM EH P32HSS GH P10HSS EJ P32HSM GJ P10HSM Premier DF 430 Premier DF 1000 EL P44LSS GL NR EM P44LSM GM NR ER P44LCS GR NR ES P44LCM GS NR ET P44LCS NR Not released F1 P12LCS F2 P12LCM F3 P12HCS F4 P12HCM F5 P12LSS F6 P12LSM F7 P12HSS F8 P12HSM Component Identification Component Identification D200 3 in and D200s 6 5 in Dual Post CM14BA Model Shown H Note Do not use motor lift ring to lift entire system FiG 1 Key A Ram Assembly B Air Motor C Displacement Pump D Platen F Remote DataTrak single ram systems or Display Module tandem systems G Integrated Air Controls see FIG 3 H Air Motor Lift Ring J Platen Bleed Port K Power Supply Box under shrouding M Blovvoff Air Supply Line Lift Locations X lt C INDTUZ 4 AB f An 4 g E u a HH 4 AN 8 Wir d MA ps T110430a Platen Lift Rod Pump Bleed Valve Enclosed Wet Cup Fluid Line not supplied Air Line not supplied Air Line Drain Valve not supplied Air Filter not supplied Bleed Type Air Shutoff Valve not supplied Air Motor Solenoid 313527V Component Identification 20 3 in Single Post and D60 3 in Dual Post Model CM9HLB Show
32. Repair Parts Supply Systems 7 GRACO 313527V EN For transferring or dispensing sealants adhesives or other medium to high viscosity fluids For professional use only Not approved for use in European explosive atmosphere locations L20c 2 inch single post elevator 20 liter 5 gallon size 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressure 20 3 inch single post 20 liter 5 gallon size 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure D60 3 inch dual post 60 liter 16 gallon size 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure D200 3 inch dual post 200 liter 55 gallon 115 liter 80 gallon 60 liter 16 gallon size 30 liter 8 gallon 20 liter 5 gallon sizes 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure D200S 6 5 inch dual post 200 liter 55 gallon 115 liter 80 gallon 125 psi 0 9 MPa 9 bar Maximum Air Inlet Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 6 for model information and approvals The Graco Control Architecture Electric Components are Listed in Intertek s Directory of Listed Products D200 CM14BA f Ti10429A C PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Related Manuals 3 WAMUINGS ca s zani sen dt n oe aie eee Sed se 4 MOdelS gcc oe cesta ness eee eee ee 6 Component Identification 10 D200
33. a carbon steel Check Mate 100 MaxLife displacement pump with an NXT 2200 air motor with remote DataTrak pump code 14 a 3 in dual post ram with integrated air controls B and a 55 gallon uncoated platen with a neoprene seal A NOTICE To prevent damage to DataTrak soft key buttons do not press the buttons with sharp objects such as pens plastic cards or fingernails Systems with the GD as the first and second digits are Dura Flo supply sys E gt tems 119 Some configurations in the following matrix cannot be built See the Product Selection Guide for available systems im ate To order replacement parts see Parts section in manual 313527 The digits in the matrix on the next page do not correspond to the Ref Nos in the Parts drawings and lists All Supply systems with DataTrak and 24 Vdc or 100 240 Vac power supplies are ETL approved Recognized Component di Ku Certified to CANICSA CSA G22 2 No 14 05 6 313527V M 14 Models First and Third and Second Digit Fourth Digit Platen and Seal Options Ram Options DataTra k Platen Platen Materi Seal Pump Code Style Voltage Air Controls Size Style Material CM See Table 1 Air Control 20 L Supply for 2 digit 2 in L20c no volt Panel 5 Gal F SW Nitrile System with Check Mate 20 L Polyure Check Mate Pump Code 3in S20c no volt C 5Gal F SW thane displacement 20 L PTFE pump 3 in no volt 5 Gal F
34. a contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 313527 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 st MINNEAPOLIS MN 55440 1441 st USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision V March 2014
35. adapter 90 HOSE coupled 72 in SLEEVE protective 6 ft FITTING 3 4 nptf x 3 4 npsm 45 109 Pump Mounts 255316 and 255317 only 4 Pump Mounts 255308 and 255309 only X Not shown 43 Parts Kits 257626 and 257628 Note See page 37 for kit configuration table Pump Mount 255306 Premier motors on 6 5 in supply units only Note See page 37 for kit configuration table 109 103 114 113 102 103 101 r_255648_313527_13a T110773A Ref Part Description Qty Ref Part Description Qty 101 257726 ROD tie bar shelf 2 101 15M686 ROD lower platen 2 102 101533 WASHER spring lock 4 102 101533 WASHER spring lock 6 103 101535 NUT hex 4 103 101535 NUT full hex 6 109 BRACKET shelf 1 109 617193 PLATE pump mounting 1 110 100133 WASHER lock 4 112 617275 ROD upper tie cold cm2100 2 111 SCREW cap hex hd 4 113 100023 WASHER 3 117 114128 ELBOW swivel male 257628 only 1 114 101566 NUT lock 3 118 100896 BUSHING pipe 1 115 113939 NUT jam hex 2 119 ELBOW 1 2 OD x 1 2 in npt 2 116 113993 WASHER lock helical 2 120 061513 TUBE nylon 1 2 OD x 3 8 ID 45in 1 124 160327 FITTING union adapter 90 1 121 SLEEVE protective 45 in 1 125 C12034 HOSE coupled 72 in 1 122 STRAP tie 2 126 552071 SLEEVE protective 6 ft 1 123 HOLDER cable tie rotating 2 127 105281 F
