Graco 310726H User's Manual
Contents
1. 1 4 OD SCREW cap WASHER lock Motor Seal Kit Qty 1 PP lt P lt LLP lt AAALO lt UAOONP lt A L Throat Packing Kit UHMW 8 PTFE Throat Packing Kit PTFE Pump Seal Kit Less Throat Replacement Rod Replacement Cylinder Inlet Seat Kit Seat amp O ring A Feplacement Danger and Warning labels tags and cards are available at no cost Part No 570135 Part No 570135 96 25 97 95 43 75 47 1 33 11 10 66 OD TNIE 59 M7 2 im 13 AOJE 50 51 i 28 A E 29 El 2 27 15 sk med gt 49 70 48 z 41 62 73 72 71 38 14 37 40 39 6 14 54 22 55 23 24 56 57 30 SER H aa A O U HL Side View 310726H Part No 570135 Part No 100060 100018 100122 113264 100361 108638 100840 100960 101533 101535 502570 625077 101959 513432 104594 102022 156823 C12509 107445 100016 158683 184100 184160 184131 171937 206995 24B229 511174 501603 222814 222909 502524 512004 512171 590385 623533 624909 167646 624913 902413 947917 257461 948617 513649 100128 513623 C19391 513004 512910 113034 162449 206727 310726H Description SCREW cap hex head WASHER lock spring NIPPLE close CROSS pipe PLUG pipe TEE pipe ELBOW street GAUGE press air WASHER spring lock NUT full hex FITTING tee 1 2 NPT ROD tie 1 1 extruder ELBOW cprsn male GAUGE press fluid SST SCREW cap BUSHING pipe UNION swivel HOSE 1 4 OD2. SCREW cap WASHER lock FITTING elbow 90 NUT coupling ROD adapter COLLAR coupling REGULATOR air FLUID TSL 1 qt not shown MOTOR air president FITTING airline VALVE check 1 2 in NPT SST PUMP shovel SST PLATE wiper 5 gallon FITTING connector tube CYLINDER air 2 in stroke SCREW machine socket HD TUBE poly flo PLATE pail ram PLATE tie 1 1 Extrud Checkmate BEAM ram ROD tie ram 1 1 extruder KIT repair FRAME pail locator RAM 55 gal bare 3 in pneumatic YOKE extruder 1 1 BEARING cam follower WASHER lock SCREW cap socket HD FITTING elbow VALVE directional air 1 4 in NPT MUFFLER polyethylene 1 4 in NPT FITTING hose straight FITTING nipple reducing VALVE release air 2 lt uauuaiPamaaPaaPOPNP lt PPPDD lt lt lt AVP lt PP lt lt WWOPPPJNDOOWO lt 0WY Ref No 61 62 654 664 67 69 70 71 72 73 74 75 87 88 89 92 93 94 95 96 97 98 Part No 208048 109209 180233 513106 624944 102478 166361 100004 100731 100133 625286 189559 C20432 952049 100206 111697 104172 590332 158212 15W561 165188 184119 Repair Parts 207385 222785 222 86 222784 184101 184106 222798 Part No 570135 Description HOSE coupled 1 NUT lock hex 6 LABEL warning 4 LABEL warning 1 SPACER pump 1 STRAP tie wiring 10 EMBLEM Graco 1 SCREW cap hex head 4 WASHER 4 WASHER lock 4 SHIELD yoke 1 1 extruder 1 2 1 2 1 1 2 5 1 1
3. 1 4 Qty CAP end FITTING cross pipe COUPLING 1 2 in NPT SST BUSHING pipe PLUG pipe FITTING tube TUBE poly flo5 32ID x 1 40D 1 BUSHING UNION swivel 90 EMBLEM Graco WRENCH packing nut not shown Motor Seal Kit Throat Packing Kit UHMW amp PTFE Throat Packing Kit PTFE Pump Seal Kit Less Throat Replacement Rod Replacement Cylinder Inlet Seat Kit Seat amp O ring A Replacement Danger and Warning labels tags and cards are available at no cost Technical Specifications Technical Specifications Part No 570135 Mix ratio by volume Pressure Ratio Fluid Air Volume Output per cycle Air Motor Diameter Air Consumption 222222220 AIEINIEL s o EL SEED dusi kamu osa Fluid Outlets SS SS Wetled Paris uu neon ES aw k w Part No 965119 Mix Ratio by Volume Pressure Ratio fluid air Volume Output per cycle Air Motor Diameter Air Consumption 005 Arne ss os oc a ao o RR seh nn Fluid Outlets 000es Wetted Parts aaaaaa 00 eee Maximum Air Working Pressure Maximum Temperature 10 22 1 2 9 fl oz 04 25 10 cim 1 2 npsmff 1 2 or 3 8 npt f Stainless Steel PTFE UHMW Polyethylene 90 psi 6 3 bar 63 mPa Ambient 2000 psi 140 bar 14 0 mPa 500 Ibs 227 kg 1 1
4. 22 1 2 9 fl oz 04 25 10 cim 1 2 npsmff 1 2 or 3 8 npt f Carbon Steel Stainless Steel Duc tile Iron Zinc and Nickel Plating PTFE UHMW Polyethylene 90 psi 6 3 bar 63 mPa Ambient 2000 psi 140 bar 14 0 mPa 500 Ibs 227 kg 310726H Mounting Footprint Mounting Footprint Part No 570135 and 965119 310726H 11 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design man
5. COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intentes a la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data c
