Graco 312497P User's Manual
Contents
1. 3 3 kg 8 7 lbs 4 0 kg 10 2 lbs 4 6 kg 11 6 lbs 5 6 kg 13 0 Ibs 5 9 kg 8 9 ft lbs 10 9 12 2 N m 6 8 ft lbs 8 1 9 5 N m 5 7 ft lbs 6 8 9 5 N m 1 2 ft lbs 1 4 2 7 N m 5 8 ft Ibs 6 8 10 9 N m 312497P Dimensions 922 TYP 23 41 OUTLET IS PLUGGED ON ONE SIDE WHEN WORKING SECTION IS SINGLED MOUNTING SCREW TYPICAL INDICATOR PORT TYPICAL BLEED SCREWS LUBE LUBE OUTLET INLET TYPICAL PISTON ENCLOSURE PLUG TYPICAL 281 7 137 DIA 4 MTG HOLES 312497P TIE ROD AND NUT TYPICAL MHH Series ti11480 25 MHH Series Parts Ref Part No 1 562679 562680 562681 562682 562683 562684 562685 562686 562687 562688 562689 562690 2 563425 563447 563451 563479 3 560919 560936 560943 560976 26 Description VALVE assembly MHH 06S VALVE assembly MHH 09S VALVE assembly MHH 12S VALVE assembly MHH 18S VALVE assembly MHH 24S VALVE assembly MHH 30S VALVE assembly MHH 06T VALVE assembly MHH 09T VALVE assembly MHH 12T VALVE assembly MHH 18T VALVE assembly MHH 24T VALVE assembly MHH 30T BLOCK base MHH NPSF BLOCK base MHH BSPP BLOCK base MHH SAE BLOCK base MHH w no outlets BLOCK inlet MHH NPSF BLOCK inlet MHH BSPP BLOCK inlet MHH SAE BLOCK inlet MHH ISO 6149 Ref Part No CO Y O 563421 563422 563279 563424 563469 563470 563471 563472 562660 557731 557732 557733 557734 557735 557736 552. assembly IND left MSP 40T VALVE assembly MSP 05S SST VALVE assembly MSP 10S SST VALVE assembly MSP 15S SST VALVE assembly MSP 20S SST VALVE assembly MSP 25S SST VALVE assembly MSP 30S SST VALVE assembly MSP 35S SST VALVE assembly MSP 40S SST VALVE assembly MSP 05T SST VALVE assembly MSP 10T SST VALVE assembly MSP 15T SST VALVE assembly MSP 20T SST VALVE assembly MSP 25T SST VALVE assembly MSP 30T SST VALVE assembly MSP 35T SST VALVE assembly MSP 40T SST BLOCK base MSP NPTF SST BLOCK base MSP NPSF BLOCK base MSP BSPP BLOCK base MSP SAE BLOCK base MSP w No outlets BLOCK base MSP BSPP SST Ref Part No 3 0 Y O 560919 560936 560943 560976 563421 563422 15Y070 16P368 563279 563424 24B498 563469 563470 563471 24R631 24R632 24R633 563472 562660 557731 557732 557733 557734 557735 557736 557738 557739 557740 126247 126248 126249 126250 126251 126252 556371 558633 Description BLOCK inlet MSP NPSF BLOCK inlet MSP BSPP BLOCK inlet MSP SAE BLOCK inlet MSP ISO 6149 BLOCK inlet MSP NPSF w bleed BLOCK inlet MSP SAE w bleed BLOCK inlet MSP NPTF SST BLOCK inlet MSP BSPP SST BLOCK MSP end w alt inlet BLOCK end MSP BLOCK end MSP SST KIT crossport bar right KIT crossport bar left KIT crossport bar both KIT crossport MSP LH RH sst KIT crossport MSP RH sst KIT c
3. manual pump in the indicator port of the master divider valve that is common to the blocked area See FIG 13 a Proceedto downstream secondary divider valve and remove all indicator port plugs b Slowly operate manual pump If lubricant can be discharged freely through each of the indicator ports of this divider valve the blockage is not in the supply line or the divider valve Go to step 6 If lubricant is not freely discharged through open indicator ports of the second divider valve the blockage is in this divider valve or its supply line Disconnect supply line at secondary inlet 312497P fitting and slowly operate manual pump to verify location If blockage is in this divider valve go to step 7 LUBE OUTLET Y SYSTEM PUMP MASTER DIVDER SECONDARY DIVIDER HAND PUMP L 7 BEARING FIG 14 6 Install manual pump into each indicator port of sec ondary divider valve in turn and slowly operate pump FIG 14 If high pressure exists blockage has been located Look for crushed line tight bearing improperly drilled fittings and or lube inlet port Correct as necessary 7 Clean Divider Valve Table 4 Torque Values see FiG 2 page 4 Repair NOTE Dirt and foreign material will damage lubricating equipment Perform all service and disassembly under the cleanest possible conditions a Before disassembling any divider valve make a sketch noting the arrangement of Valve Sec tio
4. 18 1 kg 44 lbs 3 oz 20 1 kg 48 lbs 6 oz 22 1 kg 6 9 ft Ibs 8 1 12 2 N m 48 2 ft Ibs 2 7 N m 12 15 ft Ibs 16 3 20 3 N m 12 13 ft lbs 16 3 17 6 N m 27 MXP Series Dimensions 3 00 76 2 1 63 41 2 0 66 0 50 16 7 INDICATOR PORT 1 33 33 7 LUBE OUTLET 0 34 8 6 DIA THRU MOUNTING HOLES SINGLING OR 4 PLACES CROSS PORT PLATE KIT N gg OPTIONAL Ba 76 2 22 2 ti1 1477 30 7 6 4 88 124 0 4 88 124 0 CLLEFT pi CROSS PORT PLATE OPTIONAL 312497P Parts Ref Part No 1 562813 562814 562815 562816 562817 562818 562819 562820 562821 562822 562823 562824 562825 562826 562827 562828 562829 562830 562831 562832 562833 562834 312497P Description VALVE twin VALVE twin VALVE twin VALVE twin VALVE twin VALVE twin VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single VALVE single 025 MXP 050 MXP 075 MXP 100 MXP 125 MXP 150 MXP 025 MXP 050 MXP 075 MXP 100 MXP 125 MXP 150 MXP VALVE twin 050 MXP w indicator VALVE twin 075 MXP w indicator VALVE twin 100 MXP w indicator VALVE twin 125 MXP w indicator VALVE twin 150 MXP w indicator 050 MXP w indicator 075 MXP w indicator 100 MXP w indicator 125 MXP w indicator 150 MXP w indicator Ref Part
5. 4 22 562711 562712 562713 562714 562715 562716 562717 562718 562720 562721 562722 562723 562724 562725 562726 562727 562729 562730 562731 562732 562733 562734 562735 562736 562737 562738 562739 562740 562741 562742 562743 562744 562745 562746 562747 562748 24B474 562755 24B475 562756 24B476 24B477 24B478 562757 24B479 562758 24B480 562759 24B481 24B482 24B483 562760 24B497 563425 563447 563451 563479 24N369 Description VALVE assembly MSP 05S VALVE assembly MSP 10S VALVE assembly MSP 15S VALVE assembly MSP 20S VALVE assembly MSP 25S VALVE assembly MSP 30S VALVE assembly MSP 35S VALVE assembly MSP 40S VALVE assembly MSP 05T VALVE assembly MSP 10T VALVE assembly MSP 15T VALVE assembly MSP 20T VALVE assembly MSP 25T VALVE assembly MSP 30T VALVE assembly MSP 35T VALVE assembly MSP 40T VALVE assembly IND MSP 205 VALVE assembly IND MSP 255 VALVE assembly IND MSP 30S VALVE assembly IND MSP 35S VALVE assembly IND MSP 40S VALVE assembly IND left MSP 20S VALVE assembly IND left MSP 25S VALVE assembly IND left MSP 30S VALVE assembly IND left MSP 35S VALVE assembly IND left MSP 40S VALVE assembly IND MSP 20T VALVE assembly IND MSP 25T VALVE assembly IND MSP 30T VALVE assembly IND MSP 35T VALVE assembly IND MSP 40T VALVE assembly IND left MSP 20T VALVE assembly IND left MSP 25T VALVE assembly IND left MSP 30T VALVE assembly IND left MSP 35T VALVE
6. No 2 563519 563521 563522 563479 15R994 15R993 561029 563518 563524 563525 563526 15R997 557766 557767 557768 557769 557770 557771 557772 563520 555406 MXP Series Description BLOCK BSPLT interm MXP 1 4 NPSF BLOCK BSPLT interm MXP SAE BLOCK BSPLT interm MXP 1 4 BSPP BLOCK base MSP MHH w no outlets BLOCK inlet MXP BODY inlet MXP BLOCK sect MXP inlet BSPP thread BLOCK end machine MX KIT MXP crossport bar left KIT MXP crossport bar right KIT MXP crossport bar both BLOCK bypass MXP ROD tie 3 section MXP 3 required ROD tie 4 section MXP 3 required ROD tie 5 section MXP 3 required ROD tie 6 section MXP 3 required ROD tie 7 section MXP 3 required ROD tie 8 section MXP 3 required ROD tie 9 section MXP 3 required ROD tie 10 section MXP 3 required NUT 5 16 24 light hex 3 required 29 MGO Series MGO Series Technical Data Material Pressure max 3 7 section divider valve assembly 8 section divider valve assembly 9 section divider valve assembly 10 section divider valve assembly 11 section divider valve assembly Lubricant Maximum Operating Temperature Maximum Cycle Rate With Cycle Pin Maximum Cycle Rate Without Cycle Pin or With Prox Cycle Switch Net Weight approx 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve
