Graco 308150M User's Manual
Contents
1. 50 cycles per min Maximum flow 0 cee eee eee 23 75 liters min 6 25 gpm at 50 cycles min Air motor piston effective area 506 cm 78 5 in 2 Stroke length coccion A 120 mm 4 75 in Displacement pump effective area 21 cm 3 255 in 2 Maximum pump operating temperature eee ee eee 65 5 C 150 F Air inlet SIZE vesical RE E o eee dec p deny ene Mead ees 3 4 npsm f Fl id o tlet SIZe ess e gene screen eni saan tied 1 1 2 npt m Weight rr approx 73 kg 160 Ib Displacement Pump Weight approx 37 kg 81 Ib Wetted parts 304 PH 13 8 MO and 17 4 PH Grades of Stainless Steel acetal PTFE Ultra High Molecular Weight Polyethylene Sound Pressure Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar Air Motor 40 psi 70 psi 90 psi Sound Power Levels dBa tested in accordance with ISO 9614 2 EE Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar 40 psi 70 psi 90 psi 28 308150 Technical Data Model 222836 King Pump Fluid Outlet Pressure Black Curves Air Consumption Gray Curves KEY NOTE Recommended pump speed for continuous operation to shaded area 50 cpm psi bar cycles min scfm MPa 16 32 48 50 64 go M min 2000 300 140 NA 8 40 14 0 1600 A2. eee eee eee 12 Mounting Hole Layout eee eee 33 Disconnecting the Displacement Pump 12 Warranty uc choke phe E NP loto Abe 34 Reconnecting the Displacement Pump 14 Graco Phone Number 34 Displacement Pump Service 308150 Symbols Warning Symbol Caution Symbol This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions or destruction of equipment if you do not follow the instructions 44 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury ES NA INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on pages 26 31 for the maximum working pressure of this equipment Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solven
3. For Model 222941 Premier Pump do not lift the pump by the lift ring when the total weight exceeds 550 Ib 250 kg 3 Disconnect the displacement pump 105 from the motor 101 as follows Be sure to note the relative position of the pump s fluid outlet to the air inlet of the motor If the motor does not require servicing leave it attached to its mounting A CAUTION Be sure to use at least two people when lifting moving or disconnecting the pump This pump is too heavy for one person If you are disconnecting the displacement pump from a motor which is still mounted for example on a ram be sure to support the displacement pump while it is being discon nected to prevent it from falling and causing injury or property damage Do this by securely bracing the pump or by having at least two people hold it while another disconnects it 4 Using an adjustable wrench unscrew the coupling nut 103 Remove the coupling collars 108 Take care not to lose or drop them See Fig 5 5 Hold the tie rod flats with a wrench to keep the rods from turning Unscrew the nuts 106 from the tie rods 107 Carefully remove the displacement pump 105 from the motor 101 6 Referto page 15 for displacement pump service To service the air motor refer to the separate motor manual supplied Service King and Bulldog Pumps Model 222836 Shown 0914A AN Torque to 129 142 N m 95 105 ft Ib A Tor
4. Instructions Parts List STAINLESS STEEL Check Mate 2100 Pump A piston priming pump with severe duty rod and cylinder for use with high viscosity materials 308150M Part No 222903 Pump Series A 12 1 Ratio with Quiet Bulldog Air Motor 8 3 MPa 83 bar 1200 psi Maximum Fluid Working Pressure 0 7 MPa 7 bar 100 psi Maximum Air Input Pressure Part No 222836 Pump Series B 24 1 Ratio with King Air Motor 16 6 MPa 166 bar 2400 psi Maximum Fluid Working Pressure 0 7 MPa 7 bar 100 psi Maximum Air Input Pressure Part No 222905 Pump Series B 24 1 Ratio with Quiet King Air Motor 16 6 MPa 166 bar 2400 psi Maximum Fluid Working Pressure lt 0 7 MPa 7 bar 100 psi Maximum Air Input Pressure X Important Safety Instructions Part No A Read all warnings and instructions in this manual si M Save these instructions own See page 2 for Table of Contents PROVEN QUALITY LEADING TECHNOLOGY GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 MELPIC Copyright 1992 Graco Inc is registered to I S EN ISO 9001 2 Table of Contents Warhings A a weiteres 3 Parts Drawings and Lists Installation comio direte A GRE LEER 6 Pump Assemblies 21 Operation c viso ida eta pep Rd 9 Displacement Pump LL 24 Service Technical Data and Performance Charts 26 Troubleshooting Chart 11 Dimensions isir pope Eu 32 Required Tools
5. end of the wire to a true earth ground Order Part No 237569 Ground Wire and Clamp Air hoses use only electrically conductive hoses Fluid hoses use only electrically conductive fluid hoses Air compressor follow manufacturer s recommen dations Spray gun dispensing valve grounding is obtained through connection to a properly grounded fluid hose and pump Fluid supply container according to your local code 308150 T Fig 2 Object being sprayed according to your local code All solvent pails used when flushing according to your local code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continuity To maintain grounding continuity when flushing or relieving pressure always hold a metal part of the spray gun dispensing valve firmly to the side of a grounded metal pail then trigger the gun valve TI1052 0864 Installation The Typical Installation shown in Fig 3 is only a guide NOTE Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawings Accessories are available from your Graco distributor If you supply your own accessories be sure they are adequately sized and pressure rated to meet the System s requirements KEY Pump 200 Liter 55 Gallon Air Powered Ram Pump Runaway Valve Air
