GE K-106465A User's Manual
Contents
1. Input Activation Voltage Threshold This value can be from 0 to 255 volts There is a single setting for all inputs in the same group inputs sharing the same common In mixed and supervision boards there are two groups of inputs called A and B Debounce Time This is the debounce time set for inputs 1 to 50 ms The debounce time is the time window for input filtering If an input suffers a change of level that lasts less than this set time the change will not be considered There is a single setting for all inputs in the same group Delay Input Time This is the delay applied to the input signal the default value is zero meaning no delay the setting range is 0 to 60000 milliseconds 1 minute This setting is used in slow switchgear applications This is not a grouped setting there is a different setting for each input It is important not to confuse this delay input time with the debounce time used for filtering undesired transients in the input signal The Debounce time is always added to the delay input time Input Type Type of logic associated to the physical input Possible settings are positive and negative Positive and Negative settings correspond to signals that are activated or deactivated with the input level considering the delay setting Positive edge and Negative edge settings correspond to signals that are activated with the change of the input signal in this case the Delay Input Time will not be considered only the2. GE Multilin 215 Anderson Avenue L6E 183 Markham ON CANADA 905 294 6222 905 294 8512 E gemultilin ge com Internet www GEMultilin com Multilin CIO Remote CAN Digital I O Module Instruction manual GEK 106465A Copyright O 2006 GE Multilin GE Multilin Avda Pinoa 10 48170 Zamudio SPAIN T 34 94 485 88 00 F 34 94 485 88 45 E gemultilin euro ge com TABLE OF CONTENTS 1 OVERVIEW 3 1 1 IMPORTANT PROCEDURES 3 1 1 1 INSPECTION Rm 4 1 1 2 SAFETY INSTRUCTIONS oett ertum emi Du P MM 6 1 2 OVERVIEW 7 1 2 1 INTRODUCTION TO F650 AND F600 FAMILY OF RELAVYS nennen 7 1 2 2 HARDWARE ARCHITECTURE medesima eei 7 NENNE 1 24 COMMUNICATIONS ARCHITECTURE rU UE 8 2 PRODUCT DESCRIPTION YD 2 1 OVERVIEW 9 2 2 SUMMARY OF FEATURES 9 2 3 ORDERING CODE 10 2 4 TECHNICAL SPECIFICATIONS 11 TET EN 11 TEN 11 245 CONTROL POWER SUPPLY 11 ETEN 11 2 4 5 ENVIRONMENTAL CHARACTERISTICS ttt ttti 11 2 4 6 FONN 12 NTE 12 DIS 12 3 HARDWARE 33 3 1 MODULE DESCRIPTION 13 3 2 MECHANICAL DESCRIPTION 14 14 525 REAR COVER 5 1 16 3 3 WIRING 17 3 3 1 EXTERNAL CONNECTIONS tte deitatis ette denied b e ane
3. Vb COIL1 CONTACT INPUT 00 12 Active if current is detected by sensor in output O7 F31 F33 O7 SEAL CONTACT INPUT 00 13 Active if current is detected by sensor in output O8 F34 F36 O8 SEAL CONTACT INPUT 00 14 Active when continuity is detected in circuit 1 SUP COIL1 CONTACT INPUT 00 15 Active when continuity is detected in circuit 2 SUP COIL2 A continuity failure is detected in a circuit when both voltage detectors Va and Vb detect lack of voltage during more than 500 ms This function is not influenced by the breaker status These operands can be associated to internal signals virtual outputs LEDs or unit outputs to issue alarm signals or to block elements for example for blocking the Breaker close if an abnormality is detected in the trip circuit Available schemes are as follows Without supervision With current supervision with seal in With simple voltage supervision With double voltage supervision With current and simple voltage supervision with seal in Q op With current and double voltage supervision with seal in 20 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE The following lines describe the different types of connection to create each scheme an easy way As the supervision circuits are identical we will describe connection examples for the first group They are also applicable to the second group The symmetrical location of digital inputs is an
4. 1 ORDERING CODE CIO H J DESCRIPTION I O board 1 in slot H fF fa 16 digital inputs 8 outputs 8 digital inputs 8 outputs 2 trip close circuit supervision circuits laj 32 digital inputs 5 16cigital inputs 8 analog inputs I O board 1 in slot J lof None Jaf f16inputs 8outputs Ja 32 digital inputs See Note 1 15 16 digital inputs 8 analog inputs See Note 1 Auxiliary Voltage to 24 48 Vac range 19 2 57 6 110 250 Vdc range 88 300 120 230 Vac range 96 250 Environmental Protection H Chemical environment conformal coating 1 The digit selected for option J must be equal or higher than the digit selected for option H CIOH1J5 is a valid selection CIOH5J1 is an invalid selection 10 CIO Remote CAN Digital 1 0 Module GEK 106465A PRODUCT DESCRIPTION 2 4 TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 2 4 1 INPUTS Activation range Impedance Load for voltage supervision inputs Acknowledgement time Debounce time Programmable from 1 up to 255 Vdc in steps of 1 V 100 kOhm 2 mA V 100 kOhm im 1 to 50 ms in steps of 1 ms 2 4 2 OUTPUTS Permanent current 16A Closing current 60 A during 1 second Opening current 0 3 A with L R 2 40 ms at 125 Vdc 0 25 A with L R 40 ms at 250 Vdc 2 4 3 CONTROL POWER SUPPLY LO low
