Frymaster SR52 Series User's Manual
Contents
1. 2 1 Initial Startup Wash the unit and accessories thoroughly with hot soapy water to remove any film residue dust or debris Rinse and wipe dry Close the drain valve completely Ensure the operating thermostat and high limit thermostat sensing bulbs inside the frypot are securely seated in the holding clamp 2 1 1 Operating the Gas Valve NON CE UNITS ONLY Rotate the knob counter clockwise to the ON or PILOT positions Depress and rotate the knob clockwise to turn the valve OFF NO OFF PILOT Position ON Position CE UNITS ONLY Depress white button to light pilot and turn gas valve on Depress red button to turn the valve off 2 1 2 Pilot Lighting Procedures NOTE This fryer was tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments may be necessary to meet local conditions and are to be performed only by qualified service personnel Adjustments are the responsibilities of the customer or dealer and are not covered by Dean warranty The pilot is located high in the cabinet center at the base of the frypot Use a long match or taper to light the pilot Perform the following steps in sequence before lighting the pilot NON CE UNITS ONLY 1 Turn off the manual shut off valve on the incoming gas supply line 2 Turn the operating thermostat to the O 2 1 SUPER RUNNER SERIES GAS FRYERS CHAPTER 2 OPER2. 8 Apply a lighted match or taper to the pilot burner head If fryer is equipped with a piezo ignitor go to Step 9 9 Press the white button on the gas valve and hold approximately 45 seconds to minute until the pilot stays lit If fryer 1s equipped with a piezo ignitor press and hold the white button then repeatedly press the piezo ignitor button until the pilot lights Release the white button after approximately 45 seconds to minute 10 If the pilot does not stay lit depress the white button and re light the pilot holding the button in longer before releasing Trapped air may necessitate re lighting the pilot several times until a constant gas flow is attained 11 When the pilot stays lit release the white button 2 1 3 Lighting the Burners WARNING NEVER set a complete block of solid shortening on top of the heating tubes To do so will damage the heating tubes and frypot and void the warranty 1 Ensure the frypot is filled with oil or shortening to the lower of the two oil level lines embossed on the back wall of the frypot NOTE If solid shortening is used pack the shortening into the frypot ensuring the shortening is packed beneath between and above the tubes prior to operating fryer 2 2 SUPER RUNNER SERIES GAS FRYERS CHAPTER 2 OPERATION A DANGER Dry firing the fryer will cause damage to the frypot and can cause a fire Always ensure that shortening cooking oil or water covers the burner tu
3. PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS 11 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes with the symbol A The information contained in the box concerns actions or conditions that may cause or result in injury to personnel or damage to your system and or cause your system to malfunction 1 2 General Installation Instructions A DANGER Building codes prohibit a fryer with its open frypot of hot oil being installed beside an open flame of any type including those of broilers and ranges A DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room where it is installed A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood A DANGER Single fryers must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may be the manner of installation such as connection to battery of appliances or installing the fryer in an alcove or b
4. frypot surfaces with a dry towel before refilling with cooking oil If the fryer is not to be used immediately after cleaning it 15 suggested that the inside of the frypot be wiped down with a light coat of cooking oil to prevent rust 2 4 Recommended Spare Parts PART 4 PART 4 PART 4 PART DESCRIP MON SR42 NON CE SR42 CE SR52 SR62 NON CE SR52 SR62 CE Pilot Bracket AGA NIA 2060 1 Pilot Thermopile Bracket 8102401 NA 810 2401 TE TE f sooo o _ 2 3 SUPER RUNNER SERIES GAS FRYERS CHAPTER 2 OPERATION 2 5 Wiring Diagram CE UNITS ONLY A WARNING DO NOT CONNECT ANY EXTERNAL ELECTRICAL POWER TO THIS UNIT THERMOPILE HONEYWELL 807 3565 OPERATING THERMOSTAT COAXIAL LEAD TO THERMOCOUPLE 812 1284 HIGH LIMIT HONEYWELL CE NON CE UNITS ONLY CONTROL CIRCUIT PILOT GENERATOR C N Ld HIGH LIMIT M OPERATING THERMOSTAT 2 4 THIS INTENTIONALLY LEFT BLANK DEAN Enodis One Company Countless Solutions Dean 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Addre
