Graco 313386D User's Manual
Contents
1. a N 0 13 Tor 9 12 E HIE S L ti 4 i Lh 3 crew Location ae item 28 E d 10 Ii 112926 21 22 4 1 2 x 15 To4 17 18 1010 Wiring Diagrams N 24 V1 COM 1 24 24 COM 4 1 17 18 4 22 V ba L T112928a 112927 Ref Ref No PartNo Description Qty No PartNo Description Qty 1 15V339 PANEL back 1 12 103833 SCREW machine 4 2 15T752 COVER 1 13 112443 BLOCK terminal ground 1 3 n a DIN RAIL 1 15 121994 CABLE CAT5 1 4 120369 POWER SUPPLY 24 Vdc 1 17 WIRE copper 16 9 230 1 5 15V345 GROMMET cable entry 2 18 WIRE copper 16 ga 9 in 230 1 6 111987 CONNECTOR strain relief 1 21 15V340 STANDOFF board 4 7 n a WIREWAY 1 222. 21 Materials Tab 22 Settings 24 System Setup Screens 26 Replace AWI Board 36 a a oe a a 38 15V337 Advanced Web Interface Module 38 15V336 Advanced Web Interface Server Hub 39 Electrical Schematic 40 41 Graco Standard Warranty 42 Graco Information 42 Description 313881 ProMix 3KS Installation All Systems 313882 ProMix 3KS Manual System Operation 313883 ProMix 3KS Repair Parts All Systems 313386D Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Da
3. 15 07 382 8mm ge O a B E m 5 31in J gt 134 9 mm 5 oe OOOONZZ E EKI 2528 313386D 112926 Dimensions 6 45 in 163 8 mm 8 71in 221 2 mm O ud TI12825b 41 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained i
4. File and Printer Sharing for Microsoft 005 Packet Scheduler Internet Protocol Transmission Control Protacal Intermet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks Install Description Show icon in notification area when connected Notify me when this connection has limited no connectivity Fic 3 Local Area Connection Properties Window d See FIG 4 Set to Use the following IP address e Type in the following IP address 192 168 178 201 f Type in the following Subnet mask 255 255 255 0 Internet Protocol TCP IP Properties General settings assigned automatically if your network supports this Othenwise you need to ask your network administrator Far the approg ate settings tain an IF address automatically mi Use the following IP address address 192 168 178 201 Subnet mask 255 ug 255 Default gateway C Gbtan DMS gener address automatically Use the following ONS server addresses Preferred ONS server Advanced Alternate DNS server FIG 4 Internet Protocol TCP IP Window NOTE To reconnect to the user network change the setting back to Obtain an IP Address Automatically g Click on OK to accept the changes and close the Internet Protocol TCP IP Properties win
5. Language IF 10 33 131 223 Gateway 10 33 1 1 14 Upgrade Netmask 255 255 0 0 select a LAN manual configuration go to the Set tings tab and select Manual configuration You will be required to enter IP gateway and Netmask addresses Contact your IS system administrator for assistance See FIG 38 NOTE Use a new address to access the this replaces gracoawi for LAN network systems only NOTE Once Save is clicked the will disconnect the user computer Reconnect the AWI and computer as shown in FiG 26 Reconfigure the user computer to match the new LAN configuration You can then login to the AWI using the newly assigned IP address Click Save to apply the change amp Edit account Old password New password New password m E Network Promix network Manual configuration Fic 38 LAN Network Setting 20 313386D AWI Screens This section describes how to use the AWI screens to access and make changes to system settings and reci pes For complete information about these settings and their effects see the Setup section in the system opera tion manual Network Wi Lh E NE n 2 Advanced Web Network interlace List of networked devices Version 102 019 Networked Devices Booth 1 B GOIm 39 Network Tab 313386D AWI Screens Network Tab Use the Network tab to select the desired Easy
6. Material Report Create total material gage report Time frame ckiimm Ayyy From 51 Job Report Screen 32 System Setup fei Job Report Set the time frame by using the Calendar buttons to the right of each date box NOTE The dates use the day month year format Level Control Alarm Report List of detailed information oa completed pbe Recipe Ratio Target List all triggered alarme Volume A Alarm Volume B HAP Volume S voc Ib 313386D Alarm Report AWI Screens Set the time frame by using the Calendar buttons to See FIG 52 The Alarm Report lists all alarms triggered the right of each date box within a designated time period Monitor Material Setup Reports Generate reports Material Report Create total material sage report Time frame ddimmyyy From E E Fic 52 Alarm Report Screen 313386D NOTE The dates use the day month year format System Setup Level Control Job Report re Alarm Report List cf detailed infcrmatiom on List all triggered alarms completed jobs 33 AWI Screens Level Control Tab The alarm function may be turned on or off for each ial valve See FIG 53 The Level Control Tab allows you to input the supply tank volume of the materials and the level at which an alarm should be triggered Monitor Material Se
