Graco 310566C User's Manual
Contents
1. 20 310566 TIO985 Parts Right Hand Mount Dual Filter Model 96A919 3 1 Ratio President Pump Ref Part Ref Part No No Description Qty No No Description Qty 1 618380 FRAME wall floor stand mount 1 26 C19817 SCREW cap soc hd 2 2 618217 MANIFOLD surge tank discharge 1 27 105510 WASHER lock spring hi collar 2 3 51A297 CLAMP sanitary sst 1 1 2 6 28 101044 WASHER plain 4 4 516320 GASKET 1 tube 6 30 521778 HOSE air 1 5 515563 BALL VALVE paint service 2 31 220564 PUMP President sst 1 7 155470 UNION swivel 90 1 See 308793 for parts 10 194255 SPACER accumulator 2 32 100004 SCREW cap hex hd 4 11 515763 COUPLING full sst 3 4 npt 1 33 100133 WASHER lock 4 12 51A795 FITTING 1 34 100307 NUT hex 3 8 4 13 515571 GAUGE and DAMPENER sst 2 35 241207 KIT repair valve 1 14 237528 BALL VALVE sst 1 4 npt 3 39 504045 FITTING elbow street 3 See 307628 for par2. TI0982 41 39 16 310566 Parts Right Hand Mount Model 96A629 3 1 Ratio President Pump Ref Part Ref Part No No Description Qty No No Description Qty 1 618216 FRAME wall floor stand mount 1 26 C19817 SCREW cap soc hd 2 2 618217 MANIFOLD surge tank discharge 1 27 105510 WASHER lock spring hi collar 2 3 51A297 CLAMP sanitary sst 1 1 2 6 28 101044 WASHER plain 4 4 516320 GASKET 1 tube 6 30 521778 HOSE air 1 5 515563 BALL VALVE paint service 2 31 220564 PUMP President sst 1 7 155470 UNION swivel 90 1 See 308793 for parts 10 194255 SPACER accumulator 2 32 100004 SCREW cap hex hd 4 11 515763 COUPLING full sst 3 4 npt 1 33 100133 WASHER lock 4 12 51A795 FITTING 1 34 100307 NUT hex 3 8 4 13 515571 GAUGE and DAMPENER sst 2 35 241207 KIT repair valve 1 14 237528 BALL VALVE sst 1 4 npt 3 39 504045 FITTING elbow street 3 See 307628 for parts 40 51A192 HOSE paint 1 15 516010 FITTING elbow 90 1 41 516306 FITTING bushing reducer 1 16 516771 FITTING nipple pipe 1 44 220011 GROUND WIRE ASSY 25 ft 1 17 220157 TANK surge sst 1 45 101896 TERMINAL ring 4 See 307707 for parts 46 112278 WRAP tie electrical 4 18 551292 SCREW cap hex hd 2 47 236297 CLAMP ASSY grounding 1 19 618236 BRACKET tube support 1 2 48 115248 SCREW cap hex hd 1 20 100022 SCREW cap hex hd 4 49 100166 NUT full hex 2 21 100016
3. GRACO Instructions Parts List WALL MOUNT OR FLOOR STAND HIGH FLO 3 1 Ratio President Circulation Packages 310566C For high production circulation of fluids Y Read warnings and instructions i See page 2 for table of contents and list of models sten I m m oad IE E EQ Misi SESS mi En T al Q 9 ii TIN IC TI0982 i dew X Se ES Model 96A629 Shown Related Manuals 306982 President Air Motors 308115 Fluid Regulators 307107 Fluid Regulator 308168 High Volume Air Regulators 307628 Fluid Ball Valves 308201 Runaway Valves 308793 3 1 High Flo Plus Pumps 307707 Surge Tanks GRACO INC P O BOX 1444 MINNEAPOLIS MN 55440 1441 PROVEN OUALITY LEADING TECHNOLOGY Copyright 2002 Graco Inc is registered to I S EN ISO 9001 Table of Contents List of Models iai creais ee Erian eee eee 2 lc n 16 Warnings scia chee MHAC berti MR ide Paw sete ges 3 Technical Data cas pere rie ese BCC AC RCS eee 28 Com
4. TI0999 Model 618613 26 310566 Parts Dual Mount Floor Stand Model 618314 9 16 in 4 places o e o o H QI ar DI al 3 8 in 8 places T DED i B PT oy ND ee O d ba TI1000 Model 618314 310566 27 Technical Data 3 1 Ratio President Pumps Models 220561 and 220564 Air Operating Range 0 1 1 1 MPa 1 4 11 bar 20 166 psi Maximum Fluid Temperature Rating Fluid Outlet 1 npt f Wetted Parts Model 220561 Carbon Steel Stainless Steel Leather PTFE Ultra High Molecular Weight Polyethylene Model 220564 Chrome Plated Stainless Steel Leather PTFE Ultra High Molecular Weight Polyethylene Sound Pressure Levels measured at 1 meter from unit Input Air Pressures at 15 cycles per minute Air Motor 40 psi 0 28 MPa 2 8 bar 70 psi 0 48 MPa 4 8 bar 100 psi 0 7 MPa 7 bar 73 6 dB A 78 3 dB A 80 9 dB A Sound Power Levels tested in accordance with ISO 9614 2 Input Air Pressures at 15 cycles per minute 40 psi 0 28 MPa 2 8 bar 70 psi 0 48 MPa 4 8 bar 100 psi 0 7 MPa 7 bar 87 4 dB A 92 1 dB A 94 6 dB A Loctite is a registered trademark of the Loctite Corp Performance Charts To find Fluid Outlet Pressure psi MPa bar at a specific fluid flow To find Pump Air Consumption m3 min or scfm at a specific fluid Ipm gpm and operating air pressure psi MPa ba
