Gilson MORTAR-PLASTER 1200MP User's Manual
Contents
1. 245471 Engine Housing Assembly w decals 245470 Housing Base Assembly 32082 Reflector 232623 T Handle Latch 5402 Handle Engine Housing 220521 Rivet Handle 223590 Rubber Bumper 232614 Housing Base Front Plate 213297 Screw Thread Forming 5 16 18 x 1 2 29065 Screw Sheet Metal 10 24 x 3 8 232489 Axle Assembly 38565 Hub Assembly includes 1046 Bearing Cup 1045 Bearing Cone 5037 Cap 38567 Lug Nut 19981 Seal 232496 Spring Suspension 232385 Wheel and Tire Assembly 232386 Wheel 232387 Tire A78 13 10631 Valve Stem w cap 70343 Capscrew Hex Hd 1 2 13 x 1 1 2 Gr 5 70143 Capscrew Hex Hd 5 16 18 x 3 4 Gr 5 70563 Nut Hex 1 2 13 70942 Nut 5 16 18 KEPS 70610 Nut Hex 10 24 KEPS 70386 Screw Rd Hd Machine 10 24 x 1 2 70655 Washer 1 2 Spring Lock 70646 Washer 5 16 Spring Lock 70701 Washer 5 16 Flat 71007 Pin Cotter 1 8 x 1 3 4 70620 Nut Hex Castle 3 4 16 70713 Washer 3 4 Flat 245550 Bracket Spring Mount RH 245549 Bracket Spring Mount LH Local Source 19 QTY A NNNNNNG E E Bar ARAA DODD NNN FIGURE 9 FRAME DRIVE and CLUTCH CONTROL 20 FRAME DRIVE AND CLUTCH CONTROL REFNO PART DESCRIPTION CONOR ON co 245450 Frame Engine and Drive Support 245201 Frame Assembly 232276 Pin and Chain Assembly 70731 Pin Cotter 3 16 x 1 2776 Spring Clip 239764 Tow Pole Assembly Pintle std 71224 Caps2. 11 Mixing Shaft 11 Wheel Bearings sess e gus diia 11 Drum Shaft Bearing Hangers 12 Engine se weenie pea p Ede 12 ADJUSTMENT Rubber Wiper Blades 12 Engine Motot Dive 13 STORAGE 2515 eue rel erre ren hod tob d 13 PARTS LISTS AND POWER OPTIONS Druin and DEVO ioa S qeu Vio E 14 15 Mixing Blades at u sn a he as o dl Ls aes e 16 17 Engine Housing Assembly 18 19 Frame Drive and Clutch Control 20 21 Engine and Power Options 22 27 1 SAFETY PRECAUTIONS THE FOLLOWING PRECAUTIONS ARE SUGGESTED HELP PREVENT ACCIDENTS A CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS CAN BE AVOIDED BY OBSERVING CERTAIN PRECAUTIONS READ AND PRACTICE THE FOLLOWING PRECAUTIONS BEFORE OPERATING THIS EQUIPMENT TO HELP PREVENT ACCIDENTS EQUIPMENT SHOULD BE OPERATED ONLY BY THOSE WHO ARE RESPONSIBLE AND HAVE BEEN PROPERLY INSTRUCTED Read all operating and maintenance instruction before operating or servicing the mixer Test run the empty unit prior to actual use A mixer is only as safe as its operator Give complete and undivided attention to the operations of the mixer Know how to stop the mixer and engine motor instantly in emergency situations Always keep all guard and safety devices and labels a
3. Hex Hd 3 8 16 2 Gr 5 70563 Nut Hex 1 2 13 70553 Nut Hex 3 8 16 70649 Washer 3 8 Spring Lock 70655 Washer 1 2 Spring Lock 70643 Washer 1 4 Spring Lock 71023 Key Square 3 8 x 3 70069 Setscrew Sq Hd Cup Pt 1 2 13 x 1 1 4 70074 Setscrew Sq Hd Cup Pt 1 2 13 x 1 1 2 70429 Capscrew Flat Hd 38 16 x 1 70631 Nut Cone Lock 3 8 16 233160 Grip Drum Tilt Lever 70235 Capscrew Hex Hd 3 8 16 x 1 70266 Capscrew Hex Hd 3 8 16 x 2 12 Gr 5 15 QTY NW H _ OOHDPOAWANDAWAANH NNNNNHNH HHH FIGURE 6 Concrete Mixer Parts List MIXING BLADES REF NO PART NO DESCRIPTION 4 0 245460 Mixing Arm Assembly Engine End 245463 Mixing Arm Assembly Tow End 245461 Mixing Arm Cap 5585 Drum Wrap Wiper 5643 Wrap Wiper Backing Plate 5088 End Wiper Backing Plate 5089 Drum End Wiper 71195 Capscrew Hex HD 5 8 11 x 2 Gr 5 70249 Capscrew Hex HD 3 8 16 x 1 1 2 Gr 5 70567 Nut Hex 5 8 11 70553 Nut Hex 3 8 16 70657 Washer 5 8 Spring Lock 70649 Washer 3 8 Spring Lock 245465 Side Arm Assembly Tow End 245464 Side Arm Assembly Engine End 70254 Capscrew Hex 3 8 16 x 1 3 4 Gr 5 70703 Washer 3 8 Flat Local Source 17 FIGURE 7 ENGINE HOUSING 18 Concrete Mixer Parts List ENGINE HOUSING AND AXLE REF NO PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
