Global Machinery Company G25 User's Manual
Contents
1. 1 Before starting ensure that no electrical apparatus has been connected to the generator 2 Turn the fuel cap 2 vent lever to the on position Fig H 3 Turn the engine switch 7 to the on position Fig 4 To start a cold engine move the choke lever 3 to the start position In order to restart awarm engine leave the choke lever in the run position Fig J 5 Slowly pull the recoil starter 4 until you feel it engage and then pull it briskly Return the recoil starter gently and slowly to the original position by hand Fig K Note When the motor is started for the very first time it will require a number of attempts to start until the fuel has travelled from the tank to the motor 6 If the choke lever 3 was on the start position gradually move it to the run position as the engine warms up Fig L Stopping the engine 1 Before stopping ensure that no electrical apparatus is connected to the generator 2 Turn the engine switch 7 to the off position Fig M 3 Turn the fuel 2 vent lever to the off position Fig N Connecting apparatus to the generator Please note that it is not recommended to run the unit over its rated output of 850W for more than a maximum of 20 minutes AC Applications 1 Start the engine Make sure the green output indicator light 14 comes on it may take up to 3 seconds Allow the motor to run for a couple of minutes to warm up pri2. 40 15 Smart throttle switch 16 DC socket 17 DC circuit protector 18 Air cleaner 19 Oil filler cap 20 Maintenance cover screw 21 Fuel drain screw a 4 SOOM VERTER Gy Inverter technology including Smart Throttle System This generator has been developed with inverter technology providing regulated clean and pure electricity for a continuous uninterrupted stable power supply Inverter technology provides confidence as a power source for camping applications out door lights sound systems televisions microwaves and power tools This particular inverter generator has been fitted with the Smart Throttle System The Smart Throttle System automatically reduces the generators engine speed when no load and low load is connected or loads are turned off When appliances are reconnected or turned on the engine adjusts to the correct speed to power the electrical load The Smart Throttle System is designed to minimise the fuel consumption reduce emissions as well as reduce the noise levels when no load or low loads are applied to the generator The Smart Throttle System is only operational on AC items refer to page 13 AC Applications for further information Preparing the generator It is important to check the generator before you commence operating the unit IMPORTANT Ensure that the engine has oil When leaving the factory this generator has NO OIL in the engine Note The engine will not st
3. applicable for charging only 12V lead acid automotive batteries Only use the DC socket to charge lead acid type batteries DO NOT charge Nicad or any other type of batteries WARNING The battery gives off explosive gases keep sparks flames and cigarettes away Provide adequate ventilation when charging or using batteries in an enclosed space The battery contains sulfuric acid electrolyte Contact with skin or eyes may cause severe burns Wear protective clothing and a face shield If electrolyte gets on your skin flush with water If electrolyte gets in your eyes flush with water for at least 15 minutes and call a physician immediately Electrolyte is poisonous If swallowed drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician To prevent the possibility of creating a spark near the battery connect charging cables first to the battery then to the generator Disconnect cables first at the generator Note Never leave the DC plug in the generator when not using the DC for charging batteries Always remove the DC plug from the socket In most cases it is acceptable to use both the 12V DC for battery charging and the AC 240V outlet at the same time However when the generator is working close to the maximum load the generator may go into over load where the AC load will need to be reduced or disconnected Generator maintenance Your generator should be kept c
4. criteria You will find your new GMC item easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC product Take special care to heed the Cautions and Warnings Your GMC product has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of product making it easy to maintain and operate Environmental protection Recycle unwanted materials instead 7 AN of disposing of them as waste All tools a hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Scope of product This product is suited for home and camping applications It will allow you to run equipment like outdoor lights computers sound systems televisions DVD and Video players microwaves and allows you to recharge your car battery When in use it is highly recommended to have a surge protector connected to the generator at all times Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection Conforms to relevant standards nago Tor electromagnetic compatibility Specifications AC Output 240Vac
