Graco 310622ZAF User's Manual
Contents
1. 175 scfm Air consumption at 70 psi air inlet pressure 60 gpm 50 scfm see chart Maximum free flow delivery 160 gpm 606 l min Maximum pump speed 145 com Gallons Liters per cycle 1 03 3 90 Maximum suction lift varies widely based on ball seat selection and wear operating speed material properties Flapper 10 ft 3 5 m wet 5 ft 1 75 m dry and other variables Ball 18 ft 5 5 m wet 9 ft 2 75 m dry Maximum size pumpable solids Flapper 2 5 in 63 5 mm Ball 1 0 in 25 4 mm Maximum Noise Level at 100 psi full flow 90 dBa Sound Power Level 4 is sata 103 dBa Noise Level at 70 psi and 50 cpm 85 dBa Maximum fluid operating temperature is based on the following maximum diaphragm ball and seat temperature ratings Peer Da IIS auaa A semis 220 F 104 4 C PTFE EPDM Overmolded HD diaphragm 180 F 82 2 C Santoprene balls or diaphragm 180 F 82 2 C 3A Approved EPDM Overmolded diaphragm 275 F 135 C Buna N balls or diaphragm 180 F 82 2 C Fluoroelastomer balls or diaphragm 250 F 121 1 C AIGIMICL SIZE RL mes Sh Oe a eee wee Ss 0 5 in npt f Wetted parts All fluid contact materials are FDA compliant and meet the United States Code of Federal Regula2. SB3363 except it does not include a fluid inlet tee elbows and related parts 248274 3150 Sanitary Flapper Check Pump for Bin Evacuation for BES mounting Systems with santoprene diaphragms 248274 is the Eu 2 G c T6 same as SF36F3 except it does not include a fluid inlet tee elbows and related parts NOTE See pages 40 41 for parts 4 310622ZAF Models GRACO Material Certification Reference SaniForce Product Family Issue Date September 14 2011 All fluid contact materials in the SaniF orce product family are FDA Compliant and meet the United States Code of Federal Regulations CFR Title 21 Section 177 or are of a corrosion resistant grade Stainless Steel This includes the below product groups SaniF orce 1040 1590 2150 Air Operated Double Diaphragm Pumps SaniForce 1590 3150 HS Air Operated Double Diaphragm Pumps SaniForce 1590 3150 HS 3 A Certified Air O perated Double Diaphragm Pumps SaniForce 5 1 6 1 and 12 1 Air O perated P iston Pumps SaniForce Diaphragm Pump and Piston Pump Drum Unloaders SaniF orce Diaphragm Pump and Piston Pump Bin Evacuation Systems St ee eS Bradley A Byron Quality Manager Graco Inc GRACO INC P O Box 1441 Minneapolis Minnesota 55440 1441 612 623 6000 310622ZAF 5 Warnings Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and
3. USA Copyright 2004 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision ZAF August 2014
4. min at a specific fluid flow gom lpm and operating air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve 3 Follow left to scale to read fluid outlet pressure 3150 3A Performance Chart 120 8 4 0 84 100 7 0 7 80 5 5 0 55 60 4 2 0 42 40 2 8 0 28 20 1 4 0 14 Fluid Outlet Pressure psi bar MPa o 20 40 60 76 152 227 150 4 2 125 3 5 100 2 8 ac 75 EE 21 2 C 50 O 14 09 5 T 0 7 100 120 140 160 379 454 531 606 TI8644a Fluid Flow gpm lpm AIR PRESSURES A 120 psi 8 4 bar 0 84 MPa 8 100 psi 7 0 bar 0 7 MPa 70 psi 4 8 bar 0 5 MPa 40 psi 2 8 bar 0 3 MPa 310622ZAF LEGEND Air Consumption sss Fluid Flow TI8645a 49 Graco Warranties Graco Standard Pump Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of five years from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco
5. Tightening Connections Before each use check all hoses for wear or damage and replace as necessary Check to be sure all connec tions are tight and leak free 310622ZAF Maintenance Preventive Maintenance Schedule Establish a preventive maintenance schedule based on The following is a list of recommended maintenance the pump s service history This is especially important procedures and frequencies Maintenance must be per for prevention of spills or leakage due to diaphragm formed by trained personnel per the established failure schedule Operator Maintenance Person a Inspect system for leaks Depressurize fluid after operation a a Ts Remove heat from system after operation Inspect Inspect diaphragm for wear Inspect diaphragm for wear wear Inspect check valve components for wear Check hoses for wear hoses for Check hoses for wear Check tighten fluid connections 310622ZAF 15 Troubleshooting Troubleshooting e Follow the Pressure Relief Procedure page 13 before checking or servicing the equipment e Check all possible problems and causes before disassembling the pump Pump cycles at stall or fails to hold Worn check valve balls 541 Replace See page 21 pressure at stall seats 233 Pump will not cycle or cycles once Air valve is stuck or dirty Disassemble and clean air valve and stops See page 18 Use filtered air Check valve ball 541 sev
6. and the inside surface of bore Z prior to assembly 1 Install the shaft u cups 110 so the lips face out of the housing 2 Insert new bearings 112 113 and 117 into the center housing 101 tapered end first Using a press or a block and rubber mallet press fit the bearing so it is flush with the surface of the center housing 112 113 De 101 T14731a FIG 25 3 Reassemble the air valve as explained on page 18 310622ZAF 4 Align the new air cover gasket 119 so the pilot pin 114 protruding from the center housing 101 fits through the proper hole in the gasket T14730a FIG 26 5 Align the air cover 120 so the pilot pin 114 fits in the middle hole M of the three small holes near the center of the cover M 120 T14790a FIG 27 6 Apply medium strength blue Loctite or equivalent to the threads of the screws 122 Install the screws 122 handtight Using a 10 mm socket wrench torque the screws oppositely and evenly to 130 150 in lb 15 17 Nem Install the diaphragm assemblies and fluid covers as explained on page 23 310622ZAF Service T14790a FIG 28 7 Reassemble the ball check valves and manifolds as explained on page 21 29 Pump Matrix Pump Matrix NOTE For BES Ram Models Non Matrix Part Numbers 24xxxx see page 40 SaniForce 3150 Stainless Steel Sanitary Pumps Your Model No is marked on the pump s serial plate To ball check pump w
7. isolate this fluid as follows a Close the outbound fluid valves b Slowly remove the fluid connections from the pump and have a container ready to catch any fluid that runs out Sanitizing the Pump Before First Use NOTE The pump was built and tested using a food grade lubricant It is the users responsibility to properly sanitize the pump before first use It is up to the user whether this will include disassembling and cleaning individual parts or simply flushing pump with a sanitizing solution As necessary follow the steps under Starting and Adjust ing the Pump below under Flushing on page 14 or under Disassembly in the Service section on pages 21 23 and 26 Starting and Adjusting the Pump 1 Be sure the pump is properly grounded See Grounding page 8 2 Check connections to be sure they are tight Tighten fluid inlet and outlet connections securely 3 Place the suction tube if used in fluid to be pumped 310622ZAF Operation NOTE If fluid inlet pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in inefficient pump operation 4 Place the end of fluid hose L into an appropriate container 5 Close the fluid drain valve J 6 Back out the air regulator C knob and open all bleed type master air valves B E 7 If the fluid hose has a dispensing device hold it ope
