Graco 311592V User's Manual
Contents
1. EP4XXX IS Sensor Circuit EPX1XX 311592V CE xia cra Ex de IIC T4 CESI 05 ATEX 110X Class I Group D Class Il Group F and G Division 1 T3B Hazardous Locations CE UD Class 1 Div 1 Group C amp D T3 Hazardous Locations Ex 3G EEx ib IIB Ta 0 C 50 C FM 06 ATEX 0025U IG S Ex ib IIB Ta 0 C 50 C KTL 13 KB4BO 0088 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly t2. a qualified electrician perform any electrical work Be sure your installation complies with all National State and Local safety and fire codes See TABLE 1 for power supply requirements The sys tem requires a dedicated circuit protected with a 20 A circuit breaker Table 1 Power Supply Specifications Voltaae Minimum Circuit s Breaker Size 230 400V 50 60 20 A 15 A 230 460V 50 60 20 A 15 A Power Disconnect Switch See FIG 1 on page 9 Install a power disconnect switch E in the non hazardous area This switch must shut off and lock out all electric power to the system 311592V Hazardous Area Cabling and Conduit Requirements Explosion Proof wolli All non intrisically safe wiring in the hazardous area must be encased in Class I Division Group C and D approved explosion proof conduit Wire passages from the hazardous to the non hazard ous area must be secured by explosion proof seal fit tings L Increased Safety European Use appropriate cables connectors and cable glands rated for ATEX II 2 G Follow all National and Local elec tric codes Table 2 Cabling Specifications Maximum Length ft m 75 Wire Size Connection Points AWG mm VED to Motor 14 Motor Overtempera 18 0 75 330 100 ture Switch to VFD Local Control Box to 16 1 5 330 100 VFD 16D612 Power Module The 16D612 Power Module transforms the high voltage power supply to a 24 V
3. 24V SEE DETAIL B page 12 FIG 3 System Wiring Schematic Hazardous Location 311592V IS Control Drawing 288110 11 System Wiring Schematics DETAIL A HAZARDOUS CLASSIFIED LOCATION CLASS I DIV 1 GROUP C amp D T3 FM ONLY GROUP Il CATEGORY 2 ZONE 1 GAS ATEX ONLY CLASS I DIV 1 GROUP C amp D T3 CANADA INSTALLED ON PUMP ASSEMBLY NON HAZARDOUS AREA INSTALLED IN E FLO JUNCTION BOX ONLY a a e ee es aM e 16J588 SN BRN BLU ERE a m TI 1 BRN pups 1 GREEN 2 H cds SENSOR ALLSWITCHES 3 BLACK 15H984 ON POSITION 1 J1 4 RED E S 249639 4 IORN i PRESSURE 2 BLACK 5 SE I Jar a KON NE FERRITE AN 16G496 n BELDEN 8777 OR EQUIV WITH FERRITE 123375 I NAMUR BARRIER 1 The installation must meet the requirements of the National Electric Code TDC amp POSITION SENSOR CIRCUIT Canadian Electrical Code Part I Article 504 NFPA 70 and ANSI ISA 12 06 01 ahay NG ae li 60mA A Individually shielded cables needed to ensure separation of sensor and Pi 200mW transducer circuits Ci 220nF Li 280uH YAN The voltage Vmax or Ui current Imax or li and power Pi must be equal to or i greater than the voltage Voc Uo or Vt current Isc lo or It and power Po or Pt levels which can be delivered
4. 311593 E Flo Operation Manual 311594 E Flo Repair Parts Manual 311595 Pneumatic Back Pressure Regulator 311596 Variable Frequency Drive Instructions 311603 Sensor Circuit Option 3A0539 4 Ball Lowers 3A0006 ACS Module Pump E catllon 62 2600 si cine eet EE ew el 15 Environmental Conditions 15 Ceara AA SM areca 15 15H884 Floor Stand 15 Connect Fluid Lines 15 Electric Motor uka aka ENG AAKALA el sete NAKA 16 Electric Motor Specifications 16 MOr WINING sees NAL wie Mit a Era Cu REC 16 Install the Motor AA 17 Electrical Noise Filter 19 Variable Frequency Drive Accessory VFD 20 VFD Installation 0 020000 20 VEDVWINNG 2002 ecerd ot inepe eee ee SA 20 ACS Module Optional 20 ACS WING i5 vk Hee KANAN Akala 20 Ethernet Interface optional 20 Local Control Box optional accessory 21 Pneumatic Back Pressure Regulator optional 22 DIMENSIONS EAR GAN KA LOU RC ra 24 Technical Data 5e e RA HER CR CR SCR 26 Graco Standard Warranty 28 Graco Information 28 311592V Models Models E Flo 4 Ball Piston Pumps Check your pump s identification plate ID for the 6 digit part number of your 5 pump Use the following matrix to define the construction of your pump based Ty Na on the six digits Fo