5. 5 mm AWG 12 16 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE 3 3 WIRING 3 3 1 EXTERNAL CONNECTIONS CIO units can hold up to two I O modules Each of these modules can be selected between the following options Option 1 Board with 16 inputs and 8 outputs Option 2 Board with 8 digital inputs 4 circuit supervision outputs 6 conventional outputs and two current sensing outputs Each model has a different wiring diagram as follows CONTROL POWER 26 GE Consumer amp Industrial w Multilin CIOH1J1 Remote CAN Bus Module GROUNDING SCREW OPTIONAL ELEMENTS FIGURE 3 5 WIRING DIAGRAM FOR MODELS CIOH2J1 226B5113F1 GEK 106465A CIO Remote CAN Digital 1 0 Module 17 HARDWARE CONTROL POWER GE Consumer amp Industrial h Multilin E CABLE CIOH1J1 Remote CAN Bus I O Module GND RX EE OPTIONAL ELEMENTS CIO Remote CAN Digital I O Module GROUNDING SCREW FIGURE 3 6 WIRING DIAGRAM FOR MODEL CIOH14J1 226B5113F2 GEK 106465A HARDWARE 3 4 BOARDS 3 4 1 BOARD OPTION 1 CIO I O board option 1 includes 16 inputs grouped in two series of 8 inputs with a common and 8 conventional inputs FIGURE 3 7 shows the location of terminals for both types of board 9 COMMON 1 8 13 18 CC16 O O O O O O O a N FIGURE 3 7 LOCATION OF TERMINALS GEK 106465A CIO Remote CAN Digital 1 0 Module 19 HARDWARE 3 4 2 BO
6. 500 ms OFF if t gt 500 ms Defective Open 52 closed OFF OFF OFF 500 ms delay Defective Open 52 open OFF OFF OFF 500 ms delay Defective Closed 52 closed OFF OFF OFF 500 ms delay Defective Closed 52 open OFF OFF OFF 500 ms delay There is possibility to monitor the trip circuit continuity not only via its auxiliary contact 52 a but also with auxiliary contact 52 b This avoids the need to install resistance in parallel with auxiliary 52 The correct connection is shown on FIGURE 3 12 The circuit works in similar way to the one described in the previous section but it uses both supervision inputs 15 16 and 17 18 The advantage in this case is that circuit supervision with 52 open is more complete as input V 52 b is used through contact 52 b that is closed when the breaker is open We must point out that in this scheme the tripping contact shown in the example as the CIO trip relay can be the one in the relay terminals 35 and 36 or be provided by another protection or by the parallel of several protections This provides high flexibility in the use of this circuit The battery voltage can also be monitored by using one of the standard digital inputs 28 CIO Remote CAN Digital 1 0 Module GEK 106465A USER INTERFACES 4 USER INTERFACES 4 1 SOFTWARE CIO units need to be connected to a master unit either an F650 or an F600 If the master unit is an F650 the CIO can be programmed usin
7. Debounce Time this edge signals are deactivated automatically after one PLC scan cycle FIGURE 5 2 shows the types of signals associated to the different input configuration types PDSITIVE EDGE NEGATIVE EDGE FIGURE 5 2 INPUT LOGIC 34 CIO Remote CAN Digital 1 0 Module GEK 106465A I O MODULES DESCRIPTION Settings relative to Outputs Output Logic 0 of logic applied to outputs Possible values are positive and negative The default value is positive Output Type OX XX Type of output adjusted Possible values are normal latched or pulse the default value is Normal Pulse Output Time OX XX This is the output pulse length in case the output type is selected to be pulse the default value is 10000 ms Output Logic Type of logic applied to outputs possible values are Positive and Negative the default value is Positive Depending on the type of setting selected the physical output will be in the same direction positive or opposite negative the output activation command Output Type This is the set output type Possible values are normal latched or pulse the default value is Normal Normal type follows the activation command Pulse type delays the time according the Pulse Output Time setting Laiched type remains active after the activation command The physical output reset when it is configured as latched can be performed using a deactivation command Such command must be configured at Setpoint Hela
8. Inp 2 10 14 G4 Spv 2 15 18 G5 Out 19 30 G6 Out 31 36 6 4 INDICATORS Feed the unit and verify that the Ready LED lights up Communicate with the master unit and verify that the communication LED lights up showing activity on the CAN bus 6 5 POWER SUPLY TESTING Feed the unit to the minimum and maximum voltage For each voltage value verify that the alarm relay is activated when there is voltage and it is deactivated when there is no feed If the power supply source incorporates AC feed this test will be performed also for VAC Voltage values to be applied will be the ones indicated below according to the relay model SUPPLY V min V max HI 110 250 88 300 Vdc 120 230 Vac 96 Vac 250 Vac LO 24 48 Vdc 20 Vdc 57 6 Vdc 40 CIO Remote CAN Digital I O Module GEK 106465A ACCEPTANCE TESTS 6 6 COMMUNICATION WITH THE MASTER UNIT 1 Connect the master unit to the CIO Verify that the BUS LED blinks indicating communication between both units 2 Verify using the master unit Setup program that the CIO boards setting options are available For example using an F650 as master unit verify in EnerVista F650 Setup that the Actual gt Inputs Outputs gt I O Board Status gt Board H Status and Actual gt Inputs Outputs gt I O Board Status gt Board J Status appear as active 6 7 INPUTS AND OUTPUTS During all tests the screw on the rear of the relay must be
9. device is tested a power supply network with no harmonics in its waveform must be used It is important to point out that the accuracy with which the test is performed depends on the network and on the instruments used Functional tests performed with unsuitable power supply network and instruments are useful to check that the device operates properly and therefore its operating characteristics are verified in an approximate manner The following sections detail the list of tests for verifying the device functionality GEK 106465A CIO Remote CAN Digital 1 0 Module 39 ACCEPTANCE TESTS 6 3 ISOLATION TESTS During all tests the screw located on the rear of the relay must be grounded For verifying isolation independent groups will be created and voltage will be applied as follows 2000 RMS volts will be applied progressively among all terminals in a group short circuited between them and the case during one second 2000 RMS volts will be applied progressively between groups during one second WARNING No communication circuit shall be tested for isolation Groups to be created will depend on the type of modules included in the CIO selectable according to the model The following table shows the different groups depending on the module type SOURCE 1 OPTION 1 I O OPTION 2 G1 K10 K18 G1 Inp 1 1 9 G1 Spv 1 1 4 G2 K13 K14 K15 G2 Inp 2 10 18 G2 1 5 G3 Out 19 36 G3