8. s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and the buyer s sole remedy for any
9. a 0490 CLAMP 4in 4 in A Replacement Danger and Warning labels tags and cards are available at no cost LAMPE 248 T0859 HOUSING lower tapper 4 251 6D854 VALVE Tapper weldment 4 252 150000 HOUSING upper Tapper 4 Indicates replacement parts t Indicates a recommended spare part 40 310622ZAF Parts List Models 248273 248274 24C 124 24E440 24E667 24 388 and 24J389 Parts that Vary by Model XA BALL STOP Z 233 444 PLATE diaphragm fuid side 2 150018 150018 CN a TR NN ARE ETUIS 446 DIAPHRAGM Santoprene includes 2 u cups 253225 253225 110 EPDM EPDM Overmolded 15F914 15F914 PTEEEPOM wm emu e ee Pre O Santoprens 112861 310622ZAF 41 Accessories Accessories 15D990 Leak Detector Sensor and control package that monitors the dia phragm condition In case of diaphragm failure the con trol will provide an audible alarm and relay contacts for remote alarms or solenoids See Leak Detector manual 311200 NOTE To be 3 approved a leak detection system must be used on the pump Any pump with a leak detec tor installed is NOT Atex approved NOTE To replace a sensor order Part No 24B290 Leak Detector Sensor Replacement Kit The kit includes one sensor 42 3150 Conversion Kits 15H461 3A Approved Ball Check Conversion Kit Converts flapper check valve to 3A ball check valve Includes four seats and four ball stops Bal
10. breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within six years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent
11. cleaning solution and always cycle the pump during the entire flushing process Always flush the pump and relieve the pressure before storing it for any length of time Routine Cleaning of Product Contact Section of Pump NOTE The pump and the system should be cleaned in accordance with your state sanitary standard codes and local regulations 1 Flush the system See Flushing above 2 Follow the Pressure Relief Procedure page 13 3 Disassemble the fluid section of the pump and accessories See Check Valve Repair page 21 and Standard Diaphragm Repair page 23 or 3A Overmolded Diaphragm Repair page 26 14 4 Using a brush or other C I P methods wash all product contact pump parts with an alkaline deter gent at the manufacturer s recommended tempera ture and concentration 5 Rinse these parts again with water and allow parts to completely dry 6 Inspect the parts and reclean any soiled parts 7 Immerse all product contact parts in an approved sanitizer before assembly Leave the parts in the sanitizer taking them out only one by one as needed for assembly See Check Valve Repair page 21 and Standard Diaphragm Repair page 23 or 3A Overmolded Diaphragm Repair page 26 8 Lubricate the clamps clamping surfaces and gas kets with waterproof sanitary lubricant 9 Circulate the sanitizing solution through the pump and the system prior to use Cycle the pump as the sanitizing solution is circulated
12. or replace See page 23 standard or page 26 3A Over molded Pump exhausts excessive air at Worn air valve block plate pilot Repair or replace See page 18 stall block u cups or pilot pin o rings Worn shaft seals Replace See page 23 standard or page 26 ees ae Pump leaks air externally Tighten screws See page 18 Air valve gasket or air cover gasket Inspect replace See page 18 is damaged Air cover clamps are loose Tighten clamps Pump leaks fluid externally from Loose manifolds damaged seal Tighten manifold clamps or replace ball check valves between manifold and seat dam seats or clamps 132 See page aged gaskets 21 Chattering Check balls not seating prop Reduce size diameter of inlet line erly cleanly due to imbalance relative to outlet line Outlet line between fluid inlet and outlet line size should not exceed pump size sizing Noise is accentuated with light viscosity fluids 310622ZAF 17 Service Service Repairing the Air Valve 3 Move the valve carriage 105 to the center position and pull it out of the cavity Using a needle nose pli Tool Required ers pull the pilot block 116 straight up and out of the cavity See FIG 7 e Torque wrench e Torx T20 screwdriver or 7 mm 9 82 in socket wrench e Needle nose pliers 116 105 e O ring pick e Lithium base grease Air Valve Repair Kit 255122 is available Refer to Parts on page 39 Parts included in t
13. section air cover This allows you to grip the diaphragms Diaphragms are assembled handtight To loosen grip both diaphragms securely around the outer edge and rotate counterclockwise One diaphragm assembly will come free and the other will remain attached to the shaft Remove the freed diaphragm 446 and air side plate 445 Pull the opposite diaphragm assembly and shaft 121 out of the center housing 101 Hold the shaft flats with a 19 mm open end wrench and remove the diaphragm and air side plate from the shaft Inspect the diaphragm shaft 121 for wear or scratches If it is damaged inspect the bearings 117 in place If the bearings are damaged refer to page 28 Reach into the center housing 101 with an o ring pick and hook the u cup packings 110 then pull them out of the housing This can be done with the bearings 117 in place Clean all parts and inspect for wear or damage Replace parts as needed 135 234 T112434a 21 310622ZAF Service Reassembly NOTICE Do not deform the diaphragm manually The diaphragm To reduce the risk of serious injury including amputation do not put your fingers or hand between the air cover and the diaphragm 6 Assemble the fluid cover 234 and clamp 135 so the cover is aligned to the center housing Tilt pump 1 Install the shaft u cup packings 110 so the lips for easier assembly Securely tighten the clamp face out of the housing 101 Lu
14. 2 FIG 17 i Pull the other diaphragm assembly and the dia phragm shaft 121 out of the center housing 101 Hold the shaft flats with a 19 mm open end wrench and remove the diaphragm assembly from the shaft Disassemble the remaining diaphragm assembly T14789a FIG 18 24 Inspect the diaphragm shaft 121 for wear or scratches If it is damaged inspect the bearings 117 in place If the bearings are damaged refer to Bearing and Air Gasket Removal on page 28 Reach into the center housing 101 with an o ring pick and hook the u cups 110 then pull them out of the housing This can be done with the bearings 117 in place See FIG 24 page 28 Clean all parts and inspect for wear or damage Replace parts as needed 310622ZAF Reassembly 1 Install the shaft u cups 110 so the lips face out of the housing 101 Lubricate the u cups See Reas sembly of Bearing page 28 2 Assemble diaphragm 446 backer 447 if pres ent and plate 445 onto plate 444 with screw 143 Rounded side of plate 445 should face dia phragm Make sure the side marked AIR SIDE faces the center housing NOTE Thread locker must be applied to screw 143 as shown in FIG 19 for all diaphragm assemblies 101 121 445 446 447 143A A 44 TI8774a AN Apply a high strength thread locker to attach the screw to the diaphragm plate if needed A Apply a medium strength thread locker to the shaft side
