Graco 308652Y User's Manual
Contents
1. 0 012 gal 46 cc Maximum suction lift dry 8 to 10 ft 2 5 to 3 m Maximum size pumpable solids 0 06 in 1 5 mm Maximum operating temperature 180 F 82 C Maximum air consumption 9 0 scfm 0 252 m min Air inlet size 00 1 4 npt f 1 4 bsp f Fluid inlet size 1 4 npt f 1 4 bsp f Fluid outlet size 1 4 npt f 1 4 bsp f Air exhaust port size 1 4 npt f 1 4 bsp f pp a A Re NS NS Weight Polypropylene pump 2 0 Ib 0 9 kg Acetal pump 2 eee ee aes 2 5 Ib 1 1 kg PVDF pump 0 eee eee 2 8 Ib 1 3 kg Wetted parts housings diaphragms check valves Polypropylene pump Glass filled polypropylene PTFE polypropylene Acetal pump Acetal with SST fibers PTFE acetal PVDF pump PVDF PTFE PVDF Sound power level pressure per ANSI STD 12 1 at 100 psi 0 7 MPa 7 bar 75 5 dBa at 70 psi 0 49 MPa 4 9 bar 72 0 dBa at 40 psi 0 28 MPa 2 8 bar 68 2 dBa Sound power level intensity per ANSI STD 12 1 at 100 psi 0 7 MPa 7 bar 84 5 dBa at 70 psi 0 49 MPa 4 9 bar 81 1 dBa at 40 psi 0 28 MPa 2 8 bar 76 6 dBa Volume per cycle may vary based on suction condition discharge head air pressure and fluid Hybrid thread allows for either 1 4 npt or 1 4 bsp fitting PVDF is a2. Tightening Threaded Connections Before each use check all hoses for wear or damage and replace as necessary Be sure all threaded con nections are tight and free of leaks Check fasteners Tighten or retorque as necessary Although pump use varies a general guideline is to retorque fasteners every two months See Torque Sequence page 18 Flushing and Storage Flush the pump to prevent the fluid from drying or freezing in the pump and damaging it Always flush the pump and relieve the pressure before storing for any length of time Use a compatible solvent A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 If you are flushing run the pump long enough to thoroughly clean the pump and hoses close the air regulator and remove the suction hose from the solvent and place it in the fluid to be pumped If you are shutting down the pump remove the suction hose from the fluid container run the pump until the fluid is forced out of the system and shut off the air supply immediately 308652 9 Troubleshooting Relieve the pressure before you check or service the equipment A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Check all possible problems and causes before you Pressure Relief Procedure on page 8 disassemble the pump Intern
3. Left Right Fluid Cover Torque bolts to 40 45 in Ib 4 5 5 0 Nem Torque bolts to 42 47 in lb 4 7 5 3 Nem 10 Oc Tex KA DX Ne 3 Manifold to Center Section Torque bolts to 42 47 in lb 4 7 5 3 Nem 16 11 19 Back View Front View 18 308652 Technical Data Maximum fluid working pressure 100 psi 0 7 MPa 7 bar Maximum minimum air pressure 100 psi 20psi 0 7 MPa 7 bar 0 14 MPa 1 4 bar Maximum fluid flow 5 0 gpm 18 9 lpm Maximum pump speed 320 dry cycles per minute 250 wet cycles per minute Volume per stroke 0 006 gal 23 cc Volume per cycle
4. and 3275 air valve center sections to be free from defects in material and workmanship for a period of fifteen years from date installed in service by the original purchaser Normal wear of items such as packings or seals are not considered to be defects in material and workmanship Five years Graco will provide parts and labor Six to Fifteen years Graco will replace defective parts only Graco Information TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 308652 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1996 Graco Inc is registered to ISO 9001 www graco com Revised 4 2011 24 308652
5. into the center section Install the screws 14 and torque to 40 to 45 in Ib 4 5 to 5 0 Nem See Torque Sequence on page 18 Reconnect the pump Lips of u cups 3 must face toward each other toward center of valve carriage 2 y SS ti10664a Service Replacing Diaphragms Replace the diaphragms as follows See Fig 6 and Fig 7 1 Relieve the pressure and disconnect the air line from the pump A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 Remove the eight screws 58 that fasten the two fluid covers 51 to manifold 52 and remove the fluid cover center housing assembly from the manifold Remove the six screws 58 that fasten each fluid cover 51 to the center housing 1 and pull the fluid covers off of the center housing Remove the diaphragm plates 50 from the shaft 10 and remove the diaphragms 30 and air side diaphragm plates 11 Fig 6 11 Remove the diaphragm pins 8 remove and replace the o rings 9 and reinstall the diaphragm pins in the center housing 1 Reinstall the diaphragm shaft 10 Install the new diaphragms 30 with the concave side toward the center housing 1 Screw the diaphragm plates 50 onto the shaft 10 and torque to 28 33 in Ib 3 2 3 7 Nem Reinstall the fluid covers 51 on the center hous in