10. grounded 6 7 1 DIGITAL INPUTS During this test the user will determine the activation deactivation points for every input in the relay for the set voltage value of 30 Volts Verify that the error does not exceed 1096 10 on activation 10 on deactivation Default board settings for the input test are as follows Settings Control Elements Inputs Outputs Board X I O Board Type 1 Voltage Threshold A 01 30 Voltage Threshold B 01 40 Debounce Time A 01 15 ms Debounce Time B 01 15 ms Input 01 00 1 POSITIVE Input 01 15 16 POSITIVE The inputs test is completed by groups of 8 inputs as this type of board has 2 groups of 8 inputs with the same common For the first 8 inputs the voltage threshold setting is determined by Voltage Threshold A For the next 8 inputs the setting is Voltage Threshold B Inputs or contact converters CC1 CC15 must also be set to POSITIVE I O Board 2 Voltage Threshold A 01 30 Voltage Threshold B 01 40 Debounce Time A 01 5 ms Debounce Time B 01 5 ms Input 01 00 1 POSITIVE Input Type 01 07 CC8 POSITIVE GEK 106465A CIO Remote CAN Digital 1 0 Module 41 ACCEPTANCE TESTS The inputs test is completed by groups of 4 inputs as this type of board has 2 groups of 4 inputs with the same common For the first 4 inputs the voltage threshold setting is determi
11. in the protection connected in parallel The value of resistance will be selected so that the V 52 a input circuit minimum detection current flows but not as high as to activate the breaker tripping coil The figure shows the following equation V min 15 gt zc 2 Where Vmin Is the minimum voltage in Volts expected in the battery e g 80 of Vn R Resistance in kilo ohms 2 2 mA of approximate current flowing through input V 52 a As shown in the second case in the table with an open breaker as current will flow through R if there is continuity in the WHOLE tripping circuit voltage will be detected in input V 52 a This works correctly in steady state However if the breaker trips while it is opening the V 52 a input signal can be deactivated without this meaning that the circuit is not correct This is due to the fact that the tripping relay terminals 35 36 short circuits input V 52 a temporarily Therefore if there is a trip signal it is admitted that no signal will be detected during a period of 1 s to allow the breaker to open and reopen the tripping relay 35 36 FIGURE 3 11 shows the possibility of monitoring the circuit only when the breaker is closed In this case resistance R will not be used but it must be observed in the unit logic that the corresponding signal CONTACT INPUT 00 15 SUP will be activated showing a failure when the breaker is open and therefore it will be required to supervise the conti
12. of the status of the function that caused the trip This current seal in function in tripping circuits is mainly used in applications where auxiliary contacts 52 a in charge of cutting the current in the tripping circuit are very slow This may cause that once the function that produced the trip is reset the relay contact will open before the breaker auxiliary 52 a even if the time delay of the first has expired By using this function we prevent the relay contact from cutting the current basically inductive and high from the tripping circuit which could cause damage to the unit as these currents exceed the nominal breaking characteristics The circuit and the current threshold of the function are as follows 100 mA min FIGURE 5 1 CURRENT SUPERVISION GEK 106465A CIO Remote CAN Digital 1 0 Module 31 I O MODULES DESCRIPTION 5 2 CONTROL SETTINGS FOR INPUTS OUTPUTS This section explains the settings related to CIO inputs outputs Modification of these values is performed using the master unit communication software EnerVista F650Setup for F650 or GE CONF for F600 5 2 1 INPUT OUTPUT BOARDS SETTINGS Settings relative to boards are described table 5 1 TABLE 5 1 I O BOARD SETTINGS SETTING HMI DEFAULT RANGE STEP 16 INP 8OUT I O board type available only for 8 INP 80UT Ope y VO Board X Type NONE Br N A NONE Input activation vo
13. optimization for ensuring a high isolation between groups that belonging to different groups could be connected to separate batteries and therefore a greater distance between circuits is required 3 4 2 1 WITHOUT SUPERVISION This is a very frequent case and we must only wire the tripping circuit to terminals 35 and 36 leaving unused terminals 34 15 16 17 18 TRIP CIRCUIT TRIP CIRCUIT 52 52 WITHOUT TRIPPING CIRCUIT NOR TRIPPING COIL SUPERVISION FIGURE 3 8 CIRCUIT WITHOUT TRIPPING CIRCUIT SUPERVISION A6631F1 GEK 106465A CIO Remote CAN Digital 1 0 Module 21 HARDWARE 3 4 2 2 WITH CURRENT SUPERVISION WITH SEAL IN In this case as shown on FIGURE 3 9 the current supervision circuit consists circuit connected in series with the output contact so that the external circuit is wired to terminals 34 and 36 This supervision circuit includes low impedance reed relay that is activated when the current value exceeds 100 mA and sends a signal to the main microprocessor This indication can be used to produce a latching of the output relay so that it will remain closed while the circulating current is over 100 mA For this purpose we don t need to program any setting it is enough to wire it as shown on FIGURE 3 9 With this scheme in the case of a failure to open from the breaker auxiliary contact the CIO output relay will not be the one to open the tripping coil current as in this ca