6. 240 12 B 6 72 11 2 fa gt 1200 B 180 D 84 5 04 U 8 4 a c Q goo C 120 56 3 36 L 56 400 60 28 1 68 2 8 0 gpm 0 2 4 6 8 10 liters min 7 6 15 2 22 8 30 4 38 0 FLUID FLOW TEST FLUID 100 000 CENTIPOISE SEALANT To find Fluid Outlet Pressure MPa bar psi at a specific fluid flow Ipm gpm and operating air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve black Follow left to scale to read fluid outlet pressure A 0 63 MPa 6 3 bar 90 psi Air Pressure B 0 49 MPa 4 9 bar 70 psi Air Pressure C 0 28 MPa 2 8 bar 40 psi Air Pressure psi bar cycles min scfm MPa 8 16 24 32 4o m min 2000 300 140 8 40 140 NA 1600 240 112 6 72 112 NB fa gt 1200 180 2 84 5 04 U 84 a Aa sp Cc 120 3 56 A 3 36 L 56 B 400 60 28 C 1 68 2 8 l 0 gpm 0 1 2 3 4 5 liters min 3 8 7 6 11 4 15 2 19 0 FLUID FLOW TEST FLUID 4 000 000 CENTIPOISE SILICON To find Pump Air Consumption m3 min or scfm at a specific fluid flow Ipm gpm and air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consumption 308150 29 Technical Data Model 222905 Quiet King Pump Ratios zer ie Brac tat qs RM EUER RIA REEL 24 1 Quiet King Air Motor Maximum fluid
7. Line Lubricator Bleed Type Master Air Valve required for pump Pump Air Regulator Air Manifold Electrically Conductive Air Supply Hose Air Line Filter MOOD crom for selecting and installing system components and accessories Contact your Graco distributor for assis tance in designing a system to suit your particular needs lt ANDUZZFA Bleed Type Master Air Valve for accessories Fluid Regulator Fluid Drain Valve required Electrically Conductive Fluid Supply Hose Fluid Shutoff Valve Gun Valve Swivel Airless Spray Gun or Dispensing Valve Ram Air Regulator Ground Wire required see page 6 for installation instructions FLUID HEADER PIPE 3 in Diameter MAIN AIR LINE Fig 3 01177A 308150 7 Installation SYSTEM ACCESSORIES 44 WARNING A bleed type master air valve E an
8. adjustable wrench loosen the intake packing nut 9 to decrease tension on the priming piston rod 12 Now slide the intake valve assembiv off the rod and set it aside See Fig 7 w Y DA Hold valve body 10 steady O YAN Loosen intake aD packing nut 9 e When reassembling A items 9 and 10 torque to 97 106 N m 71 78 ftHb See page 18 iis Fig 7 308150 15 Service 10 Pull the seal 39 and seat 11 out the top of the intake housing 17 See Fig 9 If the seat is difficult to remove turn the housing upside down and drive the seat out using a hammer and brass rod 11 Examine the mating surfaces of the seat 11 and the intake valve body 10 for damage 12 Slide the rod guide 18 off the priming piston rod 12 Unscrew the priming piston rod from the piston 6 Run a finger over the surface of the rod to check for scratches or scoring NOTE Service Tool 109508 is available as an acces sory The tool fits over the top of the displacement rod 1 making it easier to apply a 24 inch adjustable wrench or 3 4 in drive socket when disconnecting the rod from the piston 6 13 Place the flats of the piston 6 in a vise Unscrew the displacement rod 1 from the piston 6 Lift the piston seat and guide assembly off the piston Inspect the mating surfaces of the piston 6 and piston seat 8 for damage See the Detail in Fig 9 14 Remove the displacement rod 1 from the vise and insp
9. air line lubricator D provides automatic air motor lubrication 8 308150 e Ableed type master air valve E is required in your system to relieve air trapped between it and the air motor when the valve is closed see the WARNING above Be sure the bleed valve is easily accessible from the pump and is located downstream from the air regulator e An air regulator F controls pump speed and outlet pressure by adjusting the air pressure to the pump Locate the regulator close to the pump but upstream from the bleed type master air valve e A pump runaway valve C senses when the pump is running too fast and automatically shuts off the air to the motor A pump which runs too fast can be seriously damaged e Anair manifold G has a swivel air inlet It mounts to a ram and has ports for connecting lines to air accessories such as the ram air regulator T e An air line filter J removes harmful dirt and moisture from the compressed air supply e A second bleed type air valve K isolates the air line accessories for servicing Locate upstream from all other air line accessories Fluid Line Accessories Install the following accessories in the positions shown in Fig 3 using adapters as necessary e Install a fluid shutoff valve P at each gun drop to isolate the gun and fluid accessories for servic ing e Install a fluid drain valve M near the pump fluid outlet and at each gun station The drain valves
10. the pressure A WARNING 2 Check all possible causes and problems before To reduce the risk of serious injury whenever you disassembling the pump are instructed to relieve pressure always follow the Pressure Relief Procedure on page 9 PROBLEM CAUSE SOLUTION Pump fails to operate Restricted line or inadequate air supply Clear increase air supply closed or clogged valves Check that valves are open Obstructed fluid hose or gun valve Open clear use hose with larger ID fluid hose ID is too small Fluid dried on the displacement rod Clean always stop pump at bottom of stroke keep wet cup 1 3 filled with compatible solvent Dirty worn or damaged motor parts Clean or repair see separate motor manual Pump operates but out Restricted line or inadequate air supply Clear increase air supply put low on both strokes closed or clogged valves Check that valves are open Obstructed fluid hose or gun valve Open clear use hose with larger ID fluid hose ID is too small Air leaking into supply container Check ram plate seal Fluid too heavy for pump priming Use bleeder valve see page 9 use ram Worn packings in displacement pump Replace packings Pump operates but out Fluid too heavy for pump priming Use bleeder valve see page 9 use ram put low on downstroke Held open or worn intake valve or seals Held open or worn intake valve or seals or worn intake valve or seals Clear valve Clear valve repla