5. WASHER lock 4 50 100718 WASHER 2 22 618806 HEADER filter discharge 1 51 220089 CONDUCTOR ground 1 23 916366 FILTER 1 52 065136 WIRE copper electrical 1 24 618218 MANIFOLD filter discharge 1 53 515992 FITTING bushing reducer 1 25 917089 KIT accessory 1 See 308168 and 308201 for parts 310566 17 Left Hand Mount Model 96A630 3 1 Ratio President Pump 18 Parts 310566 4 44 Ref Detail A Left Hand Mount Model 96A630 3 1 Ratio President Pump Ref Part No No 1 618226 2 618217 3 51A297 4 516320 5 515563 10 194255 11 515763 12 51A795 13 515571 14 237528 15 516010 16 516771 17 220157 18 551292 19 618236 20 100022 21 100016 22 618806 23 916366 24 618218 25 917090 26 C19817 Description FRAME wall floor stand mount MANIFOLD surge tank discharge CLAMP sanitary sst 1 1 2 GASKET 1 tube BALL VALVE paint service SPACER accumulator COU
6. on the skin and cause serious injury Do not point the gun at anyone or at any part of the body Do not stop or deflect leaks with your hand body glove or rag Follow the Pressure Relief Procedure on page 10 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean the spray tip Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose 310566 3 44 WARNING MOVING PARTS HAZARD Moving parts such as the air motor piston can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before servicing the equipment follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment and the object being sprayed Refer to Grounding on page 9 If there is any static sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
7. speed and fluid outlet pressure 5 Adjust the fluid back pressure to the lowest setting necessary to get the desired results Higher pump pressures may not improve the spray pattern and will cause premature component wear Use the air regulator CC to adjust the pump speed and back pressure regulator to adjust line pressure until the spray is completely atomized 6 To adjust the spray pattern follow the complete instructions in your gun manual 7 When you have achieved the desired spray pat tern release the gun trigger The pump will contin ue to cycle as long as air is supplied 8 Oneata time open any other guns in the system to purge air from the lines NOTE In a circulating system the pump will continue to cycle as long as air is supplied In a direct supply system the pump starts when the gun is opened and stops when the gun is closed 12 310566 A WARNING COMPONENT RUPTURE HAZARD To reduce the risk of overpressurizing your system which could cause component rupture and serious injury never exceed the specified maximum air input pressure to the pump see Technical Data on page 28 44 CAUTION Do not allow the pump to run dry It will quickly accelerate to a high speed causing damage If your pump is running too fast stop it immediately and check the fluid supply If the container is empty and air has been pumped into the lines refill the con tainer and prime the pump and the lines or f
8. 0 3 1 Ratio President Pump Ref Part Ref Part No No Description Qty No No Description Qty 1 618381 FRAME wall floor stand mount 1 26 C19817 SCREW cap soc hd 2 2 618217 MANIFOLD surge tank discharge 1 27 105510 WASHER lock spring hi collar 2 3 51A297 CLAMP sanitary sst 1 1 2 6 28 101044 WASHER plain 4 4 516320 GASKET 1 tube 6 30 521778 HOSE air 1 5 515563 BALL VALVE paint service 2 31 220564 PUMP President sst 1 7 155470 UNION swivel 90 1 See 308793 for parts 10 194255 SPACER accumulator 2 32 100004 SCREW cap hex hd 4 11 515763 COUPLING full sst 3 4 npt 1 33 100133 WASHER lock 4 12 51A795 FITTING 1 34 100307 NUT hex 3 8 4 13 515571 GAUGE and DAMPENER sst 2 35 241207 KIT repair valve 1 14 237528 BALL VALVE sst 1 4 npt 3 39 504045 FITTING elbow street 3 See 307628 for parts 40 51A192 HOSE paint 1 15 516010 FITTING elbow 90 1 41 516306 FITTING bushing reducer 1 16 516771 FITTING nipple pipe 1 44 220011 GROUND WIRE ASSY 25 ft 1 17 220157 TANK surge sst 1 45 101896 TERMINAL ring 4 See 307707 for parts 46 112278 WRAP tie electrical 4 18 551292 SCREW cap hex hd 2 47 236297 CLAMP ASSY grounding 1 19 618236 BRACKET tube support 1 2 48 115248 SCREW cap hex hd 1 20 100022 SCREW cap hex hd 4 49 100166 NUT full hex 2 21 100016 WASHER lock 4 50 100718 WASHER 2 22 618806 HEADER filter discharge 1 51 220089 CONDUCTOR ground 1 23 917092 FILTER dual assembly 1 52 065136 WIRE copper e
