Graco 310652K User's Manual
Contents
1. This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR2. filter 1 248417 104 119279 HOUSING filter 1 111bx 109105 HOSE 3 4 x 6 coupled 3 4 npt 1 105 15H103 NIPPLE pipe 2 mbe on tank mount model 106 119200 FITTING adapter SAE12 3 4 2 248419 npt f 112 1563828 LABEL 1 107 113802 SCREW hex head flanged 3 113 113344 FITTING swivel connects 1 108 110110 SEALANT pipe not shown Fire Ball 300 fluid out to hose 18 109 249568 BRACKET wall mount for 248418 1 114 157785 FITTING swivel connects 1 110 249565 310652K Includes label 112 KIT pump mount bracket for 248421 includes pump mounting hardware and label 112 Model 248417 Model 248419 Not shown Fire Ball 424 fluid out to hose 18 Technical Data Technical Data Maximum Working Pressure CleanLine 900 Filter models 248418 and 248421 900 psi 6 2 MPa 62 bar i CleanLine 1800 Filter models 248417 and 248419 1800 psi 12 4 MPa 124 bar Outlet 3 4 x 14 npt CleanLine 900 Filter models 248418 and 248421 B44 1000 ISO 16889 CleanLine 1800 Filter models 248417 and 248419 B49 1000 ISO 16889 CleanLine 900 Filter models 248418 and 248421 zinc plated steel filter media CleanLine 1800 Filter models 248417 and 248419 aluminum filter media Weight dry 7 lbs 3 18 Kg For particle sizes 14 micron and larger filtration is 99 9 efficient 2 For particle sizes 10 micron and larger filtration is 99 9 efficient 3 The filter media is compatible with petroleum base
3. procedure for each dispense location in the system starting at the location farthest from the pump WARNING SE Follow Relieve Pressure procedure before replacing CleanLine Filter cartridge Read warnings on page 2 1 To determine the necessary flush time in minutes a Measure the approximate length of the fluid line from the filter outlet to the dispense end of the hose Be sure to include the entire length of hose coiled in the hose reel b Determine the largest inside diameter 1 D of pipe or hose in the system c On the following table select the line length and the larger I D of pipe or hose to determine flush time Flush Time minutes Largest inside diameter of pipe or hose inches Combined length of pipe and pose ee S m5 7s 10 as 100 200 1 2 1 1 2 4 200 300 1 1 11 2 3 6 300 400 1 11 2 2 31 2 8 400 500 1 2 21 2 4 10 500 750 11 2 21 2 31 2 61 2 15 750 1000 2 31 2 5 61 2 20 2 Install all system components including the Graco CleanLine Filter system Do not install dispense equipment until initial flush is complete 3 Close the fluid shut off valve Operation 4 Ensure the main fluid outlet valve at the pump is 4 Unscrew the filter 5 closed 5 Apply oil to the new filter seal 5 Place dispense end of hose into a waste oil con tainer Secure the hose soit will not come out during 6 Tighten new filter 1 10 turn after filter contacts bas
4. Instructions Parts List gt GRACO CleanLine Filter 310652K For petroleum based oils synthetic oils and anti freeze mixtures Not for use in explosive atmospheres CleanLine 1800 filters must be used for anti freeze mixtures CleanLine 900 filters are not compatible with anti freeze Model 248418 Wall Mount CleanLine 900 Filter Assembly 900 psi 6 2 Mpa 62 bar Maximum Working Pressure Model 248421 Pump Mount CleanLine 900 Filter Assembly 900 psi 6 2 Mpa 62 bar Maximum Working Pressure Model 248417 Wall Mount CleanLine 1800 Filter Assembly 1800 psi 12 4 Mpa 124 bar Maximum Working Pressure Model 248419 Pump Mount CleanLine 1800 Filter Assembly 1800 psi 12 4 Mpa 124 bar Maximum Working Pressure Important Safety Instructions a gt Read all warnings and instructions in this manual Save these instructions Model 248421 shown TI6278B PROVEN QUALITY LEADING TECHNOLOGY Warnings Warnings The following warnings include general safety information for this equipment More specific warnings are included in the text where applicable WARNING SKIN INJECTION HAZARD High pressure fluid from dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Seek immediate surgical treatment e Do not stop or deflect leaks with your hand body glove or rag e Follow the Pressure Relief Procedure in this manual
5. WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or institu