7. H O d 5 i 5 Co IL nd 112926 112638 CAT5 Cable Connector CAT5 Cable Grommets 24 EasyKey and Module Cable Connection Points alr 313386D 13 Install the Advanced Web Interface AWI Module AWI Master Module EasyKeys Computer AWI Hub Use 5 cables for connections 13065 25 ProMix Network Typical Installation 14 313386D Install the Advanced Web Interface AWI Module EasyKey EasyKey LAN Network NOTE LAN Network Manual Installation requires completion of the procedures on pages 16 20 before connecting to the network Computer AWI Module B Use CAT5 cables for connections Internet via VPN Computer TI13064b FiG 26 LAN Network Manual Typical Installation 313386D 15 Computer Configuration Computer Configuration Set up an Automatic IP Address See FIG 27 On your computer go to Control Panel gt Network Connections gt Local Area Connec tion gt Properties gt Internet Protocol TCP IP Verify that Obtain an IP address automatically is selected in the TCP IP Properties window If not set it as shown Click OK and close out of the Control Panel Set to automatic IP address Internet Protocol 7CP IP Properties General Configuration Yo
8. Java Version 6 Update 10 or later is loaded on your computer See page 4 ProMix 2KS Web Interface Syste m configuration backup reporting 0 01 018 SM Setup Reports Download setup values Display material usage report Restore setup values Clear material usage report Display setup values Download custom language Download job log Restore custom language Download error log End current job Display job log Display error log Software Resets Install EasyHey software Reset settings Clear job log Reset password Clear error log Fic 7 Main BWI Screen ProMix 2KS 3KS Basic Web Interface BWI Web Navigation Screens From the main BWI screen see FIG 7 the operator can select Setup Software Resets or Reports NOTE Before running the BWI program check the EasyKey Status screen to ensure that the system is in Standby Setup Download setup values saves the ProMix 2 5 3 5 configuration to the PC This file can be opened and edited using Microsoft Excel or used to set up multiple systems Pick enter filename to which to download setup values Save In S Local Disk C a Fal 5 Acrobat4 Documents and Settings C ORACLE Ci Adobe etc d8f4e2ae2e83ff4940 C firefox c orawin95 dell gracoprd pdm31 demo Lotus Applications PERL C desktop ileaf 1 Notes C Program Files File Name Files of
9. Java com Version 6 Update 10 or later must be loaded on your using your Internet browser and click on Do Have computer This is a free download Java for further information 2 After verifying that Java is loaded on the computer connect the computer directly to the EasyKey using the 15G869 CAT5 ethernet crossover cable sup plied with the EasyKey See FIG 1 EasyKey 15G869 CAT5 Ethernet Crossover Cable Computer TI13102a EasyKey Bottom View p T112638a CAT5 Cable Connector 1 ProMix 2KS 3KS Basic Web Interface Connection 4 313386D 3 Before running the BWI software you must manually assign an IP address to your computer a On your computer click on the Start button tg Start to open the menu then click H Control Panel on Control Panel E Control Panel File Edit Back Address Help m Search j Folders gt Control Panel View Favorites Tools amp 5 p See Also UL ETT 7 z Accessibility Odd Hardware Add or Administrative Automatic Date and Time Display Options Remoy Tools Updates m a 9 S Folder Options Fonts Game Inkel gi Internet Java 5 Keyboard Controllers Graphics Options Network Connections Modem Faxes y Security Sounds and Speech System Center Audio Devices E Windows Wire
10. Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 313386 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2008 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised 09 201 1
11. Ratio tolerance 75 in Settings 2 Potlife time min B Premixe purge time sec Premix fill time sec 2 Purge Source Time First purge source Chop type Final purge source Air chop time sec solvent chop time 5 FIG 48 System Setup Tab Recipe Screen 313386D Re ports Re ports Level Control Configuration Advanced Recipe Level Control Configuration Advanced Recipe E Purge amp Fill Time Gun 2 Gun 1 First purge time sec 30 10 15 14 Total chop time sec Final purge time sec Mix fill time sec 2 Meter K Factors cc pulse K Factor A K Factor B K Factor solvent Click to create a recipe timing chart See FIG 49 Ea Special Outputs 1 2 ow JE Length 10 15 Length 15 120 4 1 29 AWI Screens Dump valve Dump Valve B Color Change solvent E Catalyst Change Solvent Color Change A Catalyst Change B Air Purge solvent Purge Water Purge Gun Flush 1 Color Purge Time Color Fill Time Catalyst Purge Time Catalyst Fill Time First purge time sec Chop Time Final purge time sec Mixed Fill Time special Output 1 special Output 2 special Output 3 Special Output 4 Recipe 1 oo ER 0 5 10 14 20 25 35 40 45 seconds Fic 49 Sample Recipe Timing Chart 30 50 3133860 Reports