9. 00022 SCREW cap hex hd 4 51 21 100016 WASHER lock 4 52 22 C19629 FITTING nipple header 1 53 23 915517 FILTER bag 1 60 24 51B577 FITTING nipple manifold 1 61 25 917089 KIT accessory 1 62 See 308168 and 308201 for parts 63 30 521778 HOSE air 31 220561 PUMP President cst See 308793 for parts 26 C19817 SCREW cap soc hd 2 64 27 105510 WASHER lock spring hi collar 2 65 28 101044 WASHER plain 4 66 1 1 Part No 100004 100133 100307 917075 110300 51A192 C19668 220011 101896 112278 236297 115248 100166 100718 220089 065136 515992 106464 100485 C20506 51B579 500054 C19438 158555 Description SCREW cap hex hd WASHER lock NUT hex 3 8 KIT repair valve FITTING elbow street pipe HOSE paint FITTING bushing reducing GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREW cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical FITTING bushing reducing TEE pipe NIPPLE pipe FITTING union FITTING nipple BUSHING hex hd ELBOW plain NIPPLE reducing Qty N 0309 NN 4 4 09 09 A DD 310566 25 Parts Single Mount Floor Stand Miodel 618613 io od o Oj ZN d q o C TET ie j E sl i 3 8 in 8 places zc
10. PLING full sst 3 4 npt FITTING GAUGE and DAMPENER sst BALL VALVE sst 1 4 npt See 307628 for parts FITTING elbow 90 FITTING nipple pipe TANK surge sst See 307707 for parts SCREW cap hex hd BRACKET tube support 1 SCREW cap hex hd WASHER lock HEADER filter discharge FILTER MANIFOLD filter discharge KIT accessory See 308168 and 308201 for parts SCREW cap soc hd Qty WNT NNDD 2442427 R800 N Parts Ref No 27 28 30 31 32 33 34 35 36 39 40 41 43 44 45 46 47 48 49 50 51 52 53 Part No 105510 101044 521778 220564 100004 100133 100307 241207 C19649 504045 51A192 516306 156684 220011 101896 112278 236297 115248 100166 100718 220089 065136 515992 Description WASHER lock spring hi collar WASHER plain HOSE air PUMP President sst See 308793 for parts SCREW cap hex hd WASHER lock NUT hex 3 8 KIT repair valve FITTING nipple FITTING elbow street HOSE paint FITTING bushing reducer UNION adapter GROUND WIRE ASSY 25 ft TERMINAL ring WRAP tie electrical CLAMP ASSY grounding SCREW cap hex hd NUT full hex WASHER CONDUCTOR ground WIRE copper electrical FITTING bushing reducer 310566 Qty AN a NNa AAt ga 0 s DINA 19 Parts Right Hand Mount Dual Filter Model 96A919 3 1 Ratio President Pump 10 18 28 32 33 34
11. Valve Fluid Filter Filter Ball Valve Fluid Drain Valve Air Supply Inlet Air Filter NTUZZEFACS Model 96A629 Shown Fluid Surge Tank Air Motor Master Air Valve Air Regulator and Gauge Pump Runaway Control Valve Pump Ground Wire Wall Mount Frame Air Line Lubricator T Fluid Return Inlet U Fluid Return Valve V Back Pressure Valve and Gauge W Bleed type Master Air Valve not supplied Y Air Line Drain Valve not supplied Z Facility Air Supply 310566 5 A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 Site Preparation Fig 1 Relieve system pressure For installing any one of the packages listed in this manual select a site with at least 5 ft 1 5 m overhead clearance for the wall mounted systems and at least 7 ft 2 1 m for the floor mounted systems Ensure that the wall is strong enough to support the weight of the circulation package and accessories fluid hoses and stress caused during pump operation E
12. awn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com PRINTED IN USA 310566 03 2001 Rev 01 2005 32 310566
