Graco 311307F User's Manual
Contents
1. LABEL warning not shown Part no 15G901 POPPET check valve O RING SCREW cap hex head WASHER lock SPRING tapered Parts Qty a A BR m m m m m m Ss m m NS h A Replacement Danger and Warning labels tags and cards are available at no cost KIT DC relay includes switching and power relays KIT packing KIT gear high flow models 260113 260114 KIT gear models 260110 260111 260112 KIT pressure relief KIT inlet check valve assembly KIT outlet check valve assembly KIT 370 psi pressure switch KIT 550 psi pressure switch KIT 470 psi pressure switch KIT 650 psi pressure switch KIT 400 psi pressure switch KIT motor 115 VAC HP model 260110 KIT motor 115 VAC 1 HP model 260111 KIT motor 115 VAC 1 5 HP model 260113 KIT motor 115 VAC 2 HP model 260114 KIT motor 12 VDC HP model 260112 Includes Items 12 4 7 8 9 10 11 17 21 22 4 7 8 9 1 a 1b 2 3b 4 7 8 9 10 11 17 21 22 19 18 20a 20b 20c 20d 20e 5a 6 13 14 15 23 5b 6 13 14 15 23 5c 13 14 15 23 5d 13 14 15 23 5e 16 23 11 Technical Data Technical Data Maximum Working Pressure Output Flow Inlet Size Outlet Size Horsepower Max Current Wetted parts Dimensions Model 260110 370 psi 2 59 MPa 25 9 bar Model 260111 550 psi 3 85 MPa 38 5 bar Model 260113 470 psi 3 29 MPa 32 9 bar Model 2601142. appropriate size ring terminal to attach the black negative supply wire to the negative post near the back of the motor Ensure the existing small black wire remains on the post Use an appropriate size ring terminal to connect the red positive supply wire to the relay post 16 at the front of the motor This post is the one closest to the pump inlet and outlet Do not connect the positive supply wire directly to the positive post of the motor or the motor will run continu ously Ensure the small red wire remains on the front post Priming 1 Attach the connection hose to the outlet of the pump Insert the opposite end of the hose into the tank through the fill opening Turn power switch ON The pump should prime in a few seconds If priming does not start see steps 4 6 When pumps starts to prime turn power switch OFF Go to step 7 If priming does not start remove the outlet fitting 18 by disconnecting the small diam eter sensing hose 17 from the outlet fitting and remove the fitting Fill the outlet port of the pump to within 1 2 in 13 mm of the top Replace the outlet fitting and reconnect the sensing hose Repeat step 2 Once the pump is primed the inlet check valve will prevent loss of prime Attach the connection hose to the system plumbing 311307F Operation When system is not in use always turn power switch OFF Failure to do so can result ina spill if a hose ruptures or a leak oc
3. or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et procedures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco corypatents Original instructions This manual contains English MM 311307 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2005 Graco Inc
4. the bung adapter Connection Hose A flexible hose must be used to connect the pump outlet to solid plumbing The pump outlet port is 1 2 NPT female 311307F Installation Electrical Installation 115 VAC models Models 260110 260111 260113 and 260114 use a 115 VAC single phase 60 Hz motor The electrical circuit supplying the motor must be on a circuit breaker and be rated to carry a minimum current greater than the motor full load current Motor current ratings 260110 10 6 amps full load 260111 13 6 amps full load 260113 18 0 amps full load 260114 21 0 amps full load 1 Turn power switch OFF 2 Remove conduit box cover by removing screws in the opposite corner of cover A 1 2 in 13 mm conduit opening is provided on the right side of the conduit box just below the pressure switch 3 Connect the 115 VAC to the black wire in the conduit box 4 Connect the neutral supply wire to the two white wires in the conduit box Make sure both white wires are connected The small diameter wire is the pressure switch 5 Connect ground wire to the motor housing using the green screw in the motor housing inside the conduit box 6 Replace conduit cover making sure gasket is in place 7 Finish wiring the electrical circuit to the breaker box Installation 12 VDC model 260112 Motor current rating 62 amps full load Use 8 AWG or larger for supply wires 1 2 Turn power switch OFF Use an
5. the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance
6. 650 psi 4 55 MPa 45 5 bar Model 260112 400 psi 2 8 MPa 28 bar Model 260110 2 3 gpm 9 lpm Model 260111 3 0 gom 11 lpm Model 260113 4 0 gpm 16 Ipm Model 260114 4 0 gpm 16 Ipm Model 260112 3 0 gom 11 lpm 3 4 in npt 1 2 NPT female Model 260110 3 4 hp Model 260111 1 hp Model 260113 1 1 2 hp Model 260114 2 hp Model 260112 3 4 hp Model 260110 10 6 amps Model 260111 13 6 amps Model 260113 18 0 amps Model 260114 21 0 amps Model 260112 62 0 amps carbon steel with zinc plating stainless steel galvanized steel aluminum nitrile rubber PVC PVC cement See page 13 311307F Technical Data Dimensions 260110 14 356 8 20832 775 198 260111 1475 3746 9 2286 85 2159 260113 145 3683 2286 85 2159 260114 17 4318 9 286 975 2476 311307F 13 Technical Data Performance Chart 14 FLUID OUTLET PRESSURE psi bar MPa 700 48 2 4 8 600 41 3 4 1 500 34 4 3 4 400 27 5 2 7 300 20 6 2 1 200 13 7 1 3 100 6 8 0 6 Eee SER RR PESA gpm 0 1 2 3 A Ipm 3 7 7 6 11 3 15 1 FLOW RATE PART NUMBERS A 260112 D 260114 B 260110 260113 260111 LEGEND Pressure switch opens O 18 9 311307F 311307F Notes Notes Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its n
7. All Graco manufacturing locations are registered to ISO 9001 www graco com Revised November 2014
8. Instructions Parts List G APEX On Demand Pump 311307F GRACO EN For pumping non flammable fluids including motor oils hydraulic fluid and antifreeze Do not use to pump water Model 260110 2 3 gpm 9 Ipm 115 VAC 370 psi 2 59 MPa 25 9 bar Maximum Working Pressure Model 260111 3 0 gpm 11 Ipm 115 VAC 550 psi 3 85 MPa 38 5 bar Maximum Working Pressure Model 260113 4 0 gpm 16 Ipm 115 VAC 470 psi 3 29 MPa 32 9 bar Maximum Working Pressure Model 260114 4 0 gpm 16 Ipm 115 VAC 650 psi 4 55 MPa 45 5 bar Maximum Working Pressure Model 260112 3 0 gpm 11 Ipm 12 VDC 400 psi 2 8 MPa 28 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See Table of Contents on page 2 PROVEN QUALITY LEADING TECHNOLOGY Warnings Contents Warnings iaia aaa 2 Troubleshooting 8 Installation socio 4 Paris casi boo isa sa iii 10 System Plumbing LL 4 Technical Data 0000 12 Mounting Pump on Tank 5 Dimensions sarete bei doe ema 13 Connection Hose 0 cee eee 5 Performance Chart 14 Electrical Installation 5 NOICS unione tara eten 15 PUMIN car en Grencd Air ok Go eich eae on ere eid 6 Graco Standard Warranty 16 ODEraliohi ori le bee ees a 7 Graco Information 2 eee eee eee eee eee 16 Warnings The following genera
9. ame to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of
10. ctrician and comply with all local codes and regulations 2 311307F AIA i 311307F Warnings PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipMent when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immedi ately EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For compl
11. curs in the system plumbing If a leak occurs pressure will drop in the system signaling the pump to turn on N See Parts page 10 for reference num bers The on demand dispensing pumps sense the pump outlet pressure and turn the pump on or off depending on the pressure When a dis pensing valve is opened the pressure in the system drops and the pump will start pumping fluid When the dispensing valve is closed the pressure increases and the pump will stop 311307F Operation To start the pump turn power switch ON Power switch is located on the back side of the motor Place the outlet of the dispensing valve into the fill tube of the vehicle Open the dispensing valve to the full open position until the desired amount of fluid has been dispensed To stop dispensing close the dispensing valve Troubleshooting Troubleshooting Problem Cause Solution Motor rotation wrong Check wiring instructions for possible problems 260112 only Motor runs but pump will not prime Oil leaking in motor mount Unit pumps but output flow is low Dirt under pressure relief valve Remove pressure relief valve or seal and inspect clean or replace if damaged Oil depth too high to prime See Priming Pump page 6 Worn or damaged gears Remove cover and inspect gears Replace if worn or damaged Oil level low Refill tank Cover seal damaged Replace if worn or damaged Air l
12. eak in suction tube Inspect all joints in suction tube make sure all joints have sealant applied Air lock in system This may occur if filter or meter or automatic shut off nozzle is used If this occurs fill pump and meter with fluid through top of pump Motor does not run at proper Check electric connections speed Ensure supply voltage is at the proper level seal Motor shaft worn Replace motor 5 if shaft has groove worn in ag area eel tube are sealed bottom 51 mm minimum clearance Tank empty Refill tank tank Tank not vented e must be vented to atmo sphere Worn or damaged gears Remove cover and inspect gears 3 Replace if worn or damaged Damaged motor Replace motor 5 Clogged hose or nozzle Inspect and clean 311307F Troubleshooting Problem Cause Solution Motor stalls when nozzleis Bypass Bypass relief valve is stuck __ Inspect Inspect relief valve making valve making closed sure ball is free Replace if damaged Low supply voltage Check supply voltage Gears damaged and binding Inspect gears Gears should turn freely Replace if dam aged Faulty pressure switch Replace pressure switch 20 Motor overheating Gears binding Check to make sure gears turn freely on shaft Clogged hose or nozzle Inspect and clean if required Operating pump more than 30 Limit operation to 30 minutes minutes continuous duty per hour Switch will not