6. mounting SCREW machine pn hd Parts Check Valve matrix column 5 Diaphragm matrix column 6 Panne oseon our Bak Ret Pana pesene a 20 241134 VALVE check acetal 1 30 191402 DIAPHRAGM PTFE for all Husky 205 113566 O RING packing pumps 113566 O RING packing 0 240897 VALVE check PVDF 1 113566 O RING packing a 240896 VALVE check 4 30 196385 DIAPHRAGM 2 polypropylene Santoprene A at3 A aa Used on acetal models only ti10666a Torque to 40 45 in Ib 4 5 5 0 Nem See Torque Sequence on page 18 Lips of u cups 3 must face toward each other toward center of valve carriage 2 Torque to 20 in Ib 2 2 Nem Torque to 42 47 in Ib 4 7 5 3 Nem See Torque Sequence on page 18 A Torque to 28 33 in Ib 3 2 3 7 Nem See Torque Sequence on page 18 Not assembled These plugs are supplied to plug the two ports in the manifold that are not used m These parts cannot be ordered separately They come preassembled and are included as part of the Air Valve Service Kit 238853 These parts are included in Air Valve Service Kit 238853 which may be purchased separately t These parts are included in Fluid Section Service Kit D010xx which may be purchased separately These parts are included in pump with integral air valve only 308652 17 Torque Sequence For proper installation always follow torque sequence whenever you are instructed to torque screws 1 Valve Cover 2
7. a ETE E ERE E RRRA 16 A Parts Drawing ieia taa eao e e eee 17 Caution Symbol Torque Sequence 02 eee cece eee 18 Technical Data 0 0 cece ee eee ee 19 A CAUTION Dimensions and Mounting Hole Layout 20 Performance Charts 000 cece eee eee 21 This symbol alerts you to the possibility of damage to Graco Standard Warranty 000 0005 24 or destruction of equipment if you do not follow the Graco Information 0000 cece eee eee 24 instructions A WARNING EQUIPMENT MISUSE HAZARD Any misuse of the equipment or accessories such as overpressurizing modifying parts using incompatible chemicals and fluids or using worn or damaged parts can cause them to rupture and result in splashing in the eyes or on the skin other serious injury or fire explosion or property dam age e This equipment is for professional use only Observe all warnings Read and understand all instruction manuals warning labels and tags before you operate this equipment If you are not sure or if you have questions about installation or operation call your Graco distributor Never alter or modify any part of this equipment doing so could cause it to malfunction Use only genuine Graco part numbers and accessories Check all equipment regularly and repair or replace worn or damaged parts immediately Never exceed the recommended working pressure or the maximum air inlet pressure stated on your pum
8. in and fluid out lines can be connected on the same end or opposite ends of the manifold Plug ports that are not used plugs provided ti10661a Typical Installation The installations shown in Fig 4 are only a guide to help select and install a pump they are not actual system designs Typical installation includes not supplied by Graco e For solenoid operation a four way 5 port 3 posi tion solenoid valve with 1 4 in ports or two 3 posi tion 3 way valves Mac series 44 4 way or series 35 3 way Either way air pressure should be released if not cycling e PLC or timer Consult your local industrial controls distributor CAUTION For solenoid operation the pump must exhaust through the solenoid Failure to exhaust through solenoid could cause the diaphragms to fail Installation KEY Husky 205 pump Bleed type master air valve required for pump Air line s Master air valve for accessories Air line filter Muffler Pump air regulator Fluid drain valve required on fluid outlet side of pump CIrOQmMoa D gt L Fluid suction line N Fluid supply hose T Bung adapter Internal Air Valve View U 4 way solenoid shown upright for clarity Y Ground wire required See page 4 for installation instructions oe A EAA LA i 5 Cay ie B BC T A py L F rjj p xj KIZ Krog W k lt J ane Qr m H fa Remote Solenoid View A Air