11. the spray tip nozzle Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose Use only Graco approved hoses Do not remove any spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings MOVING PARTS HAZARD sti Moving parts such as the air motor piston can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before servicing the equipment follow the Pressure Relief Procedure on page 9 to prevent the equipment from starting unexpectedly 4 308150 44 WARNING FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury Ground the equipment and the object being sprayed Refer to Grounding on page 6 If there is any static sparking or you feel an electric shock while using this equipment stop spray ing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being sprayed Keep the spray area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all ope
12. 05 Quiet King Pump Fluid Outlet Pressure Black Curves Air Consumption Gray Curves KEY NOTE Recommended pump speed for continuous operation to shaded area 50 cpm psi bar cycles min scfm MPa 16 32 48 50 64 80 M min 2000 300 140 NA 8 40 14 0 1600 A 240 112 S B 6 72 11 2 tr gt 1200 180 2 84 B 5 04 Uu 84 a Q 800 C 120 3 56 C 3 36 L 56 400 60 28 1 68 2 8 0 gpm 0 2 4 6 8 10 liters min 7 6 15 2 22 8 30 4 38 0 FLUID FLOW TEST FLUID 100 000 CENTIPOISE SEALANT To find Fluid Outlet Pressure MPa bar psi at a specific fluid flow Ipm gpm and operating air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve black Follow left to scale to read fluid outlet pressure A 0 63 MPa 6 3 bar 90 psi Air Pressure B 0 49 MPa 4 9 bar 70 psi Air Pressure Cc 0 28 MPa 2 8 bar 40 psi Air Pressure psi bar cycles min scfm MPa 8 16 24 32 4o m min 2000 300 140 8 40 14 0 N A 1600 240 112 6 72 11 2 N B gt 1200 180 2 84 5 04 U 84 ka 120 Q soc 3 3 36 3 56 A L 56 B 400 60 28 C 1 68 28 l 0 gpm 0 1 2 3 4 5 liters min 3 8 7 6 11 4 15 2 19 0 FLUID FLOW TEST FLUID 4 000 000 CENTIPOISE SILICON To find Pump Air Consumption m3 min or scfm at a specific fluid flow Ipm gpm and air pressure MPa bar psi 1 Lo
13. 1 45A 184293 PLATE warning not shown 1 46A 172477 TAG warning not shown 1 47A 172479 TAG warning not shown 1 These parts are included in Repair Kit 222860 which may be purchased separately T These parts are included in Intake Valve Repair Kit 222974 which may be purchased separately The kit includes one seal item 39 A Replacement Danger and Warning labels tags and cards are available at no cost PTFE Packing Conversion Kit 222861 Converts the pump to all PTFE throat and intake packings piston seal is UHMWPE Consists of Ref No Qty Ref No Qty 7 1 25 1 16 1 39 3 21 1 40 4 23 1 41 1 24 5 308150 25 Technical Data Model 222903 Quiet Bulldog Pump Paton Lia A a ll laa 12 1 Quiet Bulldog Air Motor Maximum fluid working pressure 002 eee ee eee 8 3 MPa 83 bar 1200 psi Maximum air input pressure eee 0 7 MPa 7 bar 100 psi Pump cycles per 3 8 liters 1 gal ooocooocccccccccccc 8 Recommended pump speed for continuous operation 60 cycles per min Maximum flow 0 eee eee eee eee 28 5 liters min 7 5 gpm at 60 cycles min Air motor piston effective area 248 cm 38 5 in 2 Stroke length cocino cio rra wae nada ewe ey ed duet e reped 120 mm 4 75 in Displacement pump effective area 21 cm 3 255 in 2 Maximum pump operating temperature eee ee 65 5 C 150 F Air inlet SIZE vesical REY e o Rae dile FR p den Sees AOA ees 3 4 np
14. 39 lt Torque to 459 481 N m 338 354 ft lb AHI A 110 Included on standard displacement pump 222811 only IO PPPPPPPPPPPPEPEPRBPRBD 0920 01166 Fig 10 308150 19 16 17 18 19 20 Service Lubricate the seal 39 and place it on the top edge of the cylinder 4 Set the outlet housing 19 on top of the cylinder Install the washers 33 if present and six long capscrews 32 through the outlet housing 19 and into the intake housing 17 Using a socket wrench torque the screws oppositely and evenly to 244 264 N m 180 195 ft Ib Remove the pump from the vise and place it on its side Check that the flats of the priming piston rod 12 are accessible below the intake housing 17 If not tap on the top of the displacement rod 1 with a rubber mallet until the flats are exposed Slide the priming piston guide 13 onto the rod 12 until it stops Then install the priming piston 15 with the flat side facing up toward the pump Apply thread sealant to the threads of the priming piston nut 14 Hold the rod 12 steady with an adjustable wrench on the flats and screw the nut 14 onto the rod with another wrench Torque to 97 106 N m 71 78 ft Ib See Fig 11 308150 A15 14 AA AN Flat side must face up Apply thread sealant Torque to 97 106 N m 71 78 ft lb 01165 Fig 11 20 Reconnect the displacement pump to the
15. A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relati
16. ET CUP stainless steel CYLINDER pump stainless steel GUIDE piston stainless steel PISTON stainless steel SEAL piston UHMWPE SEAT piston stainless steel NUT packing intake valve stainless steel VALVE BODY intake stainless steel SEAT intake valve stainless steel ROD priming piston stainless steel GUIDE priming piston stainless steel NUT priming piston stainless steel PISTON priming stainless steel GLAND intake valve male stainless steel HOUSING intake stainless steel GUIDE rod stainless steel HOUSING outlet stainless steel FITTING outlet 1 1 2 npt m x M42 x 20 stainless steel GLAND throat female stainless steel V PACKING throat UHMWPE GLAND throat male stainless steel V PACKING throat PTFE O RING PTFE VALVE bleeder stainless steel A A ll S A A dl dl dl dol Ad 2l l2 1 A MTA Vi 32 109470 SCREW cap hex hd 5 8 11 unc 2A x 12 305 mm stainless steel Model 222811 only 6 109203 SCREW cap hex hd 5 8 11 unc 2A x 12 305 mm carbon steel Model 236228 only 6 34 184392 HOUSING valve 3 8 18 npt x 1 2 20 unf 2b 1 35 190293 PLUG valve 1 2 20 unf 2a 1 39 T 184072 SEAL acetal 3 40 109301 V PACKING intake valve PTFE 2 41 184171 GLAND intake valve female stainless steel 42 109251 V PACKING intake valve UHMWPE 2 43 184618 WASHER flat stainless steel Model 222811 only 6 44A 184462 PLATE warning not shown