6. d 248421 or three screws 107 for models 248417 and 248419 CleanLine 900 1 Install barbed fitting 9 and pressure relief tube 12 as shown in FIG 6 Apply thread sealant to threads of barbed fitting 9 Route the tube 12 back to bulk tank or to used oil container FIG 4 FIG 5 Part No 249565 Pump Mount CleanLine 1800 Filter Models 248417 and 248419 310652K Operation Relieve Pressure WARNING amp Sed DY Follow Relieve Pressure procedure before replacing CleanLine Filter cartridge Read warnings on page 2 CleanLine 900 Filter models 248418 and 248421 1 Turn off air supply to pump 2 Close upstream and downstream ball valves 6 See FIG 6 3 Turn drain valve 4 slowly to relieve filter pressure K System will release oil through pressure relief tube 12 Be sure tube is installed correctly Drain valve 4 springs back to closed position Pressure Relief Tube A Barbed Fitting Apply thread sealant D Drain Valve T15171C VAN Not to be routed to Matrix tank level monitor FIG 6 CleanLine 1800 Filter models 248417 and 248419 1 Turn off air supply to pump 2 Close upstream ball valve 101 3 Trigger the dispense valve 4 Close downstream ball valve 101 to ensure oil does not run out 310652K Operation Flush System Flush the system before installing meters and for ongo ing operation for all service fluids Follow this
7. d fluids and most phosphate esters water oil emulsions and high water content fluids Flow Characteristics Flow measurements were made with 32cSt 150 SSU hydraulic oil at 100 F 37 7 C fluid specific gravity of 0 9 Corrections Pressure Drop vs Flow To correct filter element pressure drops for various viscosities and specific gravities use 35 one of the following formulae 3 APm APe x SSU 150 x S G 0 9 or aoe APm APe x cSt 32 x S G 0 9 2 or 2 APm APe x cP 29 r r5 Calculation Definitions 1 o APe Element pressure drop from curve O a 1 APm Corrected element pressure drop 05 S G New specific gravity SSU New SSU viscosity 0 Saybolt Seconds Universal 0 10 15 20 29 cSt New cSt viscosity centistokes Flow gpm cP New cP viscosity centipoise 10 310652K Dimensions Dimensions Part No 249568 55 Part No 249565 da Part No 249568 mounting hole positions 6 310652K 11 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective
8. e flushing 7 Open both ball valves 6 6 Slowly open the main fluid outlet valve at the pump At the same time gradually increase the air pres 8 Turn system pressure back on sure to the pump until there is good flow through the hose K Replacing the filter cartridge allows air into the sys tem Spitting will occur during dispense until air is 7 Dispense fluid continuously at 2 gom or more for the purged from the system length of time determined by the table information In an existing fluid line the flushed oil can be CleanLine 1800 Filter models 248417 and 248419 returned to the bulk tank and reused In a newly installed line the flushed oil should be not be 1 Relieve pressure see Relieve Pressure on page 5 reused 2 Close both ball valves 101 8 Repeat this procedure for each dispense location and each service fluid in the system 3 Place a waste oil container below the filter to catch the oil in the housing 104 and filter cartridge 103 9 After service fluids have been flushed install meter s 4 Unscrew the housing 104 10 The system is now ready for use 5 Pull the filter cartridge 103 straight down 6 Apply grease to the o ring inside the replacement K It is all right to flush with mineral spirits kerosene cartridge 103 and other petroleum based fluids with the Clean Line Filter installed 7 Firmly push the replacement cartridge 103 straight up onto the nipple ins
9. ide the manifold 102 CleanLine Filter Cartridge 8 Replace the housing 104 and torque to 15 ft Ibs Replacement 9 Open both ball valves 101 WARNING SS 10 Turn system pressure back on K Replacing the filter cartridge allows air into the sys Follow Relieve Pressure procedure before replacing tem Spitting will occur during dispense until air is CleanLine Filter cartridge Read warnings on page 2 purged from the system The CleanLine Filter cartridge should be replaced at least once a year or any time you notice a reduced flow rate or other signs of degraded performance To replace the CleanLine Filter perform the following steps CleanLine 900 Filter models 248418 and 248421 1 Relieve pressure see Relieve Pressure on page 5 2 Close both ball valves 6 3 Place a waste container below the filter to catch the oil in the filter 6 310652K Operation 310652K 7 Parts for CleanLine 900 Filter Parts for CleanLine 900 Filter Model 248418 Wall Mount CleanLine Filter Assembly Model 248421 Pump Mount CleanLine Filter Assembly 14 n 13A ZA Torque to 130 150 in lb A Apply sealant 18a 18bx Route tube to used oil container or 5 to bulk oil tank not to TLM port ion ou T15170E Ref Part Description Qty Ref Part Description Qty 1 15E281 MANIFOLD filter 1 166 249568 BRACKET wall mount for 248418 1 2 234842 VALVE drain 1 Includes label 11 3 287389 BASE