5. holes to centerline of fluid outlet Pump Stand Option a 25in 635 MM 14 in 355 6 mm 311592V 25 Technical Data Technical Data Maximum Working Pressure E Flo 1500 425 psi 2 93 MPa 29 3 bar E Flo 2000 460 psi 3 22 MPa 32 2 bar E Flo 3000 330 psi 2 31 MPa 23 1 bar E Flo 4000 250 psi 1 75 MPa 17 5 bar Maximum Fluid Temperature 150 F 66 C Electrical Requirements European Models 230 400 Vac 3 phase 20 A 15 A North American Models 230 460 Vac 3 phase 20 A 15 A Ambient Temperature Range 32 104 F 0 40 C Maximum Fluid Output See charts on page 27 Fluid Inlet and Outlet Size 2 in Tri clamp Gear Reducer Oil Capacity 2 quarts 1 9 liters Required Gear Reducer Lubricant ISO VG220 grade oil Graco Part No 288414 Weight with motor and 2000 cc lowers Pump 550 Ib 249 kg Wetted Parts 00 000 cece Lower see manual 3A0539 300 Series SST CV 75 17 4 PH SST PTFE Electric Motor 0 0 0 0 eee eee E Flo 1500 3 HP 1800 rpm 60 Hz or 1500 rpm 50 Hz NEMA 182 TC Frame E Flo 2000 3000 4000 5 HP 1800 rpm 60 Hz or 1500 rpm 50 Hz NEMA 184 TC Frame Maximum Production Motor Speed 1500 rpm 50 Hz 1800 rpm 60 Hz Maximum Motor Torque E Flo 1500 9 1 ft lb 12 3 Nem E Flo 2000 3000 4000 15 ft Ib 20 3 Ne
6. safety and fire codes Electric Motor Specifications The electric motor must be approved as explosion proof for use in a hazardous area See Approvals page 5 for applicable agencies and requirements All wiring must meet Local and National electric codes for hazardous area See TABLE 4 for motor specifications If motor is not pur chased with pump adapter kits are available See TABLE 5 on page 17 NOTE Graco does not support the use of the Graco VFD CAM mode on motors not supplied by Graco Motor Wiring See the System Wiring Schematics on pages 10 and 11 Install an explosion proof seal fitting in the wall separat ing the hazardous area from the non hazardous area Use explosion proof conduit or increased safety protec tion concepts to run wires between the motor junction box and the variable frequency drive VFD Use 14 gauge wire 3 wires plus ground to connect the VFD and the motor Use 18 gauge wire between pins 8 and 11 on the VFD and the motor overtemperature switch Motor must be wired to rotate fan counter clockwise when viewed from fan end of motor See FIG 9 or FIG 10 Table 4 Electric Motor Specifications Motor Kit Supply Full Load 255226 230 400V 255225 230 460V m 50 Hz 1500 15 ft Ib 4 pole 20 3 Nem 60 Hz 1800 15 ft Ib 4 pole 20 3 Nem 289552 230 400V 3 50 Hz 3 1500 9 1 ft lb 4 pole 12 3 Nem 289551 230 460V 3 60 Hz 3 1800 9 1 ft lb 4 p
7. the gear reducer so the key and input shaft mate with the coupler Slide on until coupler bottoms out on the tapered step of the shaft NOTICE Ensure that neither the input key 20 or the end of the coupler 28 motor shaft bore extend past the end of the input shaft 105 This could cause the motor shaft to bottom out on the coupler causing excessive heat and bearing damage 311592V Electric Motor 4 Tighten setscrews to 66 78 in Ib 7 4 8 8 Nem Apply antiseize lubricant LPS9 041 10 or equiva lent to bore of coupling NOTE When installing an IEC 112M B5 or 100L B5 Frame electric motor ensure that the motor adapter MA and screws MS are in place before mounting the motor on the gear reducer Torque screws to 40 45 ft Ib 54 61 Nem See FIG 10 NOTICE When installing the electric motor always ensure that the motor