Garmin TR-1 Instruction Manual
Contents
1. A GARMIN TR 1 Gold Cylinder and Bracket Mounting Instructions Mercury 9 9 Bigfoot 2005 and Newer 906 1129 00 Ver 03 Parts Kit 120 1120 02 Item Part Number Name Qty Number 1 330 1121 00 Standoff Spacer 2 00 127 00 Bracket Rod Eye Mountings 3 330 1003 00 Pin Stem Pivot i 4 D80 1124 00 Channel Cylinder Mounting pS 340 1125 00 Clip Channel Snubber_ 12 310 0067 01 Hair Pin Cotter Large 13 310 0067 02_ Hair Pin Cotter Medium 14 310 0076 25 LW Split 4 16 130 0084 02 UBOtI3nDlA00 17 010000880 Bolt M6 1x80ss 19 0310250125 ceiisPinl4DiaXl255 20 310 0014 08 10 32 UNF X 1 2 Phillips Pan 21 510 007618 W Spiitss 10 OO O i e iNe Alel el ey etl eyTRe tb Cylinder Kit PN 120 0900 00 ete we a m eo eo ee A UN a ow AT pe Tria ee ee LM MG II ya r e ee amaa ees es k ome Tools Needed Tools Needed 3 8 Ratchet and extension with 1 4 adapter 3 Phillips Screw Driver Loctite or Similar Thread Locking Compound End Wrench Torque Wrench Cylinder Mounting Installation 444444 YU DURA Figure 1 a Figure 1 Step One Install U bolt and Rod Eye Bracket Install the Rod eye Bracket item 2 by using the U Bolt item 16 split wash ers item 14 and the nuts as seen in Figures 1 l a amp 2 Note the location of2. the U Bolt in Figure l a Use Loctite on threads to keep the nuts from vibrating loose Note You may cut the excess threads off with a hack saw if preferred Figure 2 Step Two Install Standoffs and Channel Bracket Remove the lower bolt on the shroud as shown in Figure 3 amp 4 Using the Figure 3 amp 4 bolts from the cylinder kit items 17 push the bolt through the lock washer item 14 through the channel item 4 and through the standoff spacer item 1 into the shroud Use loctite on threads Snug up the bolt but don t tighten see Figure 5 Figure 5 Remove the upper bolt from the shroud See Fig ure 6 Install the second standoff spacer item 1 Insert the bolt item 17 through the lock washer item 14 through the Channel item 4 and finally through the standoff spacer and into the shroud as shown in Figure 6 Use Loctite on threads Tighten both the upper and lower bolts securely See Figure 7 Make sure the channel stays parallel as you tighten the bolts as shown in Figure 8 Figure 7 Keep Channel Parallel Figure 8 Figure 9 Figure 11 Step Three Install Snubber and Screw Slip the snubber clip item 5 behind the channel and up against the shroud as shown in Figure 9 Hold in place and start the 10 Pan head screw item 20 through the front of the channel and through the split washer item
3. 21 and into the snubber clip see Figure 10 Use loctite on threads Tighten the screw firmly Step Four Cylinder Rod Eye Place the Rod Eye item 31 over the vertical pin in the Rod Eye Mounting Bracket item 2 as shown in Figure 12 Leave the cylinder at tached Install the Medium Hair Pin Cotter item 13 through the hole in the vertical pin Turn the Cylinder item 34 Fittings item 35 up Figure 12 Step Five Stern Pivot Pin Slip the stern pivot pin item 3 through the back of the channel See Figure 13 Figure 13 Step Six Cylinder End Cap Line the hole in rear end cap of the Cylinder item 34 with the hole in the top of the vertical pin stern part of the cylinder mounting Channel assembly item 4 Slide the Clevis Pin item 19 through the hole into the Stern Pivot Pin Put the Large Hair Pin Cotter item 12 through the cross holes in both Pins Figure 14 Figure 15 Step Seven Full Port amp Starboard Turn the motor hard over to port That will retract the Cylinder rod into the Cylinder see Figure 16 Check that the Cylinder rod is still free to retract at least a little more Be sure that the cylinder is free to move by tugging on the hose fitting Mee as in Figure 16 and move the cyl inder a little it will rattle slightly when moved Next turn the motor hard over to starboard see Figure 17 That will extend the Cylin
4. der rod out of the Cylinder Check that the Cylinder rod is still free to ex tend at least a little more It should have additional travel in both directions If it does not adjust the Figure 16 position of the Rod Eye item 31 on the Cylinder shaft The Cylinder shaft should turn with your fingers if the Hex Jam Nut item 33 is loose If the shaft does not turn freely enough use a thin 1 4 inch open end wrench at the shaft s wrench flats Do not use any tool on the cylindrical part of the Cylinder shaft If the shaft gets scratched bent or dinged the seal will fail With the cylinder properly adjusted secure it by tightening the Hex Jam Nut against the Rod Eye and place Threat Locker Loctite on the Threads be fore tightening Jam Nut It is ready for plumbing We suggest you put the original parts in a container and carefully store them You E may eventually want to sell or trade in your motor but we know you will want to keep your TR 1 Autopilot Figure 17 9
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