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Frymaster RESERIESMARINE E4 User's Manual

1. 5 1 3 Clean the Frypot and Heating Elements Weekly A DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire Boiling Out the Frypot using Digital Controllers For other controllers see the Frymaster Controller Manual PN 819 5916 Before the fryer is first used it should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized vegetable oil will form on the inside of the frypot This film should be periodically removed by following the boil out procedure that follows 1 Before switching the fryer s ON close the frypot drain valve s then fill the empty frypot with a mixture of cold water and low sudsing dishwashing detergent or a commercially available boil out solution Follow instructions on the container when mixing 2 Press the fryer ON OFF switch to the ON position 3 Set the temperature to 190 F 88 C 4 Simmer the solution for 45 minutes to one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation DANGER Never leave the fryer unattended during the boil out process If the boil out solution boil
2. NIVELS OL DVL N 2 ascosoe 7 18 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 8 PARTS LIST 8 1 Accessories ITEM PART COMPONENT 809 0989 810 2793 809 0921 803 0278 803 0197 803 0209 210 9083 803 0132 803 0271 803 0352 803 0293 803 0002 803 0170 X SO O00 ON Thumbscrew 20 X 1 inch Hanger Wireform Basket Spacer Basket Hanger L Shaped Brush Cleanout Rod 27 inch Brush Frypot Connecting Strip Frypot Rack Full Vat Basket Support Basket Twin 5 16 Nut Driver Gloves Hot Oil Neoprene Powder Filter 80 80z Applications Paper Filter 100 Sheet Pack Not illustrated 8 1 8 2 Cabinetry 8 2 1 Backs Panels Doors Handles Sides Tilt Housings amp Top Caps 8 2 1 Backs Panels Doors Handles Sides Tilt Housings amp Top Caps ITEM PART COMPONENT 1 230 0675 Back Panel Upper Single FPRE117 230 0676 Back Panel Upper 2 Station FPRE217 2 230 0672 Back Panel Center Single FPRE117 230 0673 Back Panel Center 2 Station FPRE217 3 106 5016 Frame Control Panel Single FPRE117 106 5221 Frame Control Panel 2 Station FPRE217 4 823 5567 Tilt Housing Single FPRE117 823 5484 Tilt Housing 2 Station FPRE217 5 106 5195 Top Cap Single FPRE117 106 5196 Top 2 Station FPRE217 200 9614
3. ITEM PART COMPONENT 826 1979 Filter Pan Roller Kit four each of Items 7 and 8 826 1980 Service Filter Pan Item 5 minus Item 2 826 1981 Service Filter Pan Assembly Service Filter Pan above plus Items 3 and 4 826 1392 O Ring Pkg of 5 used with Item 5 813 0568 Plug Socket Head Pipe component of Item 5 two required 811 1071 Tubing OD Teflon Vent sold by the foot i 106 2852SP Heater Strip Assembly 208 250V 25W 18 806 5933SP Heater Strip Assembly 100 120V 25W 18 1 823 5130 Lid Filter Pan 2 810 3161 Crumb Tray component of Item 5 3 810 2091 Hold Down Ring 4 200 2124 Sana Grid Filter Screen 5 106 4925 Pan One Piece Filter includes Item 2 6 810 2012 Rail Set Filter Pan Roller includes one left and one right 7 810 2198 Roller Filter Pan and Rail includes screws 8 826 1372 Nut 74 20 Hex Pkg of 10 use 809 0191 for Washer Lock V4 inch 9 823 4675 Bracket Lid Support 0 Guide Filter Pan Lid 210 9000 Left 210 9005 Right 1 809 0503 Screw 8 32 X inch Slotted Truss Head 2 809 0247 Nut 8 32 Hex Keps 3 823 5133 Suction Tube 4 210 8979 Rail Left Filter 5 210 8978 Rail Right Filter 6 826 1270 Motor and Gasket Kit 220 240V 50 60Hz 826 1712 Motor and Gasket Kit 110 120V 50 60Hz 7 826 1264 Pump and Gasket Kit 4 GPM 2 piece 816 0093 Gasket Pump Motor x 807 11973 Viking Pump Seal Kit 8 807 2484 Valve Solenoid 9 810 2493 Fitting inch x 90 Qu
4. RE Series Marine electric fryers are equipped with a filter system that requires a separate 120V AC or 220VAC depending on configuration single phase 3 wire 20 amp service refer to wiring diagram on page 7 15 NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door 2 2 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment 2 3 Installation Shipboard installations are often unique however here s a list of do s and don ts to avoid trouble Do ensure the fryer is adequately attached to the deck Do ensure the fryer is mounted well away from appliances which are sprayed with water Do mount the remote controller within easy reach of the operator and away from the heat and vapors of the fryer vat and other cooking equipment Do remove the 15 pin plug from the controller cable with a pin pusher before routing it to the fryer and carefully reatta