shaft key cannot move out of position If the key works loose it could cause excessive heat and equipment damage NOTE A faint clicking may be heard while the motor is running This is normal and is due to necessary clear ances between the coupler 28 motor shaft and motor key If the intensity increases significantly over time it could indicate the coupler is wearing and should be replaced Do not open the gear reducer Opening the gear reducer voids the warranty The gear reducer is not field serviceable beyond the maintenance recom mended in this manual A5 Apply antiseize lubr
8. Drive Ethernet Interface Accessory VFD optional Use a variable frequency drive VFD accessory to pro To operate the system from a personal computer order vide motor drive control to the pump Graco supplies Ethernet Interface Kit 15H885 for the VFD See FiG 13 accessory VFDs that optimize pump performance The kit includes manual 311612 Order Part No 15J753 200 240 Vac or 15J754 380 480 Vac depending on your system voltage See FIG 1 on page 9 Use Category V Ethernet cable X to connect the computer Y to the VFD D See VFD manual 311596 for further information VFD Installation a See FIG 1 on page 9 Install the VFD D in the non haz ardous area Install an electrical noise filter F upstream of the VFD See page 19 VFD Wiring See FIG 2 Electrical Schematic on page 10f or VFD wir ing connections Ethernet Port e Connect 14 gauge or larger wires to terminals U V W and GND on the VFD See Motor Wiring page 16 e Connect 18 gauge wires between pins 8 and 11 on the VFD and the motor overtemperature switch Fic 13 Ethernet Interface Module ACS Module Optional The advanced motor control system provides optimal control of paint circulating systems when used with an E Flo pump and a Variable Frequency Drive Accessory Order ACS module kit 24H372 The kit includes manual 3A0006 ACS Wiring See ACS manual 3A0006 for further information 20 311592V Local Control Box optional
9. G fa FUSE 1 FUSE3 Hu TRANSFORMER Txt PE L1 L2 L3 3 400 480 VOLT HG Hy SYSTEMS ONLY 2 RFI FILTER 200 230 VAC 120365 400 460 VAC 120366 PE L1 L2 L3 El ul c TERMINAL BLOCKS LINE POWER IN 3D 60 Hz 230 460 VAC 3 D 50 Hz 200 400 VAC FiG 2 System Wiring Schematic Non Hazardous Location Only 10 Bourn USS ekvo 15 BARRIER 1 1114 164630 L lALSWITCHES 3 LI9 ON POSITION 1 M15 LS 14 ACTIVE LIT BARRIER L 164633 a E S p COM TRIP RESET EXPLOSION PROOF SEAL FITTING EXPLOSION PROOF CONDUIT BETWEEN LOCAL CONTROL BOX AND EXPLOSION PROOF SEAL FITTING CLASS I DIV I GROUP C amp D APPROVED EXPLOSION PROOF CONDUIT BETWEEN MOTOR JUNCTION BOX AND EXPLOSION PROOF SEAL FITTING CLASS I DIV I GROUP C amp D APPROVED IS Control Drawing 288110 311592V A Alpha Wire P N M16107LW equiv BLU 18 GAMTW WIRE T oo BLU 18 GA MTW WIRE GRN YLW 14 GA ALPHA WIRE P N V16014 EQUIV BLK 14 GA ALPHA WIRE P N V16014 EQUIV BLK 14 GA ALPHA WIRE P N V16014 EQUIV BLK 14 GA ALPHA WIRE P N V16014 EQUIV 1 HAZARDOUS AREA page 12 IS SENSOR CIRCUIT BOARD 249639 System Wiring Schematics SEE DETAIL A rr a TDC IRI HL NAMUR SENSOR J1 15H984 1 2 E71 PRESSURE 4 pp m H 120371 LOCAL CONTROL 120373 COM TRIP RESET RUN STOP e aaa pp JOG 34 SECURE DISABLE
10. H stainless steel NOTE All other components shown in FIG 1 must be installed in a non hazardous area Non Hazardous Area See FiG 1 Install the following components in a non hazardous area e System Power Disconnect Switch e Electrical Noise Filter accessory e Variable Frequency Drive accessory e Power Module accessory e 3 Way Pneumatic Solenoid Valve accessory 311592V Non Hazardous Area Non Hazardous Area System Components Hazardous Area B W A Z Hazardous Area Entrance tia651c Hazardous Area FiG 1 Typical Installation Key A E Flo Electric Circulation