15. 42 15E285 Sanitary Ball Check Conversion Kit 42 Model 1590 Dimensional Drawing Model 1590 Technical Data 45 Model 1590 Performance Chart 46 Model 3150 Dimensional Drawing 47 Model 3150 Technical Data 48 Model 3150 Performance Chart 49 Graco Warranties 50 Graco Standard Pump Warranty 50 Extended Product Warranty 50 Graco Information 50 310622ZAF Models 1590 SABAAA 3150 SA_AAA 3150 SA_3_ 1 3150 SA73A1 1590 SB____ 3150 SB___1 3150 SB6881 3150 SB7771 3150 SB___3 3150 SF__ F1 3150 SF__ F3 3150 SF76F1 3150 SATAAA 3150 SA2AAA 3150 SASAAA 3150 SA4AAA 3150 SA6AAA 3150 SA7AAA 1590 SADAAA 1590 SBBA11 1590 SBDAAA 1590 SABA13 1590 SBBA13 3150 SA33A1 3150 SA43A1 3150 SA73A1 3150 SB2AA1 3150 SB3AA1 3150 SF3AF1 3150 SF4AF1 3150 SFPAF1 3150 SF7AF1 3150 SF8AF1 Models Compliance Connection Description Approvals Flange Flange Sanitary Diaphragm Pump B Flange DIN Heavy Duty Sanitary Ball Check Pump Ex 2 amp c T6 Ex 2 amp cre Sanitary Ball Check Pump Sanitary Flapper Check Pump Sanitary Diaphragm Pump Sanitary Ball Check Pump So Eu 2GcT6 Sanitary Flapper Check Pump NOTE See Pump Matrix page 30 to determine the part number of configured pumps 310622ZAF Continued on next page Models Models for R
16. FIG 3 Mount these accessories on the wall or ona bracket Be sure the air line supplying the accesso ries is grounded a Install an air regulator C and gauge to control the fluid pressure The fluid outlet pressure will be the same as the setting of the air regulator 310622ZAF Installation b Locate one bleed type master air valve B close to the pump and use it to relieve trapped air Locate the other master air valve E upstream from all air line accessories and use it to isolate them during cleaning and repair c The air line filter F removes harmful dirt and moisture from the compressed air supply 2 Install a grounded flexible air hose A between the accessories and the 1 2 npt f pump air inlet M Use a minimum 3 8 in 9 5 mm ID air hose Screw an air line quick disconnect coupler D onto the end of the air hose A and screw the mating fitting into the pump air inlet snugly Ali 2 Do not connect the coupler D to the fitting until you are ready to operate the pump Connecting the cou pler too early can result in unintentional operation of the pump leading to serious injury from moving parts splashing fluid in the eyes or on the skin and contact with hazardous fluids Fluid Suction Line 1 Use flexible grounded fluid hoses G where possi ble 2 For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material su
17. G Flexible fluid suction line J Fluid drain valve K Fluid shutoff valve L Flexible fluid line IL M 1 2 npt f air inlet me X Ground wire required see page ee 8 for installation instructions FIG 3 Typical Floor Mount Installation 10 Use flexible grounded fluid hoses L where possi ble For best sealing results use a standard tri clamp or DIN style sanitary gasket of a flexible material such as EPDM Buna N fluoroelastomer or silicon Install a fluid drain valve J near the fluid outlet See FIG 3 Install a shutoff valve K in the fluid outlet line TI8766a 310622ZAF Changing the Orientation of the Fluid Inlet and Outlet Ports The pump is shipped with the ports facing the same direction To reorient the ports into any position 1 Remove the clamps 130 holding the inlet and or outlet tee to the elbows 2 Rotate the manifold tee 339 and reattach Install the clamps 130 and tighten handtight 130 TI5133f FIG 4 Orientation of Fluid Ports tri clamp model shown 310622ZAF Installation 11 Installation Air Exhaust Ventilation The air exhaust port is 3 4 npt f Do not restrict the air exhaust port Excessive exhaust restriction can cause erratic pump operation To provide a remote exhaust Be sure the system is properly ventilated for your type of installation You must vent the exhaust to a safe 1 Remove the muffler P from the pump air exhaust place
18. IG 22 clamp but does not let it contact the pilot pin T117273a 310622ZAF 27 Service Bearing and Air Gasket Removal Tools Required Torque wrench 10 mm socket wrench Bearing puller O ring pick Press or block and mallet Disassembly NOTE Do not remove undamaged bearings AA 1 Follow the Pressure Relief Procedure page 13 2 Remove the manifolds and disassemble the ball check valves as explained on page 21 3 Remove the fluid covers and diaphragm assemblies as explained on page 23 standard or page 26 3A Overmolded NOTE If you are removing only the diaphragm shaft bearing 117 skip step 4 4 Disassemble the air valve as explained on page 18 5 Using a 10 mm socket wrench remove the screws 122 holding the air covers 120 to the center housing 101 122 on x D 114733a FIG 23 6 Remove the air cover gaskets 119 Always replace the gaskets with new ones 7 Use a bearing puller to remove the diaphragm shaft bearings 117 air valve bearings 112 or pilot pin bearings 113 Do not remove undamaged bear ings 28 117 T14731a FIG 24 8 If you removed the diaphragm shaft bearings 117 reach into the center housing 101 with an o ring pick and hook the u cups 110 then pull them out of the housing Inspect the u cups See FIG 24 Replace parts as needed Reassembly NOTE Adhesive must be applied to the outside surface of the bearing 112
19. Instructions Parts List G TM m d SaniForce High Sanitation Diaphragm Pumps Models 1590 HS 1590 3A 3150 HS 3150 3A 31 sai For use in sanitary applications For professional use only See Models on page 3 for model numbers descriptions and compliance approvals 120 psi 0 8 MPa 8 bar Maximum Fluid Working Pressure 120 psi 0 8 MPa 8 bar Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for Table of Contents Model SA3AAA Shown TI8760b CE PROVEN QUALITY LEADING TECHNOLOGY Contents Models Models for Ram or BES Mounting Warnings Installation General Information Leak Detection System Tighten Clamps Before First Use LUNG MEEA EE Cate tana ase ues eh crane GIOUNCING s se swe 238 0 a Rae KAREE EEA MIOUNTINOS r4 Ha PNR Saat de ceed aia Air Line Fluid Suction Line Fluid Outlet Line Typical Installation Changing the Orientation of the Fluid Inlet and Outlet Ports Air Exhaust Ventilation Operation Pressure Relief Procedure Sanitizing the Pump Before First Use Starting and Adjusting the Pump Pump Shutdown Maintenance sus aan va dose de Lubrication Flushing Routine Cleaning of Product Contact Section Of PUM ws2 2322 c satdesi ane Tightening Connections Preventive Maintenance Schedule
