Global Machinery Company RL504 User's Manual
Contents
1. Add fuel before starting the engine Never remove the cap of the fuel tank or add fuel while the engine is running or when the engine is hot If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until the fuel has evaporated and the vapour dispersed Replace all fuel tanks and containers caps securely e Substitute faulty silencers e Before use always inspect the machine especially the condition of the blades and check that the screws and cutting assembly are not worn or damaged Replace worn or damaged blades and screws in sets to preserve balance e Discharge openings must be guarded at all times Do not remove the discharge guard or hold it up while mowing It is advisable to wear suitable eye protection when operating the mower Operation Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect e Mow only in daylight or good artificial light If possible avoid operating the equipment in wet grass e Always be sure of your footing on slopes Walk never run and do not allow yourself to be pulled along by the lawn mower Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow on slopes of more than 20 Exercise extreme caution when pulling the lawn mower towards you Stop the blade if the lawn m2. 3 Remove all 4 single blades including the washer and nuts 4 Clean dirt and grass from around the blade mounting area 11 5 Replace all 4 blades to ensure a smooth even cut By replacing the washer then the half washer then the nut securing the blade firmly 25 30Nm repeat this for the other 3 blades 6 Replace the blade disc and retighten the central blade bolt tightly 50 59Nm Note Use a wooden block to stop the blade from turning The 4 blades should be tightened fully but check to ensure they can still swing back if they were to hit a solid object Where required tighten the bolts with a torque wrench the centre disc blade bolt torque 50 59Nm and the four blades torque 25 30Nm If you do not have a torque wrench ask a mower service dealer to tighten the blade bolts before you use the mower WARNING If the blade bolts are not tightened correctly they could loosen and or come out and it would be possible for the blades to fly off while you are operating the mower Maintenance For all maintenance information refer to the Briggs amp Stratton instruction manual GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details
3. PETROL LAWN MOWER RLGD4 INSTRUCTION MANUAL GLOBAL MACHINERY COMPANY gt me o Code RL504 IM Date 070421 Edition 13 Op GM Warranty Introduction Description of symbols Specifications Safety rules for petrol lawn mowers Unpacking Contents of carton Know your product Assembly Cutting height adjustment Brake lever Fuelling Checking the oil Starting the engine Stopping the engine Mowing advice Emptying the grass catcher Replacing the blades Maintenance oOo Oo 0l 0o AN OO OE P AOON lt A lt O O Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item A small freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cove
4. Noise label rating 75dBA taken at 7 5 meters you must wear ear protection at all times Safety rules for petrol lawn mowers Training e Read the instructions carefully Get familiar with the controls and proper use of the equipment Only use the lawn mower for the purpose for which it was designed i e for cutting and collecting grass Any other use can be hazardous causing damage to the machine e Never allow children or people unfamiliar with these instructions to use the lawn mower Local regulations may restrict the age of the operator e Never use the lawn mower When people especially children or pets are nearby If the operator has taken medicine or substances that can affect his ability to react and concentrate Remember that the operator or user is responsible for accidents or hazards occurring to other people or their property Preparation e While mowing always wear sturdy footwear and long trousers Do not operate the equipment when barefoot or wearing open sandals e Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine or damage the cutter assembly and the engine stones sticks metal wire bones etc e WARNING DANGER Engine fuel is highly flammable Store fuel in containers specifically designed for this purpose Refuel using a funnel and outdoors only Do not smoke while refuelling or whenever handling the fuel
5. Reduce the throttle before turning off the engine and turn the fuel off when you have finished mowing following the instructions in the engine handbook When mowing always keep to a safe distance from the rotating blade This distance is the length of the handle Never cut grass while walking backwards Stop the engine before pushing mower across gravel drives walks or roads Maintenance and storage Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Regular maintenance is essential for safety and performance Never store the equipment with fuel in the tank inside a building where vapour may reach a flame or a spark or a source of extreme heat Allow the engine to cool before storing in an enclosed space To reduce the fire hazard keep the engine exhaust silencer battery compartment and fuel storage area free of grass leaves or excessive grease Do not leave containers with grass cuttings in rooms Check the stone guard and grass catcher frequently for wear and deterioration If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the blade e Check the blade s balance after sharpening e For reasons of safety do not use the equipment with worn or damaged parts Parts are to be replaced and not repaired Parts that are not of the same quality can damage the equipment and be dangerou