36. age to the wiper EB clean all material from seal grooves 2 Working from the bottom angle one wiper EB over back of platen See FIG 16 3 Insert wiper EB in top groove and run front of wiper into groove 4 55 gallon wiper only Insert second wiper EB in lower groove and run front of wiper into groove 5 Lubricate outside of wiper with lubricant compatible with material being pumped Check with material supplier EB T110614A Fic 16 20 313527V Troubleshooting Troubleshooting Check all possible problems before disassembling the ram pump or platen Refer to Supply Unit Operation man ual 313526 for descriptions of DataTrak diagnostic codes Refer to Check Mate Pump Packages manual 312376 for pump troubleshooting Ram Problem Jese J Soltlon IT Ram will not raise or lower Closed air valve or clogged air line Open clear Not enough air pressure Increase Worn or damaged piston Replace See Supply Unit Repair on page 30 Ram raises and lowers too fast Air pressure is too high Decrease Air leaks around cylinder rod Replace See Supply Unit Repair on page 30 Fluid squeezes past ram plate wip Air pressure too high ers Worn or damaged wipers Replace See Remove and Rein stall Wipers on page 18 Pump will not prime properly or Closed air valve or clogged air line Worn or damaged piston Replace See pump manual Hand valve closed or clogged Open clear See Platen Mainte na
37. ashers 204 205 and nuts 205 206 6 For D60 and S20 3 in Rams Install retaining ring 203 and install mounting plate with nuts 383 857 and washers 382 858 with pump package and platen 33 Repair L20c 2 in Elevator Disassemble Piston Rod Seal Bearing and Piston 1 Remove air motor See Remove Air Motor on page 26 Remove nut 522 lock washer 521 handle 520 washer 519 and air motor mounting bracket 518 from end cap 516 Remove retaining ring 510 Remove cylinder end cap 516 Remove o ring 513 and replace if necessary Remove screw 514 from inside cylinder 515 and lift cylinder assembly off of elevator cart 501 Remove piston 511 from cylinder 515 Remove o rings 512 513 and inspect for damage Replace as necessary Remove retaining ring 510 from bottom of cylinder 515 Remove nut 509 screw 508 and bearing 505 from cylinder 515 Inspect bearing for damage Replace as necessary Assemble Piston Rod Seal Bearing and Piston 1 34 Install screw 508 in bearing 505 Install bearing in cylinder 515 and tighten with nut 522 Install retaining ring 510 in bottom of cylinder 515 and wave spring 507 on top of bearing 505 Ensure screw 508 faces backwards and install cyl inder with bearing on elevator cart 501 Install piston 511 with new o rings 513 and press on to rod Install screw 514 into cart rod Install
38. ble 313527V Varied Parts for DataTrak Accessory Kits D200 D60 D200s D200 and D60 Supply Units Description 255757 ar 08 51 549 55 60 65 54 60 63 156 See page 53 for Power Supply illustration 110637 255673 20 Supply Unit na Ge A 5T 54a 24 Vdc 257636 110637 55 60 65 54 60 63 156 255673 See page 53 for Power Supply illustration 313527V 24 Vdc 255758 110637 259673 100 240 Vac ee 121254 121261 101845 100 240 Vac D200 D60 255704 oR 121254 121261 101845 as nja TT na YT ma i N va Ji N m TA E _ _ 701845 16 Accessories 63 Accessories Two Button Interlock Air Control Kit See 312374 for information D200 255719 Deo 257615 Drum Roller Kits for D200 and D200S Supply Units 255627 See 312492 for more information Drum Position Clamp Set for D200 Supply Units 206537 Includes two clamps Drum Position Clamp for D200S Supply Units Order quantity 2 of C32463 Enclosed Wet Cup Recirc Kit See 312494 for more information 200 Liter 55 Gallon Platen Cover Kits 255691 See 406681 for more information Light Tower Kit 255467 For D200s D200 D60 and S20 single supply systems See 312493 for more information 64 Check Mate Displacement Pump Kits Displacement Pump Size Manual 60cc 312889 100cc 312467 200cc 312468 250cc 312469 500