17. ainless steel tie rods order Connection Kit 222913 22 308150 24 1 Ratio with Quiet King Air Motor 101 S SS x 104 Ref Part No No 101 220106 102t 184451 103t 184096 104t 184278 105 222811 106t 106166 107 184452 108t 184130 Description AIR MOTOR King quiet See 309348 for parts ADAPTER connecting rod NUT coupling WRENCH packing nut PUMP displacement See pages 24 25 for parts NUT hex M16 x 2 0 ROD tie 265 mm 10 43 shoulder to shoulder COLLAR coupling 0915A Qty A A ll t These parts are included in Connection Kit 235414 which may be purchased separately For applications requiring stainless steel tie rods order Connection Kit 222913 Notes 308150 23 Parts Model 222811 Series A Displacement Pump Includes items 1 43 Model 236228 Series A Displacement Pump Includes items 1 42 0919A 24 308150 Parts Model 222811 Series A Displacement Pump Includes items 1 43 Model 236228 Series A Displacement Pump Includes items 1 42 Ref No Ni O0O0NDUA 101 111 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 Part No 184002 184388 184393 184394 184441 184395 184444 184402 184442 184443 184400 184412 184410 184408 184221 184414 184415 222919 184387 184185 109265 184235 109315 109213 222804 Description Qty ROD displacement stainless steel PACKING NUT W
18. air motor as explained on page 14 21 Allow 2 hours for the thread sealant to cure before returning the pump to service Model 222903 Pump Series A 12 1 Ratio with Quiet Bulldog Air Motor 104 Ref No 101 102 103 1044 105 1061 107t 1081 101 Part No 215255 184451 184096 184278 222811 106166 184452 184130 105 Description AIR MOTOR Bulldog quiet See 307304 for parts ADAPTER connecting rod NUT coupling WRENCH packing nut PUMP displacement See pages 24 25 for parts NUT hex M16 x 2 0 ROD tie 265 mm 10 43 shoulder to shoulder COLLAR coupling Parts 0918A Qty A Sd ll These parts are included in Connection Kit 235414 which may be purchased separately For applications requiring stainless steel tie rods order Connection Kit 222913 308150 21 Parts Model 222905 Pump Series B Model 222836 Pump Series B 24 1 Ratio with King Air Motor 0914A Ref Part No No Description Qty 101 245111 AIR MOTOR King See 309347 for parts 1 1021 184451 ADAPTER connecting rod 1 103 184096 NUT coupling 1 104 184278 WRENCH packing nut 1 105 222811 PUMP displacement See pages 24 25 for parts 1 106t 106166 NUT hex M16 x 2 0 3 107 184452 ROD tie 265 mm 10 43 shoulder to shoulder 3 1081 184130 COLLAR coupling 2 t These parts are included in Connection Kit 235414 which may be purchased separately For applications requiring st
19. are required in your system to relieve fluid pressure in the displacement pump hose and gun see the WARNING at left Drain valves at the gun stations may be mounted in the base of a fluid regulator L using an adapter e A fluid regulator L controls fluid pressure to the gun valve and dampens pressure surges e Agun or valve S dispenses the fluid The gun shown in Fig 3 is a high pressure dispensing gun for highly viscous fluids e Agun swivel R allows freer gun movement Operation Pressure Relief Procedure A WARNING INJECTION HAZARD Fluid under high pressure can be in jected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts follow the Pressure Relief Procedure whenever you e are instructed to relieve the pressure e stop spraying dispensing e check or service any of the system equipment e or install or clean the spray tip nozzle 1 Lock the gun valve trigger safety 2 Shut off the air supply to the pump 3 In air powered systems close the bleed type master air valve required in your system 4 Unlock the gun valve trigger safety 5 Hold a metal part of the gun valve firmly to the side of a grounded metal pail and trigger the gun valve to relieve pressure 6 Lock the gun valve trigger safety 7 Open the drain valve required in your system and or the pump bleeder valve having a container ready to catch th
20. cate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consumption 308150 31 Dimensions Model 222 836 Shown 0913A 1349 1 mm 556 mm 793 1 mm 664 7 mm 256 8 mm 53 11 in 21 89 in 31 22 in 26 17 in 10 11 in 10 1376 1 mm 583 mm 793 1 mm 664 7 mm 256 8 mm 54 18 in 22 95 in 31 22 in 26 17 in 10 11 in 1385 6 mm 592 5 mm 793 1 mm 664 7 mm 256 8 mm 54 55 in 23 33 in 31 22 in 26 17 in 10 11 in 32 308150 Mounting Hole Layouts Bulldog King and Viscount Pumps 94 28 mm 3 712 101 6 mm 94 28 mm 4 0 3 712 11 1 mm 0 437 DIA 4 Three M16 x 2 0 88 mm Holes 3 464 0653 Premier Pumps 135 0 mm 5 3 in 116 9 mm 4 6 in ji ab 87 9 mm 3 5 in s Three M16 x 2 0 Holes Three 3 8 16 Mounting Studs 101 5 mm 4 0 in 2 0 in 06555 308150 33 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies o
21. ce seals seals Pump operates but out Held open or worn piston valve or seals ae valve replace seals put low on upstroke Erratic or accelerated Exhausted fluid supply Refill and prime pump speed Fluid too heavy for pump priming Use bleeder valve see page 9 use ram Held open or worn piston valve or seals Clear valve replace seals Held open or worn priming piston Clear service Worn packings in displacement pump Replace packings To determine if the fluid hose or gun is obstructed relieve the pressure Disconnect the fluid hose and place a container at the pump fluid outlet to catch any fluid Turn on the air just enough to start the pump If the pump starts when the air is turned on the obstruction is in the fluid hose or gun NOTE If you experience air motor icing call your Graco distributor 308150 11 Service 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 9 Required Tools Torque wrench Bench vise with soft jaws Rubber mallet Hammer O ring pick 13 mm 1 2 in dia brass rod Set of socket wrenches Set of adjustable wrenches 24 in adjustable wrench Thread lubricant Thread sealant NOTE Service Tool 109508 is available as an acces Sory The tool fits over the top of the displacement rod making it easier to apply a 24 inch adjustable wrench or 3 4 in drive socket when connecti