4. by overlapping stretches in successive courses Transverse bond is obtained by making every sixth course headers with the headers themselves overlapping in successive courses in the interior of thick walls Mortars Mortar composition is dependent on the structural use of the masonry unit It is also dependent upon grade weather exposure and climactic condition Consult you brick or block supplier the ACI American Concrete Institute Manual of Concrete Practices or your local building codes for the proper mortar selection for each application form more information 10 7 LUBRICATION WARNING To avoid personal injury always turn off engine motor and wait for all motion to stop before cleaning making adjustment or repairs DRUM SEAL HOUSINGS Drum seals are provided on each end of the drum where the mixing shaft passes through to the bearings It is important to pump grease into the housings through use to retain seal efficiency Use enough grease to flush out old grease and carry away any grit Use lithium based grade 2 multi purpose grease SEE FIGURE 3 MIXING SHAFT BEARINGS The mixing shaft bearings are permanently factory sealed and lubricated and should not require further service Drum Bearing Hanger Drum Seal Housing FIGURE 3 WHEEL BEARINGS Wheel bearings should be packed once a year Thoroughly clean old lubricant from the bearings hub and spindles before repacking Pack bearings only one half to
5. make changes on or add improvements to its product at any time reserves the right to decide upon its sole discretion and at any time to discontinue a product NOTICE Record the model and serial numbers of your unit located on the nameplate in the spaces provided below Engine model type and code numbers are located on the engine blower housing cylinder head or back plate PRODUCT MODEL NUMBER PRODUCT SERIAL NUMBER ENGINE MOTOR MODEL NUMBER ENGINE MOTOR CODE NUMBER PURCHASE DATE DEALER PURCHASED FROM DEALER ADDRESS DEALER PHONE NUMBER TABLE OF CONTENTS SAFETY 3 ASSEMBLY AND PREOPERATIONAL CHECKS 4 CONTROLS AND OPERATION Clutch Control 5 Tow Pole 6 Safety Chains 4 5 ie we xk E E nw RARE EY 6 MIXER TRANSPORT 7 MIXER OPERATION Operating the 7 Starting the Mixer cia a 7 Extension Cords for Electric Motors 7 Loading the 8 Discharging the Mixer 8 Cleaning er art 8 Trouble Shooting Guide for MP Mixers 9 OPERATING GUIDELINES Masonry Construction Guidelines 10 LUBRICATION Drum Seal
6. two thirds full with grease to prevent overheating Use no 2 wheel bearing grease 11 DRUM SHAFT BEARING HANGERS Drum yoke bearing hangers are located on each side of the drum and are equipped with grease fittings These bearings should be lubricated once each week with lithium based grade 2 multi purpose grease ENGINE MOTOR Refer to the engine motor operating instructions for all maintenance and lubrication instructions and requirements JACK SHAFT BEARINGS Pillow block style bearing are used on the drive train counter shaft See Drum Seal Housing Lubrication Guidelines for more information See Figure 4 for bearing locations 8 ADJUSTMENT WARNING To avoid personal injury always turn off engine motor and wait for all motion to stop before cleaning making adjustment or repairs RUBBER WIPER BLADES Adjust rubber wipers so they fit snugly against the drum but not to the point that they fold over when the blades rotate 12 ENGINE MOTOR DRIVE SEE FIGURE 4 Tighten Belt Belt Tight Pillow Block Clutch Roller FIGURE 4 1 Align pulleys correctly 2 Tighten locking collars in the direction of rotation and tighten setscrews 3 Adjust tension on the engine belt as follows A Place clutch lever in the engaged drive position B Move the engine motor to tighten the belt until the engine plate is slightly above the horizontal position about 1 2 degrees Tighten engine motor securely 4