39. cc 312470 Dura Flo Displacement Pump Kits Displacement Pump Size Manual 145cc 180cc 220cc 290cc 311827 430cc and 580cc 311825 1000cc 311717 313527V Dimensi A ram up B ram down B ram down 313527V Dimensions Ons S Wir Me SE n m e AS A ram up ram down ram down Pe Po r 255648 313527 6a r 257302 312376 1e 65 Dimensions S20 i NXT Dimensions Ram Model in mm in mm in mm in mm in mm in mm L20c 69 1752 6 S20 NXT 84 2133 6 44 1117 6 59 1498 6 59 3 1506 90 2286 35 8 909 65 1651 89 2260 6 102 3 2599 59 1498 6 64 8 1646 104 9 2665 70 3 1785 Weight Use the table below to identify the maximum weight for each available platen size Platen Size Gallons Liters Maximum Weight 55 200 51 23 30 115 44 20 25 11 3 21 9 5 19 8 7 16 60 8 30 5 20 66 16 406 4 14 355 6 21 0 533 23 0 584 ee 2 54 22 556 8 16 406 4 11 279 4 17 431 8 19 482 6 19 482 6 11 279 4 24 609 6 17 431 8 26 0 661 22 1 562 18 457 2 28 711 2 25 0 635 38 0 965 42 0 1067 25 0 635 45 0 1143 4
40. clamps 427 included in mounting kit 255392 20 30 and 60 Liter Platen Before installing the 20 30 or 60 liter platen to a pump with an intake adapter install adapter and o ring from mounting kit 257630 using the two set screws See FIG 18 1 Place o ring 473 from mounting kit 257630 on pump intake Loosen mounting bracket screws 401 and carefully lower pump onto o ring 463 and platen 2 Secure pump s intake flange to plate with screws 401 Remove Wipers See Remove and Reinstall Wipers on page 17 Install Wipers See Remove and Reinstall Wipers on page 17 313527V Repair Remove Displacement Pump The procedure for removing your displacement pump depends on which air motor and platen your unit uses Find your ram unit air motor and platen below to remove the displacement pump Refer to your Check Mate Displacement Pump 312376 manual to repair the displacement pump If the air motor does not require servicing leave it attached to its mounting If the air motor does need to be removed see page 26 D200 3 in and D200s 6 5 in Supply Units NXT Air Motors 1 See Disconnect Displacement Pump in Check Mate Pump Packages manual 312376 2 Raise the air motor a For NXT 2200 6500 with 55 gallon platen Loosen nut 105a under ram bar and thread it down the threaded rod 106 to the lift ring adapter 107 holding the motor Use wrench on nut 105 on top of ram bar to raise air motor
41. e 163 154a 151 157a 166 rs 161 164 ij P SH TI10851A 156 FIG 38 4 Disconnect power supply output cable 5 Remove quick disconnects from rocker switch 6 Remove ground screw 166 7 Remove screws 156 and 100 240 Vac power sup 36 ply 154a from power supply mounting bracket 151 8 Inspect all parts for wear or damage Replace as needed Replace 100 240 Vac Fuses 1 Turn power supply OFF and Disconnect power Use screwdriver to remove two fuses 165 from module and install new fuses J TI10852A FIG 39 Install 100 240 Vac Power Supply 1 2 Turn power supply OFF and Disconnect power Mount power entry module 157a and 100 240 Vac power supply 154a on mounting bracket 151 Install power supply output cable to CAN cable 509 See Fig 38 Connect povver supply input quick disconnects to power switch terminals 157a a Connect green wire to Ground b Connect brown wire to Line L c Connect blue wire to Neutral N Install grounding screw 166 through eyelet termi nal of power supply ground green pigtail wire and fasten to power supply enclosure 151 Install cover plate 160 screws 156 and washers 164 Install shrouding covers See DataTrak Kit parts illustrations on page 61 62 313527V Parts Parts Use this table to identify which pump mounting kit and platen are compatible with each air motor and supply system See page 39 for
42. e piston D200s 6 5 in Ram Piston Rods Always service both cylinders at the same time When you service the lift rod always install new o rings in the piston rod seal and ram piston 14 j j I T110784A P FiG 30 6 5 in Piston Rod Seal 1 Relieve pressure 2 Remove the nuts 1a and lockwashers 1b holding Assemble Piston Rod Seal the tie bar 1c to the piston rods 1d See parts 1 Install new o rings 1j 1k rod wiper 1f and snap illustration on page 38 ring 1e Lubricate packings with o ring lubricant 3 Remove nuts 103 105 and washers 102 104 2 Slide guide sleeve 1g onto rod 1d and push it into See parts illustration on page 42 cylinder Replace retaining ring 1h by feeding it a around the guide sleeve groove 4 Lift tie bar 1c off of rods OO 3 Reinstall tie bar 1c using nuts 1a and lockwash 5 Remove retaining ring 1h by gripping the ring tab ers 1b Torque to 40 ft lb 54 Nem with a pair of pliers and rotating the ring out of its groove 4 Reinstall washers 102 104 and nuts 103 105 6 Remove snap ring 1e and rod wiper 1f 7 Remove guide sleeve 1g by sliding it off of rod 1d Four 1 4 in 20 holes are provided to ease removal of the guide sleeve 8 Inspect parts for wear or damage 30 313527V Disassemble Ram Piston 1 Relieve pressure 2 Remove nuts 1a and lockwashers 1b holding the tie bar 1c to the piston rods 1d See page 38 3
43. gn manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATER
