Global Machinery Company BJ110M User's Manual
Contents
1. Any power tool that cannot be controlled with the switch is dangerous and must be repaired Q eg O Q Q c Disconnect the plug from the power source before making anv adjustments changing accessories or storing power tools Such preventive safetv measures reduce the risk of starting the power tool accidentallv d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the2. dial to the desired position until it clicks into place fig A Adjusting the secondarv handle 1 Using the allen kev loosen the hex screw on each side of the handle fig B 2 Position the handle to the desired position fig C 3 Tighten the 2 hex screws to secure the handle in position Adjusting the bevel angle The adjustable tilt feature allows slots to be cut on a bevelled edge 1 Loosen the bevel adjustment lever by rotating it in an anti clockwise direction fig D 2 Move the main fence to the desired angle between 0 and 90 using the bevel scale and pointer as a guide fig E 3 Tighten the bevel adjustment lever to secure the fence in position Adjusting the cutting height The height of the fence can be adjusted to let you make biscuit slots at different depths down from the surface of the workpiece 1 Ensure that the main fence is set at 0 2 Attach the height adjustment fence to the main fence by Sliding it over the top of the main fence 3 Position the height adjustment fence to the desired height using the scale on the main fence as a guide fig F amp G 4 Tighten the height adjustment lever by rotating it ina clockwise direction to secure the fence in position fig H IET jaw SPA mai FTA PTCA Anti slip rubber grips Biscuit jointers tend to pull to the right when making a cut The anti slip rubber grips have been provided to reduce this effect a
3. Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessories unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication is given as to the types of claim that are permissible and those that are not Dear Customer If vou require anv help with vour product whether it is a Warrantv claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will
4. carton The GMC BJ110M biscuit joiner is supplied with the following accessories as standard e Pin wrench Allen key e Dust extraction adaptor e Dust bag e Kitbox Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Know vour product 1 On off switch 2 Lock on button 3 Main handle 4 Secondary handle 5 Depth of cut adjustment knob 6 Main fence 7 Height adjustment fence 8 Bevel scale 9 Bevel adjustment lever 10 Height scale 11 Height adjustment lever 12 Anti slip rubber grips 13 Dust extraction port 14 Dust extraction adaptor 15 Dust bag Overview The biscuit joiner is designed for the cutting and joining of timber It provides an accurate effective and convenient alternative to other means of jointing such as dowelling and can be particularly useful for edge jointing long boards of either natural wood or manufactured sheeting The 100mm TCT blade is plunged into the wood to the required depth which is pre set depending on the biscuit to be used Glue is applied and the biscuit is inserted into the elliptical Slot that is left by the blade As the glue sets it expands the biscuit resulting in an extremely strong joint
5. on the biscuit joiner using the on off switch 6 Whilst holding the rear handle push the biscuit joiner forward so that the blade plunges into the workpiece 7 Allow the return spring to retract the blade from the slot and then switch off Making an edge to edge joint 1 Position the 2 pieces together and draw a reference mark at 90 to the centre point of each proposed joint location Space the joints about 4 inches apart 2 Set the cutting depth to suit the biscuits you are using Generally 20 biscuits suit most applications If you are using stock that is 19 32 inch thick or less you will need smaller biscuits 3 Adjust the height of the fence as required 4 Place the cutting guide at the centre point of each slot in turn and press the fence against the edge of the workpiece 5 Switch on the biscuit joiner and plunge the blade forward to make the cut 6 Allow the return spring to retract the blade from the slot and then switch off 7 Tocuta slot in the edge of the matching workpiece place this piece on a flat surface and place the biscuit joiner against the edge 8 Again line up the centre point of each slot and make the cuts 9 Once all the slots are cut insert a biscuit into each joint and drv assemble the workpieces to ensure evervthing lines up and fits 10 Insert a water based glue into the slots 11 Place the biscuits in position and clamp the joint until the biscuits swell and the glue se
6. 5 Fi m TTT G UD l Peg 7X PAS gg AID Se ee 975 PAT aN F Ke A eb a aA oo N ila ST E EE oR The adjustable fence allows the height and angle of the blade to be positioned to suit different joint requirements The depth of cut can be set on the depth of cut control dial depending on the biscuit to be used The joiner can also be used to create a continuous groove the width of which can be increased simply by adjusting the fence up or down and carrying out several passes Adjusting the cutting depth The depth of cut can be set to match the dimensions of the particular size biscuit being used The numbers on the depth adjustment dial 0 10 amp 20 coincide with the three most common biscuit sizes The letter M stands for maximum depth capacity of the tool The table below indicates the cutting depth for each setting Depth Setting Depth of Cut o m The width of a biscuit may vary due to variances in manufacture The blade has been designed to allow fitment of the largest biscuits in the slot cut Sometimes you may need to sort out the correct sizes or even moisten the biscuits slightly to achieve a tight fit where required Glue is applied and the biscuit inserted into the semicircular slot that is left by the blade and the biscuit swells up taking away any looseness in the joint 1 To select a depth align the appropriate number with the mark on the tools housing 2 Rotate the depth adjustment