12. configuration 1 System Settings Language English Password Display units Month Day Y ear Date format Hour 24 hrs Minute Station name 3j Options Flush volume check Flush amp fill input K Factor input Min material fill volume cc External color change Auto dump Flow rate monitor FiG 46 System Setup Tab Configuration Screen 28 Reports Use the arrow buttons 4 gt to view the pre vious or the next recipe or enter the recipe number and press Enter timing chart of the active recipe See FIG 49 To save your changes click Save A checkmark will appear when the save is complete NOTE Changes made on the EasyKey screen before clicking will be overwritten by the AWI data Level Control Configuration Advanced Recipe k Control Settings Hun mode Dump valve A Dump valve B ard flush valve Dose size Dose time alarm sec Number of quns Gun flush box Solvent monitor Special outputs WebBrows erlP Multi station ID E Communication Sources Proportioning Gun 1 trigger Control network ID Save 313386D AWI Screens Material Setup System Setup Monitor Advanced advanced configuration 2 Advanced Settings Manual override Gun 1 potlife volume cc FiG 47 System Setup Tab Advanced Screen Monitor System Setup Hecipe 1 Fio lix recipe setup 2 Settings 1 Target ratio 1
13. using the pulldown menus For 2KS each device may include up to 30 color valves 4 catalyst valves and solvent flush valves For 3KS each device may include up to 25 color valves 4 catalyst valves 4 reducer valves and solvent flush valves The materials listed in each pulldown menu were established under the Materials Tab on page 22 See FIG 45 Monitor Material Setup Re ports Level Control Material assignment Assign materials fromthe master list to the wakes of the curent device Catalyst Flush Catalyst select ww Flush Colors Color select w Fic 45 Material Setup Tab 313386D 27 AWI Screens System Setup Tab The Setup tab has three editable screens e The Configuration screen corresponds to the Sys tem Configuration screens of the EasyKey See FIG 46 For complete information about these settings and their effects see the Setup section in the sys tem operation manual e The Advanced screen corresponds to the Advanced Setup screens of the EasyKey See FIG 47 For complete information about these settings and their effects see the Setup section in the sys tem operation manual e The Recipe screen corresponds to the Recipe Setup screens of the EasyKey See 48 For complete information about these settings and their effects see the Setup section in the system opera tion manual Monitor LEE System Setup Configuration Pio Mix main
14. you log in as a user 42 shows the Settings screen when you log in as a system administrator Set Time To synchronize the time settings on all networked Pro Mix 2KS 3KS devices click the Sync 2 Sync button The change will take place in approximately one minute Latest Software Version Set Language Set the desired language of the screen text using the pulldown menu Select English default Spanish French German Italian Dutch Japanese Kanji Korean and Chinese Simplified Upgrade AWI Software To upgrade AWI first download the latest version of AWI software to your computer Contact your Graco distribu tor for information Use the Browse button to locate the file on your computer Highlight the filename Click on the Upgrade button to start the upgrade Sync Button VENE 1E Settings USE System Settings Inte Configure main syste m settings Version 192 010 9 System Time 48 Edit account Month Mew password Year 2008 New password Time 24 hrs 2 B Save Sync Network gre Browse FiG 41 System Settings Tab User Screen Shown 24 Q Promix network Manual configuration Language English IF 10 33 131 223 Gateway 10 33 1 1 L3 Upgrade AWI Netmask 255 255 0 0 ews Upgrade Upgrade 313386D AWI Screens Edit Account Information e To edit an existing acc