7. assembly 8 section divider valve assembly 9 section divider valve assembly 10 section divider valve assembly 11 section divider valve assembly Torque Ratings Tie Rod Nut Enclosure Plug Qutlet Port Plug Valve Section Mounting Screw 30 Zinc Plated Steel and Phosphate Coated Cast Iron 6000 psi 5500 psi 41 MPa 414 bar 38 MPa 379 bar 5000 psi 34 MPa 345 bar 4500 psi 31 MPa 310 3 bar 4000 psi 27 MPa 27 6 bar Oil or grease 200 F 93 C 60 CPM 200 CPM SA A 45 lb 20 41 kg 53 lbs 5 oz 24 18 kg 61 Ibs 10 oz 27 95 kg 70 lbs 15 oz 32 17 kg 80 Ibs 4 oz 36 40 kg 89 Ibs 9 oz 40 62 kg 98 Ibs 14 oz 44 84 kg 108 Ibs 3 oz 49 07 kg 117 lbs 8 oz 53 40 kg 12 ft lbs 16 3 N m 15 ft lbs 20 3 N m 6 8 ft lbs 8 1 10 9 N m 12 13 ft Ibs 16 3 17 6 N m 312497P MGO Series Dimensions INLET 1 73 TYPICAL 44 0 INDICATOR PORTS 0 56 139 7 14 2 DIA 4MTG HOLES 312497P 31 MGO Series Parts Ref Part No 1 562570 562571 562572 562573 562574 562575 562576 562577 562578 562579 562580 562581 562582 562583 562584 562585 563277 563278 560591 560592 560593 560594 560595 560596 560597 560598 5 560600 560601 560602 560603 15U857 560604 560605 560606 6 555406 N 32 Description VALVE MGO assembly 1505 SAE VALVE MGO assembly 300S SAE VALVE MGO assembly 450S SAE VALVE MGO assembly 600S SAE VALVE MG
8. completely tighten the connection at the secondary divider valve s inlet Remove the performance indicator port plug or the performance indicator from the working valve sec tion on the master divider valve assembly corre sponding to the outlet port and the line connected to the secondary valve Attach a hand pump filled with clean filtered lubri cant on the master divider valve that was opened in Step 2 Operate the hand pump until air free lubricant is observed flowing freely from the secondary valve s lube inlet connector 312497P 5 Tighten the fitting at the secondary valve s inlet while lubricant is still flowing 6 Remove all of the indicators or indicator port plugs from the secondary divider valve s working sections 7 Operate the hand pump again until air free lubricant is observed flowing out of all the secondary divider valve s indicator ports 8 Reinstall all of the performance indicators or port plugs in the secondary divider valve while lubricant is still flowing from the ports 9 Remove the hand pump and reinstall the perfor mance indicator or indicator plug removed in Step 2 into the master divider working valve s open port The system is now ready for operation Repair Section 3 Purging Air from Pump to Master Divider Valve Lines O LUBE POINT BLEED THROUGH ALL PORTS SYSTEM PUMP
9. in either master or secondary divider valves When a lube line becomes blocked the resultant high pressure pushes the indicator pin through the opening in the cap The high pressure prevents the affected divider valve piston from completing its cycle causing a pres sure backup through the divider valve which trips a pres sure switch upstream from the valve and shuts off the pump The indicator pin remains extended until it is reset man ually This helps locate the lube line that is blocked 312497P Repair Rupture Indicator Rupture indicators are used on MSP MH divider valve applications where lube system pressure exceed 2500 psi 17 MPa 172 bar The high pressure from the lube line blockage causes a disc to rupture The lubricant then forces an indicator to protrude locating the block age The high pressure backs up through the system and trips a switch to shut the system off When the fault is corrected the disc must be replaced and the pin reset manually Automatic Relief Indicator An automatic relief indicator pinpoints lube line blockage but allows the lube system to continue supplying lubri cant to points that are not blocked They are used pri marily in secondary divider valves The excessive pressure created by line blockage moves a piston enabling the lubricant to escape through a vent When the pressure is relieved the spring resets the piston Because these devices permit the lube system to keep operat
10. mm mounting holes Part No 557324 558711 558710 Description Holds 1 1 4 6 35 mm OD tube Holds 1 3 8 9 52 mm OD tube Holds 3 1 4 6 35 mm OD tube Mounting Bars Part No 560920 561101 561102 563465 Description MSP 1 2 12 7 mm thick 1 4 20 thread MJ 1 2 12 7 mm thick 10 24 thread MX and MXP 1 2 12 7 mm thick 5 16 18 threads two sets of mounting holes KIT mounting bar includes 2 mounting bars 4 screws washers and lock washers Performance Indicators Mounting Brackets All mounting brackets include screws lock washers and nuts Part No 563435 563436 563437 563438 563439 563440 Description MSP and MH M 3 and M 4 1 8 3 175 mm thick top mounting MSP and MH M5 and M 6 1 8 3 175 mm thick top mounting MSP and MH M7 and M 8 1 8 3 175 mm thick top mounting MSP and MH M 3 and M 4 1 8 3 175 mm thick side mounting MSP and MH M5 and M 6 1 8 3 175 mm thick side mounting MSP and MH M7 and M 8 1 8 3 175 mm thick side mounting Performance indicators are pressure sensitive devices that signals a fault when there is excessive build up of pres sure in a series progressive lubricating system A fault is identified by either causing a pin to protrude or by releasing lubricant to the atmosphere Reset Indicator with Memory Reset Indicators stop lube system operation when a fault occurs They can be us
11. valve Visual inspection and or recording of counts provides a constant check on the performance of your lubricant system and the pump The Cycle Counter can be used on any MJ MS MH MX and MXP divider valve assembly Cycle Switches The function of a Cycle Switch is to electrically give assurance that the lubricant is flowing through the system Actu ated by a cycle pin the switch can be wired to various controls NOTE The cycle switch MUST be attached to a section that is equipped with a cycle indicator pin Part Numbers Cycle Switch and Bracket Assembly DPDT Series Flo Divider Valves MJ MS MH MS Nickel MX MXP MGO Cycle Switch and Bracket Assembly 563272 563272 563272 563272 563272 563269 SPDT Electrical Ratings 15 amps at 125 250 and 480 VAC 1 2 amp at 125 VDC 1 4 amp at 250 VDC 6 0 amp at 24 VDC Non Inductive Replacement Switch 557781 557781 557781 557781 557781 557781 564357 564357 564537 564357 564537 NA Electrical Ratings 10 amps at 125 or 250 VAC 0 3 amp at 125 VDC or 0 15 amp with 6 foot Cable and Bracket Assembly SPDT at 250 VDC Replacement Switch NA NA NA NA NA NA Replacement Bracket for either SPDT or DPDT Switch Assembly 557546 557546 557546 557546 557546 560573 Moisture Resistant Cycle Switch 563273 563273 563273 563273 563273 NA Electrical Ratings 5 amps Switch BK Com Red N C WH N O at 125 or 250 GN Ground VAC Wire Code
