Frymaster Super Cascade Filtration Systems CE User's Manual
Contents
1. Conduct normal filter operations Disconnect the oil return line running from the pump to the oil return valve Clean the pipe to remove residual shortening v Disconnect the oil return line running from the oil return valve to the frypot Clean the pipe to remove residual shortening Contact your Factory Authorized Servicer v Reconnect the oil return lines v Turn pump ON Does oil flow Conduct normal filter operations THE FIRE 6 WIRING DIAGRAM Super Cascade Filter CE 230VAC 50Hz pasn LLLO LOG NeA u ym1 4 BULUSIJOd YAMS H ulouj uo ppy oJI WINIAY IO LLLo bos a0l0w OY UO 8L Si young pue gL speej eaBueyoeyu UORISOd pon WNIEH IO U0I E101 jo 86BUEUD 104 44O U umoys ai ZZ s1 14 U0 ppy UO D8UU0J YOUMS OJDIIN UINISY IO 1IHM SC me Z6E 1 208 Suid UO YSNg SIEJN el el z 10 OIN s1 8 e 3 woo Z ka ON le 3 Z800 10S a gt ik S as 100 dung I 1IOJO8UU0 Spee Buoj dwy you L W ZO EE 7910 018 y20 g Iv m U C HLHM E DHO i HB 8G00 LOG 8G00 LOG 8G00 LOG Lddd Ave LGdQ Ave Lddd Ave aan Aejay sau AejeH KejoH HH uo ppy 49414 H7 uo ppy LHM nono 19114 AOS PMH A0EZ A18 a spea Buoj youl 9 W9 py L6 Assy NSN Aelay JOWUOJSUBL 18414 o UMeU IO G2. Is the filter paper properly secured by the hold down ring Paper may be plugged due to improper use of filter powder Change the filter paper Take a new sheet and place it in the bottom of the filter pan Secure the filter paper by snapping the hold down ring into place Check the filter sump Sediment collects around the suction pipe in the filter pan bottom Paper may not be secured by the hold down ring Air is being allowed into the filter system Sprinkle 8 oz 27kg of filter powder evenly across the filter paper surface Blockage may be between the filter pan bottom and the oil return valve Go to the flowchart titled Blockage between Filter Pan and the Oil Return Valve Remove the filter pan cover Unlatch hold down ring and remove filter paper and filter paper support grid Clean support grid and set aside temporarily Wipe sediments out of the filter pan bottom Inspect drain port on the oil pickup tube in the filter pan bottom and remove any sediment or visible blockages Reassemble the filter pan assembly Turn pump motor ON by turning the oil return handle Has the oil return rate improved Conduct normal filter operations 5 3 BLOCKAGE BETWEEN FILTER PAN AND OIL RETURN VALVE Blockage has been determined to be between the filter pan bottom and the oil return valve Disconnect oil line running from the filter pan to the pump at the pump end Check f
3. a Flatbottom 24G Oil Pickup Tube 1 Stir the oil in the frypot with the L shaped teflon brush 2 Open the flatbottom frypot drain valve by turning the large red drain handle from the 9 00 o clock position to the 6 00 o clock position 3 Continue stirring the oil in the frypot with the L shaped teflon brush as the oil drains into the filter pan Brush down the vessel sides to remove debris Use the clean out rod to clear the drain if necessary 4 Open the oil return valve by turning the smaller red handle located under the control panel of the fryer Move the handle left to right to open the oil return line This will activate the filter pump also Oil return handle Flatbottom 24G Flatbottom Drain Valve in Closed Position 5 If the circuit breaker kicks out this often means that there is an obstruction in the oil return lines Note The filter circuit is protected by a 5 amp circuit breaker located under the control panel of the filter cabinet If the circuit breaker trips the filter pump will stop manually reset breaker and continue 6 Polishing If desired the oil can be polished Leave the fryer drain valve open for approximately 5 minutes and allow the oil to circulate from the frypot into the filter and return to the frypot several times before closing the drain valve The circulating oil will be cleansed repeatedly and polished by the micro filtering powder Polishing extends oil life and improves cooking flavor 7
4. Close the fryer drain valve To close the flatbottom frypot drain valve turn the large red drain handle from the 6 00 o clock position to the 9 00 o clock position The frypot will begin to fill up with filtered oil Note After filtering it may be necessary to discard filter paper before filtering another fryer Replace filter paper when it becomes dark or scuffed in appearance or if refill time becomes extended 8 Allow the filter to pump bubbles into the fryer for approximately 10 15 seconds to ensure the evacuation of all oil from the filter pan and the oil return lines 9 Turn the filter off by turning the oil return handle from right to left This closes the oil return line to the filtered frypot and shuts down the filter pump motor Air bubbles from the Oil Return Line b H250 Fryers 1 Turn the lower red drain valve handle from left to right to open the drain valve The photo below shows the drain valve in the open position 2 Stir the oil in the frypot with the L shaped teflon brush as the oil drains into the filter pan Brush down the vessel sides to remove debris Use the clean out rod to clear the drain if necessary 3 Open the oil return valve by turning the smaller red handles located under the frypot The oil return handle is located above the drain valve handle Push this handle away from you to open the oil return line This will Drain Valve activate the filter pump also Handle 4 Ifthe circuit