9. line to inlet Internal Air Valve Operated ti10663a Fig 4 308652 7 Operation Pressure Relief Procedure A WARNING To reduce the risk of serious injury including splashing fluid in the eyes or on the skin follow this procedure whenever you are instructed to relieve pressure when you shut off the pump and before you check adjust clean move or repair any system equipment 1 Shut off air and reserve air to the pump 2 Open the dispensing valve if the system has one 3 Open the fluid drain valve to relieve all system pressure and have a container ready to catch the drainage Flushing the Pump Before First Use The pump was tested in water If water could contami nate the fluid you are pumping flush it thoroughly with a compatible solvent Follow the procedure in Start ing and Adjusting the Pump Starting and Adjusting the Pump A WARNING To reduce the risk of serious injury splashing in the eyes or on the skin and toxic fluid spills never move or lift a pump under pressure If the pump is dropped the fluid section could rupture Always follow the Pressure Relief Procedure above before you move or lift the pump 1 Be sure the pump is properly grounded Read and follow the instructions in Grounding on page 4 2 Check all fittings to be sure they are tight Be sure to use a compatible liquid thread sealant on all male threads Tighten the fluid inlet and outlet fit tings and plugs secure
10. rings See page13 The pump exhausts air near the air The air valve cover screws 14 are Tighten the screws See page 12 valve loose The top 5 and or side 6 air valve Replace these o rings o rings are damaged See the Parts Drawing on page 17 The pump leaks fluid from the The o rings 21 are leaking or the Replace these o rings and tighten check valves screws 58 are loose the screws See page 14 10 308652 Troubleshooting Internal Air Valve Operated Pumps Only PROBLEM CAUSE SOLUTION Disassemble and clean or repair the air valve See page 12 The pump will not cycle or it cycles The air valve is stuck or dirty once and stops Not enough air pressure supplied Use filtered air Increase air pressure supply Do not exceed maximum input pressure Remote Solenoid Operated Pumps Only PROBLEM CAUSE The pump will not prime or loses The cycle rate is too low prime The check valves 20 are not sealing Fluid manifold not mounted with OUT port up The pump leaks air or does not Air is supplied to Port A and Port B operate at the same time Solenoid exhaust is plugged SOLUTION Increase cycle rate to 60 cpm Inspect the check valves and replace them if worn or damaged See page 14 Re mount fluid manifold so OUT port is up Replace both diaphragms 30 See page 13 Check your installation See page 7 Ensure that exhaust G on page 7 is free of obstruct
11. the manifold 2 Insert the bolt through the loop end of the ground wire 3 Insert the bolt through the hole on the pump man ifold and tighten it into the nut that you positioned in step 1 4 Connect the clamp end of the ground wire to a true earth ground grounding hole 06179A Fig 1 e Air and fluid hoses Use only grounded hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity e Air compressor Follow the manufacturer s recom mendations e All solvent pails used when flushing Follow the local code Use only grounded metal pails which are conductive Do not place the pail on a non con ductive surface such as paper or cardboard which interrupts the grounding continuity e Fluid supply container Follow the local code Installation Air Exhaust Ventilation A WARNING TOXIC FLUID HAZARD r Read the USING HAZARDOUS FLUIDS Z d 4 IA and FIRE AND EXPLOSION HAZARD sections on page 3 before you operate this pump 4 Be sure the system is properly ventilated for your type of installation You must vent the exhaust to a safe place away from people animals or food handling areas when pumping flammable or hazardous fluids If the diaphragm ruptures the fluid being pumped is exhausted with the air Place a container at the end of the air exhaust line to catch fluid in case the diaphragm ruptures and disconnect the pump Mountings A CAUTION The pump e