44. h Small Platen r 255648 313527 9a FIG 24 NXT 200 1800 with 55 Gallon PLaten For NXT with smaller platen D200 3 in D200s 6 5 in and D60 3 in supply units Remove screws 111 and washers 110 securing motor to mounting plate TI10786A r 255648 313527 15a FIG 26 NXT on D60 with Ram 313527V Repair d For NXT on S20 3 in supply unit and L20c 2 in elevator Remove screws 111 and washers 2 103 102 110 securing motor to mounting bracket d rA iA ile 20 Y AI lt lt 109 L L s 3 C U NY nee la A ARR IS If a ce a f Wa i da vie V _ Z T of H rt TI10658A r_255648_313527_10a Fic 28 Premier Air Motors E FiG 27 4 Using a capable hoist secure air motor to hoist and remove air motor Premier Air Motors 1 Remove air hose 2 See Disconnect Displacement Pump in Check Mate Pump Packages manual 312376 3 Remove nuts 103 washers 102 and cross bar 1c 4 Remove nuts 114 and washers 113 under the mounting plate 5 Using a capable hoist secure air motor lift ring to hoist and lift air motor off of mounting plate 109 313527V 27 Repair Install Air Motor D200 3 in and D200s 6 5 in Supply Units
45. le Wiper Platen SST Platen g p r_255648_313527_26a r 255648 313527 25a r 255648 313527 34 56 313527V Platen Descriptions Platen Seal Platen Size Material Material Wiper Assembly Kit 257727 20 Liter 257639 25772898 Seepage 29 PolyUrethane 257640 25772938 PTFE coated 257641 Nitrile PolyUrethane 257643 257730 257731 Nitrile CS 257737 60 Liter 257649 Ka i SY PolyUrethane 257650 PTFE coated 257651 Nitrile 257739 Nitrile 257652 257741 Cs PolyUrethane 257653 s Single wiper 257740 C S C S C 257738 S Double wiper See page 58 60 for parts 313527V Parts 57 Parts Common Parts Qty The parts listed below are common among all 20 30 Ref Part Description I and 60 liter platens Parts that vary are found in the pe aay See hax ha P 60 keps hex ales OM page 0 00 461 257697 HANDLE bleed sst 1 463 109482 O RING see page 60 1 465 C20350 ELBOW 90 1 4 OD x 1 4 npt1 Varying Parts 20 Liter 5 Gallon Platens The following table indicates which parts according to reference number are included with each platen Reference Numbers Qty Description 257727 257728 257729 257730 257731 1 JBASE 257665 257665 257662 257665 257665 SPACER 276049 276049 276049 257694 257694 4 4 4 4 5 5 257675 257672 2 257678 46 n a a 6 n n 4 4694 COVER 15W184 15W184 15W184 it 704 PIN hairpin cotter 10 pack 16U740 16U740 16U740 Parts designated
46. lets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors SPLATTER HAZARD Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin During blowoff of platen splatter may occur e Use minimum air pressure when removing platen from drum TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSD9 s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines e Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Models Models Check the identification plate ID for the 6 digit part number of the supply system Use the following matrix to define the construction of the supply system based on the six digits For example Part No CM14BA represents a Check Mate supply system CM
47. lve firmly to the side of a grounded metal pail and trigger the gun valve Fluid hoses use only electrically conductive hoses to relieve pressure Air compressor follow manufacturers recommenda 6 Lock the gun valve trigger tions 7 Open the fluid line drain valve and the pump bleeder Spray gun dispense valve ground through connection valve P Have a container ready to catch the drain to a properly grounded fluid hose and pump age Fluid supply container follow local code 8 Leave the pump bleeder valve P open until ready to spray again Object being sprayed follow local code If you suspect that the spray tip nozzle or hose is com All solvent pails used when flushing follow local pletely clogged or that pressure has not been fully code Use only conductive metal pails placed on a relieved after following the steps above very slowly grounded surface Do not place the pail on a noncon loosen the tip guard retaining nut or hose end coupling ductive surface such as paper or cardboard which and relieve pressure gradually then loosen completely interrupts the grounding continuity Now clear the tiprnozzie or hose To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the gun valve firmly to the side of a grounded metal pail then trigger the gun valve 16 313527V Flush Before Using Equipment The pump was tested with lightweight oil which is left in the fluid passages