12. 3223 563224 Orange 557425 6400 44 441 20 563225 563226 Pink 557427 7300 50 503 20 563227 NA Blue 557428 8200 57 565 20 NA NA Purple 557429 312497P 37 Accessories Rupture to Atmosphere Indicator Rupture to Atmosphere Indicators are standard on all Graco pumps When the pressure reaches a predetermined pressure setting the pressure disc ruptures venting lubricant into the atmosphere and relieving pressure Description Pressure PSI MPa Bar Complete Assembly Replacement Disc Color Blowout Disc 1 4 NPTF Fittings 11 16 Diameter Quantity 6 900 6 2 62 NA 557431 Black NA 1450 10 100 563179 557433 Yellow 563962 1750 12 121 563182 557434 Red 563963 2050 14 141 563183 557435 Orange 563964 2350 16 162 563184 557436 Aluminum 563965 2650 18 183 NA 557437 Pink NA 2950 20 203 563185 557438 Blue 563966 3250 22 224 NA 557439 Purple NA 1 8 NPTF Fittings 3 8 Diameter Quantity 25 900 6 2 62 NA 555788 Black 563952 1450 10 100 NA 557423 Yellow 563954 1750 12 121 564059 557424 Red 563955 2050 14 141 NA 557425 Orange 563956 2350 16 162 563191 557426 Aluminum 563957 2650 18 183 NA 557427 Pink 563958 2950 20 203 563192 557428 Blue 563959 3250 22 224 563193 557429 Purple 563960 5000 34 344 563194 557430 Brown 563961 High Pressure eri 1 8 NPTF Fittings 38 Diameter Quantity
13. 7492 557493 560576 560577 5 557494 6 557509 Component 312497P Description VALVE MX assembly 25S VALVE MX assembly 25T VALVE MX assembly 50S VALVE MX assembly 50T VALVE MX assembly 75S VALVE MX assembly 75T VALVE MX assembly 100S VALVE MX assembly 100T VALVE MX assembly 125S VALVE MX assembly 125T VALVE MX assembly 150S VALVE MX assembly 150T VALVE MX assembly 50S IND LH VALVE MX assembly 50S IND RH VALVE MX assembly 50T IND LH VALVE MX assembly 50T IND RH VALVE MX assembly 75S IND LH VALVE MX assembly 75S IND RH VALVE MX assembly 75T IND LH VALVE MX assembly 75T IND RH VALVE MX assembly 100S IND LH VALVE MX assembly 100S IND RH VALVE MX assembly 100T IND LH VALVE MX assembly 100T IND RH VALVE MX assembly 125S IND LH VALVE MX assembly 125S IND RH VALVE MX assembly 125T IND LH VALVE MX assembly 125T IND RH VALVE MX assembly 150S IND LH VALVE MX assembly 150S IND RH VALVE MX assembly 150T IND LH VALVE MX assembly 150T IND RH BLOCK inlet BLOCK end ROD tie MX 3 4 required ROD tie MX 4 4 required ROD tie MX 5 4 required ROD tie MX 6 4 required ROD MX 7 4 required ROD tie MX 8 4 required ROD tie MX 9 4 required ROD tie MX 10 4 required EE NUT tie rod 3 8 24 lock 8 required GASKET feeder MX shipped with gasket MX Series 35 Accessories Accessories Tube Clips Clips are plated and provided with 17 64 6 75
14. 7738 557739 557740 556371 Description BLOCK inlet MHH NPSF w bleed BLOCK inlet MHH SAE w bleed BLOCK MHH end w alt inlet BLOCK end MHH KIT crossport bar right KIT crossport bar left KIT crossport bar both KIT singling bar VALVE assembly bypass ROD tie 3 section 3 required ROD tie 4 section 3 required ROD tie 5 section 3 required ROD tie 6 section 3 required ROD tie 7 section 3 required ROD tie 8 section 3 required ROD tie 9 section 3 required ROD tie 10 section 3 required ROD tie 11 section 3 required NUT 1 4 28 3 required 312497P MXP Series Technical Data Material Pressure max Lubricant Maximum Operating Temperature Maximum Cycle Rate With Cycle Pin Maximum Cycle Rate Without Cycle Pin or With Prox Cycle Switch Net Weight approx 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly 9 section divider valve assembly 10 section divider valve assembly Torque Ratings Tie Rod Nut Enclosure Plugs Indicator Plug Valve Section Mounting Screw 312497P MXP Series Zinc Plated Steel 3 000 psi 20 7 MPa 206 8 bar Oil or grease 350 F 177 C 60 CPM 200 CPM 18 Ib 2 oz 8 3 kg 22 lbs 6 oz 10 2 kg 26 Ibs 9 oz 12 2 kg 31 Ibs 3 oz 14 2 kg 35 lbs 6 oz 16 2 kg 39 Ibs 9 oz
15. A 24VDC SNG 10 000 000 Cycle Life roof O Ring 557741 557741 563476 563476 563970 Field Sensitive Magnetic Type Gasket NA NA NA NA NA 3 pin and 5 pin AC only O Ring 557746 557746 564399 564399 NA Gasket NA NA NA NA NA 2A 120 240 VAC 4 O Ring 557747 557747 558939 558939 563495 4 pin DC only 0 1A O 28VDC Pigtail Lead 150 000 000 Cycle Life Explosion O Ring 557745 557745 564401 564401 NA Proof Magnetic Type with LED s 3 O Ring 563478 563478 NA NA NA SA O 24 VDC 5 O Ring 563477 563477 NA NA NA 10 000 000 Cycle Life Magnetic Type 3 Gasket NA NA 563486 563486 NA 5 O Ring 563484 563484 564400 564400 NA SA 24VDC Pigtail Lead SA Q 120 240 VAC Explosion O Ring 563485 563485 NA NA NA 10 000 000 Cycle Life Proof Field Sensitive Magnetic Type 25 mA 24VDC 4 O Ring 563500 563501 NA NA NA M12 x 1 4 pin DC only 10 000 000 cycle life Consult your distributor for availability 312497P 41 Accessories Proximity Switch Connection Cables Connection Cables for 3 Pin Proximity Switch 5 Pin Proximity Switch 4 Pin Proximity Switch Connector Length ft m Part No Connector Length ft m Part No Straight 6 1 83 558021 Straight 6 1 83 558023 Straight 12 3 66 558022 Straight 12 3 66 558024 NA NA NA 90 6 1 83 558965 Straight 7 2 13 568738 NA NA NA Base Section Sub Assemblies Part No Descript
16. Instructions CS T b GRACO Divider Valves EN For series progressive oil and grease lubrication For Professional Use Only Important Safety Instructions Read all warnings and instructions in this manual Keep these instructions Models Maximum Pressure Table 1 Maximum Pressure Lube Points Table 2 MGO Series Flo Divider Maximum Maximum Operating Pressures Operating Maximum Operating Pressure kPSI Maximum Pressure kPSI MPa bar Number of Sections Divider Type MPa bar Sections 6 0 41 4 414 3107 MD 3 0 20 7 207 2 5 5 87 9 379 8 MJ 2 0 13 8 138 8 4 0 27 6 276 9 MSP MSPSS 3 5 24 1 241 8 4 5 81 0 310 10 MHH 7 5 51 7 517 8 4 0 27 6 276 11 MX 3 0 20 7 207 10 MXP 3 0 20 7 207 10 MGO See Table 2 11 PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following Warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and hazard symbols refer to procedure specific risks Refer back to these Warnings Additional product specific warnings may be found throughout the body of this manual where appli cable EQUIPMENT MISUSE HAZARD H Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest ra
17. LE INDICATOR PIN OPTIONAL 0 28 7 11 Dia 2 Mtg Holes 0 401 e 2 12 10 7 Assembly Bolts LUBE INLET 1 19 0 87 id ah 0 28 711 A L L IS OUTLET 1 19 0 87 0 28 dd ale Fen C S LUBE INLET 1 8 OUTLET MD 6 Only 1 8 OUTLET ti11472 17 MJ Series MJ Series Technical Data Material Pressure max Lubricant Max Operating Temperature Max Cycle Rate With Cycle Pin Net Weight approx 3 section divider valve 4 section divider valve 5 section divider valve 6 section divider valve 7 section divider valve 8 section divider valve Torque Ratings Tie Rod Nut Enclosure Plug Qutlet Port Plugs 18 Plated 2 000 psi 13 8 MPa 137 9 bar Oil or grease up to NLGI Grade 1 200 F 93 C 60 CPM 1 Ib 15 oz 0 88 kg 2 Ibs 5 oz 1 04 kg 2 Ibs 11 oz 1 21 kg 3 Ibs 1 oz 1 38 kg 3 Ibs 7 oz 1 55 kg 3 Ibs 13 oz 1 72 kg 12 ft lbs 16 3 N m 11 13 ft lbs 14 9 17 6 N m 6 7 ft lbs 8 1 9 5 N m Dimensions 3 23 lt 82 2 gt CYCE INDICATOR PIN OPTIONAL 750 19 0 f 1 37 34 9 LUBE INLET INDICATOR OUTLET 4 MTG HOLES 1 09 1 4 27 7 270 6 8 858 A 21 79 LUBE OUTLE 58 TYPICAL 14 7 A 14 7 S 250 6 3 7 4 17 4 242 4 53 9 2 54 lt 64 5 t111474 312497P Parts Ref Part No Description 1 562500 VALVE assembly MJ 5
