Graco 309234H User's Manual
Contents
1. 3000 66300 NOISSINWOD 138 Mold SINN HL NJI UNNA LINN INNTOA LINN SSVW LINN MOTH SSW LINN WALSAS SUNIWHadW3L ALISN3d SWNI0A MOTH SSYN SINIYA NIHNSYIN 309234 8 Parts Use Only Genuine Graco Parts and Accessories Part No 244039 and 15D599 Coriolis Meter Kit for solvent borne materials 0 8 2000 cps Ref No 1 NOTE When fluid flow is downward through the meter Part No 116158 15D135 196805 111647 514030 100643 100021 Description Qty METER Coriolis for solvent 1 and water borne materials that cannot be handled through a gear meter 244039 only METER Coriolis same as above 15D599 only BRACKET mounting CABLE 4 conductor 1 10 ft 3 05 CONNECTOR cable SCREW cap socket head 4 1 4 20 x 1 in 25 SCREW cap hex head 4 1 4 20 x 1 in 25 a check valve 9 must be installed at the fluid outlet Ref No 7 8 9 10 11 12 13 Part No 100015 105510 501687 24N345 115571 166846 552269 Description NUT hex 1 4 20 WASHER lock spring 1 4 in VALVE check HOSE fluid PTFE 1 4 npsm f FITTING adapter 1 4 bsp m x 1 4 npt f FITTING connector 1 4 npt x 1 4 FITTING adapter2. HM RNG RAR aa 9 Graco Information 10 WARNING SKIN INJECTION HAZARD Spray from leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputation Splashing fluid in the eyes or on the skin can also cause serious injury Fluid injected into the skin might look like just a cut but it is a serious injury Get immediate surgi cal treatment Do not stop or deflect fluid leaks with your hand body glove or rag Follow the Pressure Relief Procedure on page 6 whenever you are instructed to relieve pres sure stop operation or clean check or service the equipment Tighten all the fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately FIRE EXPLOSION AND ELECTRIC SHOCK HAZARD Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and serious injury Ground the equipment as instructed in Grounding page 5 Never use the flow meter with an electrostatic gun isolation stand Keep liquids away from the electronic sensor device Follow the material supplier recommendations when flushing or servicing the meter Do not service the electronic sensor Return it to your Graco distributor for service If there is any static sparking while using the equipment
3. 1 4 npt x 1 4 4 FAC Qty Keep these spare parts hand to reduce down time 309234 10623 9 Dimensions g O H T Four 0 26 in 6 6 holes 0852 Diameter Dia A B D E F G H ANSI 1 8 in 0 138 in 1 26 in 7 88 in 11 0 in 8 23 in 5 90 in 6 89 in 8 66 in 12 3 in 3 5 mm 32mm 200mm 279mm 209 150 175 220 312 Weight J K L M N P R 5 6 16 9 45 in 22 4 in 17 1 in 7 50 6 73 in 7 26 in 3 86 in 4 34 in 33 Ib 156 mm 240 569 434 191 171 184mm 98 110 15 10 309234 Technical Data for Bare Meter Category Category Data Maximum Working Model 116158 5000 psi Flow Meter 1 4 npt f Fluid Pressure 34 MPa 345 bar Inlet Outlet Model 15D135 2300 psi 0 119 cc pulse 16 MPa 160 bar Flow Range 0 01 0 5 40 2 000 cc min Supply Voltage 24 Vdc Fluid Temperature
4. Relief Procedure for your fluid system dispensing device Recommended Usage WARNING COMPONENT RUPTURE HAZARD Do not exceed the maximum working pressure of your meter or any component or accessory in your system See the Technical Data for fluid and ambient temperature limits Only use the flow meter with fluids that are compat ible with the Wetted Parts listed in the Technical Data e Purge the meter housing as local codes require 6 309234 Flow Volume Range 60 Series The meter flow volume range is 0 01 0 5 40 2 000 cc min Unscrew the meter cover to access the DIP switches The DIP switches must be set as shown in Fig 4 to ensure that the volume is 0 1 ml per pulse 5 6 7 0851 Fig 4 Checking the Meter Accuracy All 1 To check the accuracy of the meter turn your gun fan and atomizing air off then trigger the fluid into a graduated cylinder dispense at least 500 cc of fluid 2 Measure the volume of fluid in the beaker in cubic centimeters cc and read the volume on the flow meter PrecisionMix 11 monitor Operating Mode 60 Series Unscrew the meter cover to access the DIP switches Set the ON switch to the DIP position for operation and configuration See Fig 5 CE 2 DIP 0851 Fig 5 Operation Using the ProMass 80A with a Graco PrecisionMix System Generic Settings for Basic Installation with a Prec
5. no field serviceable parts Con tact your Graco distributor for service 309234 7 Graphical Illustration of the Function Matrix The table below shows a display of the total set values available The values in bold are the minimum required setting for use with a Graco PrecisionMix System 5 INGONW O I AH MS dAV WGS 5 5 5 YAGIWNN 1 5 YOSNAS WIS INTIVA GNVYENSVAW WIS SGOW 3AYSTIV4 WIS Winns 5 19599 WALSAS AYODALWO NDISSV HOHH 545 NDISSV ANOO 545 AAYd ANOO 545 NOISIAWAdNS dWAL AWAL 9 9 4309 ALISNAG 9 4309 ALISNAG 9 44002 ALISNAG 002 4309 ALISNAG t 9 4509 ALISNAG 09 4400 ALISNAG 4309 WO 4309 WWO 1A 4309 WA 4309 WA 4309 YSLAWVIC ANIOd 032 vivd HOSN3S A ALISNAG OYZ 504 ONIENSVAN YOSNAS ILSNI YALAWVeVd WALSAS 5 5 5 Asnrdv ALISNAG 440 110 31 WWdVd 1015 5 ANT