5. LEFT NG DRAIN SAFETY SWITCH ORANGE Pin 7 J4 NO com 9j DUAL VAT ONLY BLUE Pin 7 6 26 Reinstall the drain tube assembly 7 8 27 Reinstall the top connecting strips top cap control box and panel tilt housing and back panels 28 Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground wires 29 Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 9 Built in Filtration System Service Procedures 7 9 1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen CAUTION Ensure that filter screen is in place prior to filter paper placement and filter pump operation Improper screen placement is the primary cause of filtration system malfunction Whenever the complaint is the pump is running but no oil is being filtered check the installation of the filter paper and ensure that the correct size is being used While you are checking the filter paper verify that the O ring on the bottom of the filter pan is present and in good condition A missing or worn O ring allows the pump to take in air and decreases its efficiency Also oil leaks on the floor each time a vat is drained If the pump motor overheats the thermal overload will trip and the motor will not start until it is
6. MERE 205C BLK 80 0 203C BLK 202C WHT a gt lt 5 OX m 28 Q Ye e E 5 7 16 voc 8051641 A 7 15 Wiring Diagram Wiring Harness 9647 1408 oc SS3N3VH UN N Li 14 0 90 r XV vl 930 L ALAN AU MAU N 950 LHM 50 ZL aay LL OL LHM 0 LHM OL 6 940 6 033 6 8 8 940 8 L 9NO1 21 940 F SZ 04 Ma DZ 9 980 980 343 9 940 9 6 930 S 940 S nma8 ma Y LHM oyo 930 gt aay 4 TaA 6 980 4 aay TI ano 89 LO 99 LO xog juauodwiod jo eet 080 108 JOPBUUCS SL 1op uuoO ere Jojeju0 0910 108 jo 6610 108 ereue 7 17 7 16 Wiring Diagram Remote Cable 9901 992 999 oo 999 ree 1 OL OL
7. 15 o 1 ZU AUN dO lt 14 8 4 8 2 2 1 FPRE117 Single ITEM PART COMPONENT 106 6452 106 4947 106 4946 106 6457 106 6458 230 1502 230 1503 230 1510 230 1509 o I Q D Cabinet Assembly Single Footprint Marine Upright Assembly Enclosure Left Upright Assembly Enclosure Right Support Assembly Left Support Assembly Right Brace Single Rear Horizontal Brace Single Front Horizontal Channel Left Side Channel Right Side Support Cabinet Cross Brace Contactor Box Locking Side Cabinet Left Side Cabinet Right Leg Channel Rear Cabinet Bridge Pump Motor Filter Pan Stop Washer 5 16 SS Flat Cotter Pin Nut 4 20 Hex Pkg of 10 Washer 1 4 Lock Spring ZP Screw 10 Hex Head SS Nut Flange 4 20 Bolt 14 20x AT HX HD SS Not illustrated 8 5 8 2 2 2 FPRE217 Double Station Fryer Cabinet Assembly Base Assembly 8 6 8 2 2 2 FPRE217 Double Station Fryer ITEM PART COMPONENT 106 4919 Cabinet Assembly Electric Double S S 1 106 4946 Upright Assembly Right 2 106 4947 Upright Assembly Left 3 106 4767 Base Assembly FPRE Double Electric 4 210 8978 Support Right Filter Pan 5 210 8979 Support Left Filter Pan 6 210 8984 Support Cross Cabinet 7 210 8986 Divider Cabinet 8 210 8987 Brace
8. ANTAVN SATAAS HI 5 Q m 5 o E SZ 2 m 212 at 3 c m 7 CH rymaster Frymaster member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 AUGUST 2006 8196202 www frymaster com Email service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER DANGER Copper wire suitable for at least 167 F 75 C must be used for power connections DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fr
9. Fryer is in melt cycle mode This is normal The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180 F 82 C The purpose of the melt cycle is to allow controlled melting of solid shortening to prevent scorching and flash fires or damage to the element Fryer heats until high limit trips with heat indicator ON Temperature probe or controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If substitution of the controller does not resolve the problem the most likely cause is a failed temperature probe Fryer heats until If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly high limit trips Contactor or controller has failed order a new controller If without heat PME indicator ON substitution of the controller does not resolve the problem the most likely cause is a contactor failed in the closed position The fact that the heat indicator is ON indicates that the controller is functioning properly and is calling for heat The hi limit thermostat functions as a normally closed Fryer stops heatin switch If the thermostat fails the The high limit thermostat or switch opens and power to the with he