7. Adjust belt fingers so they do not touch the belt when the drive is engaged but must allow disengagement of the belt when the drive is disengaged 5 Adjust bull gear for minimum clearance of 3 16 inch from the pillow block stand and tighten both setscrews 9 STORAGE For short term storage clean the mixer and store in a dry place If the mixer is not to be used for an extended period of time service the mixer completely and store in a dry place 1 Refer to the engine motor instructions for storage instructions 2 Cover exposed metal surfaces with a thin coat of SAE 30 weight engine oil 3 Lubricate per instructions outlined in the LUBRICATION section 13 FIGURE 5 DRUM and DRIVE Concrete Mixer Parts List REF NO PART NO DESCRIPTION k A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Local Source DRUM amp DRIVE 232444 Bearing Hanger 1031 Grease Fitting 232478 Gear Gasoline Powered Models 245498 Gear Electric Powered Models 245466 Drum Shell Assembly 245459 Grill Assembly 232459 Bearing Support Assembly 5126 Drum Tilt Lever 232465 Drum Seal 5095 Seal Housing 5097 Seal Retainer 232573 Shaft Seal 232462 Bearing Drum Shaft comes w 232463 245477 Drum Shaft 232463 Locking Collar 70343 Capscrew Hex Hd 1 2 13 x 1 1 2 Gr 5 70430 Capscrew Flat Hd 3 8 16 x 1 1 4 71264 Capscrew Hex Hd 1 4 28 x 1 5 70258 Capscrew
8. GILSON MIXERS MORTAR PLASTER MIXER MODEL 1200MP OPERATOR S GUIDE amp PARTS MANUAL 4343 Easton Road St Joseph MO 64503 816 233 4840 800 253 3676 Fax 816 233 4624 888 253 3676 E Mail cleform ccp com Web Address www cleform com INTRODUCTION This operator s manual has been prepared to provide the information you need to correctly operated and maintain your mixer For maximum satisfaction carefully read and follow the instructions in this manual Should you need repair parts or service refer to the parts breakdown on pages 14 through 27 Information regarding operation and maintenance of the factory installed engine or motor can be found in a separate engine motor owner s manual supplied with the mixer The manual prepared by the engine motor manufacturer gives you the information necessary regarding engine adjustments operation and maintenance Should any questions arise concerning engine operation or service contact the nearest engine motor repair facility or dealer For dealers in your area consult the Yellow Pages under Engines Gasoline or Motors Electric Be sure safety precautions are observed Read and follow all safety and operating instructions in this operator s manual The replacement of any part on this product by other than the manufacturer s authorized replacement part may adversely affect the performance durability or safety of the product The manufacturer reserves the right to
9. P1210 FIGURE 12 THE ABOVE PARTS ARE EXCLUSIVE TO MODEL 1210 All other parts are common to all models and may be found on pages 14 25 of this manual 26 MODEL MP1210 PARTS LIST REF NO PART NO 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 245940 70272 70649 70687 770553 70343 70655 70691 70563 245718 245719 245716 245717 245230 70508 71235 70567 70657 70981 232483 754 40343 245481 70249 71018 754 40439 Local Source Not Shown DESCRIPTION QTY Engine Honda 13 HP Capscrew Hex Hd 3 8 16 x 3 1 4 Gr 5 Washer 3 8 Spring Lock Washer 3 8 Flat Nut Hex 3 8 16 Capscrew 1 2 13 x 1 1 2 Washer 1 2 Spring Lock Washer 1 2 Flat Nut Hex 1 2 13 Transmission Lever Clutch Yoke Coupling Drive Setscrew Soc Hd 3 8 16 x 5 8 Cup Pt Capscrew Hex Hd 5 8 11 x 4 Gr 5 Nut 5 8 11 Washer 5 8 Spring Lock Roll Pin 3 16 x 1 3 8 Housing Assembly Frame Assembly w transmission base Drum Shaft Capscrew Hex Hd 3 8 16 x 1 2 Gr 5 Key 5 16 Sqx2 Adaptor Plate 27 A dl ld GILSON MIXER WARRANTY WARRANTY This mixer is warranted to the original purchaser only to be free of defects in material and workmanship under normal use for one year from purchase date Cleform Tool Corp shall without charge for parts and labor repair or replace such parts which a
