Global Machinery Company R1200 User's Manual
Contents
1. 17 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 18 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 19 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool if the switch does not turn the tool on and off correctly 20 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refrigerator enclosures 21 Use only approved parts When servicing use only identical replacement parts Use an authorised service facility to fit replacement parts WARNING The use of an accessory or attachment other than those recommended in this Instruction Manual may present a risk of personal injury Additional safety rules for electric routers e Remove the plug from the socket before carrying2. VARIABLE SPEED ROUTER R200 INSTRUCTIO ee N MANUAL Warranty Introduction Description of symbols Specifications General safety instructions Additional safety rules for electric routers Accessories Unpacking Assembly Know your product Installing and removing collets Installing and removing router bits Adjusting the cutting depth Variable speed control Switching on and off Making a cut Using the parallel guide Using the dust extraction adaptor Using the template guide Maintenance Cleaning Power cord maintenance Repairs 9 9 9 0l e CDIN DA AQ WF Ww w b N mim RO RO RO RO ka mink R R mnm U Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the onginal purchase If found to be defective in matenals or workmanship the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item A small freight charge may apply Proof of purchase is essential We reserve the nght to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse
3. accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet supenor performance criteriq You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top pnonty in the development of this tool making it easy to maintain and operate Environme
4. operation creates dust 9 Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used 10 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 11 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 12 Do not overreach Keep your footing secure and balanced at all times 13 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubncation and accessory changes Inspect tool cords penodically and if damaged have them repaired by an authonsed service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 14 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessones and when the tool is not in use 15 Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 16 Avoid unintentional starting Always check that the switch is in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch
5. out any adjustment servicing or maintenance e Fully unwind cable drum extensions to avoid potential overheating e When an extension cable is required you must ensure it has the nght ampere rating for your power tool and is in a safe electncal condition e Ensure your mains supply voltage is the same as your tool rating plate voltage e Your tool is double insulated for additional protection against a possible electncal insulation failure within the tool e Always check walls floors and ceilings to avoid hidden power cables and pipes e After long working periods external metal parts and accessories could be hot e Always wear eye and ear protection and use a dust mask e Handle router bits with care they can be extremely sharp e Check the bit carefully for signs of damage or cracks before use Replace cracked or damaged bits immediately e Remove all nails screws and other objects from the workpiece You can damage the bit and the tool by cutting into a nail or other metal It can also present a safety hazard e Always use both handles and make sure that you have a good gnp on the router before proceeding with any work e Keep your hands away from the rotating bit e Make sure that the bit is not in contact with the workpiece when you switch the machine on e Before using the tool to make a cut switch on and let it run for a while Watch for vibration or wobbling that could indicate an improperly installed b
6. two fixing screws 11 Template Guide Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making any adjustments or maintenance procedures Always wear sturdy gloves when handling or changing bits as they can be very sharp Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a rag 3 Re lubncate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the router A mild detergent on a damp cloth is recommended Water must never come into contact with the router Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authonised service centre in order to avoid a safety hazard Repairs Only an authonsed service centre should replace the cordset or effect other repairs GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick u