13. being sprayed Keep the spray area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not turn on or off any light switch in the spray area while operating or if fumes are present Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer 4 310566 Component Identification Ensure that there is 5 ft 1 5 m overhead clearance for a wall mounted system and at least 7 ft 2 1 m for a floor mounted system Mount the circulation package so the top of the bracket is 5 to 6 ft 1 5 to 1 8 m above the floor Fig 1 A TOTMUOOU gt i EN Side View F Ref D Ref EY Fluid Supply Inlet Fluid Gauge and Dampener Fluid Gauge Ball
14. bligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be dr
15. cessive pressure drop 1 Fig 4 Every day drain contaminants from the Fully relieve pressure to remove the bowl BB bowl before reaching the baffle level by opening i the drain at the bottom of the bowl BB 3 Clean the filter element and bowl using household soap and water or denatured alcohol Use com pressed air to blow out the filter body Blow the A WARNING filter element out from the inside i 4 Clean the sight glass thoroughly Do not leave To reduce the risk of serious injury whenever you solvent residue in the sight glass as it may attack are instructed to relieve pressure always follow the or weaken the glass If the sight glass appears Pressure Relief Procedure on page 10 damaged replace it immediately 14 310566 Troubleshooting A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure page 10 For pump service see pump manual For air motor service see air motor manual Solution Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions be sure all valves are open increase pressure Empty fluid supply Refill and reprime pump In an air pow ered system use pump runaway valve Clogged fluid outlet line valves etc Clear Worn packings Tighten packing nut replace all pack ings See pump manual Pump output low on only one stroke Held open or worn check valve Check and r
16. d to the wall Do not simply hang the wall mount frame Failure to do so may cause circulation package to fall causing equipment damage or personal injury 5 Using capable hoist lift circulation package back into position Bolt wall mount frame R to wall Use 1 2 in bolts and washers to mount circulation package to wall Use bolts that are long enough to keep wall mount frame from vibrating during operation Single or Dual Floor Mount installation of the Circulation Package Fig 1 The circulation package consists of the pump mounted on the wall mount frame Also on the wall mount frame are air filter master air valve air controls lubricator surge tank fluid filter and plumbing NOTE Ensure that there is 7 ft 2 1 m overhead clearance for a floor mounted system NOTE Refer to Fig 1 and to the Single Mount Floor Stand drawing on page 26 or the Dual Mount Floor Stand drawing on page 27 Also refer to the Mounting Hole Layouts on page 31 1 Relieve system pressure prior to installation of circulation package Follow Pressure Relief Procedure on page 10 2 Anchor either single or dual floor stand to floor using 1 2 in bolts 44 WARNING Do not attempt to mount two circulation packages on a single mount floor stand Use dual mount stand for dual or back to back installations Failure to do so can result in mount failure causing equip ment damage or personal injury 3 Using capable hoist position wal
17. e air trapped between it and the air motor when the valve is closed see the preceding WARNING The fluid drain valve F is mounted on the bottom of the fluid filter bowl The fluid drain valve is required in your system to relieve fluid pressure in the displacement pump fluid filter hose and gun see the preceding WARNING The pump air filter H includes an air filter with a 40 micron polypropylene element to remove harm ful dirt and moisture from the compressed air supply The pump air regulator and gauge L controls pump speed and outlet pressure by adjusting the air pressure to the pump The gauge provides a readout of air pressure to the pump See manual 308168 for further details The pump runaway control valve M protects the pump against damage by