GE SV-60 Operating Manual
Contents
1. Inspection Technologies Remote Visual Inspection ELSV 60 Solarc Light Source Operating Manual www ge com inspectiontechnologies ELSV 60 Light Source 1 What You Have Received Thank you for purchasing the ELSV 60 Solarc Hi Lux Light Source This product was man ufactured for GE Inspection Technologies by Welch Allyn Inc our parent company and tech nology leader in the design and manufacture of advanced technology lighting products By following the use and care instruction in this guide you will be rewarded with years of dependable trouble free service Please read these instructions completely before use Table of Contents System Symbol Definitions 22 2 Warnings and Precautions 2 22 3 Advertissements et Precautions ss el s sel lilin 4 System Descriptions 5 System Setup and Operation 6 8 User Maintenance Lamp Replacement 9 User Maintenance Fuse Replacement Cleaning 10 Troubleshooting Guide 2222 11 Technical Specifications 12 Agency Compliance Statements 13 Warranty shine nn etn he ee s du oi 14 Environmental Compliance 15 Service Confact Informa2. and service for a period of one year from the date of purchase GE Inspection Technologies will either repair or replace components found to be defective or at variance from the manufacturer s specifications within this time at no cost to the cus tomer It shall be the purchaser s responsibility to return the instrument to the authorized service center This warranty does not apply to the lamp or cover instrument breakage or failure due to tampering misuse neglect accidents improper installation modification shipping or to improper maintenance service and cleaning procedures This warranty is also void if the instrument is not used in accordance with the manufacturer s recommendations or if required service is performed by anyone other than an GE Inspection Technologies autho rized agent No other express or implied warranty is given www ge com inspectiontechnologies ELSV 60 Light Source 15 Environmental Compliance The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equip ment in a sound way The crossed out wheeled bin symbol
3. trademark of Welch Allyn Inc 2007 General Electric Company Manufactured in USA by GE Inspection Technologies ELSV 60MAN Rev E ISO 9001 REGISTERED COMPANY Printed in USA
4. uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Caution Any changes or modifications made to this device that are not expressly approved by GE Inspection Technologies may void the user s authority to operate the equip ment Note To maintain compliance with FCC Rules and Regulations cables connected to this device must be shielded cables in which the cable shield wire s have been grounded tied to the connector shell Canadian Notice This equipment does not exceed the Class A limits for radio noise emissions as described in the Radio Interference Regulations of the Canadian Department of Communications Le present appareil numerique n emet pas de bruits radioelectriques depassant les limites applicables aux apparelis numeriques de la classe A prescrites dans le Reglement sur le brouillage radioelectique edicte par le ministere des Communications du Canada www ge com inspectiontechnologies 14 ELSV 60 Light Source Warranty GE Inspection Technologies warrants the ELSV 60 Light Source to be free of defects in mate rial and workmanship and to perform in accordance with the manufacturer s specifications when subject to normal use
5. x 3 7 in Weight 2 42 kg 5 3 Ibs Illumination System Lamp Solarc Metal Halide 60W 60V Part SPL 600 Color Temperature 6500K Median Lamp Life 1000 hours Intensity Control Manual shutter 0 to 100 full output Environment Operating Temperature 21 C to 46 C 4 F to 115 F Humidity 0 to 95 relative humidity Storage Temperature 23 C to 60 C 10T to 140 F Humidity 30 to 75 relative humidity non condensing Video Channel Input GE Inspection Technologies BCAM camera cable Output S Video and Composite BNC Equipment Classifications Class 1 Type B Continuous Operation Pollution Degree 2 Agency Certifications ETL CE FCC Part 15 Class A EN61010 1 EN50081 1 EN50081 2 CSA 22 2 N0 1010 1 UL 3101 1 www ge com inspectiontechnologies ELSV 60 Light Source 13 Agency Compliance Statements This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired opera tion FCC Class A Compliance Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reason able protection against harmful interference when the equipment is operated in a commer cial environment This equipment generates