48. male swivel 1 ELBOW male swivel 1 2 npt x 1 2 tube 1 A Replacement Danger and Warning labels tags and cards are available at no cost Not shown 52 313527V Parts Power Supply D200s D200 D60 and S20 3 in Supply Unit Both 24 Vdc and 100 240 Vac Power Supplies Shown Power Supplies on S20 ae OM 157 157a 169 r 255648 313527 24a2 313527V 53 Parts 24 Vdc and 100 240 Power Supply Parts r Vdc T ars 00 240 Vac D200s D200s Description D200 EF 151 ENCLOSURE power n a n a n a supply assy e 153 JSGRENN cap son 101682 101682 101682 101682 101682 101682 6 154a POWER SUPPLY 156 __ Ca ars E eee D Eee ree Ts 157 SWITCH power 24Vdc na na ma P 1 157a _ SWITCH power 120v JT lll mlm 121254 121254 121284 1 158 COVER switch mount na m m pe 159 SCREW countersunk 121255 121255 121255 121255 121255 121255 6 32 x 0 38 ver cromer O g Taree tists iris 7 cza LABEL caon Ta 18548 196548 t96548 re gag aes awn oon E E 164 _ WASHER ock ___ DU oo 100272 100272 2 165 _ FUSE 250V 72A__ 121261 121261 121261 Qa 166 _ SCREW grounding 111598 111593 mso 1 era En P KEE a RAC N Sewer sup ply support t E 22 e gt gt Parts designated n a are not available separately 54 313527V 30 and 55 Gallon Platen 115 Liter 30 Gallon Platen M
49. n B l Lift E Location n k ay Q Q UJ U R a e K N N l j J gt FIG 2 Pr Ram Assembly Air Motor Displacement Pump Platen Remote DataTrak single ram systems or Display Module tandem systems NDODH RK G Integrated Air Controls see FIG 3 H Lift Ring J Platen Bleed Port K Power Supply Box under shrouding P Pump Bleed Valve R Enclosed Wet Cup S Fluid Line not supplied see FIG 1 T Air Line not supplied see FIG 1 U Air Line Drain Valve not supplied see FIG 1 313527V Lift Location r 255648 313527 5a Model CM2MRY Shown Note Do not use motor lift ring to lift entire system Lift Location 1 Me gt LES JI gt EJ O d 4 F Y 2 r 255648 313527 6a V Air Filter not supplied see FIG 1 VV Bleed Type Air Shutoff Valve not supplied see FIG 1 X Air Motor Solenoid 11 Component Identification Integrated Air Control Module D200 D200s D60 and S20 Models The integrated air controls include e Main air slider valve BA turns air on and off to the system When closed the valve relieves
50. nce on page 17 Hand valve is dirty worn or dam Clean service aged Air assist valve will not hold drum Closed air valve or clogged air line Open clear See Platen Mainte down or push plate up nance on page 17 Not enough air pressure Increase Valve passage clogged Clean See Platen Maintenance on page 17 313527V 21 Repair Repair Disconnect Pump from Platen The pump is mounted to the platens by mounting kit 255392 or 257630 See the Repair Kits on page 64 30 and 55 Gallon Platen 1 Remove four hex screws 426 four clamps 427 and washers 425 2 Carefully pull pump away to prevent damage to pump inlet and remove o ring 428 428 TI10422A 426 42 j 425 427 312373_1 Fic 17 55 and 30 Gallon Mounting Kit 22 20 30 and 60 Liter Platen 1 Loosen two 5 16 in screws 462 from platen 2 Carefully pull pump away to prevent damage to pump inlet If using a pump with intake adapter remove screws 472 adapter 471 and o rings 473 463 from pump inlet Check Mate Mounting 463 r_255648_313527_35a Dura Flo Mounting r_255648_313527_36a Fic 18 20 30 and 60 liter mounting kit 313527V Connect Platen 30 and 55 Gallon Platen 1 Place o ring 428 from mounting kit 255392 on the platen If attached to plate place displacement pump onto platen See Fig 17 2 Secure pump s intake flange to plate with screws 426 washers 425 and
51. new o ring 513 on cylinder end cap 516 and install in cylinder 515 Use screwdriver to install retaining ring 510 in top of cylinder 515 Install air motor mount 518 on cylinder end cap 516 Install washer 519 handle 520 lock washer 521 and nut 522 Z 514 E 512 511 lt lt 515 h r LA a 9 J r_255648_313527_37a FiG 34 L20c Piston Rod Seal Bearing and Piston 313527V Power Supply Remove 24 Vdc Module 1 Turn external 24 Vdc power source off 2 Remove shrouding covers See DataTrak Kit parts illustrations on page 61 62 3 Remove two screws 156 two washers 164 and press cover plate 160 up from the bottom Then slide to front of ram to remove 154 159 161 160 T110853A FIG 35 4 Disconnect power supply output cable from CAN cable 163 5 Remove quick disconnects from rocker switch termi nals 1 and 4 TI110985A FIG 36 313527V Repair 6 Remove protective earthing conductor from the PE terminal marked 7 Remove screws 159 and 24 Vdc power supply module 154 from power supply mounting bracket 151 See parts illustration on page 53 8 Remove screws 155 and power switch 157 from power supply mounting bracket 151 9 Clean and inspect all parts for wear or damage Replace as needed Replace 24 Vdc Fuses 1 Complete steps 1 and 2 from Remove 24 Vdc Mod ule 2 Open