12. Instructions Parts List GRACO Husky 205 Air Operated eee Diaphragm Pumps E 100 psi 0 7 MPa 7 bar Maximum Incoming Air Pressure 100 psi 0 7 MPa 7 bar Maximum Fluid Working Pressure Important Safety Instructions J Read all warnings and instructions in this manual Save these instructions Part No D120XX Polypropylene Pump with Air Operated Motor Part No D110XX and DM10XX Acetal Pump with Air Operated Motor x 2 GD c IIC T4 Part No D150XX and DM50XX PVDF Pump with Air Operated Motor Part No D220XX Polypropylene Pump with Solenoid Ports Part No D210XX Acetal Pump with Solenoid Ports x 2 GD c IIC T4 Part No D250XX PVDF Pump with Solenoid Ports ti10660a Patent No CH ZL01113998 6 EU 0942171 US 5 860 794 AR AR006617B1 KP 461707 CH ZL01124998 6 BR PI9701779_5 T PROVEN QUALITY LEADING TECHNOLOGY C HOO3 Contents Warnings a ar ao aa ea ied the a ete ed 2 Warning Symbol Installation wegri keier eii dee end tai ee eas 4 Operation 0 0 cccccececececeeeeeeeeeeeeeeees 8 a AWARING Maintenance 0 2 0 cee eee eee eee 9 A WARNING Troubleshooting 0 cee eee eee eee eee 10 This symbol alerts you to the possibility of serious SEV CE aiae oda tiv aed ae cay ean eis anne d 12 el Parts Matrix o4 5sanctdieh aidan oe hed ES 15 muy or daat iyan do nat Tola Marine tenons Service Kit Matrix 06 eeann 15 Pans Eele of cert
13. aco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within six years of
14. al Air Valve Operated and Remote Solenoid Operated Pumps PROBLEM CAUSE SOLUTION The pump cycles at stall or it fails The check valves 20 or o rings Replace the check valves and or to hold pressure at stall 21 are leaking o rings See page 14 The check valves 20 are worn Replace the check valves See page 14 Debris is stuck between the a check Clean the check valve seat area valve 20 and the seat See page 14 The pump operates erratically The suction line is clogged Inspect and clear the line The check valves 20 are sticking Replace the check valves or clean or leaking and check the valve seat area See page 14 A diaphragm 30 is ruptured Replace the ruptured diaphragm See page 13 There are air bubbles in the fluid The suction line is loose Tighten the suction line A diaphragm 30 is ruptured Replace the ruptured diaphragm See page 13 The manifold 52 is loose or the Tighten the manifold screws 58 o rings 21 are damaged Replace the o rings 21 See page 14 The fluid covers 51 are loose Tighten the fluid cover screws 58 See page13 There is fluid in the exhaust air A diaphragm 80 is ruptured Replace the ruptured diaphragm See page 13 A diaphragm plate 50 is loose Tighten the diaphragm plate See page13 The pump exhausts air near the The fluid covers 51 are loose or Tighten the fluid cover screws 58 fluid covers the o rings 57 are damaged or replace the o
15. ar appropriate clothing and equipment such as eye protection and breathing appara tus to protect yourself Store hazardous fluid in an appropriate approved container Dispose of it according to all Local State and Federal guidelines for hazardous fluids Secure the fluid outlet hose tightly into the receiving container to prevent it from coming loose and improperly draining the fluid Pipe and dispose of the exhaust air safely away from people animals and food handling areas If the diaphragm fails the fluid is exhausted along with the air See Air Exhaust Ventilation on page 5 FIRE AND EXPLOSION HAZARD Static electricity is created by the flow of fluid through the pump and hose If the equipment is not properly grounded sparking may occur Sparks can ignite fumes from solvents and the fluid being pumped dust particles and other flammable substances whether you are pumping indoors or outdoors and can cause a fire or explosion and serious injury and property damage e To reduce the risk of static sparking ground the pump and all other equipment used or located in the work area Check your local electrical code for detailed grounding instructions for your area and type of equipment See Grounding on page 4 If you experience any static sparking or even a slight shock while using this equipment stop pumping immediately Check the entire system for proper grounding Do not use the system again until you have identified and correc