15. your credentials to login into the system Login Password 32 Login Screen 17 Computer Configuration Password Recovery 1 If you type in the wrong password sign in will be blocked See FIG 33 Click on the block icon to initiate the password recovery sequence 3 system will then ask the secret question you entered in step 5 Type in the answer then click Next Password Recovery G Step 2 GRACO Password recovery wizard eter ose te lass ode meneka Enter your crederntals to login mto ine system secret question Login test Password senses 35 Password Recovery Step 2 Click on block icon FIG 33 Sign in Blocked fF answer matches the one entered in step 5 the system will prompt you for a new password Enter the new password twice then click Next The sys 2 See 34 The system will prompt you for your tem will return to the Login screen FIG 32 login name Type in the name you entered in step 5 on page 17 then click Next Password Recovery Password Recovery Step 1 Password recovery wizard Password recovery wizard New password Login New password 36 Password Recovery Step 3 FiG 34 Password Recovery Step 1 18 313386D Computer Configuration Set the Network Configuration ProMix 2KS 3KS Network Configuration To select a ProMix 2KS 3KS network go to the Settings tab and s
16. 258355 BOARD server 1 8 186620 LABEL ground 1 28 n a SCREW machine serrated 4 9 n a COVER wireway 1 hex head Parts labeled n a are not available separately 11 120838 BLOCK clamp 2 38 313386D 15336 Advanced Web Interface Server Hub Screw Location item 28 1 2 5 4 5 Parts 13204 13206 18 Ref Ref No PartNo Description Qty Part No 1 15V339 PANEL back 1 10 15V342 2 15T752 COVER 1 11 120838 3 n a DIN RAIL 1 12 103833 4 120369 POWER SUPPLY 24 1 13 112443 5 15345 GROMMET cable entry 2 17 n a 6 111987 CONNECTOR strain relief 1 7 n a WIREWAY 1 18 8 186620 LABEL ground 1 28 9 COVER wireway 1 313386D Parts labeled n a are not available separately Description SWITCH ethernet BLOCK clamp end SCREW machine BLOCK terminal ground WIRE copper 16 ga 9 in 230 mm WIRE copper 16 ga 9 in 230 mm SCREW machine serrated hex head TI13205a Qty A N 39 Electrical Schematic Electrical Schematic Non Hazardous Area lt DISPLAY BOARD DISPLAY gt 40 UN gt 45 100 240 Vac Input WEB SERVER MODULE L2 24 Vdc COM 313386D Dimensions 16 57 420 9
17. 3 Confirm command Are you sure you want to reset password 14 Reset Password ProMix 2KS 3KS Basic Web Interface BWI Reports NOTE Display material usage report shows the material sprayed from the ProMix 2KS 3KS See FIG 15 Data for Display material usage report Material Usage Start Time 28 10 2008 1229 13 End Time 12 11 2008 13 35 47 alve Total cc Description 1 0 Color 1 2 0 Color 2 B 0 Color 3 4 0 Color 4 8 Colors 0 Color B D 0 Color 7 B 0 Colors J 0 Color 8 10 0 Color 10 11 0 Color 11 12 0 Color 13 0 color 13 14 0 2010 14 15 0 color 15 16 0 Color 16 0 Colord 18 0 color 18 19 0 Color 18 20 0 Color 20 Fic 15 Display Material Usage Report 10 Clear material usage report deletes the material usage from the display Confirm command Are you sure you want to clear material usage report Fic 16 Clear Material Usage Report Download job log downloads the job log to the PC Pick enter filename to which to download job log m Acrobat4 Documents and Settings C ORACLE Adobe etc ORANT d8f4e2ae2e83ff4940 C firefox 1 orawin95 dell gracoprd pdm31 demo cd Lotus Applications PERL C desktop ileaf Notes C Program Files 4 File Name Files of Type Files v Save Cancel Fic 17 Download Job Log Do
18. Key See FIG 39 Each EasyKey must have a unique name and IP address See the Configuration Screen in FIG 46 to set the Station name 1 99 Click on the desired EasyKey to access the setup screens for that device Booth 2 B 192 168 178 25 105 013 Click on desired EasyKey 21 AWI Screens Materials Tab Use the Materials tab to enter information on Volatile Components VOC and Hazardous Air Pollutants HAP for each material being used in your system for material reporting This information and the manufacturer s part no are available on the MSDS sheet provided by the material manufacturer See FIG 40 VOC values may be set at Lbs Gal or Gram Liter as desired using the pulldown menu Materials Materials Mate rial master lit used to assign to ales Description Part Plus Button 2 Catalyst 2 23355 To add a new material click the Plus o button Enter the values in the new data fields To delete a material click the Minus button To save your changes click Save A checkmark will appear when the save is complete Minus 27 Button VOC Pulldown Menus Lb Gal or Gram Liter Fic 40 Materials Tab 22 Save Button 313386D 3133860 AWI Screens 23 AWI Screens Settings Tab Use the Settings tab to configure the main system set tings Time Language Upgrade AWI and Edit Accounts NOTE FiG 41 shows the Settings screen when
