Generac Power Systems SG010 User's Manual
Contents
1. 46 ISO8528 and DIN6271 GENERAC POWER SYSTEMS INC SG010 SG015 OPERATING DATA STANDBY GENERATOR OUTPUT VOLTAGE KW 60Hz NG LP Rated AMP NG LP Rated AMP NG LP Rated AMP NG LP Rated AMP 120 240V 1 phase 1 0 pf 11 45 8 120 208V 3 phase 0 8 pf 11 38 2 120 240V 3 phase 0 8 pf 11 33 1 277 480V 3 phase 0 8 pf 11 16 6 MOTOR STARTING KVA Maximum at 35 instantaneous voltage dip with standard alternator 60 Hz FUEL Fuel consumption 60 Hz 100 Load COOLING Coolant capacity System lit US gal 6 1 6 6 1 75 Engine lit US gal 9 0 0 9 0 25 Radiator lit US gal 6 6 1 75 Coolant flow min 60 Hz lit US gal 25 6 6 25 6 6 25 6 6 25 6 6 Heat rejection to coolant 60 Hz BTU hr 48 000 72 000 35 000 53 000 Cooling air flow 60 Hz m min cfm 40 883 40 883 40 883 40 883 COMBUSTION AIR REQUIREMENTS Flow at rated power 60 Hz m min cfm EXHAUST Exhaust flow at rated output 60 Hz m min cfm 2 7 96 3 9 137 2 1 75 3 0 32 Max recommended back pressure Kpa Hg 5 0 1 5 5 0 1 5 5 0 1 5 5 0 1 5 Exhaust temp at rated output C F 593 1100 621 1150 566 1050 593 1100 Exhaust outlet size N P T female 1 5 1 5 1 5 1 5 ENGINE Rated RPM 60 Hz 1800 1800 1800 1800 HP at rated KW 60 Hz 15 23 11 17 Piston speed 60 Hz nvmin ft min 295 969 295 969 295 969 295 969 BMEP psi 60 Hz psi 77 116 55 85 POWER ADJUSTMENT FOR AMBIENT CONDIT2. EAEE 4 in line DISPEACEMEN Tarenna 1 5 Liter 91 5 cu in BORE i ia a R a AT ees 75 5 mm 2 97 in STROKE vii cccstes sees veteeee tani ves cea aA 82 mm 3 23 in COMPRESSION RATIO eeceeceeseeeeeeeeeeeeeeeeeeeeeeeeeesaeeeeeeeeeaeeaeees 9 4 INTAKE AIR jieiccesecescbecsteevsnnecadvectecurdwnareneanecreneerteess Naturally Aspirated NUMBER OF MAIN BEARINGS seeen 5 CONNECTING RODS eieiei 4 Drop forged steel CYLINDER HEAD 1 00 eeeeceeeceeseeeeeeeeeaeeeeeeaeeeeeaeseeetaeeaneeaeeneeeas S 0 H C PISTONS ii arni namna a stea rea A AREN 4 Aluminum Alloy GRANKSHABT wa22a ae ae Drop Forged Steel VALVE TRAIN LIFTER TYP E aisccvecnstisestcastevsenaeencrinbencavehtaneteaseeed Rocker Arm Type INTAKE VALVE MATERIAL High Temperature Alloy Forged EXHAUST VALVE MATERIAL High Temperature Alloy Forged VALVE SEAT S tecgisccstestteciessariecesetusunraestonvedecsseasteve scieereepd Replaceable ENGINE GOVERNOR EFELECTRONIC Qi Aachen add ae dios Standard FREQUENCY REGULATION NO LOAD TO FULL LOAD Isochronous STEADY STATE REGULATION ceceeseeeeeeeeeeeeeeneeeeeaeees 0 25 LUBRICATION SYSTEM TYPE OF OIL PUMP o oo eeceeceeceeneeereeneeeeeeaeeeeeeaeeneeeaeeeesaeseneeaeeaees Gear OILSFILT ERY Arnis etal aratis cate ata erases Full flow cartridge CRANKCASE CAPACITY 3 8 Liters 4 qts COOLING SYSTEM TYPE OF SYSTEM i Firrsuiiipinrspaunyiei Pressurized closed recovery WATER PUM Piiseveerevseenvestverteneanccreaestivies cen Pre l
3. IONS Temperature 3 for every 10 C above C 1 5 for every 10 F above F Altitude 3 for every 300 m above m 3 for every 1000 ft above ft STANDARD ENGINE amp SAFETY FEATURES E High Coolant Temperature Automatic Shutdown E Low Coolant Level Automatic Shutdown E Low Oil Pressure Automatic Shutdown E Overspeed Automatic Shutdown Solid state E Crank Limiter Solid state E Oil Drain Extension E Radiator Drain Extension E Factory Installed Cool Flow Radiator E Closed Coolant Recovery System E UV Ozone Resistant Hoses E Rubber Booted Engine Electrical Connections E isochronous Governor E Fuel Lockoff Solenoid E Low Coolant Temperature OPTIONS E OPTIONAL FUEL ACCESSORIES O Flexible Fuel Lines O L P Liquid Withdrawal O Automatic Gaseous Dual Fuel E OPTIONAL EXHAUST ACCESSORIES O Critical Exhaust Silencer E OPTIONAL ELECTRICAL ACCESSORIES O Battery 12 Volt 75 A H 27F O Battery Heater O 2A Battery Charger O 10A Dual Rate Battery Charger E OPTIONAL ALTERNATOR ACCESSORIES O Alternator Strip Heater O Alternator Tropicalization O Main Line Circuit Breaker E CONTROL CONSOLE OPTIONS e see Digital Controller H 100 specification 0172110SBY E ADDITIONAL OPTIONAL EQUIPMENT O Automatic Transfer Switch O 20 Light Remote Annunciator O Alarm Relay Panels O Unit Vibration Isolators Pad Spring SG010 SG015 E Secondary Fuel Regulator N G and L P E Low Fuel Pressure Alarm E Stainless
