Global Machinery Company BD1500 User's Manual
Contents
1. BELI DISG SANDER BDIo00 INSTRUCTION MANUAL m MEN E GLOBAL MACHINERY COMPANY Introduction Description of symbols Specifications General safety rules Additional safety rules for belt amp disc sanders Unpacking Accessories Know your product Getting to know your belt and disc sander Mounting belt and disc sander to workbench Installing sanding disc and guard Installing work support Installing table assembly Auxiliary mounting for vertical sanding Installing the sanding belt tensioning and tracking Turning on and off Basic operation Positioning belt bed Surface sanding on the sanding belt End sanding on the sanding belt Sanding curved edges Sanding small end surfaces on the sanding disc Maintenance Power cord maintenance General inspection Repairs o o o COIN 0 oF EB O WC O a o Warranty Power Tools Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in materials or workmanship the tool or the offending faulty component will be repaired or replaced free of charge with another of the same item A small f2. This will ensure that the safety of the power tool is maintained Additional safety rules for belt amp disc sanders WARNING To avoid mistakes that could cause serious permanent injury do not plug the sander in until the following steps are completed Assembly and alignment Learn the use and function of the On Off switch backstop belt tracking knob belt tension lever work table and work table tilt lock knob Review and understand all safety instructions and operating procedures in this manual Read manual before using sander Wear safety goggles Wear a dust mask Maintain 1 2 mm maximum clearance between table and sanding belt and disc Always support workpiece with backstop or worktable Avoid kickback workpiece thrown at you Use only left hand side of disc Avoid fire Clean out all sawdust and disconnect from any vacuum before sanding metals Always unplug the sander before moving it Put the sander on a firm level surface where there is plenty of room for handling and properly supporting the workpiece Support the sander so it does not rock Bolt the sander to its work surface Never stand on the tool Serious injury could occur if the tool tips Do not store anything above or near the tool where anyone might stand on the tool to reach them Check damaged parts check for alignment of moving parts binding of moving parts broken parts Do not use sanding belts narrower than 10
3. threaded hole of base WARNING To avoid trapping the work of fingers between the table and sanding surface the table edge should be a maximum of 1 2 mm from sanding surface 5 Loosen the 3 hex head screws at bottom of table support and adjust table as required Adjust table as necessary and retighten screws 3 Loosen the belt bed locking screw 15 and raise the belt sander bed 12 to the vertical position Retighten the locking screw 15 4 Attach work table assembly 4 to auxiliary holes in belt bed Make sure index pin is in the upper hole when sanding table is in vertical position lling the sanding bel 7 If the sanding belt moves away from the disc turn the Brenn an isc in tracking knob 13 anticlockwise 1 4 turn i agi 8 Turn switch ON and immediately OFF noting belt WARNING To avoid ee from movement Readjust tracking knob if necessary accidental start turn switch OFF remove key and remove plug from power source outlet before removing or installing belt On the smooth side of the sanding belt you will find a directional arrow The sanding belt must run in the direction of this arrow so that the splice does not come apart 1 Slide tension lever 14 to the right to release the belt tension Place the sanding belt 11 over the drums with the directional arrow pointing towards the left hand side Make sure the belt is centred Basic operation on both dr
4. turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired O a CD ml le DD A o c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts
5. 0mm narrower belts uncover parts that could trap your fingers Remove adjusting keys and wrenches from tool before turning it on Adjust work support to clear the sanding surface by no more than 1 2 mm When checking clearance between the belt and work support press the belt flat against the metal beneath it Make sure all clamps and locks are tight and no parts have excessive play Never use the sander near flammable liquids vapors or gases Keep guards in place and in working order Don t do layout assembly or setup work on the sander while any parts are moving Make sure there are no nails or foreign objects in the part of the workpiece to be sanded Make sure there are no debris between the workpiece and its supports When sanding irregularly shaped workpieces plan your work support so it will not slip and be pulled from your hands Use extra caution with large very small or awkward workpieces Never use this tool to finish pieces too small to hold by hand Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic sander table or to help feed support or pull the workpiece When finishing on the disc always press the workpiece against the down side of the disc Sanding against the s