5. use your legs to carry the weight Keep the object as near the centre of your body s gravity as possible Avoid twisting your body when carrying the unit instead turn your whole body using your feet Risk of unsafe operation Hazard What could happen How to prevent it Operation of generator in careless All sources of energy include the Review and understand all of the manner potential for injury Unsafe operation or operating instructions and warnings maintenance of your generator could in this manual lead to serious injury or death to you Become familiar with the operation or others and controls of the generator Know how to shut it off quickly Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Keep children or others away from the generator at all times Operation of the generator in Operation on the generator in such an Never operate the generator in the presence of explosive or environment may result in causing a conditions where explosive dangerous gasses fire or explosion from the generator or gases or chemicals may be connected appliances present This includes boats pits and any area where ventilation of fresh air is not available Operating generator while Generator will not operate properly and Never operate generator while suspended will cause damage to the generator Suspended or in an unlevel position and could cause serious injury or death Always operate genera
6. 0 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions 3
7. 50Hz Rated power 850W Peak power 1000W Phase Single Power factor coso 1 Displacement 99 006 DC Output 12V 8 3A Engine 2HP 4 Stroke No load speed 5500 RPM Fuel tank capacity 2 6L Fuel type Unleaded Operation noise level 68dB 7m Net weight 14kg General safety instructions for power tools To use this product properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety WARNING When using power tools and generators basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Also please read and heed the advice given in the additional important Safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools and generators in damp or wet locations Keep the work area well lit Do not expose power tools or generator
8. AYS operate generator a minimum of 2 meters from any conductive surface Inspect extension cords before use and replace with new cord if required Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Do not operate generator with mechanical or electrical problem Have unit repaired by an Authorised Service Centre Do not operate generator with protective guarding removed Hazard sid What could happen How to prevent it Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Tampering with factory set engine speed settings Inadequate ventilation for generator Overfilling the fuel tank fuel spillage Fuel and fuel vapours can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause fuel or fuel vapours to ignite Improperly stored fuel could lead to accidental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could Cause a fire Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 40 C ambient su
9. INSTRUCTION MANUAL mT il i j y INVERTER GENERATOR blZu a y A Se GLOBAL MACHINERY COMPANY I _ Code GI25 IM Date 070702 Edition 07 Warranty Generators Introduction Environmental protection Scope of product Description of symbols Specifications General safety instructions for power tools Risk of electrocution and fire Risk of fire Risk of injury and property damage when transporting generator Risk of breathing inhalation hazard Risk of unsafe operation Risk of hot surfaces Risk of moving parts Risk from lifting Additional safety rules for generators Unpacking Know your product Inverter technology including Smart Throttle System Preparing the generator Checking the engine oil Checking the engine fuel Starting the engine Stopping the engine Connecting apparatus to the generator AC Applications DC Applications Generator maintenance Storage Maintenance schedule Spark plugs Engine oil replacement Air filter Cleaning Repairs Transportation General inspection Troubleshooting 9 OP 0 8 GW GW G MN O o CO O NNN lt a a a a a a2 l oa oa CoO NTN NN OOO OD OT VI OD DD oo oO DN A O Warranty Generators Whilst every effort is made to ensure your complete satisfaction with this tool occ
10. art if the generator has no oil Checking the engine oil The motor of this generator is not filled with oil Prior to starting the generator ensure the crank case is filled to the top of the neck refer to Fig B with either SAE30 single viscosity or 10W30 multi viscosity 4 stroke oil This Generator is fitted with a low oil alert indicator 12 The low oil alert indicator will glow when the generator requires oil to be topped up If the oil is not topped up the generator will automatically cut out to protect the motor from running without oil and ceasing up The generator will not restart until the oil has been installed Note The Low Oil indicator will only operate for a few seconds before the motor shuts down Before checking or refilling oil be sure the generator is put on a stable and level surface ensuring the engine has been switched OFF 2 Remove the oil filler cap 19 by rotating the cap anti clockwise and inspect to see the oil level Fig A If the oil level is below the top of the oil tank housing neck refill with either SAE30 single viscosity or 10W30 multi viscosity 4 stroke all the way to the top of the oil tank neck refer to the Engine oil filling replacement section of this instruction manual Fig B Note Completely remove the oil filler cap 19 when checking oil level The oil cap is not required for checking oil level 4 If the oil is contaminated or has discoloured ensur
11. asionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 6 month period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item Asmall freight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the powertool is covered under this warranty Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au Should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC product will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance
12. cation and accessory changes Inspect cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords periodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 12 Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 13 Stay alert Watch what you are doing Use common sense Do not operate a tool when you are tired 14 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this Instruction Manual 15 Use only approved parts When servicing use only identical replacement parts Use an authorised service facility to fit replacement parts WARNING The use of an accessory or attachment other than those recommended in this Instruction Manual may present a risk of personal injury Save these important safety instructions Risk of electrocution and fire Hazard What could happen How to prevent it Improper storage of extension cord Op
13. ch as storage rooms or garages can interfere with its proper ventilation features causing overheating and possible ignition of the materials or buildings Spilled fuel and its vapours can become ignited from hot surfaces or sparks Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition near the generator Store fuel in an approved container designed to hold fuel Store container in secure location to prevent use by others Never attempt to speed up the engine to obtain more performance The output of this generator is electronically controlled and speeding up the generator will have no effect on the electrical output Operate generator in a clean dry well ventilated area DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refuelling area or any spillage before Starting engine Allow for fuel expansion Never refuel with the engine running Risk of injury and property damage when transporting generator Hazard What could happen How to prevent it Fire inhalation damage Fuel or oil can leak or spill and The generator is equipped with a fuel drain
14. ded 4 stroke engine oils are either SAE30 single viscosity or 10W30 multi viscosity 4 stroke oil CAUTION Check that no foreign material debris dust enters the crankcase 7 Reinstall the oil filler cap 19 8 Reinstall the side maintenance cover 5 and tighten the cover screw 20 Air filter It is very important to maintain an air filter in proper condition Damage to the generator may arise if the filter has e Improperly been serviced 20 e Dirt and other foreign elements adhering to the filter due to improper installation and engine wear ALWAYS keep the filter clean at all times 1 Remove the side maintenance cover 5 Fig U Oil Filler Cap M 2 Remove the air cleaner filter cover by firstly pushing down on the tab on the top of the air cleaner housing Fig V Once the air cleaner filter cover tab has been released out of the filter housing continue to detach the air filter cover housing by raising the air filter housing cover up and detaching it form the bottom tab 4 Now that the air filter housing cover has been removed proceed to remove the air filter by pulling it out towards you 5 Wash the air filter in solvent or kerosene and allow to dry 6 Lubricate the filter using clean motor oil 7 Thoroughly squeeze the filter removing excess oil 8 Replace air filter back into the engine Fig W 9 Reinstall the air cleaner cover by inserting the lower tab in the bottom latc
15. e you change the oil Refer to the Engine oil replacement section for instructions Checking the engine fuel 1 Make sure the generator is turned off by rotating the engine switch 7 to the off position Fig C Dh oo 2 Check the fuel by a visual check Remove the fuel cap and fuel filter screen reviewing the fuel level Fig D 3 Ifthe fuel is low replace the filter screen inside the fuel tank neck Fig E 4 Pour in unleaded fuel from an approved fuel container into the fuel tank Fig F Because fuel expands only fill the unit to the base of the filter housing DO NOT FILL to the tip of the tank Replace fuel cap 2 and turn clockwise to lock WARNING Do not refill fuel tank while engine is running or is hot e Check to ensure that the fuel drain 21 has been tightened and that fuel is not leaking from the rear outlet tube Note If the fuel drain screw 21 is not tight fuel will be visibly leaking from the fuel drain hose 6 Be careful not to admit dust dirt water or other foreign objects into the fuel e Wipe off spilt fuel thoroughly before starting engine Ensure you DO NOT fuel the generator in close proximity to any open flames Starting the engine WARNING Before starting the motor ensure you have filled the crank case to the correct level with oil Fig G Note The crank case is not filled with oil from the factory Oil Filler Cap 12
16. eration of generator in rain wet icy or flooded conditions Placing generator on or against highly conductive surface such as a steel walkway or metal roof Use of worn damaged or ungrounded extension cords Operation of unit when damaged or with guards or panels removed Extension cord can come into contact with hot engine parts resulting in damage Using a damaged extension cord can result in electrocution or death Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone contacting them Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Contact with worn or damaged extension cords could result in electrocution Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution Remove extension cord from the generator and store separately away from generator Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Place generator on low conductivity surface such as a concrete slab ALW