4. SG010 SG015 Liquid Cooled Gas Engine Generator Sets Standby Power Rating Prime Power Rating 10KW 60 Hz 7 2KW 60 Hz 15KW 60 Hz 11KW 60 Hz a E Power Matched GENERAC MMC 4G15 ENGINE Naturally Aspirated GENERAC VAULT TTT UTIL TLILTE LITT LINN LUIGI TT FEATURES E INNOVATIVE DESIGN amp PROTOTYPE TESTING are key SOLID STATE FREQUENCY COMPENSATED VOLTAGE components of GENERAC S success in IMPROVING POWER BY REGULATION This state of the art power maximizing regulation DESIGN Butit doesn t stop there Total commitment to component system is standard on all Generac models It provides optimized testing reliability testing environmental testing destruction and life FAST RESPONSE to changing load conditions and MAXIMUM testing plus testing to applicable CSA NEMA EGSA and other MOTOR STARTING CAPABILITY by electronically torque matching standards allows you to choose GENERAC POWER SYSTEMS the surge loads to the engine with the confidence that these systems will provide superior performance SINGLE SOURCE SERVICE RESPONSE from Generac s dealer E TEST CRITERIA network provides parts and service know how for the entire unit from the engine to the smallest electronic component You are never v PROTOTYPE TESTED on your own when you own a GENERAC POWER SYSTEM y SYSTEM TORSIONAL TESTED y ELECTRO MAGNETIC INTERFERENCE NEMA MG1 EVALUATION GENERAC TRANSFER SWITCHES SWITCHGEAR AND Y MOTOR STARTING ABILITY ACCE
5. SSORIES Long life and reliability is synonymous with GENERAC POWER SYSTEMS One reason for this confidence is y SHORT CIRCUIT TESTING that the GENERAC product line includes its own transfer systems UL 2200 COMPLIANCE AVAILABLE accessories switchgear and controls for total system compatibility GENERAC POWER SYSTEMS INC APPLICATION amp ENGINEERING DATA GENERATOR SPECIFICATIONS TYPE svee fynere niniaren Two pole revolving field ROTOR INSULATION cssecscsecven nnana a Class F STATOR INSULATION inie ivuiie niesna Class F TOTAL HARMONIC DISTORTION oseese lt 5 TELEPHONE INTERFERENCE FACTOR TIF essee lt 50 ALTERNATOR sieesesieiieierreirrrsrerierens Self ventilated and drip proof BEARINGS PRE LUBED amp SEALED ssccnceeierieerreeee 1 COUPEING 5 eraa eaae aptera ctibee Aie ik forire aksari iE Direct Flexible Disc LOAD CAPACITY STANDBY scrinio einna 100 NOTE Emergency loading in compliance with NFPA 99 NFPA 110 paragraph 5 13 2 6 Generator rating and performance in accordance with 1SO8528 5 BS5514 SAE J1349 1ISO3046 and DIN6271 standards EXCITATION SYSTEM DIREC Tar a Gee AE DC excitation system Low velocity brushes and slip rings REGULATION T a an a RaT Solid state V AEA AA AEAEE A EATA PEL EN AEEA AEAT 2 regulation GENERATOR FEATURES E Four pole revolving field generator directly connected to the engine shaft through a heavy duty flexible disc for permanent alignment E Gene