Pump B Explosion Proof Electric Motor C Local Control Box D Variable Frequency Drive VFD E System Power Disconnect Switch F Electrical Noise Filter G Power Module H VFD BPR Pneumatic Control Kit J Electric Power Cable VFD to Electric Motor K Electric Control Cable Local Control Box to VFD L Explosion Proof Seal Fittings M Electric IS Control Cable Power Module to Pump Sensor Circuit N Electric Cable VFD to 3 Way Solenoid Valve 2 meters provided by Graco P Pump Stand R Fluid Inlet Line S Fluid Outlet Line 311592V T Fluid Return Line U Pneumatic Back Pressure Regulator V Air Supply Lines to 3 Way Solenoid Valve W Air Line Solenoid Valve to Back Pressure Regulator X Ethernet Cable VFD to Computer Y Personal Computer Z Pump Ground Wire AA Explosion Pro
11. Installation gt g GRACO E Flo 4 Ball Piston Pumps 311592V EN Durable energy efficient piston pumps for high volume paint circulation applications For professional use only See page 3 for model information including maximum working pressure See page 5 for approvals Important Safety Instructions e Read all warnings and instructions in this manual Save these instructions E Flo 4000 Pump Shown C a Ka A I Q N CE CRA 8 dp ti8317c CE PROVEN QUALITY LEADING TECHNOLOGY Related Manuals Contents Related Manuals 2 MOES 5 d sooo hea he XY eat LEE AR 3 E Flo 4 Ball Piston Pumps 3 Maximum Working Pressure and Pump Operational LINIS ma CLE RR X ade xr Rae BG 3 ADDLIOVSIS zc oer ien mado i ace et doa SIN Aue Rc M eR 5 Warnings 252 2 HE ED atia ME dE EE 6 System Components 8 Hazardous Area aaa 8 Non Hazardous Area 8 System Wiring Schematics 10 Power Supply Requirements 13 Power Disconnect Switch 13 Hazardous Area Cabling and Conduit Requirements Exblosion PIOO 4 oua vw TER eee Raw 13 Increased Safety European 13 16D612 Power Module 13 Pressure Transducer Grounding Requirements 14 IS Field Wiring Grounding Requirements 14 Related Manuals Manual Description
12. accessory Local Control Box optional accessory See FIG 1 on page 9 and FiG 14 Install the local con Local Control Box has a conduit connection point on top trol box C in the hazardous area as close to pump as and bottom for installation convenience possible See FIG 2 on page 10 to wire the local control box to the VFD All cabling in the hazardous area must be in explo sion proof conduit and secured by explosion proof seal fittings See Hazardous Area Cabling and Conduit Requirements Explosion Proof page 13 and TABLE 2 120373 UL CSA Control Box 120991 ATEX Control Box SECURE SECURE DISABLE DISABLE START STOP START STOP FAULT RESET Not Used with an ACS Module Not Used with an ACS Module Fic 14 Local Control Box 311592V 21 Pneumatic Back Pressure Regulator optional Pneumatic Back Pressure Regulator optional See FIG 1 on page 9 and FiG 15 Install the back pres sure regulator U in the fluid return line in the hazard ous area Three sizes of fluid inlets and outlets Fl FO are available See TABLE 7 Table 7 Back Pressure Regulator Fluid Inlet and Outlet Sizes BPR Fluid Inlet and Outlet Size 288117 1 1 4 npt f 288262 288311 1 1 2 npt f To control air pressure to the BPR install Kit 15K012 H in the non hazardous area The kit includes two air regulators and a 3 way solenoid valve Connect an elec trically conductive air hose to the 5 32 in tu