14. the system For this purpose there is a switch at the rear of the unit with 16 positions 0 to F that allows indicating the address for board H The address of board J is fixed to board H address 1 1 2 3 SOFTWARE ARCHITECTURE Each board includes a microprocessor that manages communication with the master unit as well as sampling and activation of the corresponding inputs and outputs The firmware software embedded in the boards has been designed using object oriented programming techniques ODD OOP These techniques are based on the use of objects and classes and provide the software architecture with the same characteristics as the hardware architecture i e modularity and flexibility GEK 106465A CIO Remote CAN Digital 1 0 Module 7 OVERVIEW 1 2 4 COMMUNICATIONS ARCHITECTURE CIO units incorporate a CAN BUS port in two physical media glass fiber optic and cable The fiber optic port allows connection to the master unit for single CIO unit For connections including several CIO units the cable port must be used If the master unit is F650 then communication must always be in fiber optic CIO Remote CAN Digital 1 0 Module GEK 106465A PRODUCT DESCRIPTION 2 PRODUCT DESCRIPTION 2 1 OVERVIEW The CIO module is an input output extension for 650 and F600 units Using this module the number of available inputs outputs can be increased these inputs outputs operation being identical to the one of the o
15. verify that the contact does not open Interrupt current and check than the contact is released Repeat the test for the other latched contact 42 CIO Remote CAN Digital 1 0 Module GEK 106465A
16. 17 3 4 BOARDS 19 3 4 1 BOARD OPTION EEE 19 542 BOARD OPTION S eorpore teet recae etras bieten teet erdt 20 4 USERINTERFACES 29 4 1 SOFTWARE 29 4 2 FRONT INDICATORS 29 GEK 106465A CIO Remote CAN Digital 1 0 Module 1 TABLE OF CONTENTS 5 INPUT OUTPUT MODULES DESCRIPTION 31 5 1 CIRCUIT SUPERVISION AND CONTACT SEAL IN CIRCUITS 31 SUPERVISION iterata tatc apud 31 EN una anan nated dictate acta 31 5 2 CONTROL SETTINGS FOR INPUTS OUTPUTS 32 5 2 1 INPUT OUTPUT BOARDS SETTINGS 32 5 2 2 INPUTS OUTPUTS STATUS ttt ttti 36 6 ACCEPTANCE TESTS 39 6 1 VISUAL INSPECTION 39 6 2 GENERAL CONSIDERATIONS ON THE POWER SUPPLY NETWORK 39 6 3 ISOLATION TESTS 40 6 4 INDICATORS 40 6 5 POWER SUPLY TESTING 40 6 6 COMMUNICATION WITH THE MASTER UNIT 41 6 7 INPUTS AND OUTPUTS 41 671 41 672 CONTACT OUTPUTS Len 42 6 7 3 CIRCUIT CONTINUITY SUPERVISION INPUTS 42 CIRCUITS 42 2 CIO Remote Digital 1 0 Module GEK 106465A OVERVIEW 1 OVERVIEW 1 1 IMPORTANT PROCEDURES To help ensure years of trouble free operation please read through the following chapter for information to help guide you through the initial installation procedures of your new relay BEFORE ATTEMPTING TO INS
17. ABLE 5 4 CONTACT OUTPUT OPERATES CONTACT OUTPUT OPERATES X board F G H J CONT OP OPER X 01 CONT OP OPER X 02 CONT OP OPER X 03 CONT OP OPER X 04 CONT OP OPER X 05 CONT OP OPER X 06 CONT OP OPER X 07 CONT OP OPER X 08 GEK 106465A CIO Remote CAN Digital 1 0 Module 27 I O MODULES DESCRIPTION Contact Output Reset Signals Contact Output Resets These are the logic signals associated to the contact output reset which produce the reset of those signals previously configured as Latched The status of these signals is obtained at Actual gt Status gt Contact Outputs Resets gt Board X being X the corresponding I O board The name of these outputs is the same for the mixed and supervision boards the only difference will be the slot where the output is located in the relay slot F G H or J These signals can be configured at Setpoint Relay Configuration Outputs Contact Output Reset TABLE 5 5 CONTACT OUTPUT RESETS CONTACT OUTPUT RESETS X board F G H J CONT OP RESET X 01 CONT OP RESET X 02 CONT OP RESET X 03 CONT OP RESET X 04 CONT OP RESET X 05 CONT OP RESET X 06 CONT OP RESET X 07 CONT OP RESET X 08 IO Board Status These signals are associated to the different I O boards There are internal signals that provide information about the status of these boards indicating whether there is any anomaly in the board or whether the board is n
18. ARD OPTION 2 Option 2 I O board includes two groups of 4 inputs with one common in terminals 9 to 10 It also includes 6 auxiliary outputs in terminals 19 to 30 with normally open contacts and two current sensing latching outputs Besides there are 2 groups of inputs for trip circuit supervision The first group includes two isolated digital inputs terminals 1 2 and 3 4 The second group symmetrical and identical to the first is formed by isolated voltage inputs 15 16 and 17 18 Inputs in both groups are wet contacts this means they need to receive a positive in the terminal labeled as coming from a power supply whose negative is connected to the terminal labelled as Using voltage detectors and current sensing it is possible to implement several trip or close circuit supervision schemes as well as protection of the unit output contact In order to implement these schemes it is not necessary to perform any setting in the unit Internal functions are always operative and provide the following logic operands OPERAND DESCRIPTION CONTACT INPUT 00 08 Active when voltage is detected in terminals 1 2 circuit 1 COIL1 CONTACT INPUT 00 09 Active when voltage is detected in terminals 4 circuit 1 Vb COIL1 CONTACT INPUT 00 10 Active when voltage is detected in terminals 15 16 circuit 2 COIL2 CONTACT INPUT 00 11 Active when voltage is detected in terminals 17 18 circuit 2