6. Steel Flexible Exhaust Connection E Battery Charge Alternator E Battery Cables E Battery Tray E Vibration Isolation of Unit to Mounting Base E 12 Volt Solenoid Activated Starter Motor E Air Cleaner E Fan Guard E Control Console E Radiator Duct Adapter O Oil Make Up System O Oil Heater O 5 Year Warranties O Export Boxing O Heavy Duty Air Cleaner O Engine Block Heater E OPTIONAL ENCLOSURE O Weather Protective O Sound Attenuated O Alluminum O Enclosed Muffler Distributed by Design and specifications subject to change without notice Dimensions shown are approximate Contact your Generac dealer for certified drawings DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES 71 36 5 j SIDE DOOR TYP AIR INLET EXHAUST MUFFLERS ENCLOSED WITHIN LOUVERS REAR DOOR 12 SHOWN REMOVED 357 CIRCUIT BREAKER FUEL LINE CONNECTION 3 4 NPT FEMALE COUPLING i CONCRETE MOUNTING PAD Ref Install Dwg OF9840 REAR VIEW LEFT SIDE VIEW FRONT VIEW mm in WEIGHT 1650 Ibs GENERAC POWER SYSTEMS INC P O BOX 8 WAUKESHA WI 53187 262 544 4811 FAK 262 544 4851 Bulletin 0172500SBY Printed in USA 12 05 rev 01 06 2006 Generac Power Systems Inc All rights reserved All specifications subject to change without notice
7. rator meets the temperature rise standards for class F insulation as defined by NEMA MG1 32 6 E All prototype models have passed a three phase symmetrical short circuit test to assure system protection and reliability E All prototype models are tested for motor starting ability by measuring the instantaneous voltage dip with a waveform data acquisition system E All models utilize an advanced wire harness design for reliable interconnection within the circuitry E Magnetic circuit including skewed stator design provides a minimal level of waveform distortion and an electromagnetic interference level which meets accepted requirements for standard AM radio TV and marine radio telephone applications E Voltage waveform deviation total harmonic content of the AC waveform and T I F Telephone Influence Factor have been evaluated to acceptable standards in accordance with NEMA MG1 32 E Alternator is self ventilated and drip proof constructed E Fully life tested protective systems including field circuit and thermal overload protection and optional main line circuit breakers capable of handling full output capacity System Torsional acceptability confirmed during Prototype Testing Generac H 100 Digital Control Panel G010 SG015 ENGINE SPECIFICATIONS MAKE teeveeveeeeteneave oeaio dane pesta aiee aaen GENERAC MODELS Sesona n re aa ko a D ERE MMC 4G15 CYLINDER S a en aeea eer e Aaea Ta etc oe aa PEE A
8. ubed self sealing TPE ORFAN ters an heim A a inet Pusher NUMBER OF FAN BLADES eeeesieieisiriirieisirrsrerisririnrisinrieriernt 6 DIAMETER OF FAN srianan etiaia 380 mm 15 0 in COOLANT HEATER anann Anna Avsiened 120V 500 W FUEL SYSTEM FUEL O Natural Gas or L P Vapor ee eeeeeceeeeeeeeereeneeeeeneeneeeatenee Standard O LLP Liquid Withdrawal eeseseeessesresseerrerrnernerrnrresrennreens Optional CARBURETOR cecceseeeseeseeeseeseeeeeeaeeaeeeeeeaeeeaesaeeeeeeaeenreeaee Down draft SECONDARY FUEL REGULATOR Nat Gas or L P Vapor Systems HOT WATER VAPORIZER L P Liquid Withdrawal Systems AUTOMATIC FUEL LOCKOFF SOLENOID Standard OPERATING FUEL PRESSURE VAPOR SYSTEMS 7 to 15 H O ELECTRICAL SYSTEM BATTERY CHARGE ALTERNATOR 15 Amps at 12 V STARTER MOTOR psani rrna a ienaa Pida setr i REATO 12V RECOMMENDED BATTERY 1 12 V 530 CCA 26F GROUND POLARITY orrn iina na ae nai Negative Rating definitions Standby Applicable for supplying emergency power for the duration of the utility power outage No overload capability is available for this rating All ratings in accordance with BS5514 IS03046 and DIN6271 Prime Unlimited Running Time Applicable for supplying electric power in lieu of commercially purchased power Prime power is the maximum power available at variable load A 10 overload capacity is available for 1 hour in 12 hours All ratings in accordance with BS5514 ISO30
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