13. be fitting AF on the BPR See FIG 2 on page 10 to wire the 3 way solenoid valve to pin 26 and common pin of the VFD AF FO ti8553a Fic 15 Back Pressure Regulator 22 311592V 311592V Pneumatic Back Pressure Regulator optional 23 Dimensions Dimensions E Flo Electric Circulation Pump see key below TEN O O gt D NYA mil ti8916c ti8917b Key Ref Description in mm F Depth from outermost lower mounting hole to face of fluid 12 549 318 7 inlet outlet ports H Sanitary Fluid Inlet 2 in f J Sanitary Fluid Outlet 2 in f K Distance from center of fluid inlet to center of fluid outlet 22 4 in 569 mm L Pump Width 29 6 in 752 mm M Depth of pump 21 6 in 549 mm N Height of pump 48 1 in 1222 mm P Distance from center of fluid inlet to bottom of pump 1 625 in 41 3 mm 24 311592V Dimensions Mounting Hole Details see key below zB po E i ti9419a Q Q Q ti9420a fl f Key Ref Description in mm A Width between lower mounting holes 3 5 88 9 B Width between upper mounting holes 5 125 130 2 C Height from center of fluid outlet to lower 9 50 241 3 mounting holes D Height from center of fluid outlet to upper 12 718 323 0 mounting holes E Depth from upper mounting hole surface to 4 07 103 4 center of fluid outlet G Width from centerline of lower mounting 0 23 5 8 mm
14. by the associated apparatus In addition the ANA maximum unprotected capacitance Ci and inductance Li of the intrinsically PRESSURE TRANSDUCER CIRCUIT safe apparatus including interconnecting wiring must be less than the capacitance Ca and inductance La which can be safely connected to the Ui 35V associated apparatus li 200mA Pi 1 4W A Land shield drain and foil to conductive strain relief ps Mop I 44U l DETAIL B AN HAZARDOUS AREA M UL EXPLOSION PROOF MOTOR M ATEX EXPLOSION PROOF MOTOR 153935 230 460 VAC UL P N 15J936 230 400 VAC MOTOR JUNCTION BOX MOTOR JUNCTION BOX LOW VOLTAGE 200 230V 7x OR HIGH VOLTAGE 400 460V LOW VOLTAGE 230V N HIGH VOLTAGE 400V hf BLU 18 GAMTW WIRE d BLU 18 GA MTW WIRE SEE SHEET 2 GRN YLW 14 GA ALPHA WIRE PIN V16014 EQUIV GND BLK 14 GA ALPHA WIRE P N V16014EQUN 3 BLK 14 GA ALPHA WIRE P N V16014 EQUIN 7c 77 2 BLK 14 GA ALPHA WIRE P N V16014 EQUIV 77 IS Control Drawing 288110 FIG 4 System Wiring Schematic Hazardous Location Detail Views 12 311592V Power Supply Requirements Power Supply Requirements AA Improper wiring may cause electric shock or other serious injury if work is not performed properly Have
15. dc input for the pump sensor cir cuit See manual 311608 for further information See FIG 1 on page 9 Install the power module G in the non hazardous area See FIG 2 Electrical Schematic for module wiring con nections 13 Power Supply Requirements Pressure Transducer Grounding IS Field Wiring Grounding Requirements Requirements The pressure transducer cable 25a shield and drain The IS field wire is grounded through the grounding wire is grounded through metal to metal contact with the screw in the junction box See FIG 6 transducer conductive strain relief 35 See FIG 5 Ensure that the conductive strain relief 74a is screwed Ensure that the conductive strain relief 85 is screwed tightly into the housing Units with a sensor circuit must tightly into the housing to ensure electrical continuity to use the conductive strain relief to ensure proper shield the pump housing ing of the IS field wire Tighten the nut N on the conductive strain relief 35 Thread the IS field wire through the conductive strain securely to ensure that the shield and drain wire G has relief 74a and connect it to J2 and J3 on the circuit firm metal to metal contact between the nut and bushing board See Fic 6 and the System Wiring Schematics B Ensure that the ferrite 76 is attached around the page 11 transducer leadwires and is located inside the circuit board compartment See FIG 6 Tighten the nut N on the conductive
16. ecial extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may incl