18. O assembly 150T SAE VALVE MGO assembly 300TS SAE VALVE MGO assembly 450T SAE VALVE MGO assembly 600T SAE VALVE MGO assembly 150S SAE IND VALVE MGO assembly 300S SAE IND VALVE MGO assembly 450S SAE IND VALVE MGO assembly 6000S SAE IND VALVE MGO assembly 150T SAE IND VALVE MGO assembly 300T SAE IND VALVE MGO assembly 450T SAE IND VALVE MGO assembly 600T SAE IND INLET END ROD tie short MGO 3 2 required ROD tie short MGO 4 2 required ROD tie short MGO 5 2 required ROD tie short MGO 6 2 required ROD tie short MGO 7 2 required ROD tie short MGO 8 2 required ROD tie short MGO 9 2 required ROD tie short MGO 10 2 required ROD tie long MGO 3 2 required ROD tie long MGO 4 2 required ROD tie long MGO 5 2 required ROD tie long MGO 6 2 required ROD tie long MGO 7 2 required ROD tie long MGO 8 2 required ROD tie long MGO 9 2 required ROD tie long MGO 10 2 required NUT tie rod 3 8 24 lock 8 required 312497P MX Series Technical Data Material Pressure max Lubricant Maximum Operating Temperature Maximum Cycle Rate With Cycle Pin Maximum Cycle Rate Without Cycle Pin Net Weight approx 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly 9 section divider valve assem
19. S 562501 VALVE assembly MJ 105 562502 VALVE assembly MJ 15S 562503 VALVE assembly MJ 5T 562504 VALVE assembly MJ 10T 562505 VALVE assembly MJ 15T 562508 VALVE assembly IND MJ 10S 562512 VALVE assembly IND MJ 10S Left 562510 VALVE assembly IND MJ 10 T 562513 VALVE assembly IND MJ 10T Left 562509 VALVE assembly IND MJ 15S 562511 VALVE assembly IND MJ 15T 564205 VALVE assembly IND MJ 15T Left 2 560643 INLET CRS MJ 3 560645 END CRS MJ 4 557515 ROD tie MJ 3 3 required 557516 ROD tie MJ 4 3 required 557517 ROD tie MJ 5 3 required 557518 ROD tie MJ 6 3 required 557519 ROD tie MJ 7 3 required 557520 ROD tie MJ 8 3 required 5 556371 NUT tie rod 1 4 28 3 required 6 557514 GASKET feeder MJ Component is shipped with gasket 312497P MJ Series 19 MSP Series MSP Series Technical Data Material Pressure max Zero Leak Inlet Shunt Shutoff Inlet Ambient Temperature max Lubricant Zero Leak Inlet Shunt Shutoff Inlet New Weight approx Carbon Steel 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly Stainless Steel 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve a
20. SI MPa bar Color MJ MH MSP w O Ring 1 4 NPTF 18 NPT w O Ring MXP MH MSP MXP MX Only MSP SST 750 5 51 20 Blue 563163 563170 563156 24N945 1000 7 69 20 Green 563164 563171 563157 NA 1250 9 86 20 Yellow 563165 563172 NA NA 1500 10 103 20 Red 563166 563173 563158 24N948 2000 14 138 20 Orange 563167 563174 563159 24N949 2500 17 172 20 Aluminum 563168 563175 563160 24N951 3000 34 344 24 Purple 563169 563176 563161 24N952 Color provided for reference only to aid in selection of replacement indicator Indicators used to be identified by the color of the spring retainer located in the end of the indicator Rupture Indicator MH Divider Valves Only Rupture Indicators are only used on MH divider valve applications where lube system pressures exceed 2500 psi The high pressure from a lube line blockage causes a disc to rupture The lubricant then forces an indicator pin to protrude locating the blockage The high pressure backs up through the system and trips a switch to shut the system off When the fault is corrected the disc must be replaced the pin reset manually Description Pressure PSI MPa bar 1 8 27NPTF 8 27NPSF Disc Color Replacement Disc w O Ring 3 8 Diameter 2800 19 193 20 563228 563229 Green 557422 3700 26 255 20 563220 563221 Yellow 557423 4600 32 317 20 564355 563222 Red 557424 5500 38 379 20 56
21. TI11114 FIG 9 Steps 1 3 refer to FIG 9 1 Install the line from the system pump to the master divider valve but do not completely tighten the con nection at the master valve s lube inlet 2 Cycle the system pump until air free lubricant is observed flowing from the line at the master divider valve s lube inlet 3 Tighten the fitting at the lube inlet port while lubri cant is still flowing The system is now ready for operation 10 312497P Repair Section 4 Purging Air After Adding or Replacing a Master Divider Valve Module SECONDARY NEW VALVE BLOCK K FIG 10 Steps 1 7 refer to FIG 10 1 Install the new or replacement module into the mas ter divider valve assembly Also connect the tubing or hoses to the appropriate secondary divider valve s or lubrication point s if the new replace ment module is a base section Do not completely tighten the connection s at the secondary divider valve s inlet or at lubrication points Disconnect and remove the line from the pump at the inlet of the master divider valve Attach a hand pump filled with clean filtered lubri cant to the inlet port on the master divider valve 312497P O DISCONNECT LTR HAND PUMP LUBE POINT TI11116 Operate the hand pump until air free lubricant is observed flowing from each seconda
22. bly 10 section divider valve assembly Torque Ratings Tie Rod Nut Enclosure Plug Outlet Port Plugs 312497P MX Series Plated Steel 3 000 psi 21 MPa 206 8 bar Oil or grease 200 F 93 C 60 CPM 200 CPM 21 Ib 6 oz 9 69 kg 25 lbs 10 oz 11 62 kg 29 lbs 14 oz 13 55 kg 34 Ibs 2 oz 15 47 kg 38 lbs 6 oz 17 40 kg 42 lbs 12 oz 19 39 kg 47 lbs 2 oz 21 37 kg 51 Ibs 8 oz 23 26 kg 30 ft Ibs 40 7 N m 48 ft lbs 65 1 N m 18 ft lbs 24 4 N m 33 MX Series Dimensions 21 64 DIA 4 MTG HOLES 2 515 63 881 Es 0 500 DIA MP od 2 125 53 97 w 0 531 13 487 127 76 1 562 39 67 2 375 60 31 0 281 7 63 0 500 12 7 34 2 062 52 37 tp rene 5 562 _ 151 27 1 468 37 28 be 0 218 EXTENDED 5 556 2 750 69 85 1 375 39 41 INLET SECTION 1 703 43 26 TIE ROD NUT 1 140 TYP 28 9 CAPACITY SECTION 1 4 LUBE OUTLET END SECTION ti11476 END PLUG 312497P Parts Ref Part No 1 562514 562515 562516 562517 562538 562539 562540 562541 562542 562543 562545 562546 562528 562518 562533 562523 562529 562519 562534 562524 562530 562520 562569 562525 562531 562521 562535 562526 562532 562522 562536 562527 2 560620 3 563287 4 557488 557489 557490 557491 55
23. caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect lf the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lo
