Global Machinery Company SA146 User's Manual
Contents
1. Additional safety rules for sanders Remove the plug from the socket before carrying out any adjustment servicing or maintenance Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure it has the nght ampere rating for your power tool and is in a safe electncal condition Ensure your mains supply voltage is the same as your tool rating plate voltage Your tool is double insulated E for additional protection against a possible electrical insulation failure within the tool Always check walls floors and ceilings to avoid hidden power cables and pipes After long working penods external metal parts and accessories could be hot Do not force the sander let the tool do the work at a reasonable speed Overloading will occur if too much pressure is applied and the motor slows resulting in inefficient sanding and possible damage to the sander motor When sanding wood always connect the dust extraction filter Take special care to guard against harmful and toxic dusts when sanding lead based painted surfaces woods and metals including the following All persons entering the work area must wear a mask specially designed for protection against toxic dust and fumes such as those ansing from the sanding of lead paint Children and pregnant women must not enter the work area Do not eat drink or smoke in the work area e Before using the sander w2. A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropnate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts e If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care e Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it
3. Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection qy disposing of them as waste All tools hoses a and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Recycle unwanted matenals instead of Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection oO Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility N380 Specifications Voltage 230 240V 50Hz Power rating 240W No load speed 12 000 OPM Sandpaper type Standard 1 4 sheet hook and loop Base size 103mm x 110mm Net weight 1 5kg Sound pressure level 81 dB A Safety instructions WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions Work area e Keep work area clean and well lit Cluttered an
4. on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair personnel using only identical replacement parts This will ensure that the safety of the power tool is maintained
5. sander press the 0 mark on the protective cover of the on off switch 3 NOTE It takes a few operations to get used to switching the sander on and off due to the protective cover However it is well worth the effort due to the protection afforded to the switch and the consequent increased lifetime of the unit Using the sander 1 The sander can be used for most sanding operations on matenals such as wood plastic metal and painted surfaces 2 Wear safety goggles dust mask and ear muffs 3 Switch the sander on whilst it is resting on the workpiece Take care to hold the whole surface of the platen on the workpiece BA 4 Move the sander over the surface of the work in a circular motion with an even moderate pressure CAUTION Where possible clamp smaller workpieces to the bench NOTE If there are still scratches on your work after sanding try either of the following 1 Go back to a coarser gnt and sand the marks out before recommencing with the original gnt 2 Try using new sandpaper of the same gnt to eliminate the unwanted marks before progressing to a finer gnt and finishing the job Selecting the right grade of sandpaper Different grades of sanding paper can be purchased from your local hardware store Available grades GRIT TYPE are Coarse Medium and Fine GRIT CHART 60 or less Very Use a coarse gnt to sand down Coarse rough finishes medium gnt to smooth the work a
6. and dust extraction adapter 8 for easy connection to a dust extraction unit 1 Connect the dust extraction adapter to the dust extraction port at the back of the sander 2 Attach a dust extraction unit not supplied to the dust extraction adapter This will help to efficiently remove dust from the workpiece and results in a cleaner and safer working environment Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures Keep the tool s air vents unclogged and clean at all times Regularly check to see if any dust or foreign matter has entered the grills near the motor and around the on off switch Use a soft brush to remove any accumulated dust Wear safety glasses to protect your eyes whilst cleaning 10 If the body of the tool needs cleaning wipe it with a soft damp cloth A mild detergent can be used but nothing like alcohol petrol or other cleaning agent Never use caustic agents to clean plastic parts CAUTION Water must never come into contact with the tool Lubricate all moving parts at regular intervals General Inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturers agent or an authorised service centre in orde
7. d dark areas invite accidents e Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes e Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety e Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce nsk of electnc shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased nsk of electnc shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the nsk of electnc shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an outdoor extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electnc shock Personal safety e Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication
8. he place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet supenor performance cntema You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings
9. ith metal always remove the extraction filter from the outlet as sparks may ignite the dust or the internal bag e Do not continue to use worn torn or heavily clogged sanding sheets e Do not touch the moving sanding sheet e Ensure that you have removed foreign objects such as nails and screws from the work before commencing sanding e Rags cloths cord string and the like should never be left around the work area Wear goggles Wear ear defenders Wear a breathing mask Contents of carton e Dust extraction canister e Dust extraction adaptor e Paper hole punch e Instruction manual Assembly The GMC 1 4 Sheet Sander is packed fully assembled except for the dust extraction adapter Know your product 1 Front handle 2 Rear handle 3 On off switch 4 Sanding platen 5 Hook amp loop base 6 Paper clamp 7 Dust extraction port 8 Dust extraction adapter 9 Dust extraction canister 10 Washable dust bag 11 Hole punch Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Switching on and off With the cordset fitted to a power outlet switch the sander on by pressing the I mark on the protective cover of the on off switch 3 2 To turn off the
10. ive wear of the base material WARNING Never use the sander unless the entire base is fitted with sandpaper or another type of pad Using the hole punch 1 If the sandpaper installed does not have holes it will be necessary to punch holes into the sandpaper using the hole punch 11 provided 2 Place the hole punch on a level surface 3 After fitting the sandpaper to the sander align the base of the sander with the hole punch and push down on the sander until the hole punch pierces the sandpaper 4 Remove the sander from the hole punch Dust extraction canister WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures 1 Attach the dust extraction canister 9 to the sander by pushing and twisting the bayonet fitting in a similar action to inserting a light globe into a lamp WARNING For optimum dust extraction remove and empty the canister 10 when it is no more than half full Do not use the canister when sanding metal The hot metal particles could cause residual wood dust or the internal bag itself to catch fire 2 Remove the cap from the end of the canister 9 to access the internal bag 10 when you wish to replace or clean the bag The bag can be washed Make sure the bag is completely dry before replacing it Dust extraction adapter The SA146 features a dust extraction port 7
11. nd fine gnt to finish off It is best to make a tnal run on a scrap piece of matenal to determine the optimum grades of sandpaper for a particular job Fitting a sanding sheet WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures 1 Before fitting sandpaper remove any dust or debris from the hooks and loops of the base 80 100 Coarse 120 150 Medium 180 220 Fine 240 or more Very Fine 2 When fitting Hook amp Loop sandpaper match the holes in a suitable sheet with the holes in the base 3 Simply press the sheet to the base to attach it 4 To remove the sheet peel it away from the base CAUTION Take care to regularly clean out the build up of dust on the base underneath the sandpaper and not to let the sandpaper wear completely down before replacing it Failure to observe these two precautionary measures can lead to damage to the hooks and loops on the platen and the sandpaper will not attach properly 5 Ordinary non Hook amp Loop type sanding sheets can also be used 6 Release the paper clamp 5 from both sides of the sander 7 Insert the end of the sandpaper under one clamp and pull the paper tight over the base 4 ensuring the holes align with those in the base and then clamp the other side 8 The paper should be kept tightly clamped over the base otherwise there could be excess
12. oe n had gt kl Ss SJ lt S INSTRUCTION MANUAL w YEAR REPLACEMENT WA RRA NTY SATISFA GUARANTEE e Melbourne Perth Auckland Hong Kong Shanghai e Taipei New York Verona London Paris 050525 ED3 CH Contents Warranty Introduction Description of symbols Specifications Safety instructions Additional safety rules for sanders Contents of carton Assembly Know your product Unpacking Switching on and off Using the sander Selecting the right grade of sandpaper Fitting a sanding sheet Using the hole punch Dust extraction canister Dust extraction adapter Maintenance General inspection Power cord maintenance S Co 00 0 0 COON DID KR amp lv b RD ba Ra Ra Ra ool OoOO Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to t
13. r to avoid a safety hazard 11 Carefully read the entire Instruction Manual before using this product Before returning this product for a With continuing product development changes may Warranty Claim or any other reason have occurred which render the product received slightly different to that shown in this instruction Please Call 1300 880 001 Austr alia manual The manufacturer reserves the nght to or 0800 445 721 New Zealand change specifications without notice Note Specifications may differ from country to country When you make your call please have the following information at hand GMC Product Type GMC Product Code ME 7 DAYS A WEEK 7 AM 7 PM sr A GMC Service Engineer will take your call and in most cases will be able to solve your problem over The GMC 777 Helpline operates from 7am to the phone 7pm 7 days a week EST This allows you You are welcome to use this phone in service to to contact GMC directly with any queries and make suggestions or give comments about any technical questions you have regarding GMC product our products GMC GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 Save this Manual for future reference
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