7. BISCUIT JOINER BJIDM INSTRUCTION MANUAL Code BJ110M IM Date 060330 Op DCR Warrantv Description of symbols Specifications Safety instructions Additional safety rules for biscuit joiners Contents of carton Unpacking Know your product Overview Adjusting the cutting depth Adjusting the secondary handle Adjusting the bevel angle Adjusting the cutting height Anti slip rubber grips Changing the blade Turning on and off Operation overview Operation Making a cut Making an edge to edge joint Making a mitre joint Making a corner joint Making a T joint Maintenance Cleaning Trouble shooting ono O O OO COON OH OF eh bo PD o Aa Go ONNENN Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt
8. amp cloth is recommended Water must never come into contact with the tool Trouble shooting WARNINGI Turn the on off switch to the off position and unplug the tool from the power supply before performing trouble shooting procedures Blade does not Extension cord too long or undersized reach full speed Tool is overheating Turn off the tool and let it cool down to room temperature Inspect and clean the ventilation slots Vibration or Loose parts Check to see that all levers are secure including bevel abnormal noise adjustment lever and height adjustment lever Blade vibrating Ensure that the blade flange is securely tightened Moving parts excessively worn Use authorized service center to repair or replace Biscuit does Incorrect biscuit being used Check to see that the biscuit is the same size as not fit into slot the slot cut ie use a 10 biscuit for a 10 slot Poor cutting Accessory blunted Replace with new biscuit joiner blade 14 Carefully read the entire Instruction Manual before using this product Before returning this product for a Warranty Claim or any other reason When you make your call please have the following information at hand E GMC Product Type Mi GMC Product Code A GMC Service Engineer will take your call and in most cases will be able to solve your problem over the phone You are welcome to use this phone in service to make suggestions or give comments about any GMC product With continuing prod
9. if the operation creates dust If in doubt do not plug in the tool Using a power source with a voltage less than the nameplate rating is harmful to the motor Wear goggles Wear earmuffs Wear a breathing mask The tool must be used only for its prescribed purpose Any use other than those mentioned in this Manual will be considered a case of misuse The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse To use this tool properly you must observe the safety regulations the assembly instructions and the operating instruction to be found in this Manual All persons who use and service the machine have to be acquainted with this manual and must be informed about its potential hazards Children should be supervised at all times if they are in the area in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes Even when the tool is used as prescribed it is not possible to eliminate all residual risk factors The following hazards may arise in connection with the tools construction and design Damage to the lungs if an effective dust mask is not worn Damage to the hearing if effective ear protection is not worn Contents of
10. lamp the joint until the biscuits swell and the glue sets Making a T joint 1 Place the 2 pieces to be joined on a level bench 2 Mark the centreline for each biscuit B ae IED PE a 3 Cut the slots into the workpiece that will become the vertical board 4 Cut the slots into the workpiece that will become the horizontal board 5 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 6 Insert a water based glue into the slots 7 Place the biscuits in position and clamp the joint until the biscuits swell and the glue sets Maintenance All the bearings are sealed ball bearings lubricated for life and require no maintenance Regularly check that all the fixing screws are tight They may vibrate loose over time Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard 13 Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a rag Wear safety goggles or an eye shield and gloves whist cleaning 3 Re lubricate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a d
11. make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection 0 Double insulated for additional protection Conforms to relevant standards for electromagnetic compatibility N380 Specifications Nominal voltage 230 240Vac 50Hz Input power 1350W No Load Speed 10000 min Depth of cut 8mm 10 5mm 12mm 13 5mm Biscuit size 0 10 20 Bore size 22mm Insulation class Double insulated Weight 3 kg General safetv rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions 1 Work area a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do no
12. n and off 1 Connect the plug to the power point 2 Start the tool by squeezing the on off trigger switch fig N 3 Release the trigger to stop the tool 4 If you press the lock on button while the trigger switch is depressed the switch is kept in the operating position fig O ie 5 The lock on button allows the operator to keep the biscuit joiner motor running without continuously holding the switch It is useful when operating the tool for extended periods 6 To release the lock on button press and release the trigger switch 10 Operation overview A biscuit joiner is ideal for making a variety of strong and accurate joints the most common are Edge to Edge Mitre Joints Butt Joints To cut the biscuit slot the body of the joiner is moved toward the material By utilising the various features of the tool you can create a wide range of different types of joints Always make a reference line to line up the machine with the centre of the material to be plunged to ensure accurate biscuit placement 11 Operation Making a cut 1 Adjust the height of the fence as required for the application 2 Adjust the bevel angle of the fence as required for the application 3 Mark the cutting line on the workpiece 4 Line up the cutting guide located at the front of the fence with the cutting line on the workpiece and place the biscuit joiner against the workpiece 5 Turn