13. ed All plumb ing and hoses used in the installation should have a pressure rating compatible with the pump selected Flow and pressure switch settings Pressure Switch Output Model No Setting Flow Rate 260110 370 psi 2 59 MPa 25 9 bar 260111 550 psi 3 85 MPa 38 5 bar 2 3 gpm 8 9 lpm 3 0 gom 11 4 lpm 4 0 gpm 15 5 lpm 260113 470 psi 3 29 MPa 32 9 bar 650 psi 4 55 4 0 gom MPa 45 5 bar 15 5 Ipm 260112 400 psi 2 8 MPa 3 0 gom 28 bar 11 4 lpm If the system pressure drop at the rated pump flow is greater than the pressure switch set ting the motor will cycle on and off when the hose valve is opened to dispense fluid If this happens reduce system pressure by using a larger diameter hose or using a less restrictive valve 260114 311307F Mounting Pump on Tank 1 Install supplied bung adapter fitting 12 into the tank bung port and tighten Use a 3 4 in 19 mm steel or PVC pipe with 3 4 npt pipe threads on one end as a suction tube Measure the length from the top of the bung adapter to the bottom of the tank Cut the suction tube length to 1 2 in 13 mm less than this measurement Apply pipe thread sealant to suction tube threads and install pipe into pump inlet Insert suction tube assembly through bung adapter and lower pump onto the bung adapter Position the pump so that the outlet port is in the desired position Tighten the swivel nut on the pump to
14. ete information about your material request MSDS forms from distributor or retailer Check equipment daily Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your Graco distributor for infor mation Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely Installation Installation Mw A These On Demand dispensing pumps are positive displacement gear pumps The motors are totally enclosed 115 VAC or 12 VDC units with sealed bearings and require minimal maintenance 1 e af bi When unpacking check for shipping damage Report any shipping damage to delivering car rier immediately See Parts page 10 System Plumbing The On Demand pumps deliver a constant output flow even with a varying load It is important the system plumbing be of adequate size to handle the rated pump flow at a pres sure drop that is less than maximum rated pressure for the pump model us
15. l warnings are for the setup use grounding maintenance and repair of this equipment Additional more specific warnings may be found throughout the body of this manual where applicable Symbols appearing in the body of the manual refer to these general warnings When these symbols appear throughout the manual refer back to these pages for a description of the specific hazard FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wiper fluid be aware that flammable fumes can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as cigarettes and portable electric lamps Keep work area free of debris including rags and spilled or open containers of sol vent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only grounded hoses If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a fire extinguisher in the work area ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment Connect only to grounded power source All electrical wiring must be done by a qualified ele
16. turn pump on proper and getting to pump Check motor 5 replace if damaged or defective sure switch limit pressure 311307F 9 Parts Parts Models 260110 260111 260113 260114 ti25006 10 311307F Ref No Description 1a 1b 2 3a 3b Kits PUMP BODY PUMP BODY high flow ADAPTER pump motor GEAR pump GEAR pump high flow SEAL shaft MOTOR 115 VAC 3 4 HP MOTOR 115 VAC 1 HP MOTOR 115 VAC 1 5 HP MOTOR 115 VAC 2 HP MOTOR 12 VDC 3 4 HP POWER CORD models 260110 and 260111 only O RING 144 nitrile Buna N BALL relief valve GUIDE spring SPRING relief valve HOUSING relief valve ADAPTER bung Kit Number Description 260061 260120 260121 260276 260284 260292 260293 260294 260296 260501 260502 260503 260504 260505 260506 260507 260508 260509 260510 260511 260512 311307F ADAPTER bung KIT fluid models 260110 260111 260112 KIT fluid high flow models 260113 260114 KIT AC relay Qty AA eke m et Of N HS S 1 Ref No Description 13 STRAIN RELIEF not included in model 260112 NUT wire not included in model 260112 RELAY AC for models with AC motors RELAY DC for model 2601 12 HOSE 1 4 in x 12 in CHECK VALVE outlet CHECK VALVE inlet PRESSURE SWITCH 370 psi PRESSURE SWITCH 550 psi PRESSURE SWITCH 470 psi PRESSURE SWITCH 650 psi PRESSURE SWITCH 400 psi SCREW cap 5 16 18 x 1 in SCREW cap 3 8 16 x 1 in
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