24. cylinder bore and piston carefully for scratches score marks or other damage NOTE If either piston or cylinder bore is damaged a new section must be installed All pistons are selectively fitted to the bore for proper clearance Be sure to rein stall piston only into the valve section from which it was removed f If divider valve section and piston both appear in good condition reassemble section making certain piston slides smoothly but snugly in cyl inder bore g Repeat cleaning and inspection of each section After all sections have been cleaned blown out inspected and found to be in good condition reassemble divider valve using notes and sketches Step 7 as a reference NOTE e Always use new gaskets e Test operation of divider valve using manual pump Contamination Blockage If dirt foreign material or any other form of contamina tion is found in a divider valve cleaning that divider valve will only temporarily solve contamination blockage problems The source of the contamination must be eliminated for satisfactory service The system filtering method must be investigated filter elements should be inspected and cleaned if necessary The reservoir filling method should be reviewed to elimi nate any chance of foreign material entering the reser voir during filling 16 Separation Blockage If a hard wax or soap like material is found in the Valve Section grease separation is occurring This means t
25. ed in either master or secondary divider valves Fault is indicated when a pin protrudes through the opening in the cap and is manually reset Description Pressure PSI 1 8 NPSF Nickel Plated 7 8 SAE 1 8 NPSF MPa bar 1 8 NPTF w O Ring 1 8 NPTF 1 4 NPTF w O Ring w O Ring MJ MH MS MXP MH MS MXP MJ MH MS MXP MX Only MGO MSP SST 250 2 17 563231 563252 NA 563239 NA NA 500 3 34 563232 563253 563246 563240 NA NA 750 5 51 563233 563254 NA 563241 NA NA 1000 7 69 563234 563255 563247 563242 NA 24B495 1500 10 103 563235 563256 563248 563243 564200 24B496 2000 14 138 563236 563257 NA 563244 NA 24N373 2500 17 172 563237 563258 563249 563245 NA NA 3000 21 207 NA 563261 NA NA NA NA 5000 34 344 NA 563262 NA NA NA NA 36 312497P Accessories Automatic Relief Indicator Automatic Relief Indicators pinpoint lube line blockage but allow the lube system to continue to supply lubrication to points that are not blocked They are used primarily in secondary divider valves When needed pressure is relieved through a vent When pressure is relieved the spring resets the piston Because these indicators permit the lube sys tem to continue operating when a lube point is blocked a separate pressure switch connected to an audible or visual alarm should be used to warn of high pressure Description 1 8 NPTF 1 8 NPSF Pressure P
26. ed to that section built in outlet check valves and various passageways that working with the piston meters and valves the flow of lubricant FIG 3 Piston Enclosure End Plug Enclosure Plug Gasket y Valve 7111102 Indicator Port Indicator Port Plug FIG 3 Combinations TYPE OF MASTER SECONDARY APPLICATION MJ MD Machine tools Printing Wire Forging amp Packaging Machinery MSP MJ MSP Machine tools Textile Glass amp Can Machinery Mobile Equipment MX MXP MX MXP MSP Cranes Presses Steel Mills etc MGO MX Levellers Shears Conveyors etc Valve sections may be manufactured to require one or two lube outlets Stamping located on the face of each section indicates e the style of divider valve section i e MSP MX etc e the discharge per piston stroke expressed in thousandths of cubic inches 35 035 in and e the number of lube outlets required S single one outlet only T twin two lube outlets required 312497P Prefilling Lubricant Distributor Lines Follow the following procedure exactly as written in the order written NOTICE e The initial startup and operation is the most critical operating period for a newly installed machine in terms of potential for being damaged by unre moved unfiltered lubricant contaminants and lack of adequate lubrication Proper prefilling of lubrication system ensures that lub
27. es relieve pressure page 3 There are several air purging procedures available depending upon the maintenance or repair procedure e Pressure test distribution blocks yearly or every 8000 hours Replace seals and divider valves as NOTE Use only clean oil filtered to the SAE recom necessary mended cleanliness level of ISO 18 14 ISO Standard 4406 when prefilling a system The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18 14 cleanliness level is adequate Page Section Air purging after 8 1 Replacing line between a secondary divider valve and lube point 9 2 Replacing a line between the master divider valve and a secondary divider valve 10 3 Replacing a line between pump and master divider valve 11 4 Adding or replacing any component in a master divider valve assembly 12 5 Adding or replacing any component in module in a secondary divider valve assembly 312497P Repair Section 1 Purging Air from Secondary Divider Valve Lube to Lube Point Lines MASTER REMOVE INDICATOR OR PORT PLUG HAND PUMP 7111098 FIG 7 Steps 1 6 refer to FIG 7 1 Install the line from the secondary divider valve to the lube point but do not completely tighten the connection at the lube point Remove the performance indicator port plug or the performance ind
28. for Moisture Resistant Replacement Switch with 6 foot Cable 557782 557782 557782 557782 557782 NA 40 312497P Accessories Proximity Cycle Switches The Proximity Cycle Switches are magnetically operated single throw switches that sense the movement of the divider valve piston when it is cycling Each proximity cycle switch provides a signal that is used to monitor the sys tem There are 3 different types of switches available Reed Type Proximity Switch Can be used with oil applications only for MS MH and MGO divider valves at pres sures up to 518 bar 7500 psi 52 MPa at cycle rates under 60 cycles per minute Field Sensitive Magnetic Proximity Switch Dry contact ceramic magnet operated switch Used at pressures that do not exceed 242 bar 3500 psi 24 MPa at cycle rates up to 200 cycles per minute Used in MS MH MX MXP and MGO divider valves An explosion proof version for MS MH divider valves is available Magnetic Operated Proximity Switch Not limited to valve size Miniature snap action switch is tripped by attraction of internal magnet to the moving divider piston Can be used at pressures up to 518 bar 7500 psi at cycle rates that do not exceed 150 cycles per minute D ibti No Type Part Number SSR of Pins Seal MS MH MX MXP MGO Unattached Reed Type oil only 1 2 NPT with 10mA 120VAC ie O Ring 563427 563427 NA NA NA 24 m
29. ge is in the area being served from this outlet FIG 12 If no indicator pins are protruding the blockage is in the master divider valve SECONDARY DIVIDER VALVE 1111103 FiG 12 4b Master Divider Valve Equipped Without Performance Indicator 1 With manual pump connected to the master divider valve as outlined in Locating Blockages Step 3 raise pressure to 2000 psi 14 MPA 138 bar 2 Remove one ata time each indicator port plug and attempt to operate manual pump after each plug is removed Do not exceed 2000 psi 14 MPa 138 bar 3 If pressure drops and the master cycles freely after an indicator port plug is removed then blockage is downstream in the area that is being served from that outlet See Locating Blockages Step 3 NOTE HAND PUMP If all indicator port plugs are removed the master will not cycle Blockage is in this divider valve When indicator port plug of a blocked area is removed a small shot of trapped lubricant will usu ally surge out of this outlet as the inlet pressure on the divider valve drops If testing Step 4 indicates a blockage in the master divider valve this divider valve must be disassem bled and cleaned See Clean Divider Valve Step 7 page 15 INDICATOR PORT PLUGS MASTER REMOVED DIVDER VALVE SECONDARY DIVIDER VALVE TI11104 FIG 13 5 fin Step 4 a blockage has been indicated downstream of the master divider valve install a