6. Instructions Parts List GRACO Coriolis Fluid Flow Meter 309234H EN The meter and meter kit are intended for installation and use on PrecisionMix fluid panel in non hazardous environments only If a Coriolis meter is installed on PrecisionMix Il the entire system is no longer approved for a hazardous environment Not approved for use in explosive atmospheres or hazardous locations For professional use only Important Safety Instructions 00 Read all warnings and instructions this manual and in your proportioner manual Save these instructions E 7 6 5000 psi 34 MPa 345 bar Maximum Working Pressure Part No 116158 Bare Meter 01 to 0 5 gpm 40 to 2 000 cc min Flow Range GS APPROVED Part No 244039 Meter Kit Includes Part No 116158 Bare Meter mounting hardware and fittings 0624 2300 psi 16 MPa 160 bar Maximum Working Pressure Q Part No 15D135 Bare Meter 01 to 0 5 gpm 40 to 2 000 cc min Flow Range x 126 EEx NGO APPROVED Part No 15D599 Meter Kit Includes Part No 15D135 Bare Meter mounting hardware and fittings PROVEN QUALITY LEADING TECHNOLOGY 2 Warnings Installation Operation Parts Dimensions 309234 Table of Contents Sees 3 Technical Data 4 Wiring Diagram Warranty ce
7. U OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that th
8. WA LAS ALISNAG 15 LNIOd 7 3 113530 599 NIVA Qda MO1ANIWA qda 130 Adid AldWA 440 109 31 7 4 440 L 41 NDISSV 55 391440 GI YAYNLOVANNVW NOILOALOYd 1 LYWH 55 sng 1 OVL NI 1915 WIS TVA SNIWLS WIS 13 41 SALLOV SNIWLS NDISSV SNIWLS ANd LIMS WIS TIVA ANIOd HOLIMS WIS SNIWLS TWNLOV ANVISNOO SANTW NO SNIWLS NDISSV ANdLNO SNIWLS asvsivs 5 1 HLGIMASINd ANIWAASINd ASINd 55 wis ania JAQON 100 1 10 34 61 4 3GOW 34 61 4 AINVISNOO LNdINO HOIH NIVA INTIVA AMA NOISSV WIS INVLSNOO SWIL oz INTIVA 0 INTIVA LNSHYNO NDISSV INaYHND a4vsiivs WLOLLASSY yaznviol wns HAZMVLOL NDISSV YAZITVLOL AW1dSI0 1531 GO1ISVHLNOO 9 NTA 26001 26001 Z 65 NOISSV 5 SSIOOVSNIWIS
9. e present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice For patent information see www graco com patents Original instructions This manual contains English MM 309234 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES S P O BOX 1441 S MINNEAPOLIS MN 55440 1441 S USA Copyright 2001 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revised September 2012 14 309234
10. from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIE
11. ician check the electrical grounding continuity between the flow meter sensor and a true earth ground remove the cable connector from the sensor and measure the resist ance from the cable connector Pin A to true earth ground Refer to the Wiring Diagram on page 12 If the resistance is greater than 25 ohms check the cable ground connection Reconnect the ground sheath or replace the cable Do not oper ate the system until the problem is corrected 2 Always ground the fluid supply unit using one of the following options a Mount the meter to a grounded conductive surface or b Connect the conductive fluid hose to the meter inlet and outlet or Connect ground wire to the meter s 1 4 20 unc mounting holes 3 Never use the flow meter with an electrostatic gun isolation stand 309234 5 Operation Pressure Relief Procedure WARNING INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying acci dentally Fluid under high pressure can be injected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts follow the Pressure Relief Procedure whenever you are instructed to relieve the pressure stop spraying check or service any of the system equipment 1 Turn off the fluid supply to the meter 2 Shut off all electrical power to the fluid system 3 Follow the Pressure
12. isionMix Il System The function matrix is a two level construct groups and functions The groups being the highest level are compromised by multiple functions In order to select the individual functions that will control or parameterize the measur ing device you must first select a group NOTE For an overview of the functions available see page 8 1 Using the function matrix press EJ to access group options 2 scroll through the group options press or 13 3 To select a group option press you select group the functions related to that group will follow 4 To scroll through functions press 5 select a function press 6 To return back to the previous option press your selection is saved Measuring values The following will list values per the E amp H function matrix If a value isn t mentioned the the default E amp H settings will suffice The table below shows the minimum required settings for use with a Graco PrecisionMix II system NOTE To enable programming of the meter you will need to enter the personal code The factory setting is 80 System Units Volume Flow Unit Volume Current Assign Output Current Mass Flow Pulse Freq Operation Pulse Output Mode Process On Val 30 000 cc min Parameter Lf Cut off Maintenance CAUTION The fluid meter has