17. ed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely System Components System Components FIG 1 illustrates a typical North American system instal lation showing the major system components Also see the wiring schematic in FIG 2 and FIG 3 Hazardous Area W Do not install equipment approved only for non haz ardous locations in a hazardous area See FIG 1 The following system components are approved for use in a hazardous area e E Flo Electric Circulation Pump Explosion Proof Electric Motor e Local Control Box accessory e Pneumatic Back Pressure Re
18. es or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations 311592V 7 311592V Warnings ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swal low
19. gulator accessory e Sensor Control Circuit option See intrinsic safety installation requirements below Circuit Assembly Intrinsic Safe Control PART p EE EM B Eiza APPROVED Ei is 1288343 Conforms to FM 06 ATEX 0025U FM std 3600 amp 3610 CAN CSA 22 2 No 157 92 8 No 1010 1 92 S for use in Class I Div 1 Group C amp D T3 Hazardous locations Intrinsic Safe Input Parameters TDC Circuit KTL 13 KB4BO 0088 Intrinsically Safe IS System Per IS Control Drawing No 288110 Class I Division 1 Group C amp D T3 Hazardous Locations Read Instruction Manual Warning Substitution of components may impair intrinsic safety Advertissement La Substitution de composants peut compromettre la C 0359 Securite Intrinseque MIN MAX TEMP RANGE 0 50 C 32 122 F 2931401 Artwork No 293140 L GRACO INC Fi O Box 1441 DZ Minneapolis MN GRACO 55440 U S A Schedule of Limitations ATEX 1 After the installation of the Electric Circulation Pump Control into an enclosure the creepage and clearance distances shall meet the require ments of 6 4 Table 4 of EN50020 2 After the installation of the Electric Circulation Pump Control into an enclosure the assembly shall be capable of withstanding an r m s a c test voltage of twice the voltage of the intrinsi cally safe circuit or 500 V whichever is the greater Sensor Circuit Wetted Parts Pressure transducer 17 4 P
20. he mounting surface and mounting hardware are strong enough to support the weight of the equipment fluid hoses and stress caused during operation e There must be a pump disable switch within easy reach of the pump The Secure Disable switch on the Local Control Box Accessory provides this func tion See page 21 15H884 Floor Stand Floor Stand 15H884 is available as an option See 406638 for assembly and mounting instructions 311592V Pump Location Connect Fluid Lines See FIG 7 The fluid manifolds are secured to the pumps with 1 1 2 in clamps and sanitary gaskets CG Manifolds can be oriented in either direction Connect the fluid line R to the manifold MF using 2 in clamps and sanitary gaskets SC Graco recommends a mini mum suction tube size of 1 1 4 in 81 8 mm Optional fittings are available See TABLE 3 Table 3 Fluid Fittings Clamps and Sanitary Gaskets Pari No Description adapter adapter tary reducer adapter 120351 1 1 2 in Sanitary Gasket PTFE encapsulated fluoroelastomer AN Use 120351 Gaskets at these locations SC ti8 744b Fic 7 Fluid Connection Pump Inlet E Flo 4000 Shown 15 Electric Motor Electric Motor aA Improper wiring may cause electric shock or other serious injury if work is not performed properly Have a qualified electrician perform any electrical work Be sure your installation complies with all National State and Local
21. herwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 311592 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 eo MINNEAPOLIS MN 55440 1441 USA Copyright 2007 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revison V April 2014