10. luid shut off valves two DESCRIPTION See Fic 2 Fluid shut off valves two Air Regulator Do not use diaphragm pumps in a Matrix system ae Do not use diaphragm pumps in a Matrix system Tt Special pump packages are required for anti freeze See instruction manual 310650 310652K 3 Installation Wall mount 1 Fasten the wall mount bracket part no 249568 to the wall using screws long enough to provide secure support See FIG 3 Observe the flow direction arrows on the top of the filter assembly See FIG 5 Position the filter assem bly correctly and secure the assembly to the bracket using four screws 10 for models 248418 and 248421 or three screws 107 for models 248417 and 248419 Part No 249568 Wall Mount FIG 3 Pump mount 1 Attach the pump mount bracket part no 249565 to the base of the pump See FIG 4 The method of attachment will vary by pump The Fire Ball 425 6 1 and 425 10 1 pumps use machine screws to mount the bracket into pre tapped holes tn the pump base The 425 3 1 is not compatible with the pump mount bracket The Fire Ball 225 and 300 series pump bases are not tapped You will need to use the machine screws and lock nuts provided with bracket kit 249565 Observe the flow direction arrows on the top of the filter assembly See FIG 5 Position the filter assem bly correctly and secure the assembly to the bracket using four screws 10 for models 248418 an
11. ted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du presente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6928 or Toll Free 1 800 533 9655 Fax 612 378 3590 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 310652 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2004 Graco Inc is registered to ISO 9001 www graco com Revised 03 2010
12. valve 1 17 x 249565 KIT pump mount bracket for 1 4 187625 HANDLE valve drain 1 248421 includes pump mounting ore tardare and label 1 ges 18au 111010 HOSE 3 4 x 10 coupled 3 4 npt 1 7 111600 PIN grooved 1 8 15H103 Dene De 0 mbe for wall mount model 248418 9 114287 FITTING barbed 1 4 ID tube eee Sa 1 8 npt mbe for pump mount model 248421 10 111801 SCREW cap hex head 4 19 113344 FITTING swivel connects Fire Ball 1 11 15E328 LABEL product ID filter 1 800 fluid out to hose 18 12 15E327 TUBE pressure relief 20 157785 FITTING swivel connects Fire Ball 1 13 119529 FITTING barbed 1 4 ID tube 1 424 fluid out to hose 18 3 8 npt u Model 248418 14 119454 CLAMP worm drive ae eee 15 110110 SEALANT pipe not shown Not shown 310652K Parts for CleanLine 1800 Filter Parts for CleanLine 1800 Filter Model 248417 Wall Mount CleanLine Filter Assembly Model 248419 Pump Mount CleanLine Filter Assembly 109 To dispense system 111a 111b A N Torque to 15 ft lb 103 A CleanLine Filter must be used when you use a Matrix fluid management system to dispense oil or anti freeze For anti freeze mixtures use the CleanLine 1800 wall AN mount unit 248417 CleanLine 900 Filters are not compatible with anti freeze TI6276B From pump Ref ner No Part No Description Qty No Part No peor npHOn i Qty 102 119189 MANIFOLD filter 1 mbe on wall mount for model 103 119278 ELEMENT
13. when you replace the filter TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Comply with all applicable safety regulations 2 310652K Installation Installation The CleanLine Filter is installed upstream from the dispense equipment It can be pump or wall mounted Wall Mount Clean Line 900 Installation Wall Mount Clean Line 1800 Installation _ti10680a ti5127 FIG 2 DESCRIPTION See Fic 2 Thermal Pressure Relief Kit must be installed downstream from the pump The Thermal Pressure Relief Kit will vary based on the pump selected See manual 308403 F
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