20. TE Diaphragm fluid side Model 1590 SABAAA 15K448 PLATE Diaphragm air 2 side 255060 PTFE includes 110 and 446 and 447 GE LE 447 T BACKER SBBA11 143 15D021 BOLT hil a Diaphragm fluid side 15K448 PLATE Diaphragm air 2 side 253627 HD PTFE includes 110 446 446 T DIAPHRAGM ASSY 445 15H810 PLATE diaphragm air 2 side All diaphragm modules above include 2 u cups 110 to replace seals around shaft 121 See page 38 SABA13 SBBA13 Indicates replacement parts t Indicates a recommended spare part 35 Parts List Fluid Section Check Ball Material ig Ret Par Description ay Model 3150 3A Approved PTFE A M F Flapper check CINE Santoprene BUNA N fluoroelastomer 541 t 15B491 BALL Model 1590 3A Approved PTFE SABAAA SADAAA SBBAAA 541 t 112419 BALL 4 SBBA11 SBDAAA RS ES SBBA22 541 t 112421 BALL Indicates replacement parts Tt Indicates a recommended spare part 36 310622ZAF 310622ZAF Parts List Fluid Section 37 Parts Drawing Air Section and Stand Parts Drawing Air Section and Stand 115 114 116 J Apply medium strength adhesive to outside 164 surface of piston bearing and inside surface of center housing bore 147 A Apply a medium strength thread locker to screw threads and torque to 130 150 in lbs 14 6 16 9 Nem A Torque to 50 60 in lb 5 7 6 8 Nem 638d 638c ti19226a 661
21. TI8068b 38 310622ZAF Parts List Air Section and Stand Parts List Air Section and Stand Air Section All Models i we Foz fiskes rouser 1 SCREW mach torx ove 16618 GASKET or T 105 248904 CARRIAGE manifold assy io rar uour man rit Tete PISTON actor 2 qu ee Po Modes vee Tea Jonna 2 119 188603 GASKET air cover air cover eee Sarena machined air 2 15G694 COVER machined air CE 1590 e pee fr CA Parts included in Air Valve Repair Kit 255122 purchase separately A Replacement Danger and Warning labels tags and cards are available at no cost 310622ZAF Leak Detector and Pump Stand at ret pan peer ov 3A Approved Leak Detector and Pump Stand 3150 and 1590 SABAAA 24L978 FRAME includes acs 4 bolts or 659 aber aa 660 15H971 GASKET upper 1 Pump Stand Only 3150 and 1590 SBBAAA SBBA11 SBBA22 24L978 FRAME includes 4 bolts iM 659 aba oar to Bare Pump 3 Indicates replacement parts ft Indicates a recommended spare part Kit 24N798 Hinge Repair Kit Description Bass Buse 2 esse or ae Kit 24N799 Quick Release Pin Repair Kit Far Dern en LOCK PIN with lanyard 638f RETAINER 39 Parts List Models 248273 248274 24C 124 24E440 24E667 24 388 and 24J389 Parts List Models 248273 248274 24C124 24E440 24E667 24J388 and 24J389 NOTE These 3150 models are for use with ram systems or Bin Evacuation Sy
22. Troubleshooting Service Repairing the Air Valve Check Valve Repair Standard Diaphragm Repair 3A Overmolded Diaphragm Repair Bearing and Air Gasket Removal Pump Matrix 2 15 sus 6c oe dust nest ambre SaniForce 3150 Stainless Steel Sanitary Pumps SaniForce 1590 Stainless Steel Sanitary Pumps Parts Drawing Fluid Section 32 Parts List Fluid Section 33 Pump Configuration 33 Inlet and Outlet 33 Diaphragm Material 35 Parts Drawing Air Section and Stand 38 Parts List Air Section and Stand 39 Air Section All Models 39 Leak Detector and Pump Stand 39 Kit 24N798 Hinge Repair Kit 39 Kit 24N799 Quick Release Pin Repair Kit 39 Parts List Models 248273 248274 24C124 24E440 24E667 24J388 and 24J389 40 Fluid Section Parts 40 Ball Check Parts 40 Flapper Check Parts 40 Air Section Parts 40 Parts that Vary by Model 41 ACC SSOTIES GE evar dee ibaa aces 42 15D990 Leak Detector 42 3150 Conversion Kits 42 15H461 3A Approved Ball Check Conversion Kit 24 meer saut 42 16E975 Flapper Valve Conversion Kit
23. am or BES Mounting 240124 3150 Sanitary Ball Check Pump for Ram systems with for ram and BES EPDM overmolded diaphragms and PTFE check balls mounting 24C 124 is the same as SASAA3 except it does not include a fluid inlet tee elbows and related parts 243388 3150 Sanitary Ball Check Pump for Ram systems with for ram mounting santoprene diaphragms and santoprene check balls 24J388 is the same as SA3663 except it does not include a fluid inlet tee elbows and related parts 248273 3150 Sanitary Ball Check Pump for Bin Evacuation Sys for BES mounting tems with santoprene diaphragms and santoprene Eu 0 G c T6 check balls 248273 is the same as SB3663 except it does not include a fluid inlet tee elbows and related parts 24E440 3150 Sanitary Ball Check Pump for Bin Evacuation Sys for BES mounting tems with EPDM overmolded diaphragms and PTFE check balls 24E440 is the same as SA3SAA3 except it does not include a fluid inlet tee elbows and related parts The clamp handles are positioned for use with BES3F3 24J389 3150 Sanitary Ball Check Pump for Ram Systems with for ram mounting PTFE EPDM overmolded diaphragms and PTFE check balls 24J389 is the same as SA33A3 except it does not include a fluid inlet tee elbows and related parts 24E667 3150 Sanitary Ball Check Pump for Bin Evacuation Sys for BES mounting tems with PTFE EPDM overmolded diaphragms and Eu 0 G c T6 santoprene check balls 24E667 is the same as
24. avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Extended Product Warranty Graco warrants all 205 307 515 716 1040 1590 2150 3150 and 3275 air valve center sections to be free from defects in material and workmanship for a period of fifteen years from date installed in service by the original purchaser Normal wear of items such as packings or seals are not considered to be defects in material and workmanship Five years Graco will provide parts and labor Six to Fifteen years Graco will replace defective parts only Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 310622 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441
25. away from people animals food handling port See FIG 5 areas and all sources of ignition when pumping flam 2 Install a grounded air exhaust hose T and connect the muffler P to the other end of the hose The minimum size for the air exhaust hose is 3 4 in mable or hazardous fluids Diaphragm failure can cause the fluid being pumped to exhaust with the air Place an appropriate con 19 sole ID If ri phate 15 eH is tainer at the end of the air exhaust line to catch the RS dE eye fluid See Fic 5 bends or kinks in the hose 3 Place a grounded container U at the end of the air exhaust line to catch fluid in case of a diaphragm rupture See FIG 5 Key Air supply line Bleed type master air valve required for pump U gt Grounded air exhaust hose Container for remote air exhaust C Air regulator D Air line quick disconnect E Master air valve for accessories F Air line filter P Muffler T U T18767b Fic 5 Venting Exhaust Air 12 310622ZAF Operation Pressure Relief Procedure AM Trapped air can cause the pump to cycle unexpectedly which could result in serious injury from injection splashing or moving parts Relieve pressure when you stop pumping and before cleaning checking or servicing equipment 1 Shut off the air to the pump 2 Open any available outbound fluid valve to relieve fluid pressure from the pump 3 If fluid is still in the outbound fluid lines