22. check valve AN see detail at right Intake check valve YAN see detail at right YAN Remove only if damaged Remove and clean valve plug A Leave valve housing in place A Inspect mating surfaces Included on standard displacement pump 13 222911 only 15 14 Fig 9 Service K 0920 43 N 34 AAN ne DETAIL OF PISTON CHECK VALVE DETAIL OF INTAKE CHECK VALVE 308150 gt 0 01166 17 Service Reassembly Refer to Fig 10 for reassembly 1 Install the intake valve seat 111 in the intake housing 17 with the large bevel of the seat facing the bottom of the housing Lubricate the seal 39 T and install it in the housing Set the intake housing aside 2 Install the piston seal 7 on the piston seat 8 Place the seat in a vise and close the jaws tight enough to hold it securely without placing too much stress on the part Apply thread sealant to the threads of the seat and the piston guide 5 Screw the guide onto the seat 8 Tighten using a brass rod until the guide is securely seated approximately 125 137 N m 92 101 ft Ib See Figs 8 and 10 3 Place the flats of the piston 6 in a vise Apply thread sealant to the threads of the rod 1 and the top threads of the piston Set the piston seat guide assembly onto the piston NOTE Service Tool 109508 is available as an acc
23. d a fluid drain valve M are required in your system These accessories help reduce the risk of serious injury including fluid injection and splashing of fluid in the eyes or on the skin and injury from moving parts if you are adjusting or repairing the pump The bleed type master air valve relieves air trapped between this valve and the pump after the air is shut off Trapped air can cause the pump to cycle unexpectedly Locate the valve close to the pump The fluid drain valve assists in relieving fluid pres sure in the displacement pump hose and gun Triggering the gun to relieve pressure may not be sufficient Air and Fluid Hoses Be sure all air hoses H and fluid hoses N are prop erly sized and pressure rated for your system Use only electrically conductive hoses Fluid hoses must have spring guards on both ends Mounting Accessories 44 WARNING For Model 222941 Premier Pump do not lift the pump by the lift ring when the total weight exceeds 550 Ib 250 kg Mount the pump A to suit the type of installation planned Fig 3 on page 7 illustrates a ram mounted pump in a multi gun header system Pump dimensions and the mounting hole layout are shown on pages 32 and 33 If you are mounting the pump on a ram refer to the separate ram manual for installation and operation instructions Air Line Accessories Install the following accessories in the order shown in Fig 3 using adapters as necessary e An
24. e drainage 8 Leave the drain valve open until you are ready to spray dispense again If you suspect that the spray tip nozzle or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut nozzle or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip nozzle or hose Packing Nut Wet Cup Fill the packing nut wet cup 2 1 3 full with Graco Throat Seal Liquid TSL or compatible solvent See Fig 4 Using the supplied wrench 104 adjust the packing nut weekly so it is just snug do not overtigh ten Follow the Pressure Relief Procedure above before adjusting the packing nut The pump is tested with lightweight oil which is left in to protect the pump parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent before using the pump 44 WARNING For your safety read the warning section FIRE AND EXPLOSION HAZARD on page 5 before flushing and follow all the recommendations given there Starting and Adjusting the Pump Supply fluid to the pump per the requirements of your system Refer to Fig 3 on page 7 Be sure the air regulator F is closed Then open the pump s bleed type master air valve E Hold a metal part of the spray gun dis pensing valve S firmly to the side of a grounded metal pail and hold the trigger open Now slowly ope
25. ect it for scratches and scoring by running a finger over the surface 15 Place the piston seat and guide assembly in the vise and close the jaws on the flats of the seat 8 just tight enough to hold the part Slide a brass rod through the openings in the piston guide 5 and unscrew it from the seat as shown in Fig 8 Re move the piston seal 7 16 308150 8 18 mm 1 2 in Diameter Brass Rod When reassembling items 5 and 8 ap Ix thread sealant and torque to approx 125 137 N m 92 101 ft lb 01173 Fig 8 16 17 18 19 Take the intake valve assembly removed in step 9 and unscrew the packing nut 9 from the valve body 10 Using an o ring pick remove the glands 16 41 and v packings 40 and 42 from the valve body See the Detail in Fig 9 Unscrew the handle of the bleeder valve 28 completely from the valve housing Clean the valve threads and the bleed hole in the valve housing It is not necessary to remove the valve housing from the outlet housing 19 Remove the packing nut 2 from the outlet hous ing 19 Remove the throat packings 22 24 and glands 21 23 from the outlet housing 19 Do not remove the fluid outlet nipple 20 and o ring 25 from the outlet housing unless they need replacement Inspect all parts for damage Clean all parts and threads with a compatible solvent Reassemble as explained on page 18 THROAT PACKING DETAIL Va E 24 Piston