a runaway air motor See manual 308201 for further details The air line lubricator S provides automatic lubrication of the air motor The pump N run by air motor circulates fluid throughout the system See pump manual for further details Fluid is supplied to the pump through the fluid outlet A Fluid pressure is monitored by the two fluid gauges B The fluid filter D includes a 60 mesh 250 mi cron stainless steel element to filter particles from the fluid as it leaves the pump The fluid surge tank J protects against surges in the fluid lines during gun use and system operation The fluid regulator and gauge V controls fluid inlet press
18. epair See pump manual Worn piston packings Replace See pump manual No output Improperly installed ball check valves Check and correct See pump manual Pump operates erratically Exhausted fluid supply Refill and reprime pump In an air pow ered system use pump runaway valve Held open or worn check valves Check and repair See pump manual Worn piston packings Replace See pump manual Pump does not operate Restricted air or hydraulic power sup Clear any obstructions be sure all shut ply lines off valves are open increase pressure Exhausted fluid supply Refill and reprime pump Clogged fluid outlet line valves etc Clear Damaged air motor See air motor manual Fluid dried on piston rod Disassemble and clean pump Stop pump at bottom of stroke See pump manual 310566 15 Parts Right Hand Mount Model 96A629 3 1 Ratio President Pump 10 18 28 30 32 33 34 47 AA D 44 SEN Detail A
19. erated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole o
20. fluid hoses use only electrically conductive hoses A WARNING 3 Air compressor follow manufacturer s recommen FIRE AND EXPLOSION HAZARD dations Before operating the circulation pack age ground the system as explained 4 below Also read the section FIRE AND EXPLOSION HAZARD on page 4 Spray gun ground through connection to a prop erly grounded fluid hose and pump 5 Fluid supply container follow your local code 1 Pump use the ground wire and clamp A sup plied See Fig 3 Connect the ground clamp to a 6 Object being sprayed follow your local code true earth ground 7 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity 8 To maintain grounding continuity when flushing or relieving pressure hold a metal part of the spray y gun firmly to the side of a grounded metal pail Fi 9 3 then trigger the gun 310566 9 Operation Pressure Relief Procedure A WARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying acci dentally To reduce the risk of an injury from acci dental spray from the gun splashing fluid or moving parts follow the Pressure Relief Proce dure whene
21. l mount frame R so that the top edge is level with the top edge of the floor stand For dual use second hoist and align with dual floor stand and first circulation package 4 Bolt single unit or dual units to floor stand using 1 2 in hardware 310566 7 Setup Connect the Fluid Lines Fig 1 Connect system fluid supply line to the circula tion package at fluid supply inlet A Close filter ball valves E to isolate the circulation package from the main fluid supply line Connect circulation package to the system fluid return line at fluid return outlet T Close fluid return valve U to isolate the circulation package from the main fluid return line Connect the Air Line Fig 1 Bring an air supply line from the facility air supply 2 to the circulation package location Be sure all air lines are properly sized and pressure rated for the system Use only electrically conductive hoses Air hose should have a 1 2 npt m thread Install a bleed type shutoff valve W in the air line to isolate the air line components for servicing Install a moisture trap and drain valve Y to help remove moisture and contaminants from the compressed air supply 8 310566 Using the Quick Connectors Fig 2 To open a quick connector A loosen the captive screw B and open the connector Slide the desired component into or out of the connector close and tighten the screw 06278 Fig 2 Setup Grounding 2 Air and