26. bricate the pack ings See FIG 24 page 28 NOTE If the diaphragm contacts the pilot pin and is forced away from the air cover try Step 5 again If nec 2 Apply high strength red Loctite or equivalent to essary return to Step 3 attach the bolt 446a to the diaphragm 446 if needed Assemble the air side plate 445 onto the dia 7 Reassemble the ball check valves and manifolds as phragm 446 The wide radiused side of the plate explained on page 21 must face the diaphragm Apply medium strength blue Loctite or equivalent to the threads of the diaphragm assembly Screw the assembly into the 101 3A Pump Shown shaft 121 hand tight 3 Grease the length and ends of the diaphragm shaft 445 446 121 Insert the shaft diaphragm assembly into one side of the pump NOTE Turn the pump 90 on the stand for easier fluid cover clamping Align the fluid cover 234 and the center housing Securely tighten the clamp 135 4 Assemble the other diaphragm assembly to the shaft as explained in step 2 This diaphragm will be lifted off the air cover at this point A Apply a high strength thread locker to attach the screw to the diaphragm if needed 5 Supply the pump with low pressure air less than 7 A N Apply a medium strength thread locker to psi 05 MPa 0 5 bar The diaphragm will very the shaft side of the screw slowly pull onto the air cover 120 Find the pres sure that keeps the diaphragm close enough to F
27. ch as EPDM Buna N fluoroelastomer or silicon 3 NOTE Compliance with 3A sanitary standards requires DIN connections to use certain gaskets See CCE Coordination Bulletin Number 2011 3 Two such gaskets are the Siersema Komponent System S K S the Netherlands and the ASEPTO STAR k flex gasket from Kieselmann GmbH Germany 4 Ifthe fluid inlet pressure to the pump is more than 25 of the outlet working pressure the ball check valves will not close fast enough resulting in ineffi cient pump operation Excessive inlet fluid pressure also will shorten diaphragm life Approximately 3 5 psi 0 02 0 03 MPA 0 21 0 34 bar should be adequate for most materials 5 See the Technical Data on pages 45 and 48 for maximum suction lift wet and dry For best results always install the pump as close as possible to the material source Installation Fluid Outlet Line 9 A arn 2 A fluid drain valve J is required to relieve pressure in the hose if it is plugged The drain valve reduces the risk of serious injury including splashing in the eyes or on the skin or contamination from hazardous fluids when relieving pressure Install the valve close to the pump fluid outlet See FIG 3 Typical Installation Key Air supply line Bleed type master air valve required for pump U gt C Air regulator D Air line quick disconnect E Master air valve for accessories F Air line filter
28. erely Replace ball and seat See page worn and runs in seat 233 or 21 manifold Check valve ball 541 is wedged Follow Pressure Relief Proce into seat 233 due to overpressur dure page 13 Disassemble ball ization check assembly and inspect for damage see page 21 Dispensing valve clogged Relieve pressure and clear valve Leak detector has activated a shut Investigate failure and reset leak down solenoid detector Pump operates erratically Clogged suction line Inspect clear Sticky or leaking balls 541 Clean or replace See page 21 Diaphragm ruptured Replace See page 23 standard or page 26 3A Overmolded Air bubbles in fluid Suction line is loose Tighten Diaphragm ruptured Replace See page 23 standard or page 26 3A Overmolded Loose inlet manifold damaged seal Tighten manifold clamps or replace between manifold and seat dam seats or gaskets See page 21 aged gaskets 16 310622ZAF Troubleshooting use Leak in inlet or outlet sanitary fit Loose sanitary clamp Tighten clamp ting Damaged or worn gasket Replace gasket Misalignment of inlet outlet hose or Use flexible hoses at pump inlet pipe and outlet Gasket does not seal Use a standard sanitary gasket of flexible material such as EPDM Buna N fluoroelastomer or silicon Fluid in exhaust air Diaphragm ruptured Replace See page 23 standard or page 26 3A Overmolded Loose diaphragm plate Tighten
29. eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Route exhaust away from work area If diaphragm ruptures fluid may be exhausted into the air e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury hearing loss inhalation of toxic fumes and burns This equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer Installation Installation General Information e The typical installation shown in FIG 3 is only a guide for selecting and installing system compo nents Contact your Graco distributor for assistance in planning a system to suit your needs e Always use genuine Graco parts and accessories e Reference numbers and letters in parentheses refer to the callouts in the figures and the parts lists on pages 32 41 ax The pump is very heavy see Technical Data on pages 45 and 48 for specific weights If the pump
30. he kit are marked with amp symbol Use all the parts in the kit for the best results Disassembly A AM 1 Follow the Pressure Relief Procedure page 13 2 With a Torx T20 screwdriver or 7 mm 9 32 in socket wrench remove the six screws 103 air valve cover 102 and gasket 104 See FIG 6 4 Pull the two actuator pistons 111 Remove the u cups 110 from the pistons Pull the pilot pins 114 Remove the o rings 115 from the pilot pins See FIG 8 110 T14682b FIG 6 T14617b 114 115 FIG 8 18 310622ZAF 5 Inspect the valve plate 108 in place If damaged use a Torx T20 screwdriver or 7 mm 9 32 in socket wrench to remove the three screws 103 Remove the valve plate 108 See FIG 9 103 Re 108 T14618c FIG 9 6 Inspect the bearings 112 117 in place See Parts on page 39 The bearings are tapered and if dam aged must be removed from the outside This requires disassembly of the fluid section See page 28 7 Clean all parts and inspect for wear or damage Replace as needed Reassemble page 19 Service Reassembly i If you replaced the bearings 112 117 reinstall as explained on page 28 Reassemble the fluid section Install the valve plate 108 in the cavity seal down Install the three screws 103 using a Torx T20 screwdriver or 7 mm 9 32 in socket wrench Tighten until the screws bottom out on the hou
31. ith a three inch inlet and outlet San determine the Model No of your pump from the follow toprene balls and diaphragms a pump stand and no ing matrix select the six digits which describe your leak detector is model SB3661 To order replace pump working from left to right The first digit is always ment parts refer to the part lists on pages 32 40 The S designating Graco Sanitary diaphragm pumps The digits in the matrix do not correspond to the reference remaining five digits define the pump configuration size numbers in the parts drawing and lists and materials of construction For example a sanitary Sanitary Pump Inlet and Outlet Diaphragm Check Ball Leak Detector Pump Configuration in Material Pump Stand for all A 3A Approved 1 11 2x1 1 2 A 3A Approved A 3A Approved A Leak Detec sn mn EPDM PTFE tor and Pump Stand B Ball Check 2 2x2 HD PTFE EPDM 6 Santoprene 1 Pump Stand ie so 7 80mm DIN 80mm DIN vee 100 8 100mm DIN DIN PNONE NONE 30 310622ZAF Pump Matrix SaniForce 1590 Stainless Steel Sanitary Pumps The table below shows all available configurations for 1590 Stainless Steel Sanitary Pumps Model Number Pump Inlet and Outlet Check Valve Style Check Ball Diaphragm Material Configuration in g Material SABAAA 3A Approved with 3A Ball Checks HD 3A PTFE 3A Approved EPDM Leak Detector SADAAA 3A Approved with 50 mm DIN 3A Ball Checks HD 3A PTFE 3A Approved EPDM Leak De