7. 10 Keep the cutting pressure constant taking care not to crowd the router causing the motor to slow excessively 11 On very hard woods or problem materials it may be necessary to make more than one pass at progressive cutting depths until the desired depth of cut is achieved 12 To turn the router off release the tngger switch or press and release the tngger switch if in the lock on position CAUTION Always use two hands to hold the router CAUTION Where possible clamp the work piece to the bench CAUTION Moving the machine too fast may cause a poor quality of cut and can damage the bit or the motor Moving the machine too slowly may burn or mar the cut The proper feed rate will depend on the bit size the type of material being cut and the depth of the cut Practice first on a scrap piece of matenal to gauge the correct feed 10 rate and the cut dimensions WARNING When using this router to cut flat panels such as kitchen work surfaces before joining please ensure that you use an appropnate jig together with the correct guide bush DO NOT use the curved part of the router base against a simple guide piece Using the parallel guide The parallel guide 17 is an effective aid to cutting in a straight line when chamfenng or grooving 1 Loosen the parallel guide locking knobs 15 2 Feed the bars on the parallel guide through the holes in the router base 13 on the nght hand side of the router in the fe
8. C Electnc Router is packed fully assembled except for the dust extraction adaptor and parallel guide Know your product 1 Left handle 2 Right handle 3 Variable speed dial 4 Depth gauge 5 Depth gauge locking knob 6 Micrometer depth adjustment 7 Depth lock lever 8 Depth turret stops 9 On off trigger switch 10 Lock on button 11 Spindle lock button 12 Collet nut 13 Base plate 14 Dust extraction adaptor 15 Parallel guide locking knob 16 Template guide 17 Parallel guide 18 Wrench Installing and removing collets CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a collet 1 The router is supplied with 2 collets 1 2 12 7mm and 1 4 6 35mm The 1 2 12 7mm collet comes fitted to the router 2 Depending on the size of the router bit the collet may need to be changed to allow use of larger or smaller diameter router bits 3 Depress and hold the spindle lock button 11 to stop the spindle from turing 4 Whilst holding the spindle lock button 11 loosen the collet nut 12 by rotating it using the wrench provided 5 Remove the collet nut followed by the collet 6 Install the new collet into the assembly this is sometimes easier if the router is plunged to its full depth 7 Install the collet nut and tighten by hand 8 Firmly tighten the collet nut by depressing and hol
9. ding the spindle lock button 11 i 7 and then tightening the q collet nut 12 using the wrench provided WARNING Do not tighten the collet nut without a bit in place or you may break the collet cone Installing and removing router bits CAUTION Always ensure that the router is switched off and unplugged from the mains supply before installing or removing a router bit 1 Ensure the correct colletis li installed for the router bit to be used 2 Loosen the collet nut 12 by depressing and holding the spindle lock button 11 and then rotating the collet nut 12 3 Insert the router bit ensuring that the shaft of the bit goes all the way into the collet 4 Tighten the collet nut assembly by depressing and holding the spindle lock button 11 and then tightening the collet nut 12 CAUTION Ensure the bit is firmly secured before commencing operation Adjusting the cutting depth CAUTION Always ensure that the router is switched off and unplugged from the mains supply before adjusting the depth of cut 1 Place the machine on a flat surface and loosen the depth gauge locking knob 5 2 Loosen the depth lock lever 7 and lower the machine body until the router bit just touches the flat surface 3 Loosen the depth gauge locking knob 5 and lower the depth gauge 4 allowing it to just make contact with the depth turret stop 8 Take note of the measurement on the dep
10. ed direction This will assist in keeping the guide flush with the side of the work piece 3 Adjust the distance between the router bit and parallel guide by moving the guide until it is at the correct distance 4 Tighten the parallel guide locking knobs 15 to hold the parallel guide in position Note If the distance between the side of the work piece and the cutting position is too wide or the side of the work piece is not straight firmly clamp a straight board to the work piece and use this as a guide against the router base Using the dust extraction adaptor 1 The dust extraction adaptor will accept most standard vacuum Cleaner nozzles allowing the dust to be efficiently removed as the tool is used Using the template guide The template guide can be used in various ways e Producing duplicates of a particular design of an onginal shape e In conjunction with a template producing decorative features e Repetitive cutting shapes If you wish to make your own templates it is best to use a hardwood such as plywood Use a piece that is just thicker than the depth of the template guide Allow for the thickness of the guide in your template to ensure that the work piece is cut to the correct size 1 To attach the template guide 16 turn the router upside down and remove the two fixing screws in the centre of the router base 2 Insert the template guide into the base of the router and secure using the