5. in excess of 12 PSI 3 45 kPa 35 mbar a step down regulator will be required CE UNITS ONLY Dean Super Runner gas fryers have obtained CE markings for countries and gas categories shown below Supply Pressures and Gas mbar Appliance Categories c oT coman G20 20 __ ON RON PON 7 __ P jes 220 20 2 IR Ireland G31 37 3 IT italy G20 20 G20 G25 20 25 G31 50 G25 25 G31 50 G20 20 G31 37 2 LU Luxembourg NL The Netherlands 1213 Portugal II2H3P NON CE UNITS ONLY NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specified on the rating plate attached to the door Connect equipment stamped NAT only to natural gas and that stamped PRO only to LP Propane gas 1 2 SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS AUSTRALIAN REQUIREMENTS To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations CE UNITS ONLY Nominal Heat Inputs Qn Gas Type Orifice Size Pressures and Adjustments Orifice Quantity Color Burner Markings and Pilot M
6. ATION 5 Fill the frypot with oil shortening or water to the bottom OIL LEVEL line scribed on the frypot back Ensure heating tubes are covered in liquid prior to engaging burners NOTE If solid shortening is used pack the shortening into the frypot ensuring the shortening is packed beneath between and above the tubes prior to operating fryer 6 Open the manual shut off valve on the incoming gas supply line and rotate the gas valve knob to the PILOT position 7 Push and hold the knob in and apply a lighted match or taper to the pilot burner head Continue to hold the knob in for about 60 seconds after the flame appears on the pilot Release the knob The pilot should remain lit CE UNITS ONLY 1 Ensure that the following steps are done in sequence before lighting or re lighting the pilot 2 Turn off the manual shut off valve on the incoming service line 3 Turn the operating thermostat OFF 4 Depress the red button on the safety control valve to turn OFF 5 Wait at least 5 minutes for any accumulated gas to disperse 6 Fill the frypot with oil shortening or water to the bottom OIL LEVEL line scribed on the frypot back Ensure heating tubes are covered in liquid prior to engaging burners NOTE If solid shortening is used pack the shortening into the frypot ensuring the shortening is packed beneath between and above the tubes prior to operating fryer 7 Open the manual shut off valve on the incoming service line
7. arkings are listed in the table below GAS ORIFICE MANIFOLD GAS PRESSURE ORIFICE BURNER PILOT SIZE MM NEAR INCH wc COLOR MARKING MARKING G20 2 40 12 0 4 8 5 BLUE Blue 26N G25 17 5 7 0 5 BLUE Blue 26N G31 22 0 9 RED Red 16LP G20 12 0 4 BLUE Blue 26N G25 17 5 4 BLUE Blue 26N G31 22 0 4 RED Red 16LP G20 12 0 3 BLUE Blue 26N G25 17 5 3 BLUE Blue 26N G31 1 91 22 0 3 RED Red 16LP SR prefix Super Runner Series suffix gas millivolt system with no electrical supply connections required NON CE UNITS ONLY Nominal Heat Inputs Qn Gas Type Orifice Size Pressures and Adjustments Orifice Quantity and Pilot Markings are listed in the table below GAs Type ORIFICE Pea ORIFICE PILOT SIZE MM INCH W C QUANTITY MARKING LP 1 51 53 16LP LP 1 51 53 16LP LP 1 70 51 16LP SR prefix Super Runner Series GM suffix gas millivolt system with no electrical supply connections required NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating Propane Applications 1 4 Connection to the Gas Supply Line Proper Regulator Must Be Installed NOTE The gas supply service line must be the same size or greater than the fryer inlet line This appliance is equipped with 2 inch 15 mm inlet The gas supply line must be sized to accommodate all gas fired equipment connected to the line Consult the local gas c
8. bes before lighting the burners 2 With the pilot lit push down and slowly turn the gas valve knob to the ON position 3 Rotate the operating thermostat knob to the desired frying temperature The burner should light and burn with a strong blue flame A DANGER If the pilot and burners go out the fryer must be completely shut down at least five minutes before re lighting 2 2 Shutting the Fryer Down For temporary shutdown turn the operating thermostat to the OFF position and cover the frypot For complete shutdown turn the operating thermostat to the OFF position turn the gas valve knob to the OFF position Non CE or press the red button CE and cover the frypot 2 3 Daily Operation 1 Do not allow grease to accumulate or harden on the frame body or flue of the fryer Clean the fryer inside and out with a solution of detergent and hot water daily 2 Filter the cooking oil by draining the frypot through a filter cone at least daily After the oil has been drained from the frypot remove any residue from the pot using a scraper if necessary 3 Clean the frypot at least once each week by filling it to just below the upper oil level mark with water Add one cup of detergent and bring the solution to a boil Allow the solution to simmer for 10 15 minutes then drain and rinse the frypot with clean water twice Add 1 4 cup of white vinegar to the last rinse to neutralize any alkalinity remaining from the detergent Wipe the