19. CC15 CC15 SUP COIL1 CONT IP X CC16 CC16 SUP COIL2 The operation logic for supervision signals board type 2 is detailed in section 3 3 2 in this manual 36 CIO Remote CAN Digital 1 0 Module GEK 106465A I O MODULES DESCRIPTION Contact Outputs activation signals These are the signals that mark the physical activation of contact outputs independently from their associated logic They be obtained at Actual gt Status gt Contact Outputs gt Board X being X the corresponding board The output name is the same both for the mixed and supervision boards the difference will be the symbol associated to the slot where the board is located in the unit slot F G H or J TABLE 5 3 CONTACT OUTPUT STATUS CONTACT OUTPUT STATUS X board F G H J CONT OP X 01 CONT OP X 02 CONT X 03 CONT OP X 04 05 CONT X 06 CONT OP X 07 08 Contact Output Activation Signals Contact Output Operates These are the logic signals associated to contact outputs that produce their activation Actual gt Status gt Contact Outputs Operates gt Board X being X the corresponding I O board The name of these outputs is the same for the mixed and supervision boards the only difference will be the slot where the output is located in the relay slot F G H or J These signals can be configured at Setpoint gt Relay Configuration gt Outputs gt Contact Output Operate T
20. TALL OR USE THE RELAY IT IS IMPERATIVE THAT ALL WARNINGS AND CAUTIONS IN THIS MANUAL ARE REVIEWED TO HELP PREVENT PERSONAL INJURY EQUIPMENT CAUTION THE OPERATOR OF THIS INSTRUMENT IS ADVISED THAT IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED IN THIS MANUAL THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED FIGURE 1 1 CIO FRONT VIEW Installation must be according to the national electric code of the appropriate country GEK 106465A CIO Remote CAN Digital 1 0 Module 3 OVERVIEW 1 1 1 INSPECTION CHECKLIST Open the relay packaging and inspect the relay for physical damage Refer to the label on the side of the relay verifies that the model number is the correct model ordered GE Multilin CIOH1J1HI REMOTE DIGITAL 1 0 MODULE SERIAL No 80 167 702 MFG DATE OCT 14 2003 POWER 110 250 V 10W 120 230 V 10VA 50 60 Hz 80 167 702 CE FIGURE 1 2 IDENTIFICATION LABEL A4454P5 Please ensure that you receive the following items with your CIO unit Mounting screws for rear terminals and for fixing the relay to cabinet Wiring diagram For product information instruction manual updates and the latest software updates please visit the GE Multilin Home Page www GEMultilin com 4 CIO Remote CAN Digital 1 0 Module GEK 106465A OVERVIEW Note If there is any physical damage detected on the relay or any of the contents listed are missing please con
21. g EnerVista F650Setup program in case of using an F600 as master unit the CIO can be programmed using GE CONF software In both cases CIO inputs outputs will be shown as if they were part of the master unit with the same programming options as the master unit I O EnerVista F650Setup software provides simple way to configure monitor and maintain operation of F650 and the connected CIO unit Please refer to the F650 user manual for more detailed reference about EnerVista F650Setup In the same way please refer to GE CONF software manual for details about programming a CIO unit connected to an F600 master unit 4 2 FRONT INDICATORS CIO units incorporate 2 LEDs on the front one of them indicates that the unit is powered and the other indicates activity on the CAN bus GEK 106465A CIO Remote CAN Digital 1 0 Module 29 USER INTERFACES 30 CIO Remote CAN Digital 1 0 Module GEK 106465A 5 INPUT OUTPUT MODULES DESCRIPTION 5 1 CIRCUIT SUPERVISION AND CONTACT SEAL IN CIRCUITS 5 1 1 CIRCUIT SUPERVISION CIO units can include type 2 boards This type of board includes 4 voltage detectors for implementing tripping or opening circuit supervision control logics 5 1 2 CONTACT SEAL IN The current seal in circuit is used for verifying the current condition in a circuit during the time that the tripping contact remains closed If the current in the tripping circuit is maintained over 100 mA the function is sealed independently
22. ltage threshold Voltage Threshold A X 80 0255 V V Group A Input activation voltage threshold Voltage Threshold B X 80 0255 V Group B Debounce time Group A Debounce Time A X 15 1 50 ms 1 ms Debounce time Group B Debounce Time B X 15 1 50 ms 1 ms POSITIVE EDGE NEGATIVE EDGE Input type Input Type X CCY POSITIVE N A POSITIVE NEGATIVE Delay Input Input signal time delay Time X CCY 0 0 60000 ms 1 ms POSITIVE Output logic type Output Logic 02 POSITIVE NEGATIVE N A NORMAL Output type Output Type_X_0Z NORMAL PULSE N A LATCH Pulse Output Output pulse length Time X 0Z 0 0 60000 ms 1 ms Being X board name depending on the CIO model For the board selection in the relay model associated digits to each board type are as follows ASSOCIATED DIGIT F650PC BOARD BOARD TYPE SETTINGS 0 NONE None 16 INP BOUT Mixed 2 8 INP 8 OUT SUPV Supervision 32 CIO Remote CAN Digital 1 0 Module GEK 106465A I O MODULES DESCRIPTION CCY Is the name used for inputs in I O boards Mixed 16 digital inputs CC1 CC16 Supervision 8 digital inputs CC1 CC8 02 Hi is used for the different outputs in I O boards 8 outputs available for any of the two types of board Description of I O board settings is as follows General Board Settings I O Board Type Selection of the I O board type GEK 106465A CIO Remote CAN Digital 1 0 Module 33 I O MODULES DESCRIPTION Settings relative to Inputs