19. Software Instructions G GRACO ProMix 2KS 3KS Web Interfaces Installation and program setup instructions to allow communication between the ProMix 2KS 3KS Electronic Proportioner via an Ethernet For professional use only Not for use in explosive atmospheres Basic Web Interface supplied with ProMix 2KS 3KS EasyKey software Advanced Web Interface Kit 15V337 Accessory Important Safety Instructions Read all warnings and instructions in this manual and in your proportioning system manual Save Advanced Web Interface Module Shown TI12933b PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 2 3 ProMix 2KS 3KS Basic Web Interface BWI 4 WAS EATON x xc te ean aad aos 4 Web Navigation Screens 8 Install the Advanced Web Interface AWI Module 12 Overview 12 LOCATON tee hens ake rad a en 12 MOUNTING 202 08 Pc ee 12 Connect Module to EasyKey andPC 13 Computer Configuration 16 Set up an Automatic IP Address 16 System Initialization 16 Password Recovery 18 Related Manuals Component Manuals in English Description Set the Network Configuration 19 AWI Screens 21 Network
20. Tab The Reports tab enables you to produce three reports e Material Report e Job Report e Alarm Report Select which of the three reports you want to create Click the desired output format i CSV TXT for the report e CSV can be imported into Microsoft Excel e TXT straight text Monitor Material Setup System Setup eports Generate m ports 1 Material Report Job Report AWI Screens Click the Create button Create to gener ate the report Material Report See FIG 50 The Material Report compiles VOC and HAP data for all recipes and jobs using a material and the total amount of material used The material must be assigned to a valve to be included in the report see page 27 Click the Reset button to begin a new report cycle usually monthly Level Control Alarm Report Create total material gage List of detailed informations List all triggered alarm report completed jobs Materials 15 Include HAP Reset lbs Fic 50 Material Report Screen 313386D 31 AWI Screens Job Report See FIG 51 The Job Report provides detailed informa tion on all completed jobs within a designated time period Select the information desired by clicking on the box to the left of each parameter Monitork Material Setup Reports Generate re ports
21. Type all Files Cancel Fic 8 Download Setup Values Restore setup values allows files to be uploaded and restored to the ProMix 2KS 3KS Display setup values indicates what values are currently being used for the system Allows the operator to verify that the right values are being used See FIG 9 Data for Display setup values FlawcCantralMaeter ReghanualPercent MinimumFill valumae ExtCalarChange PotlifevolumeGunt PotlifevolumeGun FlowRange FlowTolerance 0 Ki 0 FlowRateAlarmTime ColorEnable CatalystEnable CommandFullScale Fic 9 Display Set Up 313386D Download custom language saves the current system language to the PC See FiG 10 This file is opened and a custom language added to the B column of the Excel file NOTE Custom languages are limited to Ascii and Ascii extended characters and a maximum of 32 characters Save the Excel file as a tab delineated file for uploading purposes Restore custom language allows the custom lan guage file to be uploaded to the ProMix 2KS 3KS Download custom language BE Save In E Local Disk C c Acrobat4 Documents and Settings C ORACLE Ci Adobe etc ORANT d8f4e2ae2e83ff4940 C3 firefox orawin95 dell gracoprd C3 pdm31 demo C Lotus Applications PERL desktop ileaf Notes Program Files File Files
22. ar and Related Screens 313386D 35 Replace AWI Board Replace AWI Board To avoid electric shock turn off EasyKey power before servicing Shut off power at main circuit breaker All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations Head Warnings page 3 NOTICE To avoid damaging circuit board when servicing wear Part No 112190 grounding strap on wrist and ground appropriately 1 Shut off ProMix 2KS 3KS power 0 position 2 Shut off power at main circuit breaker 3 Open the AWI module 4 Disconnect the cable 15 and wires 17 18 from the board 22 FiG 55 5 Remove the screws 21 and board 22 6 Install the new board Reconnect the cable 15 and wires 17 18 10 15 m ive wie we 4 18 17 22 TI12928a Fic 55 Replace AWI Board 36 313386D Replace AWI Board 313386D 37 Parts Parts 15V337 Advanced Web Interface Module
23. ay Error Log Confirm command Are you sure you want to clear error log Fic 21 Clear Error Log Data for Display job log lt Index Job Date Time Recipe Ratio Target Yol A Yol B Vol Solvent NOTE For ProMix 3KS a column will appear for Vol C Scroll to right to view Grand Totals and Errors 4 T 22 Display Job Log 313386D 11 Install the Advanced Web Interface AWI Module Install the Advanced Web Interface AWI Module Overview Mounting The Graco Advanced Web Interface AWI Accessory 1 See Dimensions page 41 allows communication between multiple ProMix 2KS 3KS and a PC over an Ethernet enabling users to 2 Ensure that the wall and mounting hardware are monitor the ProMix 2KS 3KS view and change system strong enough to support the weight of the equip setup parameters and create reports ment fluid hoses and stress caused during opera tion NOTE Screen views in this manual are shown using l Microsoft Windows 3 Using the equipment as a template mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessi Location ble for maintenance The AWI module may be installed in a local ProMix net 4 Drill mounting holes in the wall Install anchors as work see FIG 25 or in a LAN network see FIG 26 needed AM 5 Bolt equipment securely Do not install equipment approved only for non hazard ous location in a