6. Camera the camera video is accessed at either of these ports Connect either an S Video or composite BNC cable from the appropri ate output port to a monitor for display or other peripheral device for recording www ge com inspectiontechnologies ELSV 60 Light Source 7 System Setup and Operation continued Setup 7 With the power switch in the OFF position plug the AC power cord into the power input port on the back of the unit and then into a grounded receptacle 2 Plug a light guide with appropriate adapter installed into the light exit socket Note The light guide is fully inserted when the light guide spring snaps into the groove cut into the socket 3 Turn the power switch ON and wait 15 seconds for the lamp to complete the warm up cycle Note f the power has just been turned OFF allow 15 seconds for complete discharge before turning ON again 4 Set the light intensity to the desired level by turning the Light Intensity Control Knob VIDEO OUT VIDEO IN S VIDEO CAMERA POWER BRIGHTNESS HGH GET VEverestVIT ELSV 60 LIGHT source COMPOSITE www ge com inspectiontechnologies 8 ELSV 60 Light Source System Setup and Operation continued Continue with steps 5 amp 6 if you are using the BCAM 1000 C Mount Video Camera 5 Connect the BCAM power video cable from the camera to the VIDEO IN CAMERA port on the light source front panel 6 Connect a video cable from either the S Video or composite vi
7. allow to cool down for 10 minutes Check to ensure vents and fan exhaust are not obstructed e Replace lamp in accordance with instructions in the USER MAINTENANCE section of this manual Use only GE Inspection Technologies replacement lamp part number SPL 600 SOLUTION e Lamp is not illuminating and fan is NOT operat ing e Power cord not securely connected to light source or AC source e AC source is not active e Power cord is damaged may cause intermittent operation e Light Source power switch is not turned on e Lamp Drawer is not completely closed e One or both fuses have blown e Check for secure connections e Use another power source or restore power to the current source e Replace power cord e Turn switch to the 1 position e Push Lamp Drawer closed and lock in place by tightening finger screw e Replace both fuses in accordance with instructions in the USER MAINTENANCE section of this manual If fuses continue to blow return unit to service center If the above suggestions do not solve the problem call GE Inspection Technologies Service Center listed in this manual DO NOT ATTEMPT DISASSEMBLY THERE ARE NO USER SERVICEABLE COMPONENTS OTHER THAN LAMP www ge com inspectiontechnologies 12 ELSV 60 Light Source Technical Specifications Power In 100 240VAC 50 60 Hz 2 0A 120VAC Fuse Set 2 each 2 0A 250V Type F Fast Acting Dimensions 23 x 23 x 9 3 cm 9 0 x 9 0
8. deo out port on the light source front panel to a monitor or video recording device BCAM 1000 C Mount Video Camera Monitor or Video Recording Device 1228 000000 of ELSV 60 Hi Lux Light Source www ge com inspectiontechnologies ELSV 60 Light Source 9 User Maintenance Lamp Replacement CAUTION Lamp may be Hot Allow the lamp to cool before replacing NOTE Use only GE Inspection Technologies replacement lamp SPL 600 AVERTISSEMENT Pour eviter les rique d incendie Utiliser une Lampe de rechange a GE Inspection Technologies SPL 600 DO NOT touch the lamp itself or the interior reflective surface because skin oils will cause premature lamp failure If necessary clean fingerprints with an alcohol dampened cotton swab Do not leave lint on the lamp 1 Turn the unit off and disconnect the power cord from both the wall outlet and the light source Loosen finger screw on Lamp Access Panel and pull out Lamp Tray Remove old lamp by rotating Lamp Spring Retainer away from lamp spring pulling lamp back and up and then unplugging lamp connector from harness Install new lamp by plugging lamp connector into harness and inserting the lamp into tray housing ensuring alignment notches are in the 6 00 and 12 00 positions Rotate Lamp Spring Retainer back over Lamp Spring Use only GE Inspection Technologies replacement lamp SPL 600 Push Lamp Tray back into light box and lock in position wit