11. ff tngger switch 9 to turn on the router 2 To turn the router off release the on off tngger switch 3 If you require the router to run continually without having to continue to apply pressure to the tngger switch depress the lock on button 10 to lock the switch on 4 The router will now run in the locked on condition 5 If the switch is in the lock on position depress the on off trigger switch 9 to disengage the lock on button 10 and then release the switch The router will stop Making a cut Your router can be used to make specialty cuts and shapes in the surface and on the edge of wood It accepts a wide range of bits that are each designed for a specific cut or shape 1 Make all your adjustments as described in the previous sections 2 Insert and secure your router bit 3 Adjust the height as required for the application 4 Place the base plate 13 on the work piece ensuring that the bit is not in contact with the matenal to be cut 5 Connect the router to the power supply 6 Turn the router on Ensure you have a firm gnp on both handles Wait for the bit to attain full speed 7 Lower the router body and lock it in position at the desired depth of cut 8 Move the tool over the work piece surface keeping the base plate flush and advancing smoothly until cutting is complete 9 When edge cutting the work piece surface should be on the left side of the bit in the feed direction
12. it o Jake notice of the direction of rotation of the bit and the direction of feed e Do not leave the machine running unattended Operate the tool only when controlled by both hands e Always switch off and wait until the bit has come to a complete standstill before removing the machine from the workpiece e Do not touch the bit immediately after operation It may be extremely hot and could burn your skin e Rags cloths cord string and the like should never be left around the work area e Use safety equipment including safety goggles or shield ear protection dust mask and protective clothing including safety gloves WARNING Before connecting a tool to a power source power point receptacle outlet etc be sure that the voltage supply is the same as that specified on the nameplate of the tool A power source with a voltage greater than that specified for the tool can result in serious injury to the user as well as damage to the tool If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor The tool must be used only for its prescnbed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse The manufacturer shall not be lable for any changes made to the tool nor for any damage resulting from such cha
13. nges Even when the tool is used as prescnbed it is not possible to eliminate all residual nsk factors The following hazards may arise in connection with the tool s construction and design e Damage to hearing if effective earmuffs are not worn e Harmful emissions of wood dust when the machine is used in closed rooms Always use supplementary dust extraction e Always remove the plug from the mains socket before making any adjustments or maintenance including changing the bit e Contact with the bit e Reaching into the housing whilst the tool is running and making contact with the bit e Kickback of workpiece and parts of workpiece e Bit fracture e Catapulting of faulty pieces from the bit e Do not use bits that are deformed or cracked e Always remove the plug from the mains socket before making any adjustments or maintenance including changing the bit and setting the depth of cut Accessories The GMC R1200 router is supplied with the following accessones as standard e Parallel guide e Template guide e Wrench e 1 2 12 7mm amp 1 4 6 35mm collets e Dust extraction adaptor Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Assembly The GM
14. ntal protection Recycle unwanted matenals instead of ay disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear breathing protection Double insulated for additional protection Conforms to relevant nago Sety standards Specifications Voltage 230 240V 50Hz Power input 1200W No load speed 8000 31500 RPM Collet capacity 1 4 6 35mm amp 1 2 12 7mm Plunge depth 50mm Insulation Double insulated General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety WARNING When using power tools basic safety precautions should always be taken to reduce the nsk of fi
15. p address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request COpy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions y 2
16. re electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or Jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling
17. th label Raise the depth gauge and tighten using the depth gauge locking knob 5 The difference in distance between the new measurement and the onginal measurement will be equivalent to the depth of cut Use the micrometer depth adjustment 6 for precise setting of cutting depth Loosen the depth lock lever 7 and lower the machine body until the depth gauge again just makes contact with the depth turret stop 8 6 The depth turret stop 8 has eight steps By rotating the depth turret stop it is possible to quickly and easily set the depth at eight different levels This procedure is particularly useful when you wish to make a deep cut in a number of stages Variable speed control The vanable speed dial 3 is located in the left handle 1 for convenient speed adjustment and improved safety 1 Adjust the vanable speed dial 3 to suit different working materials The tool N N cuts quicker and smoother at different speeds when working in different woods or in plastic or aluminium 2 Turn the dial to a higher number for faster speed turn the dial to a lower number to reduce the speed 3 Determine the optimum speed by making a tnal cut in a scrap piece of material NOTE Using the correct speed for the job increases the life of the bit Switching on and off CAUTION Before plugging in the tool always check that the tngger switch engages and disengages properly 1 Press the on o
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