26. es sory The tool fits over the top of the displacement rod 1 making it easier to apply a 24 inch adjustable wrench or 3 4 in drive socket when connecting the rod to the piston 6 4 Screw the rod 1 into the piston 6 hand tight Torque the rod to 459 481 N m 338 354 ft lb There will be a small gap between the top of the piston 6 and the shoulder of the rod 1 5 Apply thread sealant to the bottom threads of the piston and the top threads of the priming piston rod 12 Using an adjustable wrench on the flats of the rod screw the rod into the piston Torque to 125 137 N m 92 101 ft Ib Be careful not to create burrs on the flats of the rod 6 Slide the rod guide 18 onto the priming piston rod 12 making certain that the end nearest the valve stop VS goes on the rod first See the Detail in Fig 10 7 Lubricate the intake valve packings and the inner diameter of the valve body 10T Install the pack ings one at a time in the following order with the lips of the v packings facing up the female gland 41 one PTFE v packing 40 one UHMWPE v packing 42 PTFE 40 UHMWPE 42 and the male gland 16 Screw the intake packing nut 9 into the valve body 10 handtight See the Detail in Fig 10 18 308150 8 Slide the assembled intake valve onto the priming piston rod 12 making certain that the packing nut 9 goes on the rod first Push the valve assembly up the rod stopping before it reach
27. es the rod guide 18 9 Hold the valve body 10 steady with a wrench while using an adjustable wrench to tighten the packing nut 9 See Fig 7 Torque to 97 106 N m 71 78 ft lb Use a hammer and brass rod to carefully drive the valve assembly further up the rod until it reaches the stop VS 10 Remove the displacement rod 1 from the vise Place the cylinder 4 sideways in the vise with soft jaws 11 Lubricate the seal 39 and place it on the bottom of the cylinder 4 The cylinder is symmetrical so either end can be the bottom See Fig 10 12 Slide the displacement rod 1 piston assembly intake valve assembly and priming piston rod 12 into the cylinder 4 from the bottom until the mating surfaces of the rod guide 18 and cylinder 4 meet 13 Put the intake housing 17 upright in a vise making sure it is off center so there is sufficient clearance for the priming piston rod 12 to be lowered through the housing Take the rod and cylinder assembly and lower it into the intake housing until the rod guide 18 bottoms on the intake seat 11 and the priming piston rod 12 protrudes from the bottom of the intake housing 17 14 Lubricate the threads of the bleeder valve plug 85 The plug has two sets of threads Be sure to screw the plug completely into the valve body 34 Torque the plug to 30 38 Nem 22 28 ft lb NOTE It is not ordinarily necessary to remove the outlet nipple 20 and o rin
28. g 25 However if they were replaced because of damage lubricate the o ring 25 and place it on the nipple 20 Screw the nipple into the outlet housing 19 Torque to 156 171 N m 115 126 ft lb 15 Lubricate the throat packings and glands and install them in the outlet housing 19 one at a time in the following order with the lips of the v pack ings facing down the male gland 23 one UHMWPE v packing 22 one PTFE v packing 247 UHMWPE 22 PTFE 247 UHMWPE 22 and the female gland 21 Apply thread lubricant to the packing nut 2 and install it loosely in the outlet housing Service THROAT PACKING DETAIL 1 DETAIL OF PISTON CHECK VALVE 94 77 Piston check valve see detail at right DETAIL OF INTAKE CHECK VALVE 16 Remove only if damaged S iN a Y Torque to 156 171 N m S A a UR p d completely y a A Va 12 Intake check valve see detail at right into valve housing 12 41 p al VS AT EC Lips of v packings must face down Lips of v packings must face up Large bevel must face down Apply lubricant to inner diameter 13 Flat side must face up E Apply thread sealant 15 9 18 Torque to 97 106 N m 71 78 ft Ib T to 244 264 N m 180 195 ft lb A A orque to 64 N m 180 195 14 17 Torque to 125 137 N m 9201 ft lb Torque to 135 169 N m 100 125 ft Ib T
29. in Fig 5 Torque the packing nut 2 to 135 169 N m 100 125 ft lb Reconnect all hoses Reconnect the ground wire if it was disconnected Fill the wet cup 2 1 3 full of Graco Throat Seal Liquid or compatible solvent Turn on the air supply Run the pump slowly to ensure that it is operating properly Service Displacement Pump Disassembly When disassembling the pump lay out all the removed parts in sequence to ease reassembly Clean all parts with a compatible solvent and inspect them for wear or damage Refer to Fig 9 NOTE Repair Kit 222860 is available to replace the packings and seals Parts included are denoted with an asterisk for example 7 Repair Kit 222974 is available to repair the intake valve Parts included are denoted with a symbol for example 101 For the best results use all the new parts in the kits Conversion Kit 222861 is also available to convert the pump to all PTFE v packings See page 25 1 Remove the displacement pump from the air motor as explained on page 12 2 Hold the flats of the priming piston rod 12 with an adjustable wrench and use a second wrench to unscrew the priming piston nut 14 from the rod Slide the priming piston 15 and guide 13 off the rod Inspect the outer surface of the guide 13 and the inner and outer surfaces of the piston 15 for Scoring wear or other damage 3 Stand the pump upright in a vise Loosen the packing nut 2 using the packing nut w
30. n the air regulator until the pump starts Cycle the pump slowly until all the air is pushed out and the pump and hoses are fully primed Release the spray gun dispensing valve trigger and engage the safety latch The pump should stall against pressure when the trigger is released If the pump fails to prime properly open the bleeder valve 35 slightly Use the bleed hole on the underside of the valve body 34 as a priming valve until the fluid appears at the hole See Fig 4 Close the plug 35 NOTE When changing fluid containers with the hose and gun already primed open the bleeder valve plug 85 to assist in priming the pump and venting air before it enters the hose Close the bleeder valve plug when all air has been eliminated 44 WARNING To reduce the risk of fluid injection do not use your hand or fingers to cover the bleed hole when priming the pump 308150 9 Operation With the pump and lines primed and with adequate air pressure and volume supplied the pump will start and stop as the gun valve is opened and closed In a circulating system the pump will speed up or slow Bleed hole must down on demand until the air supply is shut off 1 face down Use the air regulator F to control the pump speed and the fluid pressure Always use the lowest air pressure necessary to get the desired results Higher pressures cause premature tip nozzle and pump wear 44 WARNING To reduce the risk of overpressuri