10. A WARNING Do not block the area around the base or under the fryers All installation and service on FRYMASTER equipment must be performed by qualified certified licensed and or authorized installation or service personnel Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction A minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation Connections should be made by means of an approved flexible metallic or rubber covered electrical cable and quick disconnect plug The fryers may be installed with hard wired connections but use of quick disconnect plugs will facilitate service if required Connections are made to the fryer power input terminal block located in the lower back of the fryer s 2 2 Power Requirements Use copper wire ONLY suitable for at least 167 F 75 C MINIMUM WIRE MODEL VOLTAGE PHASE SIZE AWG mm FPRE117 440 3 3 6 4 11 23 FPRE117 480 3 3 6 4 11 21 FPRE217 Per Vat 440 3 3 6 4 11 23 FPRE217 Per Vat 480 3 3 6 4 11 21
11. reset If the pump motor does not start press the red reset switch button located on the rear of the motor If the pump starts after resetting the thermal overload switch then something is causing the motor to overheat A major cause of overheating is when several frypots are filtered sequentially overheating the pump and motor Allow the pump motor to cool at least 30 minutes before resuming operation Pump overheating can be caused by N Solidified shortening in the pan or filter lines or e Attempting to filter unheated oil cold is more viscous overloading the pump motor and causing it to overheat lt If the motor runs but the pump does not there is a blockage in the pump Incorrectly sized or installed paper pads will allow food particles and sediment to pass seamenranicie through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the thermal overload Shortening that has solidified in the pump will also cause it to seize with the same result 7 9 pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument Disconnect power to the filter system remove the input plumbing from the pump and use a screwdriver to manually turn the gears e Turning the pump gears in reverse will release a hard particle e Turning the pu
12. 6125 3 106 6288 4 807 0064 5 807 2284 6 810 1202 7 807 2434 8 807 1683 9 807 0012 10 807 0922 11 807 2278 12 231 1135 13 232 1135 14 230 1377 231 0811 232 0811 WIRO751 WIRO0726 WIRO712 Box Assembly FPRE Left Contactor Box Assembly FPRE Right Contactor Box Assembly Single Foot Print Contactor Transformer 480V 120V 150VA Contactor 24V 50 Amp Mechanical Contactor 24V 40 Amp Mechanical Relay Shunt 24V Coil 18 Amp Relay Power 12 VDC Relay Tilt 18 Amp HP 24V Coil Holder Bus Fuse Fuse 20 Amp Cover RE Left Hand Cover RE Right Hand Cover RE Single Foot Print Bracket Left Hand Contactor Box Mounting RE Bracket Right Hand Contactor Box Mounting RE Wire Assembly Filter Shunt Relay Wire Assembly Hood Relay Wire Assembly Latch and Hood Relay Not illustrated 8 13 8 4 3 Terminal Blocks Left Hand Right Hand Terminal Block Terminal Block 106 5817 106 5822 D D uN P la ukazka C 849 10 CA ITEM PART COMPONENT 1 823 5631 Box LH Rear Terminal Block 2 823 5632 Box RH Rear Terminal Block 3 220 0801 Cover Rear Terminal Blo
13. 64 Main Wiring Harness 8 4 655 Component Box Wiring Harness Filtration System Components 8 5 1 FPRE117 Single Filtration Components 8 5 2 FPRE217 Filtration Components Frypot Assembly and Thermostat FPRE217 Oil Return System Components Oil Disposal Plumbing Wiring Connectors Pin Terminals Seals and Power Cord RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 1 INTRODUCTION 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of RE Series Electric Fryer models specifically configured for use aboard surface ships including FPRE117 kW and FPRE217F kW models The fryers in this model family have most parts in common and when discussed as a group will be referred to as RE Series Marine Electric fryers The RE Series Marine Electric fryers feature a built in filtration system and also include features such as deep cold zones and open frypots with rotating elements These fryers are equipped with remote mounted solid state digital controllers Fryers in this series can be single units or grouped in batteries of two or more fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below DANGER Hot