22. icant LPS 041 10 or equivalent to bore of coupling 28 Fic 8 Install the Coupler 17 Electric Motor 5 See FIG 9 or FIG 10 Lift the motor 19 into posi tion Align the key on the motor shaft with the mating slot of the motor coupler and the four mounting holes with the holes in the gear reducer 1 Slide the motor into place 6 While one person supports the motor 19 install the screws 37 Torque to 75 80 ft lb 102 108 Nem Motor Rotation counter clockwise as viewed from fan end Fic 10 IEC 112M B5 and 100L B5 Frame Electric Motors ti8726b Motor Rotation counter clockwise as viewed from fan end Fic 9 All NEMA 182 184 TC Frame Electric Motors 18 311592V Electrical Noise Filter See FIG 1 on page 9 and FIG 2 Electrical Schematic on page 10 Install the electrical noise filter in the non haz ardous area upstream of the VFD Graco supplies accessory noise filters depending on your system voltage See TABLE 6 Table 6 Electrical Noise Filters Rated Mounting Hole Voltage Diagram 4 92 in 125 0 mm 1 18 in 30 0 mm 15 93 in 404 6 mm 0 256 in 6 5 mm diameter mounting holes FIG 11 120365 Filter Mounting Holes 311592V Electrical Noise Filter 2 91 in 73 9 mm 16 65 in 422 9 mm 0 217 in 5 5 mm diameter mounting holes Fic 12 120366 Filter Mounting Holes 19 Variable Frequency Drive Accessory VFD Variable Frequency
23. m Gear Reduction Ratio 75 16 1 NOTE All brand names or marks are used for identification purposes and are the trademarks of their respective owners 26 311592V Fluid Pressure Fluid Pressure psi MPa bar 500 3 50 35 0 450 3 15 31 5 400 2 80 28 0 350 2 41 24 1 300 2 10 21 0 250 1 72 17 2 200 1 4 14 0 150 1 03 10 3 100 0 70 7 0 50 0 35 3 5 0 psi MPa bar 500 3 50 35 0 450 3 15 31 5 400 2 80 28 0 350 2 41 24 1 300 2 10 21 0 250 1 72 17 2 200 1 4 14 0 150 1 03 10 3 100 0 70 7 0 50 0 35 3 5 0 311592V Technical Data Pressure and Flow Capability of E Flo Family with 50 Hz Motor continuous production use Key A E Flo 1500 B E Flo 2000 C E Flo 3000 D E Flo 4000 5 10 15 20 25 19 38 57 76 95 Fluid Flow in gpm Ipm Pressure and Flow Capability of E Flo Family with 60 Hz Motor continuous production use Key A E Flo 1500 B E Flo 2000 C E Flo 3000 D E Flo 4000 5 10 15 20 25 30 19 38 57 76 95 114 Fluid Flow in gpm Ipm 27 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any sp
24. o side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors To help prevent fire and explosion Clean plastic parts only in a well ventilated area Do not clean with a dry cloth Do not operate electrostatic guns in equipment work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufac turers replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hos
25. of Electric Agitator AB Pressure Relief AC Fluid Filters AD Fluid Line Isolation Valves Option available from Graco Supplied by integrator System Wiring Schematics System Wiring Schematics For use with Variable Frequency Drive VFD Accesory FIG 2 shows components that must be installed in a non hazardous location FIG 3 shows components approved for installation in a hazardous location and FIG 4 shows detail views of hazardous location components NON HAZARDOUS AREA N 12 Gauge Alpha Wire P N V16012 equiv A 16 Gauge MTW Wire ZX Blue White 16 Gauge MTW Wire NON HAZARDOUS AREA A Blue 16 Gauge MTW Wire TERMINAL BLOCKS BREAKING RESISTOR 200 230 VAC 120363 400 460 VAC 120364 COM EXTERNAL 24 VDC COM INTERNAL 10 VDC DIFF ANALOG INPUT DIFF ANALOG INPUT VARIABLE FREQUENCY DRIVE 200 230 VAC 120361 400 460 VAC 120362 QOO00 40 0142 C65oPn2 ANALOG IN 2 MOTOR THERMISTOR ETHERNET OPEN TCP IP 0 OPEN MODULE 1 LJ COM 120368 COM 22 INTERNAL 24 VDC OPEN 24 TDC SENSOR SHE B bias the tt iiic 27 R e EE TERMINAL 28 LOCAL REMOTE mr tH 28 BLOCKS Hi 29 1 JOG HAN Ha OPEN 31 LJ SECURE DISABLE a 22 41 OPEN 42 OPEN N PE L1 L2 13 U V W GND EXPLOSION PROOF SEAL FITTIN