6. ide coming up from under the table could damage the work by making it chatter or tear the work from your hands and throw it Sand only one workpiece at a time Clear everything except the workpiece and related support devices off the table before turning the sander on Plan the way you will hold the workpiece from start to finish Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sanding surface Keep fingers away from where the belt goes into the dust trap Unpacking Due to modern mass production technigues it is unlikely that your power tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury Accessories The Belt amp Disc sander is supplied with the following parts 1 Work table 2 Table support 3 Mitre gauge 4 Sanding disc 5 Disc guard 6 Work support 7 Table lock knob 8 Washers 6 5 x 17 8 x 1 6 x5 9 Pan head screws M4 2 x2 10 Lock washers M6 x4 11 Hex head screws M6 x 14 x4 12 Allen Key 6mm Know your product 1 On off switch 2 Base 3 Mounting holes x2 4 Work table 5 Table lock knob 6 Disc guard 7 Sanding disc 8 Sanding plate 9 Work support 10 Work support hex screw 11 Sanding belt 12 Belt bed 13 Belt tracking knob 14 Belt tension le
7. ings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead ay of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection E Earthed Appliance Y Conforms to relevant standards for electromagnetic compatibility N380 Specifications Nominal voltage 230 240Vac 50HZ Input power 370W No Load Disc speed 2800min No Load Belt speed 500 mt min Sanding Disc size 150 mm Sanding Belt size 100 x 914 mm Table size 155 x 225 mm Net weight 17kg General safety rules WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions 1 Work area a Keep work area clean and well lit Cluttered and dark areas in
8. kpiece against the edge of the mitre gauge 3 Always move the work across the left hand side of the sanding disc 4 The table may be tilted for bevelled work Maintenance Note Always wear eye protection when cleaning the tool WARNING Always ensure that the saw is switched off and unplugged from the power supply before carrying out any maintenance or cleaning 1 Keep the tools air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a brush or a rag 3 Re lubricate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool 13 Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a safety hazard General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Repairs Only an authorised service centre should replace the cordset or carry out other repairs Once a month lubricate all moving parts with machine oil Take care to keep the oil away from any electrical components Parts should only be replaced or repaired by an authorised service centre 14 15 GMC customer as
9. reight charge may apply Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus items or included accessories Only the power tool is covered under this warranty With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual Please ensure that you store your receipt in a safe place Conditions apply to the above warranty For full details of the warranty terms and conditions please refer to our website www gmcompany com For prompt service we suggest you log your service request online www gmcservice com au should you not have access to the internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warn
10. s though workbench 4 Place belt and disc Sander on workbench aligning holes drilled in workbench 5 Insert two M8 screws and tighten hex nuts Installing sanding disc and guard 1 Remove the backing from the sanding disc 7 Align perimeter of disc with sanding plate 8 and press disc firmly into position all the way around Locate disc guard 6 and two M4 2 pan head screws NS oo Position disc guard against lower 1 3 of disc aligning holes Using a Phillips screwdriver fasten the pan head screws securely applying light pressure to thread the holes Installing work support 1 Using a wrench secure work support 9 to side of belt amp disc sander using M6 hex screw lock washer and washer 2 Hold work support in position and fasten Installing table assembly Auxiliary mounting for vertical sanding 1 Position table support against 1 Remove work support 9 lock table 4 and align the holes and bolt 10 and remove 2 Using 3 M6 hex screws 3 lock work support washers and 3 flat washers 2 Remove table assembly fasten the table support to the by removing table lock knob work table and washer 3 Position the table support in the corresponding holes on the side of the base Ensure that the 9 5 mm diameter index pin aligns with the upper hole 4 Place the 6 5 mm washer on the end of the table lock knob threaded shaft and insert shaft through the slot and into the