31. n flames or pilot lights in the spray area Do not smoke in the spray area Do not turn on or off any light switch in the spray area while operating or if fumes are present Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer 308150 5 Installation Grounding 6 44 WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explained below Also read the section FIRE AND EXPLOSION HAZARD on page 5 King Pumps use a ground wire and clamp See Fig 1 Remove the ground screw Z and insert through eye of ring terminal at the end of ground wire Y Fasten ground screw back onto pump and tighten securely Connect the other end of the wire to a true earth ground Order Part No 222011 Ground Wire and Clamp All Other Pumps use a ground wire and clamp See Fig 2 Loosen the grounding lug locknut W and washer X Insert one end of a 1 5 mm 12 ga minimum ground wire Y into the slot in lug Z and tighten the locknut securely Connect the other
32. ng directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Phone Numbers TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 308150 Graco Headquarters Minneapolis International Offices Belgium Korea China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com 308150 June 1992 Revised 04 2006 34 308150
33. ng or disconnect ing the rod from the piston assembly Disconnecting the Displacement Pump 44 WARNING Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air to reduce the risk of injury On the pump downstroke the priming piston extends beyond the intake housing to pull the material into the pump The priming piston works under extreme force During operation and whenever the pump is charged with air the priming piston can severely injure or amputate a hand or finger or break a tool caught between it and the intake housing Always relieve the pressure before checking clearing cleaning flushing or servicing any part of the pump On King and Bulldog air powered pumps the air motor piston located behind the air motor shield moves when air is supplied to the motor Never operate the pump with the air motor shield re moved On Premier air powered pumps the rocker arms located beneath the rocker arm covers move when air is supplied to the motor Never operate the pump with the rocker arm covers removed Before servicing the pump relieve the pressure to prevent the pump from starting accidentally 12 308150 1 Flush the pump if possible Stop the pump at the bottom of its stroke Relieve the pressure 2 Disconnect the air hose Hold the fluid outlet fitting 20 with a wrench to keep it from being loosened while you disconnect the fluid hose 44 WARNING
34. nly when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR
35. que to 196 210 N m 145 155 ft lb A Torque to 135 169 N m 100 125 ft lb A Square hole is for use with torque wrench Fig 5 308150 13 Service Reconnecting the Displacement Pump A CAUTION Be sure to use at least two people when lifting moving or disconnecting the pump This pump is too heavy for one person if you are disconnecting the displacement pump from a motor which is still mounted for example on a ram be sure to support the displacement pump while it is being discon nected to prevent it from falling and causing injury or property damage Do this by securely bracing the pump or by having at least two people hold it while another disconnects it 1 Useatleast two people to hold the displacement pump while another reconnects it to the motor see the CAUTION above Orient the pump s fluid outlet to the air inlet as noted in step 3 under Disconnecting the Displacement Pump Posi tion the displacement pump 105 on the tie rods 107 See Fig 5 14 308150 Screw the nuts 106 onto the tie rods 107 and torque as noted in Fig 5 Place the coupling nut 103 on the displacement rod 1 then place the coupling collars 108 into the nut Loosely screw the coupling nut onto the connecting rod adapter 102 or connecting rod 109 Model 222940 only Hold the adapter or connecting rod flats with a wrench to keep it from turning Use an adjustable wrench to tighten the coupling nut Torque as noted
36. rench 104 supplied or a hammer and brass rod Using a Socket wrench remove the six capscrews 32 and washers 43 if present 4 Tap the underside of the outlet housing 19 with a rubber mallet to loosen the housing from the cylinder 4 Lift the outlet housing off the pump and set it aside Be careful not to scratch the displacement rod 1 while removing the housing Remove the seal 39 from the top of the cylinder 5 Liftthe cylinder 4 up off the intake housing 17 The displacement rod 1 piston assembly intake valve assembly and priming piston rod 12 will come with the cylinder 6 Place the cylinder 4 sideways in a vise with soft jaws Using a rubber mallet on the end of the priming piston rod 12 drive the displacement rod 1 and piston assembly out the top of the cylinder Continue to pull the rod out of the cylinder until the priming piston rod 12 comes free 7 Remove the seal 39 from the bottom of the cylinder 4 Hold the cylinder up to the light at an angle to examine the inside surface for scoring or damage 8 Place the flats of the displacement rod 1 in a vise Using a 13 mm 1 2 in diameter brass rod pry the intake check valve assembly away from the rod guide 18 far enough to apply wrenches to the valve assembly See Fig 6 INTAKE CHECK VALVE AN 13 mm 1 2 in Diameter Brass Rod 01171 Fig 6 Hold the valve bodv 10 steadv with a wrench on the flats Using an