17. h on the air filter housing Continue to replace the air cleaner cover by making sure that the top tab has been secured into the top latch Fig X 10 Secure the maintenance cover 5 back onto the side panel of the generator and tighten the cover screw securely 20 Fig Y IMPORTANT Never run the engine without the air filter element in place 17 Cleaning 1 Keep your machine clean The outside of the machine can be cleaned using a damp soft cloth with a mild detergent if required Never use water to clean the generator as it may cause damage to internal parts 2 Some maintenance products and solvents may damage the plastic parts these include products containing benzene trichloroethylene chloride and ammonia 3 Use a vacuum to clean air inlet and outlet louvers of the alternator 4 Take special care to keep the ventilation inlets outlets free from obstruction cleaning with a soft brush followed by a compressed air jet will usually be sufficient to ensure acceptable internal cleanliness 5 Wear eye protection when carrying out cleaning Repairs Only an authorised service centre should repair the generator CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Transportation When transporting the generator please make sure that it is in the upright position at all times with the fuel air breather on top of the fuel cap in the
18. lean and dry at all times The generator should not be stored or operated in environments that includes excessive moisture dust or any corrosive vapours If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the generator head Storage If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store the generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Maintenance schedule First month Every 3 months Every 6 months Every Year or 10Hrs or 50Hrs or 100Hrs or 300Hrs Check Change o oe Check y mew Bett ceana YY wo pp sanp foma Spark arrester Clean pp pp Fuel sedimentcup clean o do ooe o Valve clearance Chedeadust o Sooo o S wooo Fueltank 8 strainer clean o a Fuelline Chek Every 2 Years Replace if necessary 3 It is recommended that you keep a log of the hours of operation to determine correct maintenance requirements Generators that are used in dusty conditions areas should be serviced more frequently All ser
19. ll ventilated location 5 Generator fuel cap 5 Check that the generator fuel cap has the breather located breather set on the switch located on the on position allowing air to mix with the closed position fuel If the breather cap is located in the off position rotate switch on the cap to the on position 6 Generator air filter 6 Remove the air filter Check to make sure that the air filter is may need cleaning Clean If required clean dry and re install the air filter 7 Generator fuel filter 7 The internal in line filter may be blocked Contact your service may be blocked agent for a service replacement of the fuel filter 19 Troubleshooting cont Generator 1 Has the choke 1 Check to make sure that the choke has been elevated to the running rough been elevated to run position If not elevate the choke to the run position the Run position 2 Has the generator got old 1 If so empty out the old fuel and replace it with new fresh fuel fuel in it that has been sitting still for a while Appliance is not 1 Unplug the appliance 1 If appliance has a defect follow the instructions as per the working from the generator and operation owners manual or stops working check for defect 20 21 22 23 GMC customer assist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 130
20. nce The generator is rated at 850W so if the appliance being connected is higher than 850W the protective cut out may switch the generator off to prevent over load damage to the generator The generator will withstand short operation up to 1000W for a maximum of 20 minutes Note Motorised products will require more energy upon start up and products which are rated below 850W may not Start if the starting current is excessive this is not due to a performance fault of the generator DC Applications The DC output should only be used for recharging 12 volt automotive lead acid type batteries and do not charge batteries while they are connected to a vehicle Make sure they have been totally disconnected prior to connecting to the generator for recharging Note Only use the DC leads provided with this generator when using the DC output When charging a battery the following instructions need to be followed 1 Disconnect the original leads from the battery 2 Fully loosen the battery fluid filler caps 3 Fill the battery cells with distilled water to the upper limit if the battery is empty 4 Measure the specific gravity fluid by using a hydrometer and calculate the charging time in accordance with the table shown Fig P gg 12 N gt Ss e PERS az Bra L LAN I S 2 VAN 2 ol NS z es gt ge Eee E 0 2 Charging time Hr Battery Battery capacity 30Ah 35Ah 47Ah 14 5 For a full