32. ls need to be ordered separately mepe 15B406 SEAT ball 15H460 GASKET 4 in 510490 CLAMP 4 in 15H407 STOP ball 16E975 Flapper Valve Conversion Kit Converts ball check valve to flapper check valve Includes four flapper assemblies See Flapper Check Valve Assembly page 32 bial csi 15H460 GASKET 4 in EPDM 15D090 HOUSING upper flapper 4 16D853 HOUSING lower flapper CER 16D854 VALVE flapper weldment 510490 CLAMP 4 in LEE 15E285 Sanitary Ball Check Conversion Kit Converts flapper check valve to sanitary ball check valve Includes four seats and four ball stops Balls need to be ordered separately p Ja 15D026 SEAT ball 15D346 GASKET ball stop 310622ZAF 310622ZAF 3150 Conversion Kits 43 Model 1590 Dimensional Drawing Model 1590 Dimensional Drawing 24 9 in 632 5 mm LITE TL 8 6 in J 218 4 mm 17 0 in 431 8 mm _ 23 5 in q 596 9 mm NOTE Dimensions are identical for tri clamp and DIN models 44 35 8 in 909 3 mm TI8777a 310622ZAF Model 1590 Technical Data Model 1590 Technical Data Maximum fluid working pressure 120 psi 0 8 MPa 8 bar Air pressure operating range 20 120 psi 0 14 0 8 MPa 1 4 8 bar Maximum air consumption 125 scfm Air consumption at 70 psi air inlet pressure 60 gom 50 scfm see chart Maximum free flow delive
33. ment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately 6 310622ZAF 310622ZAF Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the
34. must be moved follow the Pressure Relief Proce dure on page 13 and have two people lift the pump by grasping the outlet manifold securely or use appropriate lifting equipment Never have one person move or lift the pump Leak Detection System NOTE A leak detection system is included with all 3 approved pumps See manual 311200 included with leak detector for leak detector installation instructions Tighten Clamps Before First Use After you unpack the pump and before you use it for the first time check all clamps and tighten as necessary Stand NOTE See pages 38 and 39 for parts 1 Place the stand assembly on a level surface 2 Mount the pump securely to the brackets using bolts provided Keep clear of moving parts NOTE To drain or service the pump pull on the quick release pins 638e one on each side to allow the pump to rotate while still securely mounted to the bracket 638e TI8765b FIG 1 Quick release pins for pump rotation Grounding Ground the pump and all other equipment used or located in the pumping area Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit Check your local electrical code for detailed grounding instructions for your area and type of equipment e Pump Connect a ground wire and clamp as shown in FIG 2 Lo
35. n while continuing with the following step 8 Slowly increase air pressure with the air regulator C until the pump starts to cycle Do not exceed the maximum operating air pressure as listed in the Technical Data section on pages 45 and 48 Allow the pump to cycle slowly until all air is pushed out of the lines and the pump is primed Pump Shutdown A ua At the end of the work shift relieve pressure 13 Maintenance Maintenance Lubrication The air valve is designed to operate unlubricated If lubrication is desired every 500 hours of operation or monthly remove the hose from the pump air inlet and add two drops of machine oil to the air inlet Do not over lubricate the pump Oil is exhausted through the muffler and could contaminate your fluid supply or other equipment Excessive lubrication can also cause the pump to malfunction Flushing A AR AM Insert suction tube into cleaning solution Open air regu lator to supply low pressure air to the pump Run the pump long enough to thoroughly clean the pump and hoses Close the air regulator Remove the suction tube from the cleaning solution and drain pump Place suc tion tube in the fluid to be pumpedl Flush the pump often enough to prevent the fluid you are pumping from drying or freezing in the pump and damaging it Flushing schedule will be based on what the pump is being used for Use a compatible
36. o SEAT oo o COVER fluid 240 COVER ma p a 2 FE BXA THAT STORbaT 1 Standard Ball Check Pump 132 poxo omean SEAT 234 1234530 COVER fluid 240 Bo ahaa Am E 242 150346 GASKET ballsiop A __ Flapper Check Pump 234 sta COVER ne oa LE TSFA60_ GASKET Fin EPDM TE a MODULE EE includes 4x of items 132 248 251 252 and 12x item 240 510490 CLAMP 4in o 4 in HOUSING lower 16D854 VALVE flapper E A 252 15D090 HOUSING upper 4 nL taper PE Model 1590 132 15D475 CLAMP 3 in 4 CL LL e 234 1249892 COVER Fluid 2 AIT r 20802 COVER a 240 15H459 GASKET 3 in EPDM 12 AIT _ 2207 E Sn POM 2 3A Approved Ball Check Pump 24J608 CLAMP sanitary diaphragm Standard Ball Check Pump 15H341 CLAMP sanitary diaphragm Indicates replacement parts 310622ZAF Parts List Fluid Section Inlet and Outlet Model 3150 Tri clamp tee TEE inlet 1 1 2 in Tri clamp tee 2 831 234534 TEE inlet 2 in 234534 TEE outlet 2 in Tri clamp tee 3 Ba LES TEE et Sin arose Te eet fF Tri ae tee Tri clamp tee 5 TEE inlet 3 in DIN tee 6 TEE inlet 50 mm DIN tee 7 DIN tee 8 TEE inlet 100 mm Model 1590 Tri clamp tee All Tri 331 249893 TEE Inlet 2 in Clamp 339 249893 TEE Outlet 2 in DIN tee SADAAA 24U211 TEE Inlet 50 mm SBDAAA 24U211 TEE Outlet 50 mm Indicates replacement parts C
37. of the screw FIG 19 310622ZAF Service 3 Screw assembled diaphragm assembly into shaft 121 and hand tighten 4 Grease the length of the diaphragm shaft 121 and slide it through the housing 101 5 Assemble the other diaphragm assembly to the shaft as explained in step 2 6 Using a 5 8 in wrench hold the wrench flats of one diaphragm assembly and torque the other dia phragm to 60 70 ft lb 81 94 Nem NOTE Waterproof sanitary lubricant may be applied to the clamp 135 and clamping surface of the cover 234 to ease assembly 7 Align the fluid covers 234 and the center housing Secure the covers with the clamps 135 and hand tighten TI8771 FIG 20 8 Reassemble the ball check valves and manifolds as explained on page 21 25 Service 3A Overmolded Diaphragm Repair NOTE If your pump uses standard diaphragms see page 23 Tools Required Torque wrench 19 mm open end wrench O ring pick Lithium base grease Disassembly 1 2 26 A AM Follow the Pressure Relief Procedure page 13 Remove the manifolds and disassemble the ball check valves as explained on page 21 Remove the clamps 135 holding the fluid covers 234 to the air covers 120 Pull the fluid covers 234 off the pump See FIG 21 Once the fluid covers are removed the diaphragm on the side of the pump which was last pressurized with air will be separated from the center