6. swivel NIPPLE short FITTING adapter 1 2 npt x 3 4 npt BUSHING FITTING elbow 90 NIPPLE pipe NUT coupling ROD adapter COLLAR coupling REGULATOR air FLUID TSL 1 at MOTOR Air pres FITTING airline VALVE check PUMP shovel PLATE wiper 5 gallon FITTING connector tube CYLINDER air 2 stroke SCREW machine socket HD TUBE poly flo PLATE pail ram PLATE tie 1 1 Extrud Checkmate BEAM ram ROD tie ram 1 1 extruder KIT repair FRAME pail locator RAM 55 gal bare 3 in pneumatic YOKE extruder 1 1 BEARING cam follower WASHER lock SCREW cap socket HD FITTING elbow VALVE directional air 1 4 in NPT 2 lt AAAANAAAANAANDNONDDANDEDDAAAARNDEDDAEONDDANDDEDONDOEOOOLANDNDDAA EO Ref Part No 512910 113034 205437 162449 206727 061132 109209 180233 513106 624944 208048 102478 166361 100004 100731 100133 625286 189559 15W561 184119 165188 100451 C12509 107445 100016 Repair Parts 207385 222785 222786 222784 184101 184106 222798 Part No 965119 Description MUFFLER polyethylene 1 4 in NPT FITTING tube straight COUPLING hose FITTING nipple reducing VALVE release air HOSE nylon NUT lock hex LABEL warning LABEL warning SPACER pump HOSE coupled STRAP tie wiring EMBLEM Graco SCREW cap hex head WASHER WASHER lock SHIELD yoke 1 2 extruder CAP end UNION swivel 90 WRENCH packing nut EMBLEM Graco COUPLING HOSE
7. 1 Connect a 1 2 in 12 7 mm air hose to the main air inlet connection 2 Connect the dispense valve kit 3 Raise the pneumatic ram a Turn the ram control to UP b Turn the ram air regulator up until the pumps begin to rise 4 Open a pail of component A and B Place the pails in their proper spots on the frame assembly pail lev elers Hook the pail handles over the nearby frame bolts 5 Open the pail ram plate vent valves 310726H Operation 6 Stand clear of the pumps Turn the ram control to DOWN When the ram plates enter the pails and material comes out the vents close the vent valves Set the ram down pressure to at least 50 psi 345 kPa 3 4 bar More pressure can be used for high viscosity materials 7 Remove the mixer if one is installed 8 Open the outlet valves on the hoses 9 Set the President air motor regulator to 40 psi 276 kPa 2 8 bar Slowly open the pump control air valve just until the pumps start moving Some air will escape while the valve is partially open When the pumps are primed and filling the hoses the pump control air valve can be fully opened When both materials are coming through the outlets free of test oil close the dispense valve Dispensing Mixed Material 1 Install a mixer on the outlet valve 2 Set pump motor valve to the ON position 3 Open dispense valve Adjust President air motor regulator from 40 120 psi 0 28 0 8 MPa 2 8 8 bar to obtain desire
8. 11 Part No 570135 and 965119 1 11 Graco Standard Warranty se saak kaak Rek Re 12 Graco Information ask as RR EE RR RE RR RR Re 12 PROVEN OUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable AN WARNING SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre
9. Operation gt g GRACO 1 1 Extruder 310726H EN Supply metering and dispense system for 5 gallon 20 Liter pails For professional use only Not approved for use in European explosive atmosphere locations Part No 965119 1 1 Extruder President Check Mate 200 System carbon steel Part No 570135 1 1 Extruder President Check Mate 200 System stainless steel 2000 psi 14 MPa 140 bar Pump Maximum Working Pressure 90 psi 621 kPa 6 3 bar Pump Maximum Air Inlet Pressure 150 psi 1 MPa 10 bar Ram Maximum Air Inlet Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Table Of Contents WarhindS iss Es RE Re EE DE ER ER EE PERE ROER EP 2 GFOUNGING 1 lt 544505240068 BREER REDE BREED EN RES 4 OPEraNONn sib OKSE RER nd ROR KENDER tenes ces 4 Pressure Relief Procedure 0000005 5 Initial StartUp ee 5 Dispensing Mixed Material 5 ONUIJ W si ae eee Asada RE RE RED HER WER EE RE RA N RE 5 Part NO 969119 uses SKER owt EER RES HR ELE DEE 6 Part Na 960119 us town kd on se Eed oe eee kia 7 Part NO 570148 22 tnd ss cee mts DEER oe ENE EE DE aie 8 Par ENO S7OT35 EE tai BEE RR DEERE EER ED DER HE 9 Technical Specifications ss EER EER EER EE EE 10 Part No 570139 2 4206 Ee HAAR BE as aaa 10 Palit Na 465119 ia ase SEED BAR ER ERG sac 10 MOUNTING Footprint siste as sn ER OE wade REEDS EE EE