37. sm f Fl id o tlet SIZe e eren elder eade eon eedem e aeree m ies 1 1 2 npt m Weight eiui eise oie OM Ab approx 65 kg 142 Ib Displacement Pump Weight approx 37 kg 81 Ib Wetted parts 304 PH 13 8 MO and 17 4 PH Grades of Stainless Steel acetal PTFE Ultra High Molecular Weight Polyethylene Sound Pressure Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar 0 7 MPa 7 bar Air Motor 40 psi 70 psi 90 psi 100 psi Sound Power Levels dBa tested in accordance with ISO 9614 2 E Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar 0 7 MPa 7 bar 40 psi 70 psi 90 psi 100 psi Quiet Bulldog 85 5 dB A 89 1 dB A 92 4 dB A 93 2 dB A 26 308150 Technical Data Model 222903 Quiet Bulldog Pump KEY Fluid Outlet Pressure Black Curves Air Consumption Gray Curves NOTE Recommended pump speed for continuous operation to shaded area 60 cpm psi bar cycles min Mea 16 32 48 6064 80 1200 scfm 84 m3 min BA es A 1000 200 70 5 60 7 0 us 800 pee c 56 m 8 5 6 B A U 600 4 120 yo B 236 Q 42 5 C u 400 80 28 2 24 2 8 C 200 40 14 1 12 1 4 0 gpm 0 2 4 6 8 10 liters min 7 6 15 2 22 8 30 4 38 0 FLUID FLOW TEST FLUID 100 000 CENTIPOISE SEALANT To find Fluid Outlet Press
38. t manufacturer s warnings Do not use hoses to pull equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 82 C 180 F or below 40 C 40 F Wear hearing protection when operating this equipment Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations 308150 3 44 WARNING SKIN INJECTION HAZARD Spray from the gun valve hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputation Fluid splashed in the eyes or on the skin can also cause serious injury Fluid injected into the skin might look like just a cut but it is a serious injury Get immediate surgi cal treatment Do not point the gun valve at anyone or at any part of the body Do nat put your hand or fingers over the spray tip nozzle Do not stop or deflect leaks with your hand body glove or rag Do not blow back fluid this is not an air spray system Always have the tip guard and the trigger guard on the gun valve when spraying Be sure the gun valve trigger safety operates before spraying Lock the gun valve trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 9 whenever you are instructed to relieve pres sure stop spraying clean check or service the equipment and install or clean
39. ure MPa bar psi at a specific fluid flow Ipm gpm and operating air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Follow vertical line up to intersection with selected fluid outlet pressure curve black Follow left to scale to read fluid outlet pressure A 0 7 MPa 7 bar 100 psi Air Pressure B 0 49 MPa 4 9 bar 70 psi Air Pressure c 0 28 MPa 2 8 bar 40 psi Air Pressure psi bar cycles min MPa 8 16 24 32 40 1200 scfm 84 m3 min 8 4 1000 S 200 70 5 60 7 0 160 800 E 56 4 48 56 NB ia 06 120 fa 3 36 amp 42 Q 42 D T 400 80 28 A 2 24 2 8 B 200 40 14 1 12 1 4 C 0 gpm 0 1 2 3 4 5 liters min 3 8 7 6 11 4 15 2 19 0 FLUID FLOW TEST FLUID 4 000 000 CENTIPOISE SILICON To find Pump Air Consumption m3 min or scfm at a specific fluid flow Ipm gpm and air pressure MPa bar psi 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve gray Follow right to scale to read air consumption 308150 27 Technical Data Model 222836 King Pump Ratio eee i a wine ha ae MARET 24 1 Standard King Air Motor Maximum fluid working pressure 00 eee eee eee 16 6 MPa 166 bar 2400 psi Maximum air input pressure sssssesee eee 0 7 MPa 7 bar 100 psi Pump cycles per 3 8 liters 1 gal 2 0 000 8 Recommended pump speed for continuous operation
40. working pressure 0 02 eee eee ee 16 6 MPa 166 bar 2400 psi Maximum air input pressure eee 0 7 MPa 7 bar 100 psi Pump cycles per 3 8 liters 1 gal oocoooccoccccccccc 8 Recommended pump speed for continuous operation 50 cycles per min Maximum flow 0 00 cece eee eee 23 75 liters min 7 5 gpm at 50 cycles min Air motor piston effective area 506 cm 78 5 in 2 Stroke length cocci n io RII DILE nor ie eo datas A 120 mm 4 75 in Displacement pump effective area 21 cm 3 255 in 2 Maximum pump operating temperature 0 eee eee 65 5 C 150 F Air inlet SIZE 5 eines nes RE E o eee deco padece ae Mead ees 3 4 npsm f Fl id o tlet SIZe sia i a ere gerencia gene screen enc saan tied 1 1 2 npt m Weight rr ERE A RE Gu e approx 73 kg 160 Ib Displacement Pump Weight approx 37 kg 81 Ib Wetted parts 304 PH 13 8 MO and 17 4 PH Grades of Stainless Steel acetal PTFE Ultra High Molecular Weight Polyethylene Sound Pressure Levels dBa measured at 1 meter from unit Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar Air Motor 40 psi 70 psi 90 psi Sound Power Levels dBa tested in accordance with ISO 9614 2 EE Input Air Pressures at 15 cycles per minute 0 28 MPa 2 8 bar 0 48 MPa 4 8 bar 0 63 MPa 6 3 bar 40 psi 70 psi 90 psi 30 308150 Technical Data Model 2229
41. zing your system which could result in component rupture and cause serious injury never exceed the specified maxi mum incoming air pressure to the pump see the 2 Technical Data on pages 26 31 Never allow the pump to run dry of the fluid being EROS pumped A dry pump will quickly accelerate to a high VS speed possibly damaging itself A pump runaway valve C which shuts off the air supply to the pump if the pump accelerates beyond the pre set speed is available See Fig 3 on page 7 If your pump acceler ates quickly or is running too fast stop it immediately 104 and check the fluid supply If the supply container is empty and air has been pumped into the lines refill the container and prime the pump and the lines with fluid or flush and leave it filled with a compatible solvent Be sure to eliminate all air from the fluid system Shutdown and Care of the Pump 44 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Fig 4 Pressure Relief Procedure on page 9 For overnight shutdown relieve the pressure Stop the pump at the bottom of the stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings Always flush the pump before the fluid dries on the displacement rod Flush with water or a compatible solvent Relieve the pressure after flushing 10 308150 Troubleshooting 1 Relieve
Download Pdf Manuals
Related Search