10. cleaning making repairs or adjustments TROUBLE SHOOTING GUIDE FOR MP MIXERS ENGINE WON T START 1 Check for sufficient fuel 2 Check oil level some engines have an oil alert preventing the engine from starting when oil level is low 3 Was engine choked when starting 4 Is engine flooded 5 Check spark plug Clean and check gap 6 Ifengine still won t start take to service center BELT DRIVEN MODELS 1 Check condition of belts replace if necessary 2 Check for oil or grease on belts as well as for loose belts 3 Adjust set screw under engine base down until belts are tight TRANSMISSION DRIVEN MODELS CLUTCH SLIPS 1 Remove spark plug wire 2 Remove side cover on transmission 3 Loosen set screw on clutch and adjust clutch clockwise a couple of notches at a time until paddles turn and have a firm pressure on the clutch handle TRANSMISSION TURNS BUT PADDLE ARMS WON T 9 Check if shear bolt on coupler is broken and has fallen out HYDRAULIC DRIVEN MODELS PADDLE ARMS WON T TURN 1 Check if clutch rod has been bent or broken 2 Check if flow control valve moves in forward position IF VALVE DOES NOT GO INTO FORWARD POSTION CHECK THE FOLLOWING 1 Check if linkages are free 2 Remove stem set screw Fig 1 and put a few drops of oil in stem 3 Replace set screw but do not overtighten PADDLE ARMS STOP WHEN DRUM IS FILLED 1 Remove cap Fig 2 and set pressure up by tightening threade
11. crew Hex Hd 1 2 13 3 1 4 Gr 5 245426 Handle Drum Lock 36282 Grip Handle 70343 Capscrew Hex Hd 1 2 13 x 1 1 2 Gr 5 70581 Nut 1 2 13 Jam 70068 Setscrew Sq Hd 1 2 13 3 70707 Washer 1 2 Flat 245469 Shaft Pinion Gasoline Models 245499 Shaft Pinion Electric Models 245468 Gear Pinion Gasoline Models 5124 Gear Pinion Electric Models 232421 Bearing Pillow Block Gasoline Models 5082 Bearing Pillow Block Electric Models 71022 Key 3 8 Sq x2 70498 Setscrew Soc Hd 5 16 18 x 1 4 Cup Pt Pulley Driven see ref 18 Fig 11 71022 Key 3 8 Sq x 2 Electric Models 245457 Shaft Clutch Control 245264 Link 3 8 and 5 8 holes 245328 Link 3 8 and 1 2 holes 245298 Link Clutch 6 inch 70981 Pin 3 16 x 1 3 8 Roll 245316 Clutch Rod subassembly 211689 Roller Clutch 70705 Washer 7 16 Flat 232266 Spring Overcenter 71194 Capscrew Hex Hd 1 2 13 x 2 Gr 5 70649 Washer 3 8 Spring Lock 70631 Nut 3 8 1 Cone Lock 70563 Nut 1 2 13 70707 Washer 1 2 Flat 245338 Clamp Frame 70655 Washer 1 2 Spring Lock 21 QTY A gt NA dl SS A ANY apo FIGURE 11 22 Concrete Mixer Parts List ENGINE AND POWER OPTIONS REF NO PART NO DESCRIPTION 232412 Belt Guide Upper 245339 Belt Guide Lower Angled Bracket 70631 Nut Hex 3 8 16 Cone Lock 70687 Washer 3 8 Flat 232548 Pivot Blocks Engine Plate 70258 Capscrew Hex Hd 3 8 16 x 2 Gr 5 70553 N
12. d screw with allen wrench no more than turn at a time Valve pressure is set at 1500 psi at factory Each turn will increase the pressure by 250 psi After each turn check to see if paddles turn CAUTION maximum pressure of valve is 3000 psi REVERSE TOO FAST OR TOO SLOW 1 Loosen set screw on knob Fig 3 2 Turn knob a small amount at a time clockwise to slow movement and counterclockwise to speed up movement 6 OPERATING GUIDELINES MASONRY CONSTRUCTION GUIDELINES The strength and durability of brick masonry depends upon the quality of the brick the quality of the mortar and the workmanship in laying The strength also depends upon adequate bond and the shape of the masonry unit Brick quality Characteristics are hardness and density Brick for masonry which is exposed to weather or where strength is desired should