23. m of relays has been designed to meet the goals that are appearing nowadays in the environment of new substations Historically protection control and metering functions have been performed by electromechanical elements at the beginning then static devices and finally by digital equipment able to integrate all these functions in a single device called IED Intelligent Electronic Device Due to the huge number of signals to be controlled and monitored nowadays in substation environment there is new need for a great number of digital inputs and outputs to retrieve states and to signal or perform all different operations CIO units respond to this need allowing connection to F650 and F600 IEDs and increasing the number of available inputs and outputs depending on the connected equipment 1 2 2 HARDWARE ARCHITECTURE CIO units incorporate series of interconnected modules to operate These modules are power supply and input output boards CIO BUS Contact Inputs Contact Outputs FIGURE 1 3 HARDWARE ARCHITECTURE As shown on the diagram above Contact Inputs Outputs are signals associated to physical input output contacts in the relay and their status is sent received through the CAN BUS of the associated equipment F600 or F650 This CAN connection to the master unit can be made through fiber optic cable or through copper cable CIO units can incorporate up to two 1 boards each of which must have a unique address in
24. ned by Voltage Threshold A For the next 4 inputs the setting is Voltage Threshold B Inputs or contact converters CC1 CC8 must also be set to POSITIVE 6 7 2 CONTACT OUTPUTS The correct activation of every output will be verified For every output activation command of a single contact must be given and then verify that only that contact is activated Setpoint Force IO For switched contacts the change of state of both contacts shall be verified 6 7 3 CIRCUIT CONTINUITY SUPERVISION INPUTS Supervision inputs will be tested as normal inputs revising the voltage level which will be 19 Volts Coil 1 Apply 19 Vdc to both 52 a and 52 b Coil 1 circuit supervision inputs and verify that they are activated Apply 19 Vdc to both 52 a and 52 b Coil 1 circuit supervision inputs and verify that they are activated Remove voltage from both inputs and verify that it takes them 500 ms to change state deactivate Coil 2 Apply 19 Vdc to both 52 a and 52 b Coil 2 circuit supervision inputs and verify that they are activated Apply 19 Vdc to both 52 a and 52 b Coil 2 circuit supervision inputs and verify that they are activated Remove voltage from both inputs and verify that it takes them 500 ms to change state deactivate 6 7 4 LATCHING CIRCUITS Send a closing command to the latched contact Make circulate a current of 200 mA through the contact in series with the sensing terminal Send an opening command and
25. nity test IEC 1000 4 12 IEC 60255 22 1 Noise 1 MHz Oscillatory waves immunity test IEC 1000 4 4 EC 61000 4 4 IEC60255 IV Electrical fast transient burst immunity 22 4 test IEC 1000 4 6 IEC60255 22 6 Immunity to conducted disturbances induced by radio frequency fields Emisivity IEC 60255 25 EN55022 B radiated emissions class Product IEC60255 5 2 Insulation IEC60255 5 6kV 5J Impulse test 60255 11 IEC61000 4 29 100 ms Power supply interruptions CIO has been designed to comply with the highest existing requirements More specifically UNIPEDE recommendations for high voltage substations are followed 2 4 8 APPROVALS 1509001 Registered system CE marking Meets the CE standards relevant for protections 12 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE 3 HARDWARE 3 1 MODULE DESCRIPTION BUS DIGITAL Power Supply Optional FIGURE 3 1 BLOCK DIAGRAM F650 units incorporate the following modules Power supply Input Output module Optionally a second I O module can be added relay connected to the low voltage side of the power supply monitors this voltage The three contact terminals normally open common and normally closed are available at the external connector terminals This relay monitors only the power supply integrity This is a fly back type power supply providing high efficiency stability and reliabili
26. nuity failure signalling by the breaker status information GEK 106465A CIO Remote CAN Digital 1 0 Module 25 HARDWARE TRIP CIRCUIT TRIP CIRCUIT 52 a 52 TRIP COIL TRIP CIRCUIT AND TRIP COIL SUPERVISION USING AUXILIARY CONTACT 52 ONLY WITH CLOSED BREAKER FIGURE 3 11 TRIP CIRCUIT AND TRIP COIL SUPERVISION USING AUXILIARY CONTACT 52 A ONLY WITH CLOSED BREAKER A6631F5 26 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE 3 4 2 4 WITH DOUBLE VOLTAGE SUPERVISION TRIP CIRCUIT TRIP CIRCUIT 52 TRIP COIL TRIP CIRCUIT AND TRIP COIL SUPERVISION USING AUXILIARY CONTACTS 52 a AND 52 b FOR MONITORING WITH OPEN AND CLOSED BREAKER FIGURE 3 12 SUPERVISION APPLICATION WITH AUXILIARY CONTACTS 52A AND 52B A6631F4 GEK 106465A CIO Remote CAN Digital 1 0 Module 27 HARDWARE INTERNAL STATE V 52 a V 52 b SUPERVISION 52 open ON ON OK 52 closed ON OFF OK TRIP OFF OFF Okift lt 0 5s TRIP with 52 open OFF ON OK Status of Involved Elements Inputs to F650 Decision CIRCUIT OUTPUT BREAKER OPERAND OPERAND OPERAND STATUS STATUS STATUS CONTACT CONTACT CONTACT F35 F36 INPUT 00 10 INPUT 00 11 INPUT 00 15 Va COIL2 Vb COIL2 SUP COIL2 V 52 a 15 16 V 52 b 17 18 Healthy Open 52 closed ON OFF ON Healthy Open 52 open ON ON ON Healthy Closed 52 closed OFF OFF ON if t lt 500 ms OFF if t gt 500 ms Healthy Closed 52 open OFF ON ON if t lt
27. ot available in the relay according to the relay model This information can be accessed at Actual Status IO Board Status TABLE 5 6 I O BOARD STATUS BOARD STATUS BOARD F STATUS BOARD G STATUS BOARD H STATUS BOARD J STATUS 38 CIO Remote CAN Digital 1 0 Module GEK 106465A ACCEPTANCE TESTS 6 ACCEPTANCE TESTS 6 1 VISUAL INSPECTION Verify that the relay has not suffered any damage during transportation and that all screws are correctly fixed and all relay terminal boards are in good condition 6 2 GENERAL CONSIDERATIONS ON THE POWER SUPPLY NETWORK All devices running on AC current are affected by frequency As a non senoidal wave is the result of a fundamental wave plus a series of harmonics from this fundamental wave it can be deducted that devices running on AC current are influenced by the applied waveform For a correct testing of devices running on AC current it is fundamental to use a current and or voltage senoidal waveform The pureness of senoidal wave of harmonics cannot be expressed specifically for specific device However any relay incorporating sintonized circuits R L and R C circuits will be affected by non senoidal waveforms These devices respond to the voltage waveform in a different way to the majority of AC current voltmeters If the power supply network used for the testing contains wide harmonics the voltmeter and relay responses will be different When the