24. dow h Click on OK to close the Local Area Connection Properties window i Close the Local Area Connection Status window and Network Connections window 313386D 4 the EasyKey go to System Configuration Screen 5 and write down the IP number assigned to that EasyKey 1 99 See FIG 5 t 5 J special Outputs solvent Monitor Web Browser IP 182 168 170 Configure Fic 5 System Configuration Screen 5 NOTE Verify that the wireless connection is turned off disabled before performing step 5 5 Open Microsoft Internet Explorer Start gt All Pro grams gt lnternet Explorer 6 Inthe address area type http 192 168 178 __ fill in the last digit with the EasyKey IP number recorded in step 4 7 Press Enter 8 Select Run when security screen appears See FIG 6 Warning Security The application s digital signature cannot verified Do you want to run the application Name gracoweb GracowWeb Publisher graco From http 10 33 131 224 The digital signature cannot be verified by trusted source Only run if you trust the origin of the application More Information Fic 6 BWI Security Screen 9 Main software screen appears See FIG 7 e f Cannot Read Firmware appears check for loose hardware connections 313386D ProMix 2KS 3KS Basic Web Interface BWI f ProMix web interface requires Java to run appears verify that
25. elect ProMix network See FIG 37 In a ProMix 2KS 3KS network the AWI module is con nected to an EasyKey and a personal computer Up to Click Save 100 EasyKeys may be connected in the network See FIG 25 Turn off the Proxy setting Firefox only See page 16 Network Settings Advanced Web interlace AW System Settings Version 102 010 Contiquie main system settings 9 System Time amp Edit account Day Old password 3 Month Mew password Year New password Time 24 hrs Network 9 Promix network O Manual configuration Language Upgrade 2 Upgrade 37 2KS 3KS Network Setting 313386D 19 Computer Configuration LAN Network Manual Configuration See FIG 26 A LAN network manual configuration enables you to work through a local network Up to 100 EasyKeys may be connected in the network The EasyKeys and AWI Module must be on the same sub network The EasyKeys can be connected to any LAN drop NOTE To change to a LAN manual configuration you must first connect to the AWI via the ProMix 2KS 3KS network See pages 16 17 for instructions and FIG 25 for cable connections Settings Anva nrn Wd System Settings Inte Configure main system settings Version 102 010 2 System Time Day Year Time 24 hrs
26. hazardous area Install the module near the EasyKey in a non hazard OUS area 12 313386D Install the Advanced Web Interface AWI Module Con nect Module to EasyKey and 2 Run a 5 cable from the EasyKey connector through the grommet and connect it to any port in PC the AWI module Connect another CAT5 cable from the AWI module to the PC See FIG 24 NOTICE To avoid damaging circuit board when servicing wear grounding strap wrist and ground appropriately NOTE Multiple AWI server hubs can be connected to the AWI master module in series See FIG 25 Order 1 Shut off ProMix 2KS 3KS power 0 position FIG Part No 15V336 Hub see page 39 23 Also shut off power at main circuit breaker OFF 12657 FIG 23 Power Off EasyKey Bottom View Advanced Web Interface Module Connect CAT5 Cables to any ports on module b 58 sep LT E HILL IL IL UE OL _ a
27. less Firewall Network Set Network Connections File Edit Help d Search Folders Address Network Connections View Favorites Tools Advanced LAN or High Speed Internet Network Tasks Area Connection Connected L Intel R 1000 fal Create a new connection Change Windows Firewall settings Fic 2 Assign IP Address on Computer 313386D Phone and Power Options Printers and Regional and Scanners and ProMix 2KS 3KS Basic Web Interface BWI See FIG 2 Double click on Network Connec tions Double click on Local Area Connection to open the Local Area Connection Status window Click on Properties to open the Local Area Con nection Properties window See FIG 3 Language Cameras Taskbar and User Accounts Start Menu Local Area Connection Status General Connection Connected 2 days 16 40 51 100 0 Mbps Status Duration Speed Activity Sent Ca Receved Packets 177 850 169 640 ProMix 2KS 3KS Basic Web Interface BWI c Inthe Local Area Connection Properties win dow scroll to Internet Protocol TCP IP and double click to open the Internet Protocol TCP IP Properties window See FIG 4 1 Local Area Connection Properties General Authentication Connect using Intel R PRO 1000 MT Network Con This connection uses the following thems