14. 809 0969 Clamp 810 2492 Fitting Quick Connect Straight receives Teflon vent tube 811 1071 Tube Teflon Vent sold by the foot D Not illustrated 8 8 8 3 2 Drain Valve Assembly and Component Parts 8 3 2 1 FPRE117 Single Drain Valve Assembly ITEM PART COMPONENT 106 4962 Valve Assembly Full Vat Drain 1 810 2946 Valve 1 4 inch Full Vat Drain Single SS 2 106 5391 Bracket Assembly Full Vat Drain Safety Switch 3 816 0220 Insulation Drain Safety Switch 4 807 2103 Microswitch CE Straight Lever 5 210 9178 Cover Dual Vat Drain Safety Switch 6 826 1366 Nut 4 40 Keps Hex Pkg of 25 7 824 1602 Handle Full Vat Drain Valve 8 210 9203 Nut 4 13 2 Way Hex Lock SS 9 816 0639 Cap Red Handle 10 210 9177 Retainer Nut Drain Valve FV 11 816 0135 O Ring Round Drain 823 5592 Tube Drain Single Station Fryer Only with Filter Not illustrated 8 9 8 3 2 2 FPRE217 Drain Valve Assembly and Component Parts Full Vat Drain Valve Assembly 106 4920 Compression Washers e PART 106 4920 1 816 0639 2 816 0220 3 806 8137 4 810 2946 5 809 0540 6 210 9177 T 824 1602 8 210 9178 9 826 1366 10 807 2103 11 810 1165 12 210 8966 13 816 0135 T WIRO0572 Valve Assembly Full Vat Drain Cap Red Handle Insulation Drain Safety Switch Bracket Assembly Full Vat Drain Safety Switch
15. Valve 1 25 inch Full Vat Drain Nut 2 13 2 Way Hex Lock Retainer Full Vat Drain Valve Nut Handle Full Vat Drain Valve Cover Dual Vat Drain Safety Switch Nut 4 40 Keps Hex Pkg of 25 Microswitch CE Straight Lever Washer Teflon Drain Valve Support 3 Drain O Ring Round Drain Wire Bundle Drain Safety Switch Not illustrated 8 10 8 4 Electronics and Wiring Components 8 4 1 Component Boxes O Left Component Box Right Component Box Complete Assy Complete Assy 106 6958 106 6957 a x a ACT NOTE 1 The transformer on the left side of the component box Item 11 and the relay Item 5 is present only in the left ls 18 component box y A E NOTE 2 See Page 8 18 for Component Box 15 Pin Wiring 17 6 Harness ITEM PART COMPONENT 1 106 5846 Box Assembly Component 2 809 0582 Washer Locking 3 230 1057 Bracket Circuit Breaker 4 806 9495SP Terminal Block and Wire Assembly 5 807 0012 Relay Filter 18 Amp HP 24V Coil 6 826 1337 Terminal inch Push on Pkg of 5 7 810 0045 Bushing 875 Dia Hole 11 16 8 807 1947 lug 875 9 810 2446 lug 50 Heyco Double D 10 807 0855 Transformer 100 120V 12V 20VA 11 807 2180 Transformer 208 240V 24V 50VA Filter used with 220V Motors 807 0800 Transformer 100 120V 24V 50VA Filter used with 120V Motors 12 809 0349 Spacer 4mm X 6mm Aluminum 13 106 6811 nterface Board on SMT boards the r
16. a way as to facilitate re assembly 7 2 Replacing a Remote Digital Controller 1 Unplug all power cords 2 Unplug the 15 pin connector from the back of the controller 3 Remove the mounting screws 4 Reassemble in reverse order to complete the replacement and return the fryer to service 7 3 Replacing Component Box Components 1 Disconnect the fryer from the electrical power supply 2 The front panel bezel is held in place by tabs at the top and bottom Slide the metal bezel up to disengage the lower tabs Then slide the bezel down to disengage the upper tabs 3 Remove the two screws from the upper corners of the front panel bezel and allow the front panel bezel to swing down 4 Remove the front panel bezel assembly by lifting it from the hinge slots in the panel bezel frame 5 Disconnect the wiring from the component to be replaced being sure to make a note of where each wire was connected 6 Dismount the component to be replaced and install the new component being sure that any required spacers insulation washers etc are in place NOTE If more room to work is required the control panel frame assembly may be removed by removing the hex head screws that secure it to the fryer cabinet see illustration on the following page If this option is chosen all front panel assemblies must be removed per steps 2 4 above The cover plate on the lower front of the component box may also be removed if desired Removing the compo
17. be removed for cleaning or to gain access to interior Screen and components by lifting the front of the Filter Pan pan to disengage the front rollers then pulling it forward until the rear rollers clear the rails The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain FPRE217 FPRE117 Screen and Filter Pan 4 1 Inspect the filter pan connection fitting to ensure that both O rings are in good condition The O rings are located on the tube disconnect inside the filter pan as shown on the drawing down and to the right Place the metal filter screen in the center of the bottom of the pan then lay a sheet of filter paper on top of the pan over lapping on all sides Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up around the ring as it is lowered to the bottom of the pan When the hold down ring is in position sprinkle one cup of filter powder evenly over the paper Replace the crumb tray in the filter pan and then push the filter pan back into the fryer positioning it under the drain Inspect O Rings Screen Filter Paper Y 4 2 4 3 Operation of the Filter DANGER Draining and filtering of oil must be accomplished with care to avoid the possibility of a serious burn caused by careless hand