38. ontinued on next page 33 Parts List Fluid Section Inlet and Outlet Parts Continued Model 3150 128 234531 ELBOW Em GASKET sanitary EPDM i 3 in 130 15D475 CLAMP sanitary 3 in PE Lo CLAMP CLAMP sanitary 4 in 4 in CE LC a sanitary diaphragm _ Model 1590 128 249894 ELBOW sal nn sanitary EPDM 2 in 500984 CLAMP sanitary 2 in RE 15D475 CLAMP sanitary 3 in 34 310622ZAF Diaphragm Material Part Description foy 253224 3A Approved EPDM Overmolded includes 110 and 446 446 T DIAPHRAGM ASSY 189298 PLATE diaphragm air side 253628 HD PTFE includes 110 446 446 T DIAPHRAGM ASSY 15H811 PLATE diaphragm air 2 side 253225 6 258225 Santoprene includes 110 446 includes 110 446 eT eoar BOT 130018 PLATE daphragm 2 pas re PLATE aasian gt 253223 7 268223 Buna N includes 110 446 N includes 110 446 Fees aot rspoe BOT 50018 PLATE daphragm 2 ls rene Poe ehem 2 253222 8 258222 fluoroelastomer includes 110 446 includes 110 446 Fee mer o p sor por e T es eee Model 3150 A 310622ZAF Parts List Fluid Section Part Description Joy 255058 3A Approved EPDM Overmolded includes 110 and 446 1 112181 U UCUP O 446 DIAPHRAGM nec DE ASSEMBLY SBDAAA s pes PLATE Diaphragm air a side 255059 Santoprene includes 110 and 446 446 T DIAPHRAGM 2 2 SBBA22 444 15K288 PLA
39. osen the grounding screw W Insert one end of a 12 ga 1 5 mm minimum ground wire X behind the grounding screw and tighten the screw securely Connect the clamp end of the ground wire to a true earth ground To order a ground wire and clamp order part number 222011 310622ZAF ms TI4736A Fic 2 Ground Wire Connection e Air and fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity e Air compressor Follow the manufacturers recom mendations e Fluid supply container Follow the local code Mountings NOTE The pump exhaust air may contain contami nants Ventilate to a remote area if the contaminants could affect your fluid supply See Air Exhaust Ventila tion on page 12 e Be sure the mounting surface can support the weight of the pump hoses and accessories as well as the stress caused during operation e For ease of operation and service mount the pump so the air valve cover air inlet and fluid inlet and outlet ports are easily accessible Air Line A bleed type master air valve B is required in the system to relieve air trapped between this valve and the pump Trapped air can cause the pump to cycle unexpectedly which could result in serious injury including splashing in the eyes or on the skin injury from moving parts or contamination from hazardous fluids See FIG 3 1 Install the air line accessories as shown in
40. rocedure page 13 Disconnect all hoses 2 Pull the quick release pins and tilt the pump to drain 3 From the outlet manifold remove both upper clamps 132a 4 Remove outlet manifold leaving elbows 128 gas kets 129 clamps 130 and tee 339 assembled 5 For 3A Ball Check pumps remove ball gasket 240 Remove middle clamp 132c and ball stop housing 2XA Remove middle gasket 240 and ball 541 Remove lower clamp 132b seat 2XB and gasket 240 Clean all parts and inspect for wear or dam age Replace parts as needed TI8768a FIG 13 3A Ball Check Assembly 310622ZAF 21 Service For Sanitary Ball Check pumps remove ball gasket 242 and ball 541 Remove lower clamp 132b seat 233 and gasket 240 Clean all parts and inspect for wear or damage Replace parts as needed TI8769a FIG 14 Sanitary Ball Check Assembly 22 For Flapper Check pumps remove gasket 240 Remove middle clamp 132c and housing 252 Remove middle gasket 240 and flapper valve 251 Remove lower clamp 132b lower flapper housing 248 and gasket 240 Clean all parts and inspect for wear or damage Replace parts as needed TI8770a FIG 15 Flapper Check Assembly 310622ZAF 6 Disassemble the outlet manifold Remove clamps 130 tee 339 gasket 129 and elbow 128 Clean all parts and inspect for wear or damage Replace parts as needed 7 Repeat for inlet manifold Reassembl
41. rt 120 120 8 4 0 84 3 4 5 100 100 L 7 0 7 2 8 D 80 80 as 5 5 0 55 2 2 8 60 60 5 O S O 5 4 2 0 42 1 7 ce O amp S D 40 40 5 2 8 0 28 1 1 z LL 20 20 1 4 0 14 0 6 0 20 40 60 80 100 120 76 152 227 303 379 454 TIB646 Fluid Flow gpm lpm AIR PRESSURES __ LEGEND A 120 psi 8 4 bar 0 84 MPa Air Consumption 100 psi 7 0 bar 0 7 MPa Fluid Flow 70 psi 4 8 bar 0 5 MPa D 40 psi 2 8 bar 0 3 MPa E 20 psi 1 4 bar 0 14 MPa T18647 46 310622ZAF Model 3150 Dimensional Drawing Model 3150 Dimensional Drawing 3A Ball Check Valve Pumps FEN 28 4 in 721 4 mm 37 6 in 955 0 mm myo 6 5in AA HE 165 1 mm ia Sg a e a 22 0 in gt 23 5 in 558 8 mm TI4929e 596 9 mm TI7610d Sanitary Ball Check Valve Pumps Flapper Check Valve Pumps SR t yil tei KL CAIN LL 28 3 in 29 5 in 38 1 in 718 8 mm 37 5 in 749 3 mm 967 7 mm 952 5 mm Vie 5 9 in LA 149 9 mm oie 19 3 in TI4685e 490 2 mm 6 5 in 165 1 mm TI4928e NOTE Dimensions are identical for tri clamp and DIN models 310622ZAF 47 Model 3150 Technical Data Model 3150 Technical Data Maximum fluid working pressure 120 psi 0 8 MPa 8 bar Air pressure operating range 20 120 psi 0 14 0 8 MPa 1 4 8 bar Maximum air consumption
42. ry 100 gpm 378 5 l min Maximum pump speed 200 cpm Gallons Liters per cycle 0 5 1 96 Maximum suction lift varies widely based on ball seat 28 ft 8 5 m wet 15 ft 4 57 m dry selection and wear operating speed material properties and other variables Maximum size pumpable solids 5 8 in 15 9 mm Maximum Noise Level at 100 psi full flow 90 dBa Sound Power Level 103 dBa Noise Level at 70 psi and 50 cpm 85 dBa Maximum fluid operating temperature is based on the following maximum diaphragm ball and seat temperature ratings PTFE balls PTFE EPDM 2 piece diaphragm 220 F 104 4 C PTFE EPDM Overmolded HD diaphragm 180 F 82 2 C Santoprene balls or diaphragm 180 F 82 2 C 3A Approved EPDM Overmolded diaphragm 275 F 135 C AF IMIGE SIZES daar wee ach te ite bokeh a ane ea Res 0 5 in npt f Wetted parts All fluid contact materials are FDA compliant and meet the United States Code of Federal Regulations CFR Title 21 Section 177 All fluid contact materials are FDA compliant Wetted materials on all models 316 SST 3A Approved EPDM PTFE Wetted material depending on model Santoprene 3A Approved EPDM PTFE CAUTION Santoprene may be
43. sing See FIG 9 Install an o ring 115 on each pilot pin 114 Grease the pins and o rings Insert the pins into the bearings narrow end first See FIG 10 110 7 T14617b FIG 10 4 310622ZAF Install u cups 110 on each actuator piston 111 so the lips of the packings face the narrow end of the pistons See FIG 10 Lubricate the u cups 110 and actuator pistons 111 Insert the actuator pistons in the bearings wide end first Leave the narrow end of the pistons exposed See FIG 10 19 Service 6 Grease the lower face of the pilot block 116 and 9 Align the valve gasket 104 and cover 102 with install so its tabs snap into the grooves on the ends the six holes in the center housing 101 Secure of the pilot pins 114 See FIG 11 with six screws 103 using a Torx T20 screw driver or 7 mm 9 82 in socket wrench Torque to 7 Grease the lower face of the valve carriage 105 50 60 in lb 5 7 6 8 Nem See FIG 12 See FIG 11 8 Install the valve carriage 105 so its tabs slip into the grooves on the narrow end of the actuator pis tons 111 See FIG 11 103 102 104 3 sy a i Fi F TI4682b TI4616b 20 310622ZAF Service Check Valve Repair Disassembly Reference numbers with an asterisk are replacement parts For a complete list of replacement parts see Parts page 32 and following AMA 1 Follow the Pressure Relief P