28. n accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer
29. o view the system setup screens go to the Network tab and click on the desired EasyKey to access the setup Select the Monitor tab to view data from the EasyKey screens for that device See Fic 43 Status screen in real time See FIG 44 Network n Metwork List of networked devices E Networked Dev ices Booth 1 1 Booth 2 1 E 182 155 175 1 E 152 165 178 275 9 105013 Click on desired EasyKey FIG 43 Open Device Monitor Material Setup System Setup Reports Level Control Monitor 11 13 Monitor curent device in eal time 1 1 1 2008 Active Data Active Levels Active recipe 2 Material Target ratio x 1 3 1 Color 0 Valve 0 Actual ratio 3 1 Cathet 0 Valve 0 1 remaining 50 min Bakani Material Data Alarms Material Grand total Alarm Date Time Recipe Emor 001 11 38 2008 14 37 30 0 Powerin 4000 lit 002 11 08 2008 14 42 13 0 E16 Setup Changed 003 1108 2008 14 33 40 0 E19 IO Alarm 330 lit 1330 lit Solvent 5000 lit Job si Flow Data Actual flow rate 220 cc min 44 Monitor Tab 26 313386D AWI Screens Material Setup Tab To save your changes click Save A Go to the Material Setup tab to assign a catalyst color Comis reducer on 3KS and flush material for the valves of the PP active device
30. of Type Files Save Cancel Fic 10 Download Custom Language End current job ends a job and adds material to usage report The screen will prompt for confirmation See FIG 11 Contirm command Are you sure you want to end current job Fic 11 End Current Job 313386D ProMix 2KS 3KS Basic Web Interface BWI Software Resets Install EasyKey software installs firmware for the cur rent device approximately 6 minutes See FIG 12 NOTE If using the Graco Gateway in your system dis connect its cable from the EasyKey before updating the ProMix 2KS 3KS software Pick file to download as firmware update Look In Iz Local Disk C ci Acrobat4 Documents and Settings 5 ORACLE Ci Adobe Ci ORANT 4814 2 2 83114940 9 firefox orawin95 dell gracoprd Ci pdm31 1 demo cd Lotus Applications PERL c desktop ileaf Notes Ci Program Files 4 File Name Files of Type A Files Open Fic 12 Install EasyKey Software Reset settings places system back to factory default mode The screen will prompt for confirmation See FIG 13 Confirm command Are you sure you want to reset settings to factory defaults Fic 13 Reset Settings Reset password clears password if lost or forgotten The screen will prompt for confirmation See FIG 1
31. ount click the Edit User 7 NOTE Account information can only be entered by a button Enter the information in the data fields Click system administrator See FIG 42 se A checkmark will appear the top right corner when the save is complete e To add a new account click the Add User 4 but Todelete an existing account click the Delete User ton Enter the information in the data fields Click amp button A checkmark will appear in the top right corner when the save is complete amp Edit user admin User name admin Acct type admin Secret Question who i Latest Software Version sync Button Answer myself Password Save Network 31175 AERE System Settings Interface Configure main syste m settings Version 102010 9 System Time 48 Accounts Leer name typa Month admin admin rl amp user Year 2009 e amp qraco admin rl amp Time 24 hrs 18 test user SPIA 2 syn aZ Language Language English 10 33 131 223 Upgrade AWI z 2552255 Gateway 10 334 1 Hess 255 255 0 0 amp Add user User name Browse Upgrade Password Password Secret Question Answer 42 System Settings Tab Admin Screen Shown 313386D ae AWI Screens System Setup Screens Monitor Tab T
32. s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English
33. ta in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations 313386D 3 ProMix 2KS 3KS Basic Web Interface BWI ProMix 2KS 3KS Basic Web Interface BWI NOTE Screen views in this manual are shown using Installation Microsoft Windows XP 1 Before connecting your computer to the EasyKey NOTE The ProMix 2KS 3KS Basic Web Interface BWI verify that Java Version 6 Update 10 or later is is supplied with all EasyKeys To run the program Java loaded on your computer To verify go to