6. ance of the lawn Then readjust if necessary instruction manual for this information Brake lever 1 Move the lawn mower to a level surface and clean around the oil filter cap 8 2 Remove the oil filter cap with dipstick and wipe it with a clean cloth Replace it and retighten the cap 3 Remove the dipstick again and check the oil level the oil should be at the full mark The mower is equip with a brake lever 14 to improve the safety of the mower During operation the brake lever must be held if it is let go the engine will automatically stop To start the lawn mower you must hold the brake lever to the handle bar 4 If oil is required add it slowly Fuelling the oil capacity is about Note Use fresh unleaded petrol 0 6 litre do not over fill 1 Unscrew the fuel tank cap 7 5 Retighten the oil filter cap firmly and pour the unleaded petrol before starting the engine into the tank with the aid of Sta rting the engine aia Note Before starting th ote Before starting the mower 2 Fill the tank to approximately eere a a 2 5 cm below the lowest portion of the neck to allow for 1 Move the Cold fuel expansion throttle lever 3 Start Be careful not to over fill to the cold start 3 Be careful not to spill any petrol if this happens wipe the position spill with a clean rag 2 Push the primer 4 Start the engine at least three meters away from the area a at where the fuel tank has been
7. at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
8. de the catcher into position in adownwards direction Fig 1 3 Push the catcher down until it locks into place Fig 2 2 handle bar 1 4 Release the discharge guard to secure the catcher in place between the 2 ribbed locking notches Fig 3 capacity otherwise it will decrease the p Err erformance of the mower Attaching the Handles It is necessary to attach both the lower handle and handle bars 1 To attach the lower handle first use a spanner to remove the 4 bolts 2 Place the lower handle in position and replace the 4 bolts Use the spanner to retighten the nuts 3 To attach the handle bar first remove the two handle bar locking knobs 13 4 Position the handle bar over the lower handle and insert the two locking knobs and tighten to secure the handles together Cutting height adjustment The GMC mower has one lever to easily adjust the cutting height There are 10 height settings 1 To decrease the cutting height pull the height adjustment lever 6 out and move it up a notch towards the handlebar 2 To increase the cutting height pull the lever out and move it down a notch towards the motor Note If you are unsure of which cutting height to use begin filled with the right amount of correct grade oil Refer to with a high setting and trial a small section of lawn then the oil recommendations section of the Briggs amp Stratton check the appear
9. filled in order to avoid the imes for initial starting risk of fire a or 3 times for WARNING Never attempt to refuel the engine while it is engine starting running or still warm allow it to cool before fuelling thereafter Note For further information refer to the Fuel 3 Disengage the brake by Recommendations section in the Briggs amp Stratton pulling the brake lever 14 instruction manual toward the handle Letting Checking the oil go of the lever will prevent the mower from starting or CAUTION The lawn mower is shipped without oil Do will stop the engine if running not start your lawn mower before ensuring it has been 4 While holding the brake lever inward pull the recoil starter 9 lightly until you feel resistance then pull quickly until the engine starts Do not pull the cord with a jerk or release it until fully rewound 5 Once the lawn mower has started and warmed up move the throttle lever to the Run position while continuing to hold the brake lever Stopping the engine To stop the engine reduce the speed of the engine by pulling the throttle lever 3 towards the tortoise and release the brake lever 14 In an emergency just release the brake lever Mowing advice 1 It is recommended to use the fast throttle setting and keep the engine running at maximum speed This will deliver the best cut If the speed of the engine slows this could indicate the mower is being overloaded by t
10. of them as waste All tools Noise label rating 75dBA hoses and packaging should be sorted 75 taken at 7 5 meters you must wear NOgeGsa Ear protection at all times taken to the local recycling centre and disposed of in an environmentally safe way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Hi Pe DEROO Conforms to relevant standards for electromagnetic compatibility Wear hearing protection Wear eye protection Wear breathing protection Wear safety footwear Wear safety gloves Warning Read these instructions for use carefully Use at a distance of at least 15m from other people Thrown objects and rotating blades can cause severe injury Explosive material Extremely hot surface Do not touch a hot muffler gear box or cylinder you may get burned These parts get extremely hot from operation and remain hot for a short time after the unit is turned off Caution before carrying out any operation stop the engine and disconnect the spark plug cap Caution Risk of hand and feet injuries Specifications Engine Briggs amp Stratton 4HP 4 Stroke Speed 0 3000min Width of cut 18 460mm Blades 4 Swing back Height adjustment 10 Levels 15 70mm Grass catcher capacity 55L Equivalent Spark plugs CHAMPION RJ19LM DENSO W9LMR US NGK BR2LM Weight 32 5kg