44. stems and do not include a fluid inlet tee elbows and related parts Fluid Section Parts Air Section Parts see Parts Drawing Fluid Section on page 32 see Parts Drawing Air Section and Stand on page 38 128 234531 ELBOW 15H459 GASKET sanitary EPDM 3 in 15D475 CLAMP sanitary 3 in ne 132 510490 CLAMP sanitary 4 in 16X086 CLAMP sanitary 4 in used on models 248273 and 24E667 Description Qty a HOUSING center ne OZ frskeo7 ROUSING ever T 103 16344 SCREW mach tox 10 104 188618 GASKET cover GASKET cover 7 1050 288904 CARRIAGE mano T 15G323 CLAMP sanitary diaphragm Tose rorta VAVE ps ae a MC SxS FT fresst PISTON aowator 2 m2 ens Beanna piston ms peen BEARING pin ma peeo PIN push Ball Check Parts me ee pme 2 Models 248273 24C124 24E440 24E667 24J388 BLOCK pilot Ps and 24389 m7 188609 BEARING shat f HS 788603 GASKETaircover 2 120 150016 COVER machined a 3150 2 Fer ena SHAFT a 122 mar PLUG 2 team 190621 AG mms Parts included in Air Valve Repair Kit 255122 purchase separately Description See Table SEAT 234530 COVER fluid CL leas pa Teraso PAZ See Table BAIL STOPGASRET 4 See Table BALL STOP Le sary Sete BAL Flapper Check Parts Model 248274 only Description Qty 234 284530 COVER fluid Se E EL f 16E975 MODULE E includes 4x of items 132 248 251 252 and 12x item 240 KON
45. tector SBBAAA Non 3A Approved 3A Ball Checks HD 3A PTFE 3A Approved EPDM No Leak Detector SBDAAA Non 3A Approved 50 mm DIN 3A Ball Checks HD 3A PTFE 3A Approved EPDM No Leak Detector SBBA11 Non 3A Approved 2x2 3A Ball Checks HD 3A PTFE PTFE No Leak Detector SBBA22 Non 3A Approved 2x2 3A Ball Checks HD Santoprene Santoprene No Leak Detector SABA13 Non 3A Approved with 2x2 3A Ball Checks HD 3A PTFE PTFE EPDM Leak Detector overmolded HD SBBA13 Non 3A Approved 2x2 3A Ball Checks HD 3A PTFE PTFE EPDM No Leak Detector overmolded HD 310622ZAF 31 Parts Drawing Fluid Section Parts Drawing Fluid Section 3A Pump Shown 129 A 130 A 339 Tri Clamp Model Shown Sanitary Ball Check Sanitary Diaphragm Assembly Valve Assembly Gp A 135 444 143 446 447 445 A 242 CD S41 p C 233 f i 240 rc 7 TI7644a TI4729c 446 446a AA Flapper Check Valve Assembly A Apply a high strength thread locker to attach the screw to the diaphragm plate sanitary pump or to the diaphragm 3A pump if needed A Apply a medium strength thread locker to shaft side of screw threads A Apply a waterproof sanitary lubricant to clamps clamping surfaces and gaskets A Parts not included on BES ram models Part Numbers 24xxxx ti17272a 32 310622ZAF Parts List Fluid Section Pump Configuration Model 3150 A 3A Approved Ball Check Pump 132 pro amean CS exe p
46. the hazard symbol refers to procedure specific risk When these symbols appear in the body of this manual refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area PRESSURIZED EQUIPMENT HAZARD MPa bar PS Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equip
47. tions CFR Title 21 Section 177 Wetted materials on all models 316 SST 3A Approved EPDM Wetted material depending on model 316 SST Santoprene Buna N Nitrile fluoroelastomer 3A Approved EPDM PTFE CAUTION Santoprene may be used only with non fatty non oily foods or alcohols up to 15 Non wetted external parts 300 series stainless steel polyester labels LDPE foam gasket WIG 2522 50 3c ne en hesisaw dbase tees bikes 145 Ib 66 kg Santoprene is a registered trademark of the Monsanto Co Loctite is a registered trademark of the Loctite Corporation Displacement per cycle may vary based on suction condition discharge head air pressure and fluid type Noise levels measured with the pump mounted on the stand Sound power measured per ISO Standard 9614 1 The pump user must verify that the construction materials meet their specific application requirements 48 310622ZAF Model 3150 Performance Chart Model 3150 Performance Chart Test Conditions Pump tested in water with inlet submerged To find Fluid Outlet Pressure psi MPa bar at a specific fluid flow gpm lpm and operating air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve 3 Follow left to scale to read fluid outlet pressure To find Pump Air Pressure scfm or m
48. used only with non fatty non oily foods or alcohols up to 15 300 series stainless steel polyester labels LDPE foam gasket WOIQNE 632644005 ose 5 eet ces ee arias E 97 Ib 44 kg Non wetted external parts Santoprene is a registered trademark of the Monsanto Co Loctite is a registered trademark of the Loctite Corporation Displacement per cycle may vary based on suction condition discharge head air pressure and fluid type Noise levels measured with the pump mounted on the stand Sound power measured per ISO Standard 9614 1 The pump user must verify that the construction materials meet their specific application requirements 310622ZAF 45 Model 1590 Performance Chart Model 1590 Performance Chart Test Conditions Pump tested in water with inlet submerged To find Fluid Outlet Pressure To find Pump Air Pressure psi MPa bar at a specific fluid flow gpm lpm and scfm or m min at a specific fluid flow gpm Ipm and operating air pressure psi MPa bar operating air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected 2 Read vertical line up to intersection with selected air fluid outlet pressure curve consumption curve 3 Follow left to scale to read fluid outlet pressure 3 Follow left to scale to read fluid outlet pressure 1590 3A Performance Cha
49. y NOTE Lubricate clamps clamping surfaces and gas kets with waterproof sanitary lubricant 1 Reassemble inlet and outlet fluid manifolds in reverse order See step 6 Tighten clamps hand tight 2 Reassemble ball or flapper check assembly in reverse order See step 5 Tighten clamps hand tight NOTE For flapper check make sure flapper check 251 is placed properly in housing 248 groove Ensure that the flapper check moves freely 310622ZAF Service Standard Diaphragm Repair NOTE See page 26 for overmolded diaphragms includ ing all 3A diaphragms Tools Required Torque wrench 5 8 in wrench 19 mm open end wrench O ring pick Lithium base grease Spanner wrench Disassembly 7 i M 1 Follow the Pressure Relief Procedure page 13 2 Remove the manifolds and disassemble the ball check valves as explained on page 21 3 Hold fluid covers in place and remove the clamps 135 Pull the fluid covers 234 off the pump 234 TI8771a FIG 16 23 Service With both fluid covers removed using two 5 8 in wrenches hold the wrench flats Y on the plates of each diaphragm assembly and loosen One dia phragm assembly will come free and the other will remain attached to the shaft Disassemble the free diaphragm assembly Remove plate 444 with bolt 148 installed dia phragm 446 backer 447 if present and plate 445 121 445 446 447 143 444 e 11877
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