9. h the finger screw Reconnect power cord Lamp Spring Retainer CAUTION Lamp may be Hot Lamp Tray www ge com inspectiontechnologies 10 ELSV 60 Light Source User Maintenance continued FUSE REPLACEMENT 1 Fuse replacement must be completed with power cord disconnected 2 Fuses are present in fuseholder Use the same type same rated fuse as marked and specified to avoid risk of fire hazard CLEANING WARNING Prior to cleaning turn power switch OFF and disconnect the power cord from both the wall outlet and light source e Clean the external surfaces of the light source with a cloth dampened in a solution of mild soap and water DO NOT IMMERSE DO NOT GET WATER INTO PORTS AND CONNECTORS e The power cord may be wiped cleaned in the same way taking care not to get the prongs wet DO NOT RECONNECT POWER CORD WHILE WET e DO NOT plug the ELSV 60 light source into a wall outlet until it and the power cord are com pletely dry www ge com inspectiontechnologies Troubleshooting Guide SYMPTOM PROBABLE CAUSE ELSV 60 Light Source 11 SOLUTION e Lamp is not illuminating and fan is operating SYMPTOM e Lamp was not given adequate time to cool down before restarting e Light Source has overheated e Lamp has burned out PROBABLE CAUSE e Turn unit off and wait 20 seconds before turning back on e Verify environmental temperature does not exceed specifications and
10. invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit www ge com inspectiontechnologies for take back instructions and more information about this initiative www ge com inspectiontechnologies 16 ELSV 60 Light Source Service Contact Information USA GE Inspection Technologies Product Service Dept 4619 Jordan Road North Dock Skaneateles Falls NY 13153 Germany GE Inspection Technologies Lotzen cker 4 72379 Hechigen Hong Kong GE Inspection Technologies Unit 1602 16 F Sing Pao Building 101 King s Road North Point Hong Kong Tel 315 685 4142 Fax 315 685 2920 Email rvi service ge com Tel 49 7471 9882 20 Fax 49 7471 9882 30 Email rvi infoeuropa ge com Tel 852 2877 0801 Fax 852 2877 0868 Email rvi infohongkong ge com www ge com inspectiontechnologies Customer Support Centers North South America 4619 Jordan Road Skaneateles Falls NY 13153 Tel 888 332 3848 315 685 4142 Email rvi info ge com Europe Lotzen cker 4 72379 Hechingen Germany Tel 49 0 7471 9882 0 Email rvi infoeuropa ge com Asia Pacific Unit 1602 16 F Sing Pao Building 101 King s Road North Point Hong Kong Tel 852 2877 0801 Email rvi infohongkong ge com www ge com inspectiontechnologies PowerBar is a trademark of GE Inspection Technologies LP Solarc is a registered
11. le placer moins de 8 cm de tout objet PRECAUTIONS prendre lors du remplacement de la lampe laisser la lampe refroidir Utiliser la lampe GE Inspection Technologies R f SPL 600 www ge com inspectiontechnologies ELSV 60 Light Source 5 System Description The ELSV 60 Hi Lux Light Source provides high quality white light for industrial borescope and fiberscope inspections It incorporates a patented and field proven lamp technology that has much greater efficiency than halogen or xenon lamps when transferring light into a small fiber bundle such as that found in borescopes and fiberscopes This greater efficiency allows the lamp to run at only 60W which then enables a small and lightweight light source design The high efficiency also enables the light source to provide high intensity light without getting very hot which is an advantage in user safety Video inspections are also easy with the ELSV 60 A special video channel makes setup and operation with our BCAM 1000 C Mount Camera simple A single cable connection provides power to the camera and carries the video signal from the camera back to the light source Video outputs carry the signal to a monitor or other video peripheral devices for image display and or recording git ExT N joe VER ut 600 wig oe Light Exit Light Guide Socket Power On Video In Port N Video Out Port Camera Light Intensity Video Out Port Composite Cont