9. djust orifice gas pressure to the appropriate value listed in the table on page 1 3 by turning the gas valve adjustment screw After adjustment replace adjustment screw cover 1 4 SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS When converting from G20 or G25 gas to G31 propane or vice versa the following procedures apply Burner orifices and pilot orifice MUST be replaced Adjust orifice gas pressure to the appropriate value listed in the table on page 1 3 by turning the gas valve adjustment screw After adjustment replace the adjustment screw cover Affix the new label included with the conversion kit next the existing rating plate stating that the gas type has been converted Remove any references to the previously used gas from the existing rating plate When converting from G20 20 mbar to G25 25 mbar or vice versa or G31 37 mbar to G31 50 mbar the following procedures apply Check pilot adjustment and adjust as necessary Other adjustments are not necessary Conversion from one gas family to another i e changing from natural gas to propane requires special components Obtain the necessary components using the cross reference in Section 1 6 Gas Conversion Components Conversions can only be executed by qualified factory authorized personnel NON CE UNITS ONLY See gas valve illustration below and gas valve burner and orifice location on page 1 6 when performing the foll
10. enuen UOIJEJ EISU SIJ LI SEN 59119 Jouuny Jodns Series SR42 5852 4 5862 DEAN For Service Call 318 865 1711 NON CE amp Dean 8700 Line Avenue PO Box 51000 Price 10 00 UNITED STATES Shreveport Louisiana 71135 1000 819 5999 Shipping Address 8700 Line Avenue JULY 2005 Shreveport Louisiana 71106 NOTICE This appliance is intended for professional use only and is to be operated by gualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance Is installed NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel ma
11. of 18 inches 450 mm should be maintained between the flue outlet and the lower edge of the grease filter Frymaster recommends that the minimum distance be 24 inches 600 mm from the flue outlet to the bottom edge of the filter INSTALLATION NOTE Unless special ordered this fryer is designed for operation at altitudes of 2000 feet 610 meters and below The unit must be modified for operation above 2000 feet 610 meters 1 1 SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS For units equipped with legs Lift the unit and move it into its final position Do not drag or push the fryer into position Doing so may damage the legs Level the unit front to back and side to side If the fryer is not level the unit will not function efficiently Super Runner Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided A Adjust leg height with an adjustable or 1 1 16 inch 27 mm open end wrench by turning the hexagon shaped foot on the bottom of the leg NOTE The foot is for minor leg height adjustment only Do not adjust outward more than 34 inch 19 mm B When leveling the unit the leg body should be held firmly to keep the leg from bending or rotating while turning the foot to the required height For units equipped with casters Roll the unit into its final position and lock the front casters 1 3 Pre Connection Preparation A WARNING If the incoming gas pressure is
12. ompany or supplier or your local contractor for minimum supply line requirements Regulator NOTE If quick disconnect supply lines or flex lines are used increase supply line size to 34 inch 22 mm or larger 1 3 SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS A DANGER A manual shut off valve must be installed in the gas supply service line upstream of this appliance and in a position where it can be reached quickly in the event of an emergency A DANGER The fryer must be connected to the gas supply specified on the rating and serial number plate located on the inside of the appliance door DO NOT ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED A DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas valve will cause improper and potentially dangerous operation A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested for leaks using a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service Adequate means must be pr