52. ng a capable hoist lower air motor on the mount ing plate 109 See Fia 28 Secure motor to mounting plate 109 with nuts 114 and washers 113 Install cross bar 1c nuts 103 and washers 102 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 Connect air hose to motor If using a remote Data Trak connect electrical connections to the air motor See FIG 21 on page 25 313527V D60 3 in Dual Post Supply Unit NXT Air Motors 1 Using a secure hoist attach motor to mounting plate 109 with screws 111 and washers 110 See FIG 26 on page 26 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 Connect air hose to motor If using a remote Data Trak connect electrical connections to the air motor See FIG 24 on page 26 20 3 in Single Post Supply Unit and L20c 2 in Elevator NXT Air Motors 1 Attach motor to mounting bracket with screws 111 and washers 110 See FIG 27 2 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 3 Connect air hose to motor If using a remote Data Trak connect electrical connections to the air motor See FIG 24 on page 26 313527V Repair 29 Repair Supply Unit Repair To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pres sure Relief Procedure on page 16 Do not use pres surized air to remove the guide sleeve or th
53. ng into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturers replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 4 313527V 313527V Warnings ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause elec tric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical out
54. odel 255661 115 Liter 30 Gallon Platen Parts Ref No 403 404 405 406 408 410 411 414 416 417 420 429 Part No 166560 101831 177542 102040 255654 109469 114317 597151 C20521 100451 313527V Description STEM probe PIN spring HANDLE NUT lock hex WIPER seal SCREW machine flat hd ADAPTER 30 gal PLATE follower 30 gal VALVE check FITTING elbow SEAL thread COUPLING TI10530A Qty 00 gt 00 00 i y Parts 200 Liter 55 Gallon Platen 255662 255663 and 255664 428 426 427 416 417 414 ti20583a 200 Liter 55 Gallon Platen Parts Ref Qty No Part No Description 403 15W035 HANDLE bleed assy 1 408 255652 SEAL wiper drum 55 gal neo 2 prene for 255664 only 255653 SEAL wiper drum 55 gal EPDM 2 for 255663 and 255662 only 414 PLATE ram 55 gal for 255664 1 and 255663 only PLATE ram 55 gal PTFE 1 416 122056 VALVE check 1 4 for 255662 and 1 255663 only 501867 VALVE check 5 8 for 255664 only 1 417 C02050 FITTING TUBE quick disconnect 1 421 15W032 ADAPTER for 255662 and 255663 1 only 16W974 ADAPTER for 255664 only 1 426 102637 SCREW cap 4 427 276025 CLAMP 4 428 109495 O RING 1 Parts included in 255392 Kit purchase separately 55 Parts 20 Liter 5 Gallon 30 Liter 8 Gallon and 60 Liter 16 Gallon Platens Single Wiper with Double W Plat Single Wiper Platen oub
55. pply Units Repair Kit 257622 purchase separately See Power Supply D200s D200 D60 and S20 3 in Supply Unit on page 53 for 24 Vdc and 100 240 Vac power supply parts See manual 312374 for two button interlock parts 313527V Parts D60 Pump Mounts 257623 and 257624 for 5 Gallon 20 Liter 8 Gallon 30 Liter and 16 Gallon 60 Liter Platens Note See page 37 for kit configuration table Ref 381 382 383 384 385 386 387 388 389 390 391 Part t te 101533 101535 100133 C38372 105281 C12034 160327 Description BRACKET shelf NXT2200 BRACKET shelf NXT3400 and NXT6500 WASHER spring lock NUT hex WASHER lock SCREW cap hex head FITTING 3 4 nptf x 3 4 nosm 45 HOSE coupled 72 in SLEEVE protective 72 in STRAP tie HOLDER cable tie rotating FITTING 3 4 nptf x 3 4 npsm 90 4 For257623 only t For 257624 only x Not shown 313527V npony 3 A RDP 387 r 255648 313527 15a 47 Parts 20 3 In Single Post Ram 20 Single Supply Unit Cart Shown See page 53 for power supply illustration 257619 Ram Piston 803 802p 802c DA 8020 Eve 8023 D J 802b 802 48 817 ti21265b 313527V 20 Single Supply Unit 257620 Qty Ref Part Description 801 RAM 1 802 257619 PISTON S20 ram subassembly 1 includes 802a 802p 802a 15V032 BEARING rod top 8026 1
56. pres sure downstream e Ram air regulator BB controls ram up and down pressure and blowoff pressure e Ram director valve BC controls ram direction e Exhaust port with muffler BD e Air motor regulator BE Controls air pressure to motor e Air motor slider valve BF turns air on and off to the air motor When closed the valve relieves air trapped between it and the air motor Push the valve in to shutoff Remote DataTrak The air solenoid the air motor slider valve BF and the main air slider valve BA must be open for air to flow See Remote DataTrak Setup in manual 312371 e Blowoff button BG turns air on and off to push the platen out of an empty drum BF BE BG BA ti10438a FiG 3 Integrated Air Control Module 12 Integrated Air Line Accessories See Fig 1 e Air line drain valve U e Air line filter V removes harmful dirt and mois ture from compressed air supply e Second bleed type air valve W isolates air line accessories for servicing Locate upstream from all other air line accessories e Air relief valve not visible automatically relieves excessive pressure 2 Button Interlock Air Controls D2001 D200si and D60i Models Units that have 2 Button Interlock controls have the fol lowing additional components e 2 Button Module See manual 312374 for informa tion e Roller switch CA shuts off air supply when it contacts the bracket actuator Operator must