21. off closed position General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Troubleshooting Trouble Possible cause Suggested remedy Engine will 1 Low on fuel or oil content 1 Add fuel or oil not start 2 Ignition switch 2 Turn to ON position in Off position 3 Faulty spark plug 3 Replace spark plug 4 Choke in wrong position 4 Adjust choke accordingly 5 Unit loaded 5 Remove load from unit during start up 6 Spark plug lead 6 Disconnect the spark plug lead and reattach spark plug lead loose disconnected 7 Unit may be flooded 7 Leave the generator rest for 5 10 minutes and then try again following the instructions when doing so Alternatively if the choke lever is in full choke position start switch the choke to the run position and try to re start 8 Old Fuel 8 Remove the existing fuel and replace with new AC power supply 1 Faulty receptacle 1 Have service centre replace receptacle No electrical 2 Is the green LED on 2 YES Try another appliance that is known to work output with motor running Reduce the load if required and no output NO Organise for the unit to be serviced 3 Check to make sure 3 If it is reduce the load the red overload LED is not on 4 Faulty power cord 4 Replace cord DC power supply 1 Circuit breaker kicked 1 Yes Depress the reset button to rest the circuit breaker No electrical ou
22. or to connecting any apparatus to the generator 2 Ensure the apparatus appliance switch is turned OFF Then plug the power cord into the AC output socket 11 on the generator Note Before connecting an apparatus appliance make sure that e The apparatus appliance is in good working order Faulty appliances or power cords can create a potential electrical shock e Itis highly recommended to have a surge protector connected to the generator at all times e Check to make sure that the apparatus appliance does not exceed that of the generator Never exceed the maximum power rating of the generator 13 3 Switch the AC Smart Throttle System 15 if required to the ON position Fig O Note Smart Throttle The Smart Throttle System does not operate effectively if the electrical appliance requires the momentary electric power When operating high electrical loads simultaneously turn the Smart Throttle System switch to the OFF position to reduce voltage change Overload Indicator When the generator has an output required that exceeds it s output an overload indicator light 13 will glow providing a warning before cutting the engine out 20 seconds later CAUTION Ensure the electric apparatus is turned off before plugging in Check to ensure that the total load is within the generator rated output WARNING Prior to connecting any appliance to the generator check the rating label of the applia
23. s to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the device s or extension cord 4 Store generators and tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the application creates dust 9 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 10 Do not overreach Keep your footing secure and balanced at all times 11 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubri
24. screw to vehicle surfaces could result in fire or breathing adjust the screw to the off position before transporting hazard serious injury or death to avoid fuel leaks Also make sure that the fuel cap can result Fuel or oil leaks can breather switch is located on the off closed position damage carpet paint or other failure to do this may result in a fuel leakage during surfaces in vehicles or trailers transporting Transport spare fuel only in an approved fuel container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Remove generator from vehicle immediately upon arrival at your destination Risk of breathing inhalation hazard Hazard What could happen How to prevent it Gasoline engines Breathing exhaust fumes will Operate generator in clean dry well ventilated area produce toxic carbon Cause serious injury or death Never operate unit in enclosed areas such as garages monoxide exhaust basements storage sheds or in any location occupied fumes by humans or animals Keep children pets and others away from area of operating unit Risk from lifting Hazard sid What could happen How to prevent it Lifting a very heavy Serious injury can result from When lifting always keep the object you are lifting near object attempting to lift too heavy an the vertical axis of your body DO NOT use you back object to lift heavy loads Crouch down grab the top handle of unit and
25. t DC only output 18 Troubleshooting cont DC circuit breaker 1 Overload 1 Reduce load continually tripping 2 Faulty cords or equipment 2 Check for damaged bare or frayed wires on equipment Replace 3 Incorrect cables used 3 Check to make sure you are using the DC cables supplied with the actual generator Using the incorrect cables could result in the crossing over of polarity Only use the supplied DC cables with the actual generator 4 Mixed polarity 4 Check to make sure that the DC cables are connected to the correct battery polarity terminals That is positive to positive and negative to negative Generator 1 Generator overloaded 1 Reduce load BASEHEAUNG 2 Insufficient ventilation 2 Move to adequate supply of fresh air Generator stops 1 Generator may 1 Check to make sure that the generator is in its correct upright have fallen over position If not take corrective action to put it in the upright position 2 Generator may 2 Check to make sure that the generator has oil in it If not take have ran out of oil corrective action to top up the oil tank 3 Generator may have ran 3 Check to make sure that the generator has fuel in it If not take out of Fuel corrective action to top up the fuel tank 4 Generator may not 4 Check and make sure that the generator is located in a be correctly ventilated appropriately ventilated environment If not relocate the with free flowing air generator to a we