5. breaker Kicks out this often means H250 Drain amp Oil Return Handles that there is an obstruction in the oil return lines Note The filter circuit is protected by a 5 amp circuit breaker located under the control panel of the filter cabinet If the circuit breaker trips the filter pump will stop manually reset breaker and continue 5 Polishing If desired the oil can be polished Leave the fryer drain valve open for approximately 5 minutes and allow the oil to circulate from the frypot into the filter and return to the frypot several times before closing the drain valve The circulating oil will be cleansed repeatedly and polished by the micro filtering powder Polishing extends oil life and improves cooking flavor 6 Close the fryer drain valve Turn the lower red drain valve handle from right to left to close the drain valve The frypot will begin to fill up with filtered oil Note After filtering it may be necessary to discard filter paper before filtering another fryer Replace filter paper when it becomes dark or scuffed in appearance or if refill times become extended 7 Allow the filter to pump bubbles into the fryer for approximately 10 15 seconds to ensure the evacuation of all oil from the filter pan and the oil return lines 8 Turn the filter off by pulling the oil return handle towards you to close the oil return line This shuts down the filter pump motor also Air bubbles from the Oil Return Line 5 FILTER T
6. O O D a e 5 lt 3 w CE ONLY HD SWojsAS UONENJI SPEOSEJ IodnS W Frymaster Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians Price 6 00 819 5726 10 99 24 Hour Service Hotline 1 800 551 8633 Please read all sections of this manual and retain for future reference Installation maintenance and repairs should be performed by your Frymaster Factory Authorized Service Agency CAUTION INSTRUCTIONS TO BE FOLLOWED IN CASE THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONTACTING THE LOCAL GAS COMPANY OR GAS SUPPLIER CAUTION DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITYOF THIS OR ANY OTHER GAS APPLIANCE WARNING SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT DEPENDS ON ITS PROPER INSTALLATION INSTALLATION MUST CONFORM TO LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE NFPA 70 1984 OR LATEST EDITIONS CAUTION DO NOT FILTER MORE THAN ONE FRY TANK AT A TIME HOT FLUID DO NOT FILL BEYOND MAXIMUM FILL LINE LOCATED ON THE OIL CONTAINER WARNING ELECTRICAL GROUNDING INSTRUCTIONS THIS FILTER IS EQUIPPED WITH A THREE PRONG GROUNDED PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE HOLE RECEPTACLE DO NOT CUT OFF REMOVE OR
7. OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG Cover Photo Shown is a fryer battery composed of a Flathottom 24G gas CE fryer Super Cascade Filter system and H250 gas fryers with Solid State Controllers NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber SUPER CASCADE FILTRATION SYSTEM OPERATION MANUAL TABLE OF CONTENTS PARTS ORDERING AND SERVICE INFORMATION GENERAL FILTER PREPARATION FILTER OPERATIONS FILTER TROUBLESHOOTING WIRING DIAGRAM PAGE Oe OBO OC UW ND 1 PARTS ORDERING AND SERVICE INFORMATION 1 1 ORDERING PARTS Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your Maintenance Repair Center or call the factory The factory address and phone number are on the cover of this manual To speed up your order the following information is required Model Number Type Serial Number With Without Heater Optional Equipment Item Part Number Quantity Needed 1 2 SERVICE INFORMATION Call the 800 number on the cover of this manual for the location of your nearest Maintenance amp Repair Center or contact the factory direct Always give the model and serial numbers of your filter and fryer To assist you more efficiently the following information will be needed Model Number Type Serial Number With Without Heater Op
8. OWYCHOS _ _ WoO UORODBUUOJ OWA be dWv S leyes jg INO do A18 1d Z LHM OVA 0866 2691 2408 prog lemod 10 Frymaster Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE Price 6 00 819 5726 PRINTED IN THE UNITED STATES 1 800 551 8633 10 99