57. r motor away from the displacement pump 4 Remove displacement pump and service as needed 313527V Install Displacement Pump D200 3 in and D200s 6 5 in Supply Units NXT Air Motors 1 Insert displacement pump on platen Follow Con nect Platen steps on page 23 2 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 3 Reconnect ground wire and air motor harness units with Remote DataTrak if they were disconnected Air motor harness Repair 4 Connect air motor a For NXT 2200 6500 with 55 gallon platen Use wrench on nut 105 on top of ram bar to lower air motor onto displacement pump See FIG 19 on page 23 Thread nut 105 up and tighten it under ram bar Tighten nut 105 below the crossbar to 25 ft lb 84 Nem maximum b For NXT with smaller platen If the motor was removed tighten set screws 111 and washers 110 on mounting bracket 109 See Fig 26 on page 26 Premier Air Motors I 2 Raise ram to install displacement pump to platen Insert displacement pump on platen Follow Con nect Platen steps on page 23 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 Tighten nuts 103 and washers 102 to top of platen lift rods 101 See FIG 20 NOTICE Do not remove or adjust the nuts 103 below the brackets If the nuts are adjusted the pump will not fully engage with the platen or the smaller distance will put stress on
58. semblies 1 Assemble wiper assembly a For single wiper assemblies Place bottom plate 455 on flat surface Place wiper support 454 wiper 453 spacer 452 and top plate 457 on bottom plate 455 For single wiper assemblies with SST platens Place bottom plate 455 on flat surface Place wiper support 454 wiper 453 flowered wiper support 460 PTFE spacer 452 and top plate 457 on bottom plate 455 Single Wiper Platen H 470 q 469 461 454 Fic 14 Single and Double Wiper Assemblies 313527V Single Wiper with SST Platen Maintenance Procedures For double wiper assemblies Place bottom plate 455 on flat surface Place wiper support 454 wiper 453 spacer 452 wiper 453 and top plate 457 on bottom plate 455 Install eight nuts 409 on outer ring Torque to 45 in lbs 61 Nem Replace o ring 456 or install new o ring under platen casting 451 Use lubricant to hold in place Install platen casting 451 Tighten with four nuts 509 Double Wiper Platen 19 Maintenance Procedures Remove 30 and 55 Gallon Platen Wipers 1 To replace worn or damaged wipers EB raise platen up out of drum Remove drum from base Wipe fluid off of platen 2 Cut top and bottom wipers with knife and remove from platen See FIG 15 T110613A FIG 15 Reinstall 30 and 55 Gallon Platen Wipers 1 Using a wooden or plastic tool to prevent dam
59. the fuse holder and remove two fuses Install new fuses 165 PE Termina afi 165 ay T111170A FIG 37 Install 24 Vdc Module 1 Ensure that the external 24 Vdc power source is off 2 Mount 24 Vdc module 154 on mounting bracket 151 3 Mount power switch 159 on mounting bracket 151 4 Attach quick disconnects on cable from 24 Vdc module 154 to terminals on power switch 157 a The black wire connects to terminal 4 adjacent to terminal marked b The red wire connects to terminal 1 adjacent to terminal marked 5 Install power supply output cable to CAN cable 163 35 Repair 6 Attach 24 V Class 2 power supply to terminals on the power switch 24 Vdc to terminal 2 and 24 Vdc return to terminal 5 See FIG 36 Attach pro tective earthing PE conductor to terminal marked See Fig 37 The 24 Vdc power supply must be capable of supplying at least 1 0 Amp and have supply current protection rated at no more than 2 5 Amps Install cover plate 160 screws 156 and washers 164 Install shrouding covers See DataTrak Kit parts illustrations on page 61 62 Remove 100 240 Vac Power Supply 1 Turn power supply OFF and Disconnect power 2 Remove shrouding covers 506 507 See Data Trak Kit parts illustrations on page 61 62 3 Remove two screws 156 two washers 164 and press cover plate 160 up from the bottom Then slide to front of ram to remov