34. tup System Setup Re ports Level Control Level Control Tank Evel monitoring and alam contel Valve Mate rial Alarm Alarm Level Tank Volume Color Catalyst n a Flush n a Fic 53 Level Control Tab 34 313386D AWI Screens Sidebar e Restore restores configurations of the device from a file See FIG 54 The Sidebar relates to the EasyKey being e Sync Settings copies the configuration of monitored It has four links to related screens this device into other devices e Install Firmware install firmware for the current e Save saves the current device configuration into a file device approximately 5 minutes Save device settings Save master Booth 1 092 168 178 1 Monitor Monitor Monitorcument device in mal tine Active Data Active recipe 1 Booth 1 VET 3 Restore device settings Target ratio x 1 1 0 1 Actual ratio 0 97 1 Potlife 1 remainin O min Restore from 2 Configuration E Save Restore to Booth 1 192 168 178 1 Restore Material Data Copy uS Material Job total Grand Firmware A 202 4 lit 4 inaia B 208 4 lit 410 amp lit Job 5 Copy device settings Install firmware Copy master Booth 1 192 168 178 1 Insta from JLBrewse Copy master to Booth 21 192 168 178 1 Install to Booth 1 192 168 1781 Booth 22 192 168 178 25 FiG 54 Sideb
35. u can get IP settings assigned automatically if your network supports this capability Othenvwise you need to ask your network administrator For the appfapriate IP settings Obtain an IP address automatically Use the following IP address address Subnetmask Default gateway Obtain DNS server address automatically C Use the following ONS server addresses Pretered INS serrer Altemate DWS server 27 Set Automatic IP Address 16 System Initialization NOTE System initialization must be done by an admin istrator This process is only required when the system is first started NOTE Verify that the wireless connection is turned off disabled before performing step 1 1 Open a browser Firefox 3 0 or above is preferred Microsoft Internet Explorer 6 0 or above is also acceptable 2 Applies to Firefox only To operate in ProMix 2KS 3KS network with Firefox you must turn off the Proxy setting on your browser In your Firefox browser go to Tools Options Advanced Network tab Connection Settings Click No proxy See FIG 28 Options x Fi EE er ik L Ex ed amp F Main Tabs Content Applications Privacy Security Advanced General Network Update Encryption Connection Connection Settinne Configure how Fit Configure Proxies to Access the Internet Offline Sto C Auto detect pro
36. wnload error log downloads the error log to the PC Pick enter filename to which to download error log sem ame a Documents and Settings 5 ORACLE Adobe etc ORANT d8f4e2ae2e83ff4940 jfirefox orawin95 dell C gracoprd C pdm31 demo cd Lotus Applications PERL 1 desktop ileaf Notes C Program Files 4 n File Name Files of Type All Files Save Cancel 18 Download Error Log 313386D ProMix 2KS 3KS Basic Web Interface BWI Display job log displays the job number date time Clear job log deletes the jobs from the display The recipe ratio target volumes grand totals and any screen will prompt for confirmation See FIG 20 errors that occurred during the job See FIG 22 Display error log displays the number of alarms date command time recipe and what the error was See FIG 19 Are you sure you want to clear job log Data for Display error log Alarm Date Time Recipe Error 001 12 11 2008 12 14 30 0 OK Cancel 002 12 11 2008 08 52 38 0 E19 003 12 11 2008 08 82 30 0 E17 1004 12 11 2008 08 52 38 0 E19 Fic 20 Clear Job Log 005 12 11 2008 08 49 39 255 E16 006 12 11 200 08 44 18 0 E17 s 2 a Clear error log deletes the errors from the display The 0019 11 11 2008 21 34 38 0 EIS screen will prompt for confirmation See FIG 21 Fic 19 Displ
37. xy settings For this network Tell C Manual proxy configuration Proxy Port ols SSL Proxy ort ETP Proxy Port 0 Gopher Proxy Part 0 KS Hast Port 2 5 5 v4 c SOCKS v5 No Proxy For Example mozilla org net nz 192 168 1 0 24 C Automatic proxy configuration URL http proxy 8080 5 FIG 28 Turn Off Proxy Setting Firefox only 3 Type http gracoawi in the browser address bar and press Enter 313386D 4 The Welcome screen will appear See FIG 29 Click Next System initialization Step 1 Welcome to Advanced iWeb Interface setup wizard Welcome rimeroxz dnstallfirefox for tull compatibility FiG 29 System Initialization Step 1 5 The Security screen will appear See FIG 30 The administrator must fill in all fields Click Next System initialization Step 2 Welcome 12 Advanced Web Interface setup wizard Login Password Password secret Question Answer Fic 30 System Initialization Step 2 313386D Computer Configuration 6 Initialization is complete See FiG 31 Click Finish System initialization Step 3 Setup is completed Click finish to log inta the system Thank you Fic 31 System Initialization Step 3 7 The Login screen will appear See FIG 32 Type the login name and password you entered in step 5 Click Sign in The Network screen will appear See page 21 Erter
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