16. g 1 install the screws 58 that fasten the fluid covers to the center housing and torque to 42 47 in Ib 4 7 5 3 Nem See Torque Sequence on page 18 Reinstall the fluid covers center housing assembly on the manifold 52 install the screws 58 that fasten the fluid covers center housing assembly to the manifold and torque to 42 47 in lb 4 7 5 3 Nem See Torque Sequence on page 18 Reconnect the pump 06180D 308652 13 Service Replacing Check Valves Replace each pair of check valves as follows See Fig 7 1 Relieve the pressure and disconnect the air line from the pump A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 2 Remove the eight screws 58 that hold the fluid cover center housing assembly on the man ifold 52 and lift the manifold covers center hous ing assembly off of the manifold 52 58 Fig 7 14 308652 Remove and replace the check valves 20 being careful to orient each check valve exactly like the one it is replacing Make sure the check valve seat area is clean Remove and replace the sealing o rings 21 Once compressed o rings may not be reused Make sure the check valve seat area is clean Reinstall the fluid covers center housing assembly on the manifold 52 install the screws 58 that fasten the fluid covers center housing assembly to the manifo
17. ions 308652 11 Service Service Kits Service Kits may be ordered separately To repair the air valve order Part No 238853 Parts included in the Air Valve Service Kit are marked with an asterisk in the Parts Drawing on page 17 for example 3 For fluid section repair section parts see the Service Kit Matrix on page 15 Parts included in the Fluid Section Service Kit are marked with a dagger in the Parts Drawing on page 17 for example 4t Servicing the Air Valve Service the air valve as follows See Fig 5 1 Relieve the fluid pressure and disconnect air line from the pump A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 12 308652 AO Z N Remove the four screws 14 that hold the valve cover 7 on the center housing 1 Remove the valve block 4 and valve carriage 2 and replace the u cups 3 Replace the valve carriage and valve block When you replace the valve carriage position it all the way to one side or the other NOTE The valve block shown in Fig 5 is for pumps with an air operated air motor If your pump has a solenoid operated air motor this step does not pertain Items 2 3 4 16 and 17 are not required Clean any parts that are dirty To reinstall the valve cover 7 spread cover apart enough not to damage the square ring packings 6 and slide cover 7
18. ld and torque to 42 47 in lb 4 5 5 0 Nem See Torque Sequence on page 18 Reconnect the pump ti10665a Parts Matrix Husky 205 Polypropylene Acetal and PVDF Pumps The Model Number of your pump is marked on the pump s serial plate To determine the Model Number of your pump from the following matrix select the six digits that describe your pump working from left to right The first digit is always D designating Husky diaphragm pumps The remaining five digits define the materials of construction For example a pump with a Husky 205 polypropylene air motor polypropylene fluid section polypropylene check valves and PTFE diaphragms is Model D 1 2 0 9 1 To order replacement parts refer to the Part Lists on pages 16 and 17 The digits in the matrix do not correspond to the reference numbers in text Parts Drawings or Parts Lists Diaphragm Air Motor Fluid Section Seats and Guides Checks Diaphragms Pump D for all pumps 1 Husky 205 1 acetal 0 no seats guides 2 acetal 1 PTFE polypropylene z standard 2 polypropylene A PVDF 6 Santoprene 3 not used 9 polypropylene 2 Husky 205 polypropylene 4 not used for solenoid 5 PVDF operation M Husky 205 polypropylene standard with fluoroelastomer o rings on actua tor pin Note Model 24E366 uses the same parts as D11021 The pump is ll 2 G Certified packaged and sold as PN 24J001 Service Kit Matrix Air Valve and Fluid Sectio