have a crushing strength of not less than 2500 PSI Laying and bonding Brick should be laid in a full bed of mortar and shoved laterally into place to secure solid bearing a bed of even thickness and to fill the vertical joints Brick should be thoroughly wet before laying except in freezing weather Bricks laid with the long dimension parallel to the face of the work are called stretches perpendicular to the face are called headers Bats chalk bricks should not be used except where necessary to make corners or to form patterns on the face of the walls Walls are bonded or tied together longitudinally
13. dance with the instructions furnished in the Operator s Manual or has been altered or modified without approval from the factory Service Department No parts or products are to be returned to the factory without prior written approval from the factory ALL IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM DATE OF PURCHASE BY THE ORIGINAL RETAIL CUSTOMER AND 28 THE EXTENT PERMITTED LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED AND DISCLAIMED AFTER THE EXPIRATION OF SUCH PERIOD Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state HOW TO OBTAIN PARTS AND SERVICE INFORMATION For parts and service information contact either your local dealer or the Cleform Tool Corp factory CLEFORM TOOL CORP 4343 EASTON ROAD ST JOSEPH MO 64503 800 253 3676 PHONE 888 253 3676 FAX HOW TO ORDER PARTS When ordering parts be sure to indicate the following information Name of each part Complete part number Quantity of each part Model Name Include all letters and numbers Serial Number Include all letters and numbers 29
14. dle from the bag shipped in the drum and install referring to parts list Figure 5 item numbers 7 20 21 29 And 31 for proper assembly The following steps should be taken prior to placing the mixer in use 1 The operator must be familiar with the location and operation of all controls 2 Check the crankcase oil level on gasoline powered units and fill the fuel tank before starting 3 Check for free rotation of the mixer blade shaft by rotating the drum through one complete dump charge dump cycle Make sure no foreign objects or tools are in drum before starting engine motor 4 Start engine motor slowly engage the drum drive and check for smooth operation of the mixer blade shaft and drive 5 Move the clutch lever through several cycles to assure correct clutch operation 3 CONTROLS AND OPERATIONS 1 The mixing paddles feature adjustable rubber wipers and steel backing plates Paddles are factory preset for appropriate drum wrap clearance If adjustment is required proceed as follows A Loosen the wiper attaching hardware and move the wiper outward to maintain contact with the drum but without folding over when in operation B After adjustment turn the mixer arms one full turn manually to check clearance and eliminate the possibility of wiper back plates contacting the drum 2 Read through the manual for all operation adjustment and maintenance instructions Be sure all engine motor and drive system operation instr
15. ks to the tow pole SEE FIGURE 2 2 Allow enough slack to permit vehicle turning while keeping chains snug enough under tow pole to prevent pole from contacting the ground in case of disconnection or hitch failure 3 Secure safety hooks to appropriate mounting area on tow vehicle Cross Chains UNDER Tow Pole Figure 2 NOTE SAFETY CHAIN LENGTH MAY NEED TO BE ALTERED FOR PROPER CONNECTION TO TOW VEHICLE REPOSITION HOOKS DO NOT CUT CHAIN 4 MIXER TRANSPORT 1 Secure drum by engaging drum lock 2 Secure all moveable parts including the rear housing 3 Secure tow pole coupler to vehicle and attach safety chains and hooks See FIGURE 2 Safety Chains A Pintle type couplers require