22. lectrical 1 24 618218 MANIFOLD filter discharge 1 53 515992 FITTING bushing reducer 1 25 917090 KIT accessory 1 See 308168 and 308201 for parts 310566 23 Parts Right Hand Mount Model 96A643 3 1 Ratio President Pump Carbon Steel 61 62 63 64 32 33 34 10 18 28 30 Detail A 65 24 14 16 14 Ref 23 40 24 310566 Parts Right Hand Mount Model 96A643 3 1 Ratio President Pump Carbon Steel Ref Part Ref No No Description Qty No 1 618216 FRAME wall floor stand mount 1 32 5 515557 BALL VALVE paint service 2 33 7 155470 UNION swivel 90 1 34 10 194255 SPACER accumulator 2 35 11 515763 COUPLING full sst 3 4 npt 1 39 13 515571 GAUGE and DAMPENER sst 2 40 14 208390 BALL VALVE 3 41 See 307628 for parts 44 15 100840 ELBOW street 2 45 16 C19652 FITTING nipple pipe 3 46 17 220157 TANK surge sst 1 47 See 307707 for parts 48 18 551292 SCREW cap hex hd 2 49 19 618235 BRACKET pipe support 1 2 50 20 1
23. lush and leave it filled with a compatible solvent Eliminate all air from the fluid system Shutdown A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 Relieve the pressure Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required Estab lish a preventive maintenance schedule by recording when and what kind of maintenance is needed and then determine a regular schedule for checking your system Flushing A WARNING FIRE AND EXPLOSION HAZARD Before flushing read the section FIRE AND EXPLOSION HAZARD on page 4 Be sure the entire system and flush ing pails are properly grounded Refer to Grounding on page 9 Fig 4 Flush the pump e Before the first use e When changing colors or fluids e Before fluid can dry or settle out in a dormant pump check the pot life of catalyzed fluids e Before storing the pump Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 1 Fig 4 Relieve the pressure 2 Remo
24. nsure that you have an adequate compressed air supply Bring an air supply line from the facility air supply Z to the circulation package location Be sure all air lines are properly sized and pressure rated for the system Use only electrically conductive hoses The air hose should have a 1 2 npt m thread Install a bleed type shutoff valve W in the air line to isolate the air line components for servicing Install a moisture trap and drain valve Y to help remove moisture and contaminants from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the operator s movement Have a grounded metal pail available for use when flushing the system Supplied Components Refer to Fig 1 A WARNING A bleed type master air valve K and a fluid drain valve F are supplied These components help reduce the risk of serious injury including splashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The bleed type master air valve relieves air trapped between this valve and the pump after the air is shut off Trapped air can cause the pump to cycle unexpectedly The fluid drain valve assists in relieving fluid pres sure in the displacement pump fluid filter hose and gun Triggering the gun to relieve pressure may not be sufficient 6 310566 The bleed type master air valve K is required in your system to reliev
25. ponent Identification 5 Dimensions sa vix eec oia alle EA 30 Setup esent Quee tees o et 6 Mounting Hole Layouts 31 Operation a i pu Gate E ETE EN EE 10 Graco Warranty Li 32 Maintenance eene 13 Graco Information eee ee eee eee 32 Troubleshooting cece eee eee eee 15 List of Models Maximum Fluid Maximum Pump Parts Description Pump Model Working Pressure Air Input Pressure Page 96A629 President Right Hand Pump Mount 3 1 270 psi 90 psi 16 High Flo Plus 300 Stainless Steel 1 9 MPa 19 bar 0 6 MPa 6 2 bar 96A630 President Left Hand Pump Mount 3 1 270 psi 90 psi 18 High Flo Plus 300 Stainless Steel 1 9 MPa 19 bar 0 6 MPa 6 2 bar 96A919 President Right Hand Pump Mount Dual Filter 3 1 270 psi 90 psi 20 High Flo Plus 300 Stainless Steel 1 9 MPa 19 bar 0 6 MPa 6 2 bar 96A920 President Left Hand Pump Mount Dual Filter 3 1 270 psi 90 psi 22 High Flo Plus 300 Stainless Steel 1 9 MPa 19 bar 0 6 MPa 6 2 bar 96A643 President Right Hand Pump Mount 3 1 270 psi 90 psi 24 High Flo Plus 300 Carbon Steel 1 9 MPa 19 bar 0 6 MPa 6 2 bar 2 310566 Symbols Warning Symbol Caution Symbol This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions or destruction of equipment if you do not follo