28. range Range HI high range 24 to 48 Vdc from 24 Vdc 15 to 48 Vdc 20 Range 110 to 250 Vdc from 110 Vdc 15 to 250 20 110 to 240 Vac from 110 Vac 15 to 240 Vac 20 Consumption 5 W typical 0 25 W more per each activated output Interruptions Typical 100 ms without unit reset 2 4 4 CAN BUS Baudrate 125 kbits per second Media Glass fiber optic multimode with ST connectors Maximum recommended length 1Km 3 wire cable connection Maximum recommended length 500m 2 4 5 ENVIRONMENTAL CHARACTERISTICS Operation temperature Storage temperature Humidity GEK 106465A 10 C to 60 C 40 C to 80 C 95 without condensing CIO Remote CAN Digital 1 0 Module 11 PRODUCT DESCRIPTION 2 4 6 PACKAGING AND WEIGHT Net weight 2 5 kg Packaged 3 5 kg Package dimensions WxHxD 30x40x40 cm 2 4 7 TYPE TESTS CATEGORY STANDARD CLASS TEST EMC IEC 1000 4 8 EN61000 4 8 IV Power frequency magnetic field immunity test IEC 1000 4 10 EN61000 4 10 4 Damped oscillatory field immunity test IEC 1000 4 3 IEC60255 22 3 Radiated radio frequency electromagnetic field immunity test IEC 1000 4 3 3 Digital radiofrequency electromagnetic field IEC 1000 4 2 EN 61000 4 2 IEC60255 Electrostatic discharge immunity test 22 2 1000 4 16 4 Test for immunity to conducted common mode disturbances in the frequency range OHz to 150 kHz immunity test IEC 1000 4 5 4 Surge immu
29. riginal I Os in the master unit The CIO module has been designed to be installed close to the substation switchgear and connected to the main unit through a CAN bus in fiber optic or cable Fiber optic connection provides total immunity against electromagnetic disturbances as well as simplified wiring and commissioning CIO module I O configuration and management are performed exclusively from the master unit This master unit manages the CIO inputs and outputs in the same way as its own 2 2 SUMMARY OF FEATURES INPUTS Inputs programmable from the master unit Programmable activation voltage level Programmable debounce time for each inputs group Possibility to select positive or negative activation logic Possibility to select pulse or level activation OUTPUTS Outputs programmable from the master unit Possibility to select positive or negative activation logic Selectable pulse mode activation Selectable latched configuration Breaker tripping and Closing circuits supervision GEK 106465A CIO Remote CAN Digital 1 0 Module 9 PRODUCT DESCRIPTION 2 3 ORDERING CODE CIO units are available in 1 3 19 rack 6 units high and it includes a power supply module and a communication module plus a maximum of two I O modules Each of these modules can be supplied in different versions which must be specified when ordering The required information to detail the requested unit is shown on the table below TABLE 2
30. se the contact may result damaged as it is prepared for opening currents around 0 5 A at 125 Vdc This latching or memory function is only guaranteed while the unit is powered TRIPPING CIRCUIT TRIPPING CIRCUIT 52 52 TRIPPING FIGURE 3 9 CURRENT SUPERVISION THE TRIPPING CONTACT 6631 2 22 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE 3 4 2 3 WITH SIMPLE VOLTAGE SUPERVISION TRIP CIRCUIT TRIP CIRCUIT W 52 TRIP COIL TRIP CIRCUIT AND TRIP COIL SUPERVISION USING AUXILIARY CONTACT 52 a USE OF A RESISTOR FOR MONITORING WITH OPEN BREAKER FIGURE 3 10 SUPERVISION APPLICATION WITH AUXILIARY CONTACT 52A AND A RESISTOR A6631F3 GEK 106465A CIO Remote CAN Digital 1 0 Module 23 HARDWARE INTERNAL STATE V 52 a SUPERVISION 52 open ON Ok 52 closed ON Ok TRIP OFF Okift lt 0 5s TRIP with 52 open OFF Okift lt 0 5s There is a possibility to monitor the trip circuit and trip coil continuity This can be done by monitoring Vdc through the output contact when this is open As shown on FIGURE 3 10 when the relay is not tripped trip contact 35 36 remains open If the breaker is closed its auxiliary contact 52a is closed Therefore a little current is flowing about 2 mA through terminals 15 and 16 through the voltage detector circuit which flows through 52 a and the tripping coil 52TC TC tripping coil Current will only circulate when there is con
31. tact GE Multilin immediately at EUROPE MIDDLE EAST AND AFRICA GE MULTILIN Avda Pinoa 10 48170 Zamudio Vizcaya SPAIN Tel 34 94 485 88 00 Fax 34 94 485 88 45 E mail gemultilin tech euro ge com AMERICA ASIA AND AUSTRALIA GE MULTILIN 215 Anderson Avenue L6E 1B3 Markham ON CANADA Tel 1 905 294 6222 Fax 1 905 201 2098 E mail gemultilin tech ge com The information provided herein does not intend to cover all details of variations of the equipment nor does it take into account the circumstances that may be present in your installation operating or maintenance activities Should you wish to receive additional information or for any particular problem that cannot be solved by referring to the information contained herein please contact GENERAL ELECTRIC MULTILIN GEK 106465A CIO Remote CAN Digital 1 0 Module OVERVIEW 1 1 2 SAFETY INSTRUCTIONS The CIO ground screw located on the rear of the unit must be correctly grounded This is required not only for personal protection but also for avoiding a voltage difference between the CIO serial port and the master unit port which could produce anomalies in communication GE Multilin will not be responsible for any damage in the relay or connected equipment whenever this elemental safety rule is not followed 6 CIO Remote CAN Digital 1 0 Module GEK 106465A OVERVIEW 1 2 OVERVIEW 1 2 1 INTRODUCTION TO F650 AND F600 FAMILY OF RELAYS This platfor