the appropriate tow vehicle coupler retainer B Match ball coupler size exactly with hitch ball 5 OPERATING THE MIXER STARTING THE MIXER WARNING To avoid personal injury be sure clutch control lever is in the disengaged position before starting engine motor Start the mixer engine motor Refer to the engine motor manual for proper starting procedures When the engine motor is warmed up and is running smoothly move the control lever to the engaged position EXTENSION CORDS FOR ELECTRIC MOTORS The following size extension cords should be used length of cord up to 100 ft 14 gauge wire up to 200 feet 12 gauge wire up to 300 feet 10 gauge wire up to 400 feet 8 gauge wire NOTE Extension cord must be a 3 wi
16. re found to be defective All transportation charges for replacement parts must be borne to the purchaser For warranty service the product must be delivered with proof of purchase date to the dealer of original purchase or any factory authorized service dealer The delivery of the unit must be made no later than 30 days after the expiration of the warranty period If difficulty is encountered in having the warranty work performed contract the factory Service Department directly EXCLUSTION FROM THIS WARRANTY The following items are not covered under the CLEFORM TOOL CORP One Year Limited Warranty and are warranted by the respective manufacturer a Engines including starters generators alternators and gear reducers b Enclosed gear transmissions c Hydraulic components including pumps motors and valves d Acopy of the warranty and service contract information for the above items is furnished with the individual product All consequential damages including pickup and delivery of the unit communication mileage charges and or rental of a replacement unit during repairs are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect This warranty will not apply when the product becomes inoperative due to misuse normal wear neglect improper maintenance accident or freight damage has not been operated and maintained in accor
17. re power cord and 3 wire power plug that is approved for outdoor use When connecting the power cord always connect cord to motor first and then plug into a grounded receptacle When disconnecting the power cord always unplug the grounded receptacle first LOADING THE MIXER When the mixing blades are rotating pour the required amount of water into the drum then add cement sand and lime The desired mixing speed is 33 RPM WARNING To avoid personal injury be sure grill assembly is down and in place when mixer is in operation WARNING To avoid personal injury be sure drum is locked in the operating position DISCHARGING THE MIXER Allow the entire mixture to mix for one 1 full minute DO NOT STOP MIXER FROM ROTATING Hold the tilt handle and disengage the drum lock Dump mortar to the side by pulling the tilt lever downward After the mixture is dumped return the drum to the operating position and engage drum lock CLEANING To achieve satisfactory performance from the mixer it is essential to give the drum reasonable care Clean the mixer after each use before the mortar dries and becomes hard Never permit mortar to harden on either the inside or outside of the drum Do not pound or dent the drum as this impairs mixing efficiency and can cause spot wear on the drum surface Spray the entire unit off after each use WARNING To avoid personal injury always turn engine motor off and wait for all motion to stop before