26. te on a flat to you or others level surface Risk of moving parts Hazard What could happen How to prevent it Contact with moving parts can The generator contains parts which Never operate generator with guarding result in serious injury rotate at high speed during operation or cover plates removed Avoid wearing These parts are covered by guarding to loose fitting clothing or jewellery which prevent injury could be caught by moving parts Additional safety rules for generators 1 10 Do not operate in a hazardous location Such areas include where there is a risk of explosion of petrol fumes leaking gas or explosive dust Do not operate in a confined area Exhaust gases smoke or fumes could reach dangerous concentrations The output of this generator is potentially lethal The generator should not be connected to a fixed electrical installation except by an appropriately licensed person Protect your generator This generator is NOT WEATHERPROOF and should not be exposed to direct sunlight high ambient temperature and damp wet or high humidity conditions Do not smoke while refuelling This is potentially dangerous as it may ignite the fuel and cause an explosion Take care not to spill fuel When refuelling the generator ensure that the engine has been switched off Prevent the spilling of fuel as this may also ignite with the hot engine Never refuel whilst the engine running Be careful where you store
27. the generator Store the generator in a dry area away from inflammable liquids Keep your distance The generator emits exhaust fumes As a safety precaution do not stand close to the unit whilst it is in operation Ensure bystanders also keep their distance Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance The output of this generator is electronically controlled You MUST unplug any load from the generator before starting and stopping to prevent permanent damage to any appliances Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Know your product 1 Control panel 2 Fuel tank cap 3 Choke lever 4 Recoil starter 5 Side maintenance cover 6 Fuel drain hose 7 Engine switch 8 Rating label 9 Spark plug maintenance cover 10 Muffler 11 AC socket 12 Low oil alert indicator light red 13 Overload indicator light red 14 Output indicator light green
28. vicing should be conducted by an authorized service agent 15 Spark plugs 1 Remove spark plug maintenance cover 9 from the generator housing Fig Q 2 Remove the spark plug lead Fig R 3 Remove any dirt from around the spark plug base 4 With the spark plug wrench provided remove the spark plug Fig S 5 Visually inspect the spark plug Remove carbon deposits using a wire brush 6 Check for discoloration on the top of the spark plug The standard colour should be a tan colour 7 Check the spark plug gap The acceptable gap should be between 0 6 0 7mm 8 Install reinstall the spark plug carefully by hand 9 Once the spark pug has been seated tighten with the spark plug wrench 10 Reinstall the spark plug cap on top of the spark plug 11 Reinstall the spark plug maintenance cover 9 The recommended spark plugs are as follows NGK CR7HSA Engine oil replacement 1 Place the generator on a level surface and warm up the engine for several minutes Then stop the engine 2 Loosen the side maintenance cover screw 20 and remove the side maintenance cover 16 3 Remove the oil filler cap 19 4 Drain dirty oil into a container thoroughly by tilting the engine toward the oil filler neck 5 Once emptied tilt the generator back up and place into the generator up right position 6 Refill with recommended oil Fill to the upper limit of the filler neck Fig T Note The recommen
29. y charged battery the specific gravity range shall be within 1 26 to 1 28 It is recommended to be checked and confirmed every hour 6 Start the generator Make sure the green output indicator light 14 comes on Allow the motor to run for a couple of minutes to warm up prior to connecting any apparatus to the generator 7 Review the status of the Smart Throttle System selector button 15 make sure it is set accordingly to your needs The Smart throttle system can be either set to On or Off In the On position the charging current will be low compared to if the switch was set to the Off position Note Do not let the two clips of the DC cable ever short together Take extra care to connect the Red to the positive of the battery and the black to the negative of the battery NEVER use any cable other than the one supplied with this generator When removing the plug from the generator DO NOT place the plug on the ground or on any other surface until the clips are removed from the battery 8 Connect the supplied DC plug lead into the DC socket 16 and connect the alligator clips to the correct polarity Only use the DC cable provided with this generator 9 Press the DC Circuit protector reset button 17 to reset in case the DC supply had previously been overloaded The generator will charge a wide variety of automotive lead acid batteries providing the battery is in reasonable condition Note This usage is
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