30. hat the oil is being squeezed from the grease at normal sys tem operating pressure and the grease thickener is being deposited in the divider valve Cleaning the divider valve will only temporarily solve the problem Consult your lubricant supplier for recommendations on alternate lubricants and your local Graco Trabon distrib utor to verify compatibility with centralized lubricating systems If all indictor port plugs are removed master will not cycle Blockage is in this divider valve FiG 12 312497P MD Series Technical Data Material Pressure max Lubricant Net Weight approx Steel 3 000 psi 20 7 MPA 206 8 bar Oil or grease 1 Ib 8 oz 0 68 kg Volume Lubricant to cycle divider valve one com plete cycle MD 2 MD 3 MD 4 MD 6 0 080 in 3 1 31 ccm 0 060 in 0 98 ccm Torque Ratings Assembly Bolts Enclosure Plugs Indicator Pl Outlet Plugs Parts Ref PartNo 1 562656 562657 562658 562659 562653 562654 562655 563270 563271 564356 312497P N m ug 15 ft Ibs 20 3 N m Description VALVE feeder MD 2 VALVE feeder MD 3 VALVE feeder MD 4 VALVE feeder MD 6 VALVE feeder MD 2 IND VALVE feeder MD 3 IND VALVE feeder MD 4 IND VALVE feeder MD 2 IND Switch VALVE feeder MD 3 IND Switch VALVE feeder MD 4 IND Switch 8 9 ft lbs 10 9 12 2 N m 11 13 ft Ibs 14 9 17 6 6 7 ft Ibs 8 1 9 5 N m MD Series Dimensions CYC
31. icator from the working valve sec tion on the secondary divider valve assembly corre sponding to the outlet port and the line connected to the lube point Attach a hand pump filled with clean filtered lubri cant to the port on the secondary divider valve that was opened in Step 2 Operate the hand pump until air free lubricant is observed flowing from the line at the lubrication point Tighten the fitting at the lubrication point while lubri cant is still flowing Remove the hand pump and reinstall the perfor mance indicator or indicator port plug removed in Step 2 NOTE If check valves were not installed at the lubrica tion point lubricant may continually drain out of the line when the secondary port is open Therefore when check valves are not used the method for bleeding this line is to tighten the line at both ends and repeatedly cycle the secondary divider valve via hand pump opera tion until lubricant free of air flows from the lubrication point 312497P Section 2 Repair Purging Air from Master to Secondary Divider Valve Lube Lines REMOVE INDICATOR OR PORT PLUG FiG 8 T LUBE POINT BLEED HERE FIRST AFTER BLEEDING INLET REMOVE ALL INDICATORS OR PORT PLUGS AND BLEED ALL PORTS TI11113 Steps 1 9 refer to FiG 8 1 Install the lines from the master divider valve to the secondary divider valve but do not
32. ines between the master divider valve and all other sec ondary divider valves NOTE Do not replace any of the performance indica tors or port plugs removed in Step 1 from the master divider valve assembly until the air purging procedure described in Section 3 Filling Master Divider Valve has been completed Filling Master Divider Valve Refer to FIG 6 when performing this procedure jo LUBE POI BLEED HERE CYCLE PUMP TI11000 FIG 6 1 Verify that all port plugs or performance indicators have been removed from all indicator ports in the master divider valve Verify that the system pump is properly connected to the inlet port of the master divider valve Cycle the system pump sufficiently to fill the main feeder line between the pump and the master divider valve and the lubricant is observed being discharged from all of the indicator ports on the front of the master divider valve with no evidence of included air Reinstall the master divider valve port plugs or per formance indicators into their respective positions 312497P Repair Repair General Repair Instructions Purging Air From the System NAN Before machine operation is resumed following mainte nance or repair manual system air purging must be per formed e Before performing any repair procedur
33. ing when a lube point is blocked a separate pres sure switch connected to an audible alarm should be used to warn of high pressure Locating and Repairing Blockages 1 Make a visual inspection of the system Check for crushed lines or improper divider valve installation 2 Verify that each divider valve outlet required to dis charge lubricant can do so and that no pipe plugs have been installed in an outlet designed to serve a bearing or another divider valve 3 Use a manual pump with a gauge Fill the pump with clean filtered lubricant Connect the manual pump to the inlet of the master divider valve and slowly operate pump If system will not cycle freely below 1500 psi see Master Divider Valve Equipped with Performance Indicator Step 4a below NOTE Use only clean oil filtered to the SAE recom mended cleanliness level of ISO 18 14 ISO Standard 4406 when prefilling a system The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18 14 cleanliness level is adequate 13 Repair 4a Master Divider Valve Equipped With Performance Indicator With manual pump connected to the master divider valve as outlined in Locating Blockages Step 3 raise pressure to 2000 psi 14 MPa 138 bar The indicators in the indicator ports will signal the loca tion of the blockage An indicator in the up position indicates pressure is in that outgoing line and sig nals the blocka
34. ion 24N382 PLATE base MSP NPTF 3 sect SS 24N383 PLATE base MSP NPTF 4 sect SS 24N384 PLATE base MSP NPTF 5 sect SS 24N385 PLATE base MSP NPTF 6 sect SS 24N386 PLATE base MSP NPTF 7 sect SS 24N387 PLATE base MSP NPTF 8 sect SS 24N388 PLATE base MSP BSPP 3 sect SS 24N389 PLATE base MSP BSPP 4 sect SS 24N390 PLATE base MSP BSPP 5 sect SS 24N391 PLATE base MSP BSPP 6 sect SS 24N392 PLATE base MSP BSPP 7 sect SS 24N393 PLATE base MSP BSPP 8 sect SS 42 312497P Notes Notes 312497P 43 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear
35. let 3 Install an analog pressure gauge at the inlet to the divider valve 4 Install a slow or no cycle shutdown in one of the pis ton enclosure plugs Program it to shut down after no more than 180 seconds without a complete cycle 5 Torque See Table 4 on page 15 As long as lubricant is supplied under pressure to the inlet section of the divider assembly valves sections will continue to operate in a progressive manner Divider assemblies always follow a constant discharge pattern Whenever lubricant flow ceases the valving pistons will stop When flow resumes it will start again at the same point in the discharge cycle Setup Component Identification FIG 2 Key Valve Section Inlet Section Indicator Port Plug Crossport Plate End Plug Subplates with Outlet Ports End Section Tie Rod Nut TOTMUOOU gt Table 3 Typical Divider Valve Divider Valves A Series Flo type divider valve is a manifold proportion ing device consisting of an inlet and end section plus a minimum of three valve sections The divider valve is manifolded together with tie rods and nuts A master divider valve is the first divider valve downstream from the lube pump A secondary divider valve is any divider valve receiving lubricant from the master divider valve Valve Sections MSP MHH and MXP modular type divider valves only Valve sections three or more required per manifold contain a piston specially fitt