18. cooking oil causes severe burns Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another A CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with the following automatic safety features 1 Two high temperature detection features one of which sounds an alarm and the other shuts off power to the elements should the temperature control fail and the temperature continue to rise 2 A safety switch built into the drain valve which prevents the elements from heating with the drain valve even partially open 3 A magnetic tilt switch that shuts off the elements when lifted for frypot cleaning 1 1 1 3 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful int
19. is pressed and held after a change of about 12 the rate of change will increase allowing large changes in setpoint temperature to be made quickly SELECTING FAHRENHEIT OR CELSIUS DISPLAY MODE To toggle the temperature display between Fahrenheit and Celsius press the right C F switch lt The display s will change from xxx F to xxx C where xxx is the frypot or setpoint temperature CANCELING THE MELT CYLE DANGER Do not cancel the melt cycle mode if using solid shortening The melt cycle is designed to prevent scorching shortening and overheating the frypot or elements while gradually melting blocks of shortening The controller automatically starts the fryer in the 3 4 melt cycle mode and remains in this mode until the frypot temperature reaches 180 F 82 C or the melt cycle is cancelled by the operator If you are not using solid shortening you may cancel the melt cycle To cancel the melt cycle on a full pot unit press the right melt cycle cancel switch S Ona split pot unit press the left switch for the left frypot or the right switch for the right frypot DISABLING OR ENABLING THE MELT CYCLE CANCEL SWITCH The controller can be programmed to disable the melt cycle cancel switch to prevent accidentally canceling the melt cycle 1 With the controller in the OFF mode press the melt cycle cancel switch The display will show either 0 meaning that the melt cyc
20. limit out of the connector 5 Using a wrench carefully unscrew the high limit thermostat to be replaced 6 Apply Loctite PST 567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot 7 2 7 Insert the leads into the 12 pin connector C 6 see illustration below For full vat units or the left half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 1 and 2 of the connector For the right half of a dual vat unit as viewed from the rear of the fryer the leads go into positions 7 and 8 In either case polarity does not matter Rib marks Position 1 fa 14 8 High Limit Lead Positions 8 Reconnect the 12 pin connecting plug C 6 Use wire ties to secure any loose wires 9 Reinstall the back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 7 5 Replacing a Temperature Probe 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both sides of the lower back panel Then remove the two screws on both the left and ri
21. mode light decimal point will alternately illuminate and go off as the elements cycle on and off When the frypot temperature reaches 180 F 82 C the controller will exit the warm up cycle and the heating mode light will remain continuously illuminated 5 When the oil temperature reaches the setpoint the elements will cycle OFF and the HEAT light will go off indicating that the fryer is ready for the cooking process to begin INTRODUCTION The Digital Controller allows the operator to program the frypot setpoint and to toggle the display between the frypot temperature and the programmed setpoint The setpoint is an operator determined frying temperature When the controller is turned on it automatically brings the cooking oil to the setpoint and maintains it at that temperature until the controller is turned off Units display the setpoint by default This controller also features a programmable melt cycle cancel switch and a switch for toggling the temperature display between Fahrenheit and Celsius as well as toggling between the setpoint and the actual temperature 3 3 The controller has three error display messages HELP indicating a heating problem or drain valve problem Turn the fryer off reset the drain handle and try again If the error still appears call the Frymaster hotline HOT and actual frypot temperature indicating that the shortening temperature is above 411 F 210 C If this display is seen turn the fryer off