11. ower has to be tilted for transportation when crossing surfaces other than grass and when transporting the lawn mower to and from the area to be mowed Never operate the lawn mower with defective guards or without safety devices such as the stoneguard and or grass catcher in place Do not change the engine governor settings or over speed the engine On power driven models disengage the drive clutch before starting the engine Start the engine carefully following the instructions and keeping feet well away from the blade Do not tilt the lawn mower when starting the engine Start the engine on a flat surface that is free of obstacles and tall grass Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Never pick up or carry a lawn mower while the engine is running Stop the engine and disconnect the spark plug wire Before carrying out any work underneath the cutting deck or before unclogging the chute Before checking cleaning or working on lawn mower After striking a foreign object Inspect the lawn mower for damage and make repairs before restarting and operating the lawn mower If the lawn mower starts to vibrate abnormally find and remove the cause of the vibration immediately Stop the engine Whenever you leave the lawn mower unattended Remove the key from models with electric starters Before refuelling Every time you remove or replace the grass catcher
12. r any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection l Recycle unwanted materials instead of disposing
13. rying to cut to much grass Try mowing a narrower strip mowing slower or raise the cutting height 10 2 pa aS On OD N o CO Sharp blades cut cleanly and efficiently if the blade is dull it will tear the grass This will result in the ends turning brown When the blades no longer cut cleanly either sharpen them or replace them To safely operate the mower ensure all four wheels are on the ground and be careful not to loose your footing or control of the mower Be very careful when mowing uneven or rough ground Keep a firm grip on the handle bar at all times always walk never run with the mower For healthy growth grass should not be cut too short This can cause damage to the grass and allow weeds to develop Vary your cutting pattern from week to week this will help to prevent matting and graining of the grass Before checking a clogged mower deck stop the engine completely and disconnect the spark plug lead and then tilt the mower so the air filter side is facing upwards Use a stick the clear any clogged material never use your hands Mowing wet grass should be avoided Wet grass will clog the mower deck and if it is slippery you may loose your footing Always mow across slopes not up and down them Be extra careful if the grass is wet as this could cause you to slip and loose control of the mower If the ground is to dry mowing will stir up a lot of dust which ma
14. s for your safety e Whenever the machine is to be handled transported or tilted you must wear strong working gloves grasp the machine at the points that offer a safe grip taking account of the weight and its distribution e Damaged blades and worn bolts are major hazards Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Contents of carton e Handle bar locking knobs with bolts and washers x2 e Catcher Know your product 1 Handle bar 2 Lower handle 3 Throttle Lever 4 Discharge guard 5 Grass catcher 6 Height adjustment lever 7 Fuel tank cap 8 Oil filler cap 9 Recoil starter 10 Spark plug cap 11 Air filter 12 Primer bulb 13 Handle bar locking knob 14 Brake Lever Assembly It is necessary to fit the lower handle and catcher 5 to the mower Assembling the catcher The grass catcher 5 is supplied in two sections Locate the top half on top of the bottom half and interlock them together by aligning the lugs and slots and pushing the halves together until they click into place Attaching the catcher 1 Lift the discharge guard 4 in order to position the catcher 2 While lifting the discharge guard sli
15. y clog the air filter In these conditions it is recommended to water your lawn the day before mowing 10 Use the side of the mower as a guide to cut close to Ti large objects such as a fence or a wall Be careful when mowing over obstacles embedded in the lawn such as sprinkler systems and paving avoid anything that sticks up above the surface of the lawn Avoid mowing over loose stones gravel and other landscaping material as this can be picked up by the mower and flung out causing serious personal injury 12 If the blades do come into contact with something or the mower starts to vibrate stop the engine immediately remove the spark plug lead and inspect to see if there is any damage Emptying the grass catcher Note Before making any adjustment or maintenance procedures to the mower ensure it is turned off and the spark plug lead is removed To remove the catcher raise the guard while lifting the catcher to dislodge it from the hooks WARNING Check the catcher frequently for cracks and wear and replace it if damaged Do not leave clippings in the catcher for extended periods Replacing the blades Note Before making any adjustment or maintenance procedures to the mower ensure it is turned off and the spark plug lead is removed Note Wear heavy gloves to protect your hands 1 Tilt the mower back so the spark plug is facing up 2 Remove the blade disc with a spanner to remove the central blade bolt first
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