19. ly Retorque all fasteners before start up See Torque Sequence page 18 8 308652 3 Place the suction tube if used in the fluid to be pumped 4 Place the end of the outlet hose into an appropri ate container 5 Close the fluid drain valve 6 With the air regulator closed open all bleed type master air valves 7 If the outlet hose has a dispensing device hold it open while continuing with step 8 8 Slowly open the air regulator until the pump starts to cycle Allow the pump to cycle until all air is pushed out of the lines and the pump is primed NOTE To prime a remote solenoid operated air valve operate the pump at a minimum 60 cpm rate until the pump is fully primed Pump Shutdown At the end of the work shift and before you check adjust clean or repair the system relieve air and fluid pressure A WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure at left Maintenance Lubrication The air valve is lubricated at the factory and designed to operate without additional lubrication If added lubrication is desired every 500 hours of operation or monthly remove the hose from the pump air inlet and add two drops of machine oil to the air inlet A CAUTION Do not over lubricate the pump Excess oil is exhausted through the muffler which could con taminate your fluid supply or other equipment
20. motor GASKET molded O RING packing PIN actuator O RING packing O RING packing DMXXXX pumps only SHAFT diaphragm PLATE diaphragm air side O RING diaphragm shaft BEARING retaining SCREW torx MUFFLER porous plastic SEAL valve plate PLATE valve HOUSING center assembly includes 12 13 and 57 SHAFT diaphragm PLATE diaphragm air side O RING diaphragm shaft BEARING retaining SCREW torx MUFFLER porous plastic Fluid Section matrix column 3 fava eover ne 16 308652 290229 191553 276474 276471 113576 100264 100179 113570 113341 115055 194986 111630 191140 290229 191141 276473 276470 113577 113570 113341 115055 194986 111630 191140 290229 191554 276475 276472 113447 113570 113341 111137 194986 111630 LABEL warning PLATE diaphragm acetal COVER fluid acetal MANIFOLD acetal PLUG port acetal SCREW grounding NUT hex grounding O RING packing SCREW torx O RING exhaust BRACKET mounting SCREW machine pn hd COVER valve LABEL warning PLATE diaphragm polypropylene COVER fluid polypropylene MANIFOLD polypropylene PLUG port polypropylene O RING packing SCREW torx O RING exhaust BRACKET mounting SCREW machine pn hd COVER valve LABEL warning PLATE diaphragm PVDF COVER fluid PVDF MANIFOLD PVDF PLUG port PVDF O RING packing SCREW torx O RING exhaust BRACKET
21. n Service Kits for Husky 205 Pumps To determine the Model Number of your service kit from the following matrix select the six digits that describe your pump working from left to right The first digit is always D designating Husky diaphragm pumps The second digit is always 0 zero and the third digit is always 1 one The remaining five digits define the materials of construction For example if your pump has polypropylene checks and PTFE diaphragms order Repair Kit D01091 Ifyou only need to repair certain parts for example the diaphragms use the 0 null digit for the balls and order Repair Kit D 0 100 1 To order replacement parts refer to the Part Lists on pages16 and 17 The digits in the matrix do not correspond to the reference numbers in text Parts Drawings or Parts Lists Diaphragm Air Motor O rings Checks Diaphragms Pump D for all pumps 0 for all pumps 1 for all pumps 0 for all pumps O null O null except DMXXXX except DMXXXX except DMXXXX except DMXXXX A PVDF 1 PTFE 2 acetal 6 Santoprene 9 polypropylene Parts Air Motor Section matrix column 2 240898 191157 113869 194533 191160 115056 191021 113565 103557 193778 193775 114710 15J176 113341 114174 194386 194384 240899 193778 193775 114710 15J176 113341 114174 HOUSING center assembly includes 12 13 and 57 CARRIAGE valve SEAL u cup VALVE BLOCK for pump with air operated air