13. ovided to limit the movement of fryers without depending upon the gas line connections Ifa flexible gas hose is used a restraining cable must be connected at all times when the fryer is in use NOTE The installation must be inspected after it is complete to ensure it meets the intent of these instructions The on site supervisor and or operator s should be informed that the appliance is installed with restraints If restraints are removed to move fryer cleaning beneath and behind relocation etc ensure that they are re installed when fryer is returned to its permanently installed position 1 5 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 5 of this manual CE UNITS ONLY See gas valve illustration and gas valve burner and orifice location when performing the following conversions When converting from G20 to G25 gas the following procedures apply Equipment replacement is not required A
14. owing conversions When converting from natural gas to propane or vice versa the following procedures apply Burner orifices and pilot orifice MUST be replaced see page 1 6 for required component part numbers Adjust orifice gas pressure by turning the gas valve adjustment screw see page 1 3 for gas types and pressures After adjustment replace the adjustment screw cover Affix the new label included with the conversion kit next the existing rating plate stating that the gas type has been converted Remove any references to the previously used gas from the existing rating plate Conversion from one gas family to another i e changing from natural gas to propane requires special components Obtain the necessary components using the table on page 1 6 Conversions can only be executed by qualified factory authorized personnel ON PILOT OFF Pressure Flow Vent tube Knob Adjustment connection OFF Button Connection ON Button pilot gas flow Thermocouple Connection Pilot Flow A Adjustment gt Pressure al b S ol Typical Non CE Gas Valve Typical CE Gas Valve 1 5 SUPER RUNNER SERIES GAS FRYERS CHAPTER 1 INSTALLATION INSTRUCTIONS Frypot Assembly 1 2 3 4 Reducer Bushing Manifold Support 6 1 63 inch 41 mm 1 30 inch 33 mm KLISS ws Pressure Test Gas Manifold SEN Orifice N 5 Spigot Gas Manifold Assembly De
15. ss 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES 9 819 5999 JULY 05
16. tail A Burner Orifice Location Temperature Control Typical gas valve burner and orifice locations SR42 shown above Propane Applications Proper Regulator Must Be Installed A Propane To Natural Gas Components DESCRIPTION Pilot Orifice 16LP CE amp Non CE 810 0811 Pilot Orifice 26N CE amp Non CE Burner 1 51mm CE ONLY 810 2060 Burner Orifice 2 40mm CE ONLY All Super Runner Series All Super Runner Series Burner Orifice 1 51mm 53 NON 8 10 2048 Burner Orifice 2 53mm 39 NON CE ONLY SR52 amp SR62 Series Only CE ONLY SR52 amp SR62 Series Only Burner Orifice 1 70mm 51 NON 810 2040 Burner Orifice 2 80mm 35 NON CE ONLY SR42 Series Only CE ONLY 542 Series Only Contact factory at time of conversion PN 802 2144 1 6 Gas Conversion Components Use the following components to convert from natural gas to propane and vice versa See Section 1 5 for orifice quantities required for conversion Natural Gas to Propane Components REF DESCRIPTION Contact factory at time of New Rating New Rating conversion PN 802 2144 Label Label Burner orifices listed above are for fryers operating at altitudes of 2000 feet 610 meters or less For altitudes greater than 2000 feet 610 meters contact the factory for the correct orifice size 1 6 SUPER RUNNER SERIES GAS FRYERS CHAPTER 2 OPERATION
17. y convert this appliance to use a gas other than that for which it was originally configured A DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps Ifa flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR
18. y separate means such as straps or chains A DANGER Do not attach an apron drainboard to a single unit The appliance may become unstable tip over and cause injury The appliance area must be free and clear of combustible material at all times NOTICE This appliance is only for professional use and shall be used by qualified personnel only CLEARANCE AND VENTILATION This fryer must be installed with a 6 inch 150 mm clearance at both sides and back when installed adjacent to combustible construction No clearance is required when installed adjacent to non combustible construction A minimum of 24 inches 600 mm clearance should be provided at the front of the fryer The fryer flue opening must not be placed close to the intake of an exhaust fan and the fryer must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed The fryer must be installed in an area with an adequate air supply and adequate ventilation Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 Place a drip tray beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance
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