36. lies Singling Kits externally convert a T Twin Outlet section to an S Single Outlet section Crossporting Kits externally combine the output of two 2 adjacent sections Accessories Part Numbers o Gasket Gasket K mer Valve Block Divider Single Kit Right Side Left Side 4Rside Upper Seal Lower Seal Mounting O Ring plate Bar Type Bar Type Type Screw Long MJ 562915 562914 562914 NA 557359 557403 NA NA MHH 563469 563469 563470 563471 NA NA 122276 556514 MSP 563469 563469 563470 563471 NA NA 122276 556514 MS Nickel NA NA NA NA NA NA NA NA MX 562916 562917 562917 NA 557511 557512 NA NA MXP NA 563525 563524 563526 NA NA 557773 555601 MXP Nickel NA NA NA NA NA NA NA NA MGO NA NA NA NA NA NA NA NA Cycle Indicators Cycle Indicators provide a means of visually monitoring lube flow thru the system The pin type cycles in and out when lubricant is flowing Movement of the pin is caused by the piston the two are attached so that when the piston moves the indicator pin in and out once the entire divider valve has cycled Valve Series O Ring Sealed MS MHH 563251 MX MXP 563260 MGO NA 312497P 39 Accessories Cycle Counters Part No 563444 The purpose of a cycle counter is to give assurance that the lubricant is flowing thru the system Every count indi cates one complete cycle of the divider
37. lt 25 3700 56 555 564476 557423 Yellow 563954 4600 32 317 563216 557424 Red 563955 5500 38 379 563217 557425 Orange 563956 6400 44 441 563218 557427 Pink 563958 7300 50 503 563219 557428 Blue 563959 8200 57 565 NA 557429 Purple 563960 9500 66 655 NA NA Gray NA Rupture to Atmosphere Indicator with Spud Assembly A Spud Assembly is available to return vented lubricant to the reservoir by way of a tube A high pressure switch is recommended to provide an audible or visual warning alarm that height system pressure has occurred Description Pressure PSI MPa bar Complete Assembly Replacement Disc Color 1450 10 100 563186 557433 Yellow 1750 12 121 563187 557434 Red 2350 16 162 563188 557436 Aluminum All pressures have a tolerance of 500 psi 3 4 MPa 34 5 bar 38 312497P Rupture Discs All discs are 11 16 diameter Description Pressure PSI MPa bar Single Disc Disc Color Quantity 6 package 900 6 2 62 557431 Black NA 1175 8 1 81 557432 Green NA 1450 10 100 557433 Yellow 563962 1750 12 121 557434 Red 563963 2050 14 141 557435 Orange 563964 2350 16 162 557436 Aluminum 563965 2650 18 183 557437 Pink NA 2950 20 203 557438 Blue 563966 3250 22 224 557439 Purple NA All pressures have a tolerance of 500 psi 3 4 MPa 34 5 bar Singling and Crossporting Bar Assemb
38. ns For example INLET 10T 20S 10T 30S END FIG 15 Also remove end plugs only and try to move each piston back and forth without removing the piston from the valve sec tion Inlet A 10T gt 208 a 10T 30S R End FiG 15 Do not insert hard metal objects into piston bore i e punches screwdrivers etc Hard metal objects can damage the surface and cause divider valves to leak fluid Use a brass rod and hand pressure only b If all pistons move freely and there is no indica tion of a more serious problem replace end plugs c Using a new gasket tighten and torque as indi cated in Table 4 below Assembly Torque ft lbs N m MJ MD MSP MH MX MXP MGO MSD SST Tie Rod Nuts 2 16 3 a 5 8 6 8 10 9 23 31 2 6 9 8 1 12 2 12 16 3 5 8 6 8 10 9 Indicator Plugs 6 7 5 20 3 8 9 18 24 4 12 15 6 8 5 7 6 8 9 5 8 1 9 5 10 9 12 2 16 3 20 3 8 1 10 9 End Plugs 11 13 z 12 15 46 62 4 46 50 15 20 34 6 8 8 1 10 9 14 9 17 6 16 3 20 3 62 4 67 8 Valve Section 8 9 12 13 8 9 Mounting Screw 10 9 12 2 16 3 17 6 10 9 12 2 312497P 15 Repair d Clean sections and pistons in suitable clean sol vent until all lubricant has been removed e Use compressed air to dry and blow out all ports thoroughly A small metal probe should be used to make sure all passages are clean and open Inspect
39. nt s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 312497 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2009 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised December 2014
40. r lube lines connected to the other outlet ports in the secondary divider valve assembly and for any other secondary divider assemblies in the system NOTE Do not replace any of the performance indica tors or port plugs removed in Step 1 until the line filling procedure described in Section 2 Filling Master to Secondary Lube Lines has been completed Filling Master to Secondary Lube Lines Refer to FIG 5 when performing this procedure REMOVE INDICATOR OR PORT PLUG TI11099 FIG 5 1 Remove the port plugs or performance indicators from all the indicator ports on the front of the master divider valve 2 Connect a hand pump filled with clean filtered lubri cant to the indicator port closest to the lube output port that is feeding the line to the secondary divider valve 3 Stroke the hand pump to fill the line between the master divider valve and secondary divider valve Setup 4 Continue to stroke the pump until the lubricant purges all the air out of the internal passages of the secondary divider valve and lubricant flows freely from all indicator ports with no evidence of included air 5 Reinstall the port plugs or performance indicators in their respective positions in the secondary divider valve Do not replace the port plugs or performance indicators in the master divider valve yet 6 Repeat Steps 1 5 for each of the other lube l
41. re Relief Procedure Follow the Pressure Relief Procedure whenever LA you see this symbol MO A This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Verify pump feeding valve is stopped and discon nected from or locked out of it s driver 2 Using a wrench slowly loosen inlet nut 3 Then using a wrench slowly loosen each port nut Setup The divider valve is shipped ready to install in your sys tem It has been factory tested and should not require any additional modification For MJ and MX series valves only Gaskets a must be installed between every valve section b of the block assembly to prevent leaking FIG 1 312497P Setup Do not install a divider valve into a system rated for more than the valve s maximum operating pressure This type of installation could result in o ring damage and cause the divider valve to leak To install the divider valve in your system 1 Determine an appropriate remote mounting loca tion 2 Install a rupture to atmosphere fitting with a blow out disk that is rated for 7 500 psi 52 MPa 517 bar or less between the force feed lubricator pump and master divider valve in