11. sist For prompt service we suggest you log your service request online at www gmcservice com au Should you not have access to the Internet please contact our service department on 1300 880 001 Australia or 0800 445 721 New Zealand 7am 7pm 7days a week AEST You will need the following details at hand to log your service request Personal details First amp Last name address pick up address contact phone numbers email address Product details Product number date of purchase retailer bought from State amp postcode receipt number reason for the request copy of official purchase receipt Attach your purchase receipt and save with this Manual for future reference Please refer to our website www gmcompany com for full GMC warranty Terms and Conditions
12. tion A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not
13. ums Bevel sanding 3 Slide tension lever to the left 1 The work table 4 can be to apply belt tension tilted from 0 to 45 for bevel 4 Tighten hex socket screw sanding 15 when bed is in desired 2 Loosen the table lock knob 5 position and tilt the work table to the 5 Plug in the power cord Turn desired angle switch On and immediately 3 Retighten the table lock knob OFF noting if the belt tends WARNING To avoid trapping the work or fingers between to slide off the idler drum or the table and sanding surface the table should be drive drum If it did not tend repositioned on the table support to retain a maximum of 1 to slide off it is TRACKING 2 mm distance between sanding surface and table properly 6 If the sanding belt moves toward the disc turn the tracking knob 13 clockwise 1 4 turn Turning on and off 1 Connect the plug to the power supply 2 To turn on press the green ON button 3 To switch off press the red OFF button 4 Unplug the tool from the power point to prevent unauthorised use NS 11 Positioning belt bed The belt bed locking hex screw locks the belt bed 12 in a vertical or horizontal position To adjust vertical position 1 Remove work support 9 2 Loosen the hex head locking screw 15 using a 6 mm hex wrench 3 Position belt bed and retighten the hex head locking screw Surface sanding on the sanding belt WARNING To a
14. ver 15 Belt bed locking screw 15 10 Getting to know your belt and disc sander WARNING To avoid injury from accidental start turn switch OFF and remove plug from power source outlet before making any adjustments 1 Work Support Supports the workpiece on the sanding belt 2 Hex Socket Head Screw Loosening screw allows belt bed to be raised to the vertical position 3 Tracking Knob Turning knob anti clockwise causes sanding belt to move towards the disc Turning knob clockwise causes sanding belt to move away from the disc 4 Tension Lever Sliding lever to the right releases the sanding belt tension sliding lever to the left applies belt tension 5 Table Lock Knob Loosening knob allows the work table to be tilted for bevel sanding 6 Auxiliary Mounting Hole Allows table assembly to be mounted for end sanding when bed is placed in vertical position Mounting belt and disc sander to workbench If belt and disc sander is to be used in a permanent location it should be fastened securely to a firm supporting surface such as a workbench If mounting to a workbench holes should be drilled through supporting surface of the workbench 1 The unit should be bolted securely using M8 screws and hex nuts not included Screw length should be 38mm plus the thickness of the bench top 2 Locate and mark the holes where belt and disc sander is to be mounted 3 Drill 2 x 9 5 mm diameter hole
15. vite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord Suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medica
16. void injury from slips jams or thrown pieces adjust the backstop to clear the sanding surface by no more than 1 2 mm When checking clearance between the belt and work support press the belt flat against the metal beneath it 1 Hold the work piece firmly with both hands keeping fingers away from the sanding belt 2 Keep the end butted against the backstop and move the work evenly across the sanding belt Use extra caution when sanding very thin pieces 3 When sanding long pieces remove the work support 4 Apply only enough pressure to allow the sanding belt to remove any material 12 End sanding on the sanding belt 1 It is more convenient to sand the ends of long workpieces with the sanding belt in a vertical position 2 Move the work evenly across the sanding belt For accuracy use the mitre gauge Sanding curved edges 1 Always sand inside curves on idler drum as shown WARNING Never attempt to sand the ends of a workpiece on the idler drum Applying the end of the workpiece to the idler drum could cause the work piece to fly up and result in an injury 2 Always sand outside curves on the left hand side of the sanding disc WARNING Applying the workpiece to the right side of the disc could cause workpiece to fly up kickback and result in injury Sanding small end surfaces on the sanding disc 1 Use of the mitre gauge is recommended for this operation 2 Rest the wor
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