60. the motor tie rods and displace ment pump Air motor Ti KY harness A r_255648_313527_8a FIG 22 NXT 200 1800 Air Motor Harness 313527V D60 3 in Dual Post S20 3 in Single Post and L20c 2 in Supply Units NXT Air Motors 1 2 Raise ram to install displacement pump to platen Insert displacement pump on platen Follow Con nect Platen steps on page 23 See Reconnect Displacement Pump in Check Mate Pump Packages manual 312376 25 Repair Remove Air Motor NXT Air Motors 1 2 3 26 See Disconnect Displacement Pump in Check Mate Pump Packages manual 312376 Disconnect air hose from air motor If using a remote DataTrak detach electrical connections from the air motor Disconnect air motor a For NXT 2200 6500 with 55 gallon platen D200 3 in and D200s 6 5 in supply units Loosen nut 105a below crossbar Use wrench to hold lift ring adapter 107 in place and loosen threaded rod 106 above crossbar with another wrench See FIG 23 os J 105 ww TI11169A FiG 23 NXT 2200 6500 vvith 55 Gallon Platen b For NXT 200 1800 vvith 55 gallon platen D200 3 in and D200s 6 5 in supply units Remove screvvs 111 and vvashers 110 securing motor to mounting plate See FIG 24 FiG 25 NXT on D200 vvit
61. to protect parts To avoid contaminat ing your fluid with oil flush the pump with a compatible solvent before use See your pump manual for flushing directions Maintenance Procedures To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief procedure Platen Maintenance See Fig 10 If the platen does not come out of the pail easily when the pump is being raised the air assist tube F or check valve may be plugged A plugged valve prevents air from reaching the underside of the plate to assist in raising it from the pail 1 Relieve pressure Refer to parts illustration on page 56 and disassemble air assist valve as shown 2 Clear air assist tube F in platen Clean all parts of valve and reassemble 3 Remove bleed stick EK from platen Push bleed stick through bleed relieve ports to remove material residue A To use Model 255655 platens with tapered pails the spacer EG must be removed Snr acest f r 255468 313527 33a Fic 10 313527V Maintenance Procedures Adjust Spacers Use Platen with Tapered and Straight Sided Pails The platen is supplied for use with 20 liter 5 gallon 30 liter 8 gallon and 60 liter 16 gallon straight sided pails but only single wiper platens can be easily modi fied for use with tapered pails Use platen with tapered pails 1 Working from the bottom use screwdriver to pry spacer
62. trol 6674 189285 LABEL caution 669 121235 SOLENOID air motor large _ d ik KR i A Replacement Danger and Warning labels tags and cards are available at no cost For D200s D200 and D60 Supply Units disassem ble fasteners and washers included with ram and use them to attach bracket 611 61 Accessories See page 63 for varied parts table 20 3 in Supply Unit DataTrak Accessory Kit 257636 and 257635 See Power Supplies illustration on page 53 664 Ref Part 651 652 653 654 655 656 657 658 659 661 255415 662 663 251657 664 665 122487 666 667A 189285 668 62 SA uP k A 1 Li a a ea P eC o h AS Description BRACKET datatrak VVASHER lock SCREVY cap socket head KNOB display adj VVASHER plain SCREW shes 1 4 20UNC x 4 25 NUT lock hex CARRIAGE display SPRING latch PENDANT datatrak ambient ram CAP vinyl 0 4371D x 1 2 SOLENOID air motor small COVER CABLE CAN male female 1 5m HARNESS datatrak ambient ram LABEL caution BRACKET light tower 661 656 655 662 r_255648_313527_28a A Replacement Danger and Warning labels tags and cards are available at no cost x Not shown See page 63 for varied parts ta
63. vice both cylinders at the same time When D you service the piston rod always install new o rings in the piston rod seal and ram piston Do not reinstall end cap assembly if the ram piston 202e 802e needs to be removed from the piston Disassemble Piston Rod Seal and Bearing rod See the next page for ram piston repair instruc tions 1 Relieve pressure 2 Access piston rod seal and bearing D200 and D60 3 in Rams a For D200 3 in Ram Remove nuts 206 and lockwashers 205 holding the tie bar 204 to C Y lt 203 the piston rods 202n Refer to parts illustration 202c__ T on page 40 Remove nuts 105 and washers 202d A4 104 Remove tie bar 204 See page 40 202a b For D60 3 in Ram Ensure ram is in lowest position Remove nuts 383 and lockwashers 202j 382 from piston rods 302n Remove entire pump package including the mounting plate 381 off of the piston rods 302n Secure pump 202 package so pump and platen will not fall See pages 45 and 47 c For S20 3 in Ram Ensure ram is in lowest 202N pU position Remove nut 857 and lockwasher 858 from piston rod 802n Remove entire pump package including the mounting plate ti23247a 851 off of the piston rod 802n Secure pump S20 3 in Ram package so pump and platen will not fall See page 50 3 Remove retaining ring 203 803 4 Remove piston rod seal and bearing a For D200 and D60 3 in Rams Slide end cap
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