26. r flow Ipm gpm and air pressure psi MPa bar le Locate desired Nowalong BOLO tehar 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve black Follow left to scale to read fluid outlet 2 Read vertical line up to intersection with selected air consumption pressure curve dashes Follow left to scale to read air consumption A 0 7 MPa 7 bar 100 psi air pressure B 0 49 MPa 4 9 bar 70 psi air pressure C 0 28 MPa 2 8 bar 40 psi air pressure Fluid Outlet Pressure Air Consumption psi cycles per minute scfm cycles per minute MPa bar 12 25 37 49 61 73 86 ms min 12 25 37 49 61 73 86 500 50 7 3 5 35 5 1 40 w 400 o 40 ac 5 28 28 E 1 12 P d gt A 300 30 Ls Li 0 AAA a 5 pe AY ai sadi S 1 4 14 m oree 0 56 A gt gt Cc agi im 100 C a 10 oa 0 7 7 Too 0 28 E TT 0 0 th gpm 0 2 4 6 8 10 12 14 gpm 0 2 4 6 8 10 12 14 liters minute 8 15 23 30 38 46 54 liters minute 8 15 23 30 38 46 54 FLUID FLOW TEST FLUID NO 10 WEIGHT OIL FLUID FLOW TEST FLUID NO 10 WEIGHT OIL 28 310566 Notes 310566 29 Dimensions Ensure that there is 5 ft 1 5 m overhead clearance for wall mounted systems and at least 7 ft 2 1 m for floor mounted systems Mount the circulation package so the top of the bracket is 5 to 6 ft 1 5 to 1 8 m above the floor s
27. s dl Y i zs Em Model 96A629 Shown TIO982 30 310566 Mounting Hole Layout AN Check that the wall frame is level before bolting it to the wall AN Mount the wall frame so the top edge is 5 to 6 ft 1 5 to 1 8 m above the floor A ee 2 S ca EY 28 0 in 711 2 mm lt O in i 12 7 mm 3 8 in 8 places REINA JE 76 2 mm 32 0 in 812 8 mm T Wall Frame 618216 310566 31 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed op
28. s whenever necessary Do not overtighten the packing nut Flush the Circulation Package Before First Use The circulation package is tested with lightweight oil which is left in to protect the circulation package parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent See Flush ing on page 13 Operation TI0992 El Side View 14 Ref Model 964629 Shown A Torque packing nut H to 34 40 Nem 25 30 ft lb Packing nut is partially hidden 310566 11 Operation Starting and Adjusting the Pump 1 Fig 4 Open all fluid shutoff valves 5 two DD 2 Open the spray gun at the last gun station and keep it open while starting the pump 3 Open the bleed type master air valves W EE 4 Slowly open air regulator CC until the pump starts The air regulator controls the pump
29. ts 40 51A192 HOSE paint 1 15 516010 FITTING elbow 90 1 41 516306 FITTING bushing reducer 1 16 516771 FITTING nipple pipe 1 44 220011 GROUND WIRE ASSY 25 ft 1 17 220157 TANK surge sst 1 45 101896 TERMINAL ring 4 See 307707 for parts 46 112278 WRAP tie electrical 4 18 551292 SCREW cap hex hd 2 47 236297 CLAMP ASSY grounding 1 19 618236 BRACKET tube support 1 2 48 115248 SCREW cap hex hd 1 20 100022 SCREW cap hex hd 4 49 100166 NUT full hex 2 21 100016 WASHER lock 4 50 100718 WASHER 2 22 618806 HEADER filter discharge 1 51 220089 CONDUCTOR ground 1 23 917091 FILTER dual assembly 1 52 065136 WIRE copper electrical 1 24 618218 MANIFOLD filter discharge 1 53 515992 FITTING bushing reducer 1 25 917089 KIT accessory 1 See 308168 and 308201 for parts 310566 21 Parts Left Hand Mount Dual Filter Model 96A920 3 1 Ratio President Pump 51 Ref 52 Ref 50 47 Ret 2 SL nl io 44 Ref Detail A 32 33 34 30 Detail A E y 41 A 40 23 3 4 14 Ref 22 310566 Parts Left Hand Mount Dual Filter Model 96A92