9. ROUBLESHOOTING The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Start at the top of the diagram Arrows direct the troubleshooter through the sequence Follow each step in sequence as shown in the troubleshooting diagrams Troubleshooting Diagram Index Section Problem Page 5 1 Super Cascade filter pump fails to pump oil 6 5 2 Rate of oil return slowing 7 5 3 Blockage between filter pan and oil return valve 8 WARNINGS INSPECTION TESTING AND REPAIR OF GAS OR ELECTRICAL EQUIPMENT SHOULD BE PERFORMED BY QUALIFIED PERSONNEL USE EXTREME CARE DURING ELECTRICAL CIRCUIT TESTS LIVE CIRCUIT WILL BE EXPOSED 5 1 SUPER CASCADE FILTER PUMP FAILS TO PUMP OIL Filter pump fails to pump oil Reset filter circuit breaker and wall circuit breaker if necessary Turn pump motor ON by turning the oil return handle is thepum There may be Does oil flow pump blockages in the otor running oil lines Yes Yes Go to page 7 and follow procedures for Rate of Oil Return Slowing Conduct Contact your normal filter Frymaster operations Servicer 5 2 RATE OF OIL RETURN SLOWING Rate of oil return to the fryer is slowing Is this the first fryer to be filtered in this filtering session Check the filter paper in the filter pan
10. ilter circuit breaker Push the filter circuit breaker reset button located in the right hand fryer Activate pump by turning oil return valve handle Does the pump motor run Filter motor s internal circuit breaker has tripped Contact your local Factory Authorized Service Center Pump motor is clogged or faulty Contact your local Factory Authorized Service Center Activate pump by turning oil return valve handle Does the pump motor run Allow the pump to run 20 seconds to verify that pump is not running backwards Put finger over the inlet connection to the filter pump Do you feel suction Pump is clear of any blockages Go to page 9 and continue Enter from page 8 here y Plug is in the bottom of the filter pan or in the line from the filter to the pump v Disconnect the tubing from the filter pan to the motor Make sure the pipe is cool Can you blow air through it The line is clear Reconnect hose to the pump inlet A 4 Turn pump ON Does oil flow DANGER NEVER USE A PROPANE TORCH TO MELT SOLIDIFIED SHORTHENING IN ANY PART OF THE SYSTEM YOU WOULD BE USING AN OPEN FLAME COMBUSTIBLES HAZARD IS EXTREME The line is clogged Run a cable through the line to clear clogs Continue until you can blow air through it There may be a plug in the oil return line system y
11. sheets or 803 0173 25 sheets Note Use only genuine Frymaster filter paper and filter powder for best results Use of other filter powder may clog filter paper causing longer refill times and could cause premature motor failure b The following tools are not required but are recommended to make the filtering task easier 1 Measuring Cup used to measure filter powder 2 Stainless Steel Crumb Scoop for scraping debris from the filter paper c Always wear oil resistant insulated gloves and or protective gear when working with hot oil d Put on protective gear e Pull the filter pan out from the Flatbottom 24G fryer filter cabinet Remove cover 2 f Unlatch and remove the hold down ring Remove and discard old filter paper sheet from the filter pan g Clean out the filter pan h Place one sheet of filter paper in the bottom of the filter pan Reinstall and latch the hold down ring into position i Sprinkle 8 ounces 1 cup 227 grams evenly over the paper Return cover to the filter pan a p Hold down ring latched into position j Return filter pan to fryer cabinet making sure the two drain pipe extensions are directly over openings in filter pan cover k Ensure the oil pickup tube fits snugly in the filter pan connector CAUTION Filter one frypot at a time The filter pan is designed to safely hold the oil from one fryer only SCF99 ready for operation 4 FILTER OPERATIONS
12. tional Equipment Nature of Problem Any other information which may be helpful in solving your service problem 2 GENERAL a The Flatbottom 24G CE H250 Fryer System is equipped with the Super Cascade Filter Model 99 b For consistent product quality convenience and long term savings use a high quality liquid frying compound c The frying compound should be filtered at least daily or even more frequently if cooking is heavy This ensures the longest life possible for the frying compound gives better taste to the food being prepared and minimizes flavors being transferred from batch to batch d If using solid shortening always make sure the return lines are clear before turning off the filter motor and hang any flexible lines up to drain Solid shortening will solidify as it cools and clog the lines CAUTION The on site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil filter system particularly aspects of oil filtration draining and cleaning of the filter 3 FILTER PREPARATION a Assemble tools to be used for filtering These are supplied with the filter starter kit 1 L shaped Teflon Brush used to clean the frypot while filtering 2 Clean Out Rod long rod used if needed to dislodge heavy debris in the drain tube 3 Filter Powder Frymaster Part No 803 0002 4 Filter Paper Frymaster Part No 803 0170 100
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