Graco 306523K User's Manual
Contents
1. When attaching the pump turn the locking nut 40 the same number of turns as when disassem bling or a slight distance further Check for 1 8 3 mm clearance See Fig 3 Note For pump and elevator operation troubleshooting and service instructions see the separate manuals 23 40 1 8 3 mm t 4 06383 Eig 3 Notes 306523 5 Model 222073 Topper Unit 06382B 6 306523 Parts List Model 222073 Topper Unit Ref No 13 14 15 16 17 Part No 204121 222074 114558 203320 239887 204194 204195 204739 204740 100004 100133 100307 100731 100015 100016 Description ELEVATOR 120 Ib see manual 306522 for parts SUPPORT pump includes items 4 5 7 42 COUPLER female air line quick disconnect HOSE air cpld 3 8 npt mbe 3 8 ID 6 1 8 m long 50 1 FIREBALL PUMP see manual 308883 for parts VENT JACK SCREW and LEG PLATE inductor COVER drum plastic BASE mounting includes items 11 15 BASE bare SCREW hex hd cap 3 8 16 x 1 1 4 LOCKWASHER spring 3 8 NUT hex 3 8 16 WASHER steel 3 8 NUT hex 1 4 20 LOCKWASHER spring 1 4 Qty A A N 0000 Ref No 18 19 21 22 23 24 25 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Part No 100021 100022 100677 101537 102. down on the pump and rock or jiggle it back and forth to seat the inductor plate and get rid of any trapped air and continue action until material appears at the vent opening Slide the plastic cover 9 down onto the drum 5 Close the inductor plate vent and open the bleed er valve 25 by turning the thumbscrew counter clockwise 6 Start the pump by connecting the air line coupler 4 to the pump inlet fitting 7 Let the pump run until material appears at the bleeder valve 8 Disconnect the air line coupler 4 and close the bleeder valve The unit is now ready for operation Note When supplied with sufficient air pressure the pump is remotely controlled at the dispensing valve The pump starts and stops as the dispensing valve is opened or closed Note For overnight or holiday shutdown disconnect the air line coupler 4 and relieve the pressure in the lines 4 306523 Changing the Drums 1 Disconnect the air line coupler 4 from the pump 2 Open the inductor plate vent and connect the coupler to the elevator to raise the unit Note If the empty drum rises with the unit pull the front of the drum down and forward to break it loose from the inductor plate 3 Remove the empty drum from the base and install a full drum as explained at left Removing the Pump for Service Unscrew the locking nut 40 taking note of the number of turns Disconnect hoses and pump from the mounting and remove
3. 1644 102472 205528 109150 155463 155494 158776 156971 160853 160854 160858 160861 160865 160878 161028 161107 169971 150287 Description SCREW hex hd cap 1 4 20 x 1 SCREW hex hd cap 1 4 20 x 3 4 NUT sq hd mach 1 4 20 PIN roll 1 8 dia 1 2 long SLEEVE coupling RIVET blind 1 8 dia VALVE bleeder HOSE fluid cpld 1 4 npt mbe 1 4 ID 6 1 9 m long O RING nitrile rubber UNION 90 swivel 3 8 npt m x 3 8 npt f O RING nitrile rubber ADAPTER 1 4 npt m BRACKET elevator CLAMP elevator bracket PLATE instruction WIPER drum HANDLE vent UNION 90 swivel 1 4 npt f 1 8 npt hole tapped in body ROD vent jack screw NUT sleeve locking FITTING air line 3 8 npt m COUPLING 1 4 npt m x 3 8 npt f Qty K A A A A A dl dl 2 2 2 A SAM AA AA Recommended tool box spare parts Keep these spare parts on hand to reduce down time Sound Data See the pump instruction manual for technical data including wetted parts port sizes maximum air consumption maximum delivery and so on Sound data for the air motors of the pumps on these units is follows Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at 1 meter from unit 77 9 dB A 85 6 dB A Sound Power Level tested in accordance with ISO 9614 2 306523 7 Graco Standard Warranty Graco warrants all equipment manufactured by Gr
4. Instructions Parts List GRACO 50 1 FIRE BALL 120 LB DRUM SIZE Topper Units 306523K Grease dispense unit with pneumatic pump elevator for easy drum replacement Model No 222073 Important Safety instructions Read all warnings and instructions in this manual Save these instructions 06381B PROVEN QUALITY LEADING TECHNOLOGY GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1996 Graco Inc is registered to I S EN ISO 9001 Table of Contents Warning ae le Ae Petty ge bie pola eae 2 Sound Data sii un ie aeons de alee 7 Installationis es iris ies howe see ir eee eens 3 Manual Change Summary 8 Operator iran 4 Graco Standard Warranty 8 Parts Drawings rus seso ewe Arai 6 Graco Phone Number ee eee 8 Parts List a ds ed des 7 Symbols Warning Symbol Caution Symbol This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do nat follow the instructions or destruction of equipment if you do not follow the instructions 44 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury 4 e INSTRUCTIONS 2 This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intend
5. aco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation pr
6. ed purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediately Handle hoses carefully Do not pull on hoses to move equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 66 C 150 F or below 40 C 40 F Do not move or lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations 306523 Installation Note Choose a location with sufficient overhead clearance and adequate clearance for plumbing when unit is being raised or lowered Note Numbers and letters in parenthesis refer to callouts in the Figures and Parts Drawing Assemble the Elevator to the Base See Fig 1 Note All necessary nuts screws and washers are provided with Base Assy 204740 1 Set three flat washers B in place over the mount ing holes in the base 2 Position the elevator on the washers B 3 Place three flat washers B over the holes in the elevator base casting 4 Fasten securely with three screws A lockwashers C and nuts D 06384 Fig 1 Assemble the Pump to the Elevator See Fig 2 1 Remove the elevator clamp 34 from the elevator bracket 33 Center the pump and inductor plate 8 on the base H straddling the elevator
7. epaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the f
8. tube F Tighten the screws 19 securing the clamp 34 to the bracket 33 See the Parts Drawing on page 6 Place the unit in the desired location and use metal shims to to level the base if necessary Anchor the unit to the floor using the mounting holes G in the base See Fig 1 Connect the Hoses 1 2 Connect the 1 4 npt m end of the fluid hose 27 between the outlet of the pump and the permanent supply line Connect the 3 8 npt m end of the air hose 5 to the permanent supply 37 06381E 306523 3 Operation 44 WARNING To reduce the risk of serious injury always discon nect air and relieve pressure in lines before at tempting any service 1 Open the vent inductor plate 8 by turning the knob 37 counterclockwise See Fig 2 Note For steps 2 8 see the parts drawing on page 6 2 With the air supply turned on connect the airline coupler 4 to the fitting on top of the elevator tube Elevator speed may be regulated by turning the adjusting screw clockwise to decrease and counterclockwise to increase elevator speed 3 Center an opened drum of material under the inductor plate 8 so that the drum bottom touches the elevator base casting The top surface of the material should be made concave by scooping material from the center to the sides of the con tainer 4 Disconnect the air line coupler 4 and guide the inductor plate 8 into the drum Press
9. urnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Phone Numbers TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 533 9655 Toll Free 612 623 6928 612 378 3590 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 306523 Graco Headquarters Minneapolis International Offices Belgium Korea China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 306523K 10 1995 Rev 11 2006 8 306523
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