18. ttached and in place before operating mixer Close engine housing during mixer operation Keep inexperienced and unauthorized people away from the mixer at all times Never leave the mixer unattended when it is running Shut off engine or disconnect electric power before making repairs or adjustments NEVER REACH INTO DRUM OR PLACE TOOLS INTO THE DRUM WHILE THE MIXER IS RUNNING Do not overfill do not attempt to exceed the mixer s rated capacity Do not refuel the engine when it is hot or running Do not smoke while refueling the engine Block mixer wheels when in operation Keep the mixer well maintained and in good operating condition Check periodically for loose or missing hardware Avoid loose clothing that could get caught in moving parts or on control levers KEEP HANDS AND FEET AWAY FROM MOVING PARTS Never charge or fill the unit prior to starting the mixing blades as an overload encountered in starting a loaded unit could damage the engine motor or drive components Connect safety chains as instructed when towing the mixer Connect only to correct hitch or coupler Keep warning caution and safety instruction labels clean and in good condition Replace missing damaged or illegible labels WHEN YOU SEE THIS SYMBOL IN THE OPERATOR S GUIDE IT MEANS ATTENTION WIN 2 ASSEMBLY AND PRE OPERATIONAL CHECKS The only assembly required on this mixer is the installation of the drum tilt handle Remove the han
19. uctions are followed as outlines 3 All nuts and cap screws should be checked and tightened during the first two 2 hours of use Periodic checks should be made thereafter CLUTCH CONTROL LEVER WARNING To avoid personal injury this control must be disengaged before starting engine motor or when mixer is not in use This control is located in front of the mixing drum on the mixer leg SEE FIGURE 1 This control engages and disengages the drive to the mixing blades 12 o clock Clutch Engaged To 9 o clock Position Clutch Disengaged Figure 1 TO ENGAGE Position lever in line with the mixer frame 12 o clock position Lever is held in the engage position by the over center action of the linkage TO DISENGAGE Push lever down counter clock wise to the 9 o clock position Lever is spring loaded to hold it in the disengaged position TOW POLE ASSEMBLY The tow pole assembly is located on the front of the mixer and is used for transport only For transport pull the tow pole assembly out line up the hold and insert the L shaped pin through holes When operating the mixer pull the L shaped pin out of the hole and push tow pole assembly all the way in Line up the holes and insert the L shaped pin through the holes SAFTEY CHAINS WARNING To avoid personal injury safety chains must be properly utilized whenever the mixer is towed 1 Cross chains under the tow pole when connecting the safety hoo
20. ut Hex 3 8 16 70649 Washer 3 8 Spring Lock 9 23156 Spring 10 71404 Capscrew Hex Hd 3 8 16 x 7 Gr 5 11 70803 Key 1 4 Square x 1 3 4 12 70498 Setscrew Soc Hd 5 16 18 x 5 16 Cup P 13 70451 Capscrew Carr Hd 3 8 16 x 1 3 Local Source ADDITIONAL POWER OPTIONS MPi200MODELS9328 16 245728 Bes setof2 O 1 47 245721 Pulley Drive 3 3 8 148 245722 Pulley Driven 8 3 4 49 70170 Capscrew Hex Hd 5 16 18 x 1 3 4 Gr 5 HH Local Source 23 FIGURE 24 MP1200 MODEL 59334 REF NO PART NO DESCRIPTION QTY 14 5328 MOTOR 3 HP 5K675 245496 MOTOR MOUNTING ADAPTER NOT SHOWN 15 245449 MOTOR MOUNT PLATE 16 5115 BELTS SET OF 2 17 5118 PULLEY DRIVE 3 IN O D 18 5121 PULLEY DRIVEN 13 3 4 O D 19 770170 CAPSCREW HEX HD 5 16 18 X 1 3 4 GR 5 D a Sa ot MP1200 MODEL 59338 14 5341 MOTOR ELECTRIC 230V 5 HP 6 26 15 245434 MOTOR MOUNT PLATE 16 5115 BELTS SET OF 2 17 5118 PULLEY DRIVE 3 IN O D 18 5121 PULLEY DRIVEN 13 3 4 O D X A lc ADDITIONAL ENGINE MOUNT HARDWARE SEE REF 19 FOR CORRECT SIZE 20 70703 WASHER 3 8 FLAT 70701 WASHER 5 16 FLAT 21 15589 WASHER 3 8 FLAT THICK 7 8 O D 22 70649 WASHER 3 8 SPRING LOCK 23 70553 NUT HEX 3 8 16 70942 NUT HEX 5 16 18 KEPS LOCAL A Ra 25 MODEL M
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