42. ricant is immediately avail able to every lube point during machine startup protecting them from damage s Use only clean oil filtered to the SAE recom mended cleanliness level of ISO 18 14 ISO Stan dard 4406 when prefilling a system The manufacturers of the machine tool and its compo nent bearings should be consulted to ensure that the ISO 18 14 cleanliness level is adequate Filling Secondary to Lube Point Lines Refer to FIG 4 when performing this procedure SECONDARY MASTER REMOVE INDICATOR OR PORT PLUG iN HAND dl TI11098 FIG 4 1 Remove port plugs or performance indicators from all of the indicator ports on front of secondary divider valves 2 Connect a hand pump filled with clean filtered lubri cant to the indicator port closest to the first line to be filled that corresponds to the output port that is feed ing the line to be filled 312497P Setup 3 In orderto verify when lubricant is flowing and has reached the end of the lube line loosen the connec tor at the lube point of the line that is to be filled 4 Stroke the hand pump until air free lubricant is observed flowing from the end of the lube line 5 Tighten the lube line connector at the lube point but do not replace the port plugs or performance indica tors into the ports on the front of the working sec tion 6 Repeat steps 1 5 for each of the othe
43. rossport MSP LH sst KIT singling bar VALVE assembly bypass standard MSP ROD tie 3 section MSP 3 required ROD tie 4 section MSP 3 required ROD tie 5 section MSP 3 required ROD tie 6 section MSP 3 required ROD tie 7 section MSP 3 required ROD tie 8 section MSP 3 required ROD tie 9 section MSP 3 required ROD tie 10 section MSP 3 required ROD tie 11 section MSP 3 required ROD tie 3 section MSP SST ROD tie 4 section MSP SST ROD tie 5 section MSP SST ROD tie 6 section MSP SST ROD tie 7 section MSP SST ROD tie 8 section MSP SST NUT 1 4 28 3 required NUT SST 1 4 28 light hex 3 required PR ES ES ES A 312497P MHH Series MHH Series Technical Data Material Pressure max Lubricant Maximum Operating Temperature Fluoroelastomer O rings 557722 Maximum Cycle Rate Without Cycle Pin Net Weight approx 3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly Torque Ratings Mounting Screw Enclosure Plugs Indicator Port Plug Bleed Screws Tie Rod Nut 24 Steel Body corrosion protected Steel Piston honed fit 7 500 psi 52 MPa 517 bar for Petroleum or Synthetic Oil fluoroelastomer O rings Petroleum or synthetic oil only 350 F 163 C 200 CPM 5 9 lbs 2 7 kg 7 3 lbs
44. ry valve s lube inlet connector and or each lubrication point s con nector Tighten the fitting at the secondary valve inlet or at the lubrication port while lubricant is still flowing Remove the hand pump and reconnect the system pump to the inlet of the master divider valve The system is now ready for operation 11 Repair Section 5 Purging Air After Adding or Replacing a Secondary Divider Valve Module REMOVE INDICATOR OR PORT PLUG EED HOSE THERE O SECONDARY MASTER NEW VALVE HAND PUMP FIG 11 LUBE POINT 7111115 Steps 1 8 refer to FIG 11 1 12 Install the new or replacement module to the sec ondary divider valve assembly Also connect the tubing or hoses to the appropriate lubrication point if the new replacement module is a base section Do not completely tighten the connection s at the lubrication point Remove the performance indicator or indicator port plug from the working valve section on the second ary divider valve assembly corresponding to the out let port and line connected to a particular lube point Attach a hand pump filled with clean filtered lubri cant to the port on the secondary divider valve that was opened in Step 3 Operate the hand pump until air free lubricant is observed flowing from the loosened connector at the lube point Tighten the fitting at the l
45. ssembly Torque Ratings Mounting Screw Enclosure Plugs Indicator Port Plug Bleed Screws Tie Rod Nut Corrosion Protected Steel optional Type 303 Stainless Steel 1500 psi 10 3 MPa 103 4 bar 3000 psi 20 7 MPa 206 8 bar 140 F 60 C Oil Only up to 5000 SUS requires 25 micron min fil tration Oil and fluid grease filter oil through 25 micron filter and grease through 100 micron mesh strainer 5 9 lbs 2 7 kg 7 3 lbs 3 3 kg 8 7 lbs 4 0 kg 10 2 lbs 4 6 kg 11 6 lbs 5 6 kg 13 0 lbs 5 9 kg 8 2 Ibs 3 7 kg 9 9 Ibs 4 5 kg 11 7 lbs 5 3 kg 13 5 lbs 6 2 kg 15 2 lbs 6 9 kg 16 9 lbs 7 7 kg 8 9 ft lbs 10 9 12 2 N m 6 8 ft lbs 8 1 9 5 N m 5 7 ft lbs 6 8 9 5 N m 1 2 ft lbs 1 4 2 7 N m 5 8 ft Ibs 6 8 10 9 N m 312497P Dimensions 2 188 55 563 1 125 28 58 10 312 1 734 18 851 922 TYP 23 419 LUBE OUTLET OUTLET IS PLUGGED ON ONE SIDE WHEN CAPACITY SECTION IS SINGLED 3 250 CB BOTH 3 000 SINGLING 312497P MSP Series LUBE INLET 3 000 a 76 2 1 750 525 44 45 15 875 t 484 NS 12 294 uy Pi A A f i AL rr LATE OPTIONAL 484 12 294 281 7 137 DIA 4 MTG HOLES ti11478 INDICATOR PORT 21 MSP Series Parts Ref Part No
46. st profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou inte
47. ted system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only e Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information e Keep children and animals away from work area e Comply with all applicable safety regulations SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment DO e Do not point dispense valve at anyone or at any part of the body e Do not put your hand over the end of the dispense nozzle e Do not stop or deflect leaks with your hand body glove or rag e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 2 312497P Pressu
48. ube point while lubricant is still flowing Repeat Steps 3 6 for any additional lubrication points connected to the new module Remove the hand pump and reinstall the perfor mance indicator or port plug removed in Step 3 into the secondary divider valve s open port The system is now ready for operation 312497P Locating and Repairing Blockages Blocks will cause a higher than normal pumping pres sure Depending on the application or system design this blockage will usually result in a complete loss of lubricant flow into the total system and no bearing will be receiving lubrication The loss of flow due to a blockage is first indicated with the higher than normal system pressure that is devel oped by the pump as it attempts to overcome this block age Higher pressure is limited isolated and signaled through the use of various performance indicators reset and relief Incorporated into the system design Performance Indicators Performance indicators are pressure sensitive devices that pinpoint excessive pressure in the lubricating sys tem These devices are installed in the indicator ports of divider valves signal a fault either by causing an indica tor pin to protrude or by releasing lubricant into the atmosphere NOTE Never block a lube outlet that is designed to dis charge lubricant Reset Indicator with Memory Reset indicators stop lube system operation when a fault occurs These devices can be used
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