32. tinuity in the whole circuit so the complete circuit is monitored and not only the trip coil This circuit includes auxiliary 52 as well as the whole wiring between the battery and the relay tripping terminals and between these and the breaker tripping circuit This is the first case shown on the table With closed breaker voltage is detected by V 52 a sensor and this means that there is continuity in the supervised circuit In this table ON means that the voltage detector V52 a is active detecting voltage presence Status of Involved Elements Input to F650 Decision CIRCUIT OUTPUT BREAKER OPERAND OPERAND STATUS STATUS STATUS CONTACT CONTACT F35 F36 INPUT 00 10 INPUT 00 15 Va COIL2 SUP COIL2 V 52 a F15 F16 Healthy Open 52 closed ON ON Healthy Open 52 open ON ON Healthy Closed 52 closed OFF ON if t 500 ms OFF if t gt 500 ms Healthy Closed 52 open OFF ON if t 500 ms OFF if t gt 500 ms Faulty Open 52 closed OFF OFF 500 ms delay Faulty Open 52 open OFF OFF 500 ms delay Faulty Closed 52 closed OFF OFF 500 ms delay Faulty Closed 52 open OFF OFF 500 ms delay 24 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE For the second case shown on the table open breaker its auxiliary contact 52 a remains open and current cannot flow through it for detecting continuity In order to correctly monitor the circuit resistor must be used not included
33. ty thanks to the maturity of this technology There are two available ranges Hi and Low in order to optimize efficiency and general performance including the capability to tolerate auxiliary voltage interruptions dips Oversized components highly resistant to temperature are used For example all capacitors are specified to stand up to 105 C transformer components are specially designed to stand up to 180 C the used MOSFET transistor is of very low resistance supports high voltage and is refrigerated by an oversized heat sink This allows supporting extremely high temperatures and prolonged overloads such as the ones occurring at batteries in deep charge mode much higher than the maximum voltage shown in the Technical Characteristics section High capacity capacitors are also used providing high tolerance to prolonged dips 100ms even in the most unfavorable consumption conditions This allows the relay to continue with normal operation without undesired resets which would cause a long time of protection unavailability GEK 106465A CIO Remote CAN Digital 1 0 Module 13 HARDWARE 3 2 MECHANICAL DESCRIPTION The model number and electrical characteristics of the unit are indicated on the label located on the right side of the relay case The metallic case of the unit is highly resistant to corrosion It is made of stainless steel AISI 304 coated with an epoxy layer and the rest of the metallic pieces are covered with high qualit
34. y Configuration gt Outputs gt Contact Output Reset Pulse Output Time This is the output pulse length applicable only to signals set as pulse type the default value is 10000 ms and the setting range is 0 to 60000 ms 1 minute FIGURE 5 3 shows the types of signals associated to the different output configuration types CONMAND POSITIVE NORMAL NEGATIVE NORMAL POSITIVE LATCH NEGATIVE LATCH POSITIVE PULSE NEGATIVE PULSE FIGURE 5 3 OUTPUT LOGIC GEK 106465A CIO Remote CAN Digital 1 0 Module 35 I O MODULES DESCRIPTION 5 2 2 INPUTS OUTPUTS STATUS Signals associated to I O boards are divided in several groups Input activation signals Contact Inputs Contact input activation signals can be obtained at Actual gt Status gt Contact Inputs gt Board X being X the corresponding I O board Depending on the I O board inputs are represented as follows TABLE 5 2 INPUT STATUS INPUT STATUS MIXED BOARD SUPERVISION BOARD X board F G H J 1 2 CONT IP X CC1 CC1 CC1 CONT IP X CC2 CO CC2 CONTIP X CC3 CC3 CC3 CONT IP X CC4 CC4 CC4 CONTIP X CC5 CC5 CONTIP X CC6 CC6 CC6 CONT IP X CC7 CC7 CC7 CONT IP_ X _CC8 CC8 CC8 CONTIP X CC9 CC9 COIL1 CONTIP X 10 CC10 Vb COIL1 CONT IP X CC11 CC11 Va COIL2 CONT IP X CC12 CC12 Vb COIL2 CONT IP X CC13 CC13 7 SEAL CONT IP X CC14 CC14 O8 SEAL CONT IP X
35. y resistive coating that has successfully passed at least 96 hours in the salt spray chamber S N ASTM B 117 The front of the relay is made of a conductor thermoplastic flame retardant VO highly resistive material which guarantees the unit s immunity to all kinds of EMI RFI ESD interferences As well an IP51 IEC 529 protection degree against dust and water through the front and with the relay mounted in the panel In order to guarantee safety and preventing access to the unit by unauthorized personnel the front communications port and the operation mode key are protected by a sealable cover 3 2 1 MOUNTING The unit is designed for both semi flush mounting with the terminals on the back and rear panel mounting with the terminals towards the front In both cases the relay should be secured to the panel with the M6 screws provided with the unit FIGURE 3 2 SEMI FLUSH MOUNTING 14 CIO Remote CAN Digital 1 0 Module GEK 106465A HARDWARE FIGURE 3 3 REAR PANEL MOUNTING og FIGURE 3 4 DRILLING DIMENSIONS GEK 106465A CIO Remote CAN Digital 1 0 Module 15 HARDWARE 3 2 2 REAR COVER DESCRIPTION Unit wiring is performed through the terminal blocks located on the rear The rest of the terminal blocks for power supply inputs outputs incorporate high quality connectors with the capacity to withstand rated current of 15 at 300 V These terminal blocks admit cable section of up to 2
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