22. ng locations grounds the wetted parts The polypropylene and PVDF pumps are not conductive When you pump conductive flam mable fluids always ground the entire fluid system by making sure the fluid has an electrical path to a true earth ground See Fig 1 Never use a poly propylene or PVDF pump with non conductive flammable fluids as specified by your local fire protection code Consult your fluid supplier to determine the conductivity or resistivity of your fluid US Code NFPA 77 Static Electricity recommends a conductivity greater than 50 x 1071 Siemans me ter mhos meter over your operating temperature range to reduce the hazard of fire Consult your fluid supplier to determine the conductivity or resistivity of your fluid The resistivity must be less than 2 x 1012 ohm centimeters To reduce the risk of static sparking ground the pump and all other equipment used or located in the pumping area Check your local electrical code for detailed grounding instructions for your area and type of equip ment Acetal Pump Grounding Instructions For polypropylene and PVDF pumps see the warning above Ground all of this equipment Pump Connect a ground wire A and clamp Part No 222011 See Fig 1 The pump grounding locations are on the manifold between the inlet and outlet ports Use the nut B and bolt C that are provided with the pump and install as follows 1 Place the nut in the nut catcher on the underside of
23. p or in the Technical Data on page 19 Do not exceed the maximum working pressure of the lowest rated component in your system This equipment has a 100 psi 0 7 MPa 7 bar maximum working pressure at 100 psi 0 7 MPa 7 bar maximum incoming air pressure Be sure that all fluids and solvents used are chemically compatible with the wetted parts shown in the Technical Data on page 19 Always read the manufacturer s literature before you use fluid or solvent in the pump Never move or lift a pump under pressure If dropped the fluid section may rupture Always follow the Pressure Relief Procedure on page 8 before you move or lift the pump Never use a polypropylene or PVDF pump with non conductive flammable fluids as specified by your local fire protection code Refer to Grounding on page 4 for additional information Consult your fluid supplier to determine the conductivity or resistivity of your fluid Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being pumped 2 308652 A WARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death from splashing in the eyes ingestion or bodily contamination Observe all the following precautions when you handle hazardous or potentially hazardous fluids Know what fluid you are pumping and its specific hazards Take precautions to avoid a toxic fluid spill Always we
24. registered trademark of Atochem North America Incorporated Schrader Bellows is a registered trademark of Schrader Bellows Santoprene is a registered trademark of the Monsanto Company 308652 19 Dimensions and Mounting Hole Layout 152 4 mn Four 0 230 in 5 8 mm diameter holes 20 308652 Performance Charts Husky 205 Fluid Outlet Pressure Test Conditions Pump tested in water with inlet submerged 100 0 7 7 90 0 62 6 2 Fluid Pressure Curves A at 100 psi 0 7 MPa 7 bar air pressure B at 70 psi 0 48 MPa 4 8 bar air pressure C at 40 psi 0 28 MPa 2 8 bar air pressure 80 0 55 5 5 70 0 48 4 8 60 0 41 4 1 FLUID OUTLET PRESSURE psi MPa bar 0 21 2 1 20 0 14 1 4 0 07 0 7 0 0 5 1 1 5 2 2 5 3 3 5 1 9 3 8 5 7 7 6 9 5 11 4 13 3 FLUID FLOW gpm Ipm To find Fluid Outlet Pressure psi MPa bar at a specific fluid flow gpm lpm and operating air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve 3 Follow left to scale to read fluid outlet pressure 308652 21 Performance Charts Husky 205 Air Consumption Test Conditions Pump tested in water with inlet submerged 6 0 17 T 5 0 14 Air Consumption Curves g A at 100 psi 0 7 MPa 7 bar air pressure E B at70 psi 0 48 MPa 4 8 bar air pressure S 4 C a
25. t40 psi 0 28 MPa 2 8 bar air pressure 5 0 11 O oO ji 3 6 009 ra o 2 Z 0 06 O lt 1 0 03 0 0 0 5 1 1 5 2 2 5 3 3 5 1 9 3 8 5 7 7 6 9 5 11 4 13 3 FLUID FLOW gpm Ipm To find Pump Air Consumption scfm or m3 min at a specific fluid flow gpm lpm and air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve 3 Follow left to scale to read air consumption 22 308652 Notes 308652 23 Graco Warranties Graco Standard Husky Pump Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of five years from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Gr