30. ure The gauge provides a readout of fluid pressure at the inlet See manual 307107 for further details Fluid is returned from the circulation package to the the system through the fluid return valve U See valve manual 307628 for further details Setup 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 Wall Mount installation of the Circulation Package Fig 1 The circulation package consists of the pump mounted on the wall mount frame Also on the wall mount frame are air filter master air valve air controls lubricator surge tank fluid filters and plumbing NOTE Ensure that there is 5 ft 1 5 m overhead clearance for a wall mounted system NOTE Refer to Fig 1 and to the Dimension drawing on page 30 and the Mounting Hole Layout on page 31 1 Relieve system pressure prior to installation of circulation package Follow Pressure Relief Procedure on page 10 2 Ensure that wall is strong enough to support weight of circulation package accessories fluid plumbing and stress caused during pump opera tion 3 Using capable hoist position wall mount frame R so that the top edge is 5 to 6 ft 1 5 to 1 8 m above floor Check that wall mount frame is level Mark four holes on wall for each of four wall mount feet 4 Drill holes where marked on wall 44 WARNING The wall mount frame R must be bolte
31. ve the air cap and spray tip from the gun See the gun manual 3 Fig 4 Remove the filter element from the fluid filter 23 Clean or replace filter Reinstall filter bowl 4 Hold a metal part of the gun firmly to the side of a grounded metal pail 5 Start the pump Always use the lowest possible fluid pressure when flushing 6 Trigger the gun Flush the system until clear solvent flows from the gun 7 Release the gun trigger and lock the trigger safety The pump will continue to cycle as long as air is supplied 8 Direct drain hose into a waste container Continue flushing until clear fluid comes from the hose 9 Relieve the pressure 10 Clean the air cap spray tip and fluid filter element separately then reinstall them Fluid Filter Service A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 10 1 Fig 4 Relieve the pressure 2 Replace the fluid filter as required to maximize filtering efficiency and to avoid excessive pressure drop 3 Close two filter ball valves 5 Open filter drain valve 14 and partially loosen filter top to allow fluid in filter to drain into waste container 4 Install new filter close filter drain valve 14 and open filter ball valves 5 310566 13 Maintenance Air Filter Service 2 Clean the air filter regularly to maximize filtering efficiency and to avoid ex
32. ver you 10 are instructed to relieve the pressure stop spraying check or service any of the system equipment or install or clean the spray nozzle Fig 4 Relieve the pressure of the entire system following applicable system pressure relief proce dures Ensure that system pressure is relieved before proceeding with step 2 Close the bleed type master air valve W required in your system Trigger the gun at the last gun station to relieve fluid pressure Maintain firm metal to metal contact between the gun and a grounded waste pail Repeat for all gun stations Open the fluid drain valve 14 to relieve fluid pressure which may be trapped in the pump plumbing or hose 310566 If you suspect that pressure is not fully relieved after following the steps above wrap a fitting near the pump outlet with a rag and slowly and carefully loosen the fitting to relieve pressure Be careful to protect your eyes from splashing Packing Nut Fig 4 Before starting fill the packing nut AA 1 3 full with Graco Throat Seal Liquid TSL or compatible solvent A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure at left The packing nut is torqued at the factory and is ready for operation If it becomes loose and there is leaking from the throat packings relieve pressure then torque the nut to 34 40 Nem 25 30 ft Ib Do thi
33. w the instructions 44 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury A INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 180 F 82 C or below 40 F 40 C Wear hearing protection when operating this equipment Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations PRESSURIZED EQUIPMENT HAZARD Spray from the gun hose leaks or ruptured components can splash fluid in the eyes or
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