26. ole 12 3 Nem NOTE The motor must be rated for use with a VFD The motor must be able to operate at full current through the range of 5 50 Hz or 6 60 Hz 16 311592V Install the Motor NOTE A NEMA 182 184 TC Frame is required to mate with the gear reducer If the pump is purchased without a motor you must order a kit to mate with the gear reducer See TABLE 5 Table 5 Motor Adapter Kits ro Description 16C487 Coupler Kit for NEMA 182 184 TC Frame 3 or 5 HP motors Includes 2 25 in 57 2 mm key See manual 311605 Coupler Kit for NEMA 182 184 TC Frame 3 or 5 HP motors Includes 1 75 in 44 5 mm key See manual 311605 24E453 Mounts IEC 112M B5 or 100L B5 Frame 3 or 5 HP motor to gear reducerx See manual 311605 NOTE All kits include the 0 62 in 15 7 mm key 120376 Some kits include an additional motor shaft 15H880 key Measure the length of the motor keyway to determine the correct key length Key length should be at least 90 of keyway length 1 Thoroughly clean the input shaft and motor shaft removing any debris This ensures proper clearance and fit for the coupler NOTE Do not reuse old keys or setscrews Use only the parts supplied with the coupler 2 See FIG 8 Assemble the key 20 in the input shaft 105 keyway Assemble the two setscrews 31 in the coupler 28 ensuring that they do not encroach on the keyway or the input shaft bore of the coupler 3 Slide the coupler into
27. r example Pump Part No E P 2 1 6 0 represents electric power E pump P 230 460V motor 2 sensor circuit installed 1 2000 cc ID MaxLife lower 6 and no stand installed 0 To order replacement parts see the Repair Parts manual 311594 24 189128 First Digit Second Digit Third Digit Fourth Digit Fifth Digit Sixth Digit LL Equipment Source Style Sensor Circuit Lower Size Stand Option E electric P pump No motor No circuit 1 1000 cc Chrome No stand e I omoa sate ss metales 1 230 400V 5 1 Circuit installed 2 1500 cc Chrome 1 Stand o oo E HEATERS a a 230 460V 5 2000 cc Chrome immu o m Paa eee HP ATEX 230 460V 3 1500 cc MaxLife L Fuel 2000 co Maxtife o e e eme 1 CT TEO UH 18 E Maximum Working Pressure and Pump Operational Limits E Flo 1500 425 psi 2 93 MPa 29 3 bar Maximum Working Pressure E Flo 2000 460 psi 3 22 MPa 32 2 bar Maximum Working Pressure E Flo 3000 330 psi 2 31 MPa 23 1 bar Maximum Working Pressure E Flo 4000 250 psi 1 75 MPa 17 5 bar Maximum Working Pressure See Technical Data page 26 for pump operational limits 311592V 3 Models 4 311592V Approvals Approvals The E Flo Pump meets requirements of the following approval agencies Refer to the individual components for other specific hazardous location listings Mechanical Pump ATEX EP1XXX EP3XXX UL CSA EP2XXX
28. strain relief 74a securely Install the ferrite 77 on the field wire F not more than 2 in 51 mm from the bottom of H the conductive strain relief 74a Install ground wire G AH to grounding screw in junction box dp E 76 VIN a i N 7 TX aN N MN 74a A Tighten nut N securely to IZ ensure that the shield and Not more than B 7 drain wire G has firm 2 in b1 mm 7 metal to metal contact 35 AG between the nut and A bushing B a7 HAN Zi 44 Jl NA ti16891b lah ti16890b 16J588 Fic 6 IS Circuit Field Wire A em EI BRN TDC J2 NAMUR a EE BLU SENSOR IS SENSOR Ji J3 CIRCUIT 1 RED f BOARD 2 GRN L PRESSURE 3 WHT rRANSDUCER 4 Hu mm aaa FERRITE 168496 ti17644a A Land shield drain and foil to conductive strain relief Fic 5 Transducer Cable Grounding 14 311592V Pump Location Environmental Conditions See Technical Data page 26 for recommended ambi ent temperature range and environmental conditions Clearance When selecting the location for the pump keep the fol lowing in mind e There must be sufficient space on all sides of the pump for installation operator access repair and air circulation See Dimensions page 24 See manual 311593 for maintenance requirements e Ensure that t
29. ude the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or ot
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