13. nstalled tions See Fig 1 by a qualified electrician e Understand and follow your local code and safety regulations for hazardous location wiring of explosion proof circuits EN CD 2 Dust and Foreign Matter Avoid having dust or foreign matter enter the flow meter by taking the following precautions A e Thoroughly flush the fluid supply lines before installing the flow meter 0850 When installing fittings make sure that no sealing Fig 1 tape overlaps into the inside of the pipe Installing the Flow Meter No special fittings or brackets are required for mount Flow volume can only be measured at the location roe vibration will not affect the accuracy of where the flow meter is installed The meter is safe for Class Division 1 Group D hazardous indoor NEMA 1 locations when installed in accordance to NEC power require ments To prevent turbulence and cavitation in the fluid line be sure the line is adequately sized and contains a mini mal number of restrictions such as valves or bends Refer to ANSI standards ISA RP12 6 NEC Article For mounting dimensions refer to page 10 504 and the Canadian Electrical Code Appendix Do not use more than 200 ft 61 of cable Continued on page 5 4 309234 Installation Vertical Mounting When mounting on a vertical surface the preferred fluid flow is
14. sone 4 80 Wetted Parts 303 and 440C Stainless Range Steel PTFE Maximum Ambient 180 F 80 For most commonly used coatings the flow meter reading Temperature will be accurate to within 0 5 Accuracy will diminish at Fluid Viscosity Range 0 8 2000 cps low viscosities and low flow rates Maximum Cable 200 ft 61 m Length 309234 11 Wiring Diagram for PrecisionMix and II 60 Series Meter Wiring Detail GROUND 1082 21 1 voc POWER SUPPLY 2921 1082 5 20 SIGNAL POWER 2021 O 214 METER SIGNAL OUTPUT A 4251 4271 4291 22 O 23 O 24 25 2 26 Ol 27 128 SIGNAL CABLE SHIELD GROUND 1082 0625 80 Series Meter Wiring Detail 3 GROUND 1082 1 L 54 voc POWER SUPPLY 2021 L 1082 24 SIGNAL POWER 2021 5 METER SIGNAL OUTPUT A 4251 4271 4291 OF OOOO 6 NO 28 SIGNAL CABLE SHIELD GROUND 1082 0625 12 309234 Notes 309234 13 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months
15. stop spraying immediately Identify and correct the problem EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result INSTRUCTIONS in serious injury H This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check the equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated system component See manual cover for pressure rating Use fluids or solvents that are compatible with the equipment wetted parts See the Technical Data section of all the equipment manuals Read the fluid and solvent manufacturer s warnings Comply with all applicable local state and national fire electrical and other safety regulations 309234 3 Installation A WARNING Mounting the Flow Meter CAUTION The bare meter weighs 33 Ib 15 kg Do not mount SHOCK HAZARD FIRE EXPLOSION AND ELECTRIC To reduce the risk of fire explosion or electric shock the meter in the fluid line without proper support to prevent stress on the fluid inlet and outlet connec e All electrical equipment must only be i
16. upward through the meter See Fig 2 This allows solids to settle out and air to rise away from the metering tube This also allows thorough draining of the meter during shutdown to prevent fluid from drying in the meter Downward flow is permitted if a check valve is installed at the meter outlet to prevent fluid from falling through the meter Do not mount the meter so the fluid line runs horizon tally across the vertical mounting surface Fluid Flow 4 Fluid Flow 0850 Fig 2 Horizontal Mounting When mounting on a horizontal surface the meter transmitter must be either above or below the fluid line This ensures that solids do not collect and air does not become trapped in the metering tube See Fig 3 Transmitter Fluid Flow Fluid Flow 0850 Fig 3 Grounding WARNING FIRE EXPLOSION AND ELECTRIC SHOCK HAZARD Proper electrical grounding of your system is essential For your safety read the warning section FIRE EXPLO SION AND ELECTRIC SHOCK HAZARD on page 3 1 Ground the flow meter by connecting a grounded cable to the sensor Part No 116005 Cable is available must be ordered separately Have a qualified electr
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