26. ted the problem Pipe and dispose of the exhaust air safely away from all sources of ignition If the diaphragm fails the fluid is exhausted along with the air See Air Exhaust Ventilation on page 5 Do not smoke in the work area Do not operate the equipment near a source of ignition or an open flame such as a pilot light United States Government safety standards have been adopted under the Occupational Safety and Health Act You should consult these standards particularly the General Standards Part 1910 and the Construction Stan dards Part 1926 308652 3 Installation Tightening Threaded Fasteners Before First Use Before using the pump for the first time check and retorque all external fasteners See Torque Se quence page 18 After the first day of operation retorque the fasteners Although pump use varies a general guideline is to retorque fasteners every two months Use a compatible thread sealant on all male threads Tighten all connections firmly to avoid air or fluid leaks A CAUTION To avoid pump damage do not overtighten the fittings to the pump Grounding A WARNING j FIRE AND EXPLOSION HAZARD Mi This pump must be grounded Before you operate the pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 3 The acetal pump contains stainless steel fibers which make the wetted parts conductive Attaching the ground wire to one of the groundi
27. the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Extended Product Warranty Graco warrants all Husky 205 307 515 716 1040 1590 2150
28. ve reduces the risk of serious bodily injury including splashing in the eyes or on the skin or contamination from hazardous fluids Install the fluid drain valve close to the pump s fluid outlet to relieve pressure in the hose if the hose becomes plugged 1 Mount the air line accessories on the wall or ona bracket Be sure the air line supplying the acces sories is grounded a The pump speed can be controlled in one of two ways To control it on the air side install an air regulator To control it on the fluid side install a fluid valve near the outlet b Install a bleed type master air valve down stream from the air regulator and use it to re lieve trapped air See the Bleed Type Master Air Valve and Fluid Drain Valve warning above Locate another bleed type master air valve upstream from all air line accessories and use it to isolate the accessories during cleaning and repair c The air line filter removes harmful dirt and moisture from the compressed air supply 2 Install a flexible air hose between the accessories and the pump air inlet Screw the air line fitting into the air inlet 3 Do not restrict the exhaust port Excessive ex haust restriction can cause erratic pump operation 6 308652 Fluid Lines Fig 3 On each end of the fluid manifold are a fluid IN port and a fluid OUT port NOTE Make sure the fluid OUT port on the fluid manifold is mounted up This will assure proper pump priming Fluid
29. xhaust air may contain contaminants If needed ventilate to a remote area to reduce possible fluid contamination See Air Exhaust Ventilation on page 5 e Mounting Bracket The pump is shipped with a 90 degree mounting bracket 60 Mount the pump to the bracket using the four screws 61 provided Secure the opposite portion of the mounting bracket to a horizontal surface The mounting bracket must be used for proper pump performance ti10662a Fig 2 Be sure the mounting can support the weight of the pump hoses and accessories as well as the stress caused during operation For all mountings be sure the pump is secured with screws and nuts A WARNING To reduce the risk of serious injury splashing in the eyes or on the skin and toxic fluid spills never move or lift a pump under pressure If dropped the fluid section may rupture Always follow the Pressure Relief Procedure on page 8 before you move or lift the pump 308652 5 Installation Air Lines A WARNING Bleed Type Master Air Valve and Fluid Drain Valve A bleed type master air valve and a fluid drain valve are required on your system The bleed type master air valve relieves air trapped between itself and the pump Trapped air can cause the pump to cycle unexpectedly which could result in serious bodily injury including splashing in the eyes injury from moving parts or contamination from hazardous fluids The fluid drain val
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