12. rcumstance of the lamp shattering USE CAUTION WHEN REPLACING LAMP Allow lamp to cool Use only GE Inspection Technologies replacement lamp SPL 600 For optimum performance avoid handling the bulb or reflector Fingerprints or other contami nants on the glass may result in performance degradation DO NOT SWITCH THE LIGHT SOURCE ON AND OFF IN RAPID SUCCESSION Doing so will dramatically shorten lamp life After turning off wait 15 seconds before turning on again The supplied detachable power cord is the means of disconnect from the power source www ge com inspectiontechnologies 4 ELSV 60 Light Source AVERTISSEMENTS ET PRECAUTIONS L intensit lumineuse du g n rateur de lumi re et l extr mit du guide de lumi re induit unc temp rature lev e et une forte luminosit Pour minimiser les risques de blessures viter tout contact direct avec les yeux et la peau Afin d emp cher un aveuglement temporaire et toute br lure ilest recommand de con necter le guide de lumi re au g n rateur avant la mise en marche de ce dernier Ne pas allumer et teindre le g n rateur de lumi re successivement Ceci r duirait con sid rablement la dur e de vie de la lampe Apr s l avoir teint patienter 10 a 15 seconds avant de le remettre en marche ATTENTION utiliser une ventilation ad quate pour viter toute surchauffe du g n rateur Si vous le sortez de sa sacoche ne pas l envelopper dans un tissu et ne pas
13. rol Knob S Video www ge com inspectiontechnologies 6 ELSV 60 Light Source System Setup and Operation CAUTION 1 Verify that the supply voltage is within the 100 240VAC range specified for this product 2 To prevent temporary blinding insert light guide into socket before turning power ON 3 The light guide tip and light source socket will be hot when light guide is removed CONTROLS amp PORTS ON OFF Switch A two position rocker switch is used to turn the unit on or off Depressing the side marked with a 1 turns the unit on while depressing the side marked with an turns it off Light Intensity Control Knob This knob on the front panel rotates to adjust the amount of light transferred into the light guide Rotating the ring clockwise will increase the amount of light in the image and rotating the ring counter clockwise will decrease the amount of light This manual control is helpful when trying to better illuminate one part of the image or when trying to reduce blooming Light Exit Light Guide Socket Socket will accept Olympus style adapter Video In Camera Port When using a borescope with the BCAM C Mount Camera the BCAM power video cable con nects to the light source here It carries power from the light source to the camera and brings the camera video back to the light source video channel It can not be used with cameras other than the BCAM Video Out Ports When using a borescope with the BCAM C Mount
14. tion 16 www ge com inspectiontechnologies 2 ELSV 60 Light Source System Symbol Description gt gt gt 2A 250V a o 2 4130 B Caution Refer to User s Manual Caution Hot Surface Replace Fuse as Marked Type F 250V 2A Warning High Voltage is Present Symbol in Electrical Rating Signifies AC Mains Power Symbol on Power Switch Indicates Power is On When Depressed Symbol on Power Switch Indicates Power is Off When Depressed Protective Earth Ground Equipotential with Ground High Intensity Light www ge com inspectiontechnologies ELSV 60 Light Source 3 Warning and Precautions DIRECT VIEWING OF EXITING LIGHT CAN BE HARMFUL The light at the front of the light source and at the tip of a connected fiber optic bundle is of high intensity and can result in very high temperatures To minimize the risk of injury avoid direct viewing of the light or contact with surrounding surfaces Light includes UV wavelengths which may cause skin or eye irritation from direct exposures exceeding 15 min day TO PREVENT TEMPORARY BLINDING and contact with heated parts always plug the fiber optic bundle into the light source before turning the power on ALWAYS PROVIDE ADEQUATE VENTILATION to prevent overheating Do not cover the light source or place the unit within 7 62 cm 3 in of a solid object DURING OPERATION THE LAMP SHOULD BE ENCLOSED in the light source to prevent injury in the occasional ci
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