13. nd help keep the biscuit joiner steady on the workpiece fig Changing the blade CAUTION Always ensure that the biscuit joiner is switched off and unplugged from the power supply before making any adjustments 1 Loosen and remove the 4 screws on the base of the biscuit joiner 2 Remove the base plate to reveal the blade fig J 3 Whilst holding the spindle lock button rotate the blade by hand until the blade locks in place fig K 4 Whilst depressing the spindle lock button turn the blade flange anti clockwise using the pin wrench provided fig L 5 Remove the outer blade flange fig M 6 Remove the blade from the inner flange Clean the blade flanges thoroughly before mounting the new blade Wipe a drop of oil onto the inner and outer flange where they will touch the blade 8 Mount the new blade onto the spindle and against the inner flange 9 Replace the outer flange and tighten WARNING The direction in which the blade rotates has to be the same as the direction of the arrow marked on the housing 10 Ensure that the spindle lock button is released IMPORTANT After replacing the saw blade make sure that the saw blade runs freely by turning the blade by hand 11 Replace the base plate and secure with the 4 screws 12 Plug the machine into a power socket and run the biscuit joiner under no load to check that it runs smoothly before using it to cut any material Turning o
14. ntion while operating power tools mav result in serious personal injurv Use safetv equipment Alwavs wear eve protection Safetv equipment such as dust mask non skid safetv shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrving power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off
15. safety of the power tool is maintained Additional safety rules for biscuit joiners e Hold tool by insulated gripping surfaces when performing an Operation where the cutting tools may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Fully unwind cable drum extensions to avoid potential overheating When an extension cable is required you must ensure that it has the right ampere rating for your power tool and is in safe electrical condition Ensure your mains supply voltage is the same as your tool rating plate voltage If possible always use clamps or a vice to hold your work Always switch off before you put the biscuit joiner down Ensure that the lighting is adequate Keep the area free of tripping hazards Do not let anyone under 18 years operate this tool Only use accessory blades that are in good condition Do not touch the blade after operation It will be hot Keep yours hands away from under the workpiece Never use your hands to remove chips or waste close by the blade Rags cloths cord string and the like should never be left around the work area Support the work properly Periodically check that all nuts bolts and other fixings are properly tightened When using the tool use safety equipment including safety glasses or shield ear protection and protective clothing including safety gloves Wear a dust mask
16. t operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Q Personal safetv Stav alert watch what vou are doing and use common sense when operating a power tool Do not use a power tool while vou are tired or under the influence of drugs alcohol or medication A moment of inatte
17. ts NOTE It is possible that thick pieces of timber may require two biscuits at each location one at a height of about 1 3rd the thickness of the wood and the other at about 2 3rd the thickness Making a mitre joint 1 Slots for a mitre joint can be cut with the workpiece secured flat on the bench and the fence tilted to the required angle 2 Position the 2 pieces together and draw a reference mark at the centre point of each proposed joint location 3 Place the cutting guide at the centre point of each slot in turn and press the fence against the edge of the workpiece 12 4 Switch on the biscuit joiner and plunge the blade forward to make the cut 5 Allow the return spring to retract the blade from the slot and then switch off 6 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 7 Insert a water based glue into the slots 8 Place the biscuits in position and clamp the joint until the biscuits swell and the glue sets Making a corner joint 1 Set the 2 pieces together and draw the joint centres on the outside face and end 2 Cut the slots into the end piece 3 Cut the slots in the face piece 4 Once all the slots are cut insert a biscuit into each joint and dry assemble the workpieces to ensure everything lines up and fits 5 Insert a water based glue into the slots 6 Place the biscuits in position and c
18. uct development changes may have occurred which render the product received slightly different to that shown in this instruction manual The manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country Register your warranty on line at www gmcompany com and enter your receipt details The GMC 777 Helpline operates from 7am to 7pm 7 days a week EST This allows you to contact GMC directly with any queries and technical questions you have regarding products Save this Manual for future reference GMC Head Office 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Telephone 03 8346 1100 Fax 03 8346 1200
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