10. d flow rate Shutdown When you are done dispensing remove the disposable mixer and wipe off the outlet Depending on what type of material you are dispensing it may be better to leave the mixer on until the next time you use the equipment or it may be necessary to not only wipe off the outlet but to seal it from air Part No 551327 plastic disposable caps are available for this purpose Part No 965119 Part No 965119 11 10 13 13 2 50 i 51 m FF 28 IE m 29 ls 27 15 35 49 PB 18 26 48 36 7 a 41 7 TED H 81 Front View 4 24 60 i 58 Side View 43 75 54 7 6 14 21 86 55 87 88 56 57 58 310726H Part No 965119 Part No 100060 100018 100122 113264 100361 108638 100840 100896 100960 101533 101535 103475 625077 101959 102814 104594 100206 208391 156684 156823 156971 157191 158212 158683 100195 184100 184160 184131 171937 206995 24B229 511174 220179 222771 222812 502524 512004 512171 590385 623533 624909 167646 624913 902413 947917 257461 948617 513649 100128 513623 C19391 513004 310726H Description SCREW cap hex head WASHER lock spring NIPPLE close CROSS pipe PLUG pipe TEE pipe ELBOW street FITTING bushing pipe GAUGE press air WASHER spring lock NUT full hex TEE pipe ROD tie 1 1 extruder ELBOW cprsn male GAUGE press fluid SCREW cap BUSHING pipe VALVE ball UNION adapter UNION
11. h all applicable safety regulations 2 310726H 310726H Warnings AN WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection Grounding Grounding 44 WARNING Mw RE Your system must be grounded Read warnings page 2 Pump use ground wire and clamp Loosen grounding lug locknut A and washer B Insert 12 gauge mini mum ground wire end D i
12. nto lug slot C and tighten locknut securely Connect ground clamp to a true earth ground Air and fluid hoses use only electrically conductive hoses Check electrical resistance of hoses once a week Refer to the hose tag or contact supplier for maxi mum resistance limits If total resistance to ground exceeds limits replace hose immediately FIG 1 Air compressor follow manufacturers recommenda tions Spray gun Dispense valve ground through connec tion to a properly grounded fluid hose and pump Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a nonconductive sur face such as paper or cardboard which interrupts grounding continuity To maintain grounding continuity when flushing or relieving pressure hold metal part of the spray gun dispense valve firmly to the side of a grounded metal pail then trigger the gun valve Operation A WARNING YE Keep your fingers hands and tools away from the priming piston and the air motor piston during opera tion and whenever the pump air and fluid pressure is not fully relieved The pump priming piston extends below the foot valve during operation and could pinch or amputate your fingers or hands as it moves up into the cylinder Be sure all moving part shields are installed and safe
13. ontained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco corm patents Original instructions This manual contains English MM 310726 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 e USA Copyright 2003 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised March 2013
14. ty devices are operating properly before each use A WARNING e Tighten all fluid connections securely before each use High pressure fluid can dislodge a loose coupling or allow high pressure spray to be emitted from the cou pling CAUTION Never operate one pump alone Do not disconnect one pump or allow a pump to run out of material The system is designed to have both pumps run together Running one pump alone puts too much stress on the hardware that connects the air motor to the displace ment pumps and could cause the hardware to frac ture 310726H Pressure Relief Procedure 44 WARNING Follow Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Read warnings page 2 1 Engage trigger lock 2 Turn off air to the pump air motor 3 Disengage the trigger lock 4 Hold a metal part of the gun firmly to a grounded metal pail Trigger the gun to relieve pressure 5 Engage the trigger lock 6 Open all fluid drain valves in the system having a waste container ready to catch drainage Leave drain valve s open until you are ready to dispense again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after follow ing the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Clear hose or tip obstruction Initial Startup
15. ufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR
16. vent fire and explosion e Use equipment only in well ventilated area e Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground equipment and conductive objects in work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply wit
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