22. start and there should be strong suction at the intake fitting and outflow at the rear flush port When proper operation has been verified reinstall the back panels and the filter pan and lid Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service 7 9 3 Replacing the Filter Transformer or Filter Relay Remove the left controller from the fryer to expose the interior of the left component box The filter transformer and relay are located as shown in the illustration below NOTE The right component box is identical to the left except that the filter transformer and relay are not present Filter Relay Filter Transformer 7 1 7 10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagostic LEDs HTCMP24VHT AL 142 AAA ac Diagnostic LED Legend CMP indicates power from 12V transformer 24 indicates power from 24V transformer HI RH indicates output closed from right latch relay HI LH indicates output closed from left latch relay HT RH indicates output from right heat relay KZ HT LH indicates output from left heat relay Left Right AL RH indicates output open from right latch B Heat relay Relay Relay AL LH in
23. 10 2532 Flexline 7 0 inch 810 1057 Flexline 13 0 inch 12 810 1668 Adapter inch to 1 inch NPT Male 13a 813 0616 Elbow inch X 90 SS T 813 0899 Elbow inch X 90 SS used with 813 0905 813 0905 Nipple 2 inch x 1 50 SS 13b 813 0908 Adapter inch NPT M T 90 used only on side next to cabinet 14 810 2944 Valve inch Ball 15 210 8999 Handle Rear Flush Valve 16 210 9203 Retainer Oil Return Valve Nut 17 813 0913 Nipple 42 inch x 3 0 inch SS 18 810 3015 Manifold Rear Oil Return Two Station Fryer 8 24 8 8 Oil Disposal Plumbing ITEM PART COMPONENT 106 5975 Plumbing Front Oil Disposal use 106 6472 for Singles 1 106 5974 Valve Assembly Oil Disposal 810 2944 Valve 2 inch Ball SS 807 2103 Microswitch 2 230 0985 Rod Oil Disposal 3 230 0986 Bracket Oil Disposal Rod 4 807 2484 Valve Solenoid NPT 5 809 0601 Clip Clevis Right Rod End 6 810 0487 Coupling Male Quick Disconnect 7 810 1043 Flexline 2 inch ID x 9 50 8 810 1668 Adaptor Male inch OD x 12 inch 9 810 2493 Fitting 90 Quick Connect Tube 10 812 1803 Tubing 14 inch OD x 24 50 Teflon 11 813 2343 Tee inch x x inch SS 12 813 0900 Nipple 2 inch x Close SS 13 813 0889 Elbow 12 inch 90 SS 14 813 0901 Nipple 12 inch x 4 0 SS 15 813 0616 Elbow Street inch x 12 inch NPT 90 SS 16 813 0902 Union 12 inch SS 17 813 0903
24. 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179 80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182 85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185 90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188 95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191 100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193 105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196 110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199 115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202 120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204 125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207 7 42 Wiring Diagram Simplified RE17 OWA IOA ANIT UITIOULNOI HOLOVINOO YOLOVLNOD YOLOVLNOD 21 1 90 0 01 A34 2195 71994 00 OL OS ATIVAGIAIGNI LON OG 5 SNOILO3NNOO LO PY Ve Eats r 4 quvoa 39vV443LNI HOLOVINOO e r 3HL 40 uvae SHL 17 9317207 3S3HL OL LOANNOOSIG LN
25. 3 Plate Element Tube Support Outer 13 106 6569 Bracket Assembly LH Upper Spring 14 106 6570 Bracket Assembly RH Upper Spring 15 826 1330 Screw 10 32 X 34 inch Slotted Truss Head SS Pkg of 25 16 809 0766 Nut 10 32 Hex HD SS 17 809 1000 Screw 10 32 x 1 4 inch Hex 18 106 6037 Tube FV Element Mounting 19 810 2993 Bushing Tube End Teflon 20 230 0850 Bracket Temperature Probe 21 809 0518 Screw 8 32 X inch Slotted Hex Head SS 22 210 9180 Clamp Element Short 23 230 0781 Clamp Element Long 24 230 0849 Bracket RE Full Vat Element Rear 25 823 5657 Bracket RE Full Vat Element Front 26 826 1364 Pin 125 X 5 inch Split Pkg of 25 27 809 1003 Screw 10 32 X Hex Head SS uses 809 0766 Nut 10 32 SS 28 810 3030 Spring Element Lift Left 810 3031 Spring Element Lift Right 29 220 1190 Bracket Lower Spring Single Foot Print 220 0464 Bracket Lower Spring 30 220 0733 Bracket Lower Spring Mating 106 6587 Magnetic Position Sensor 810 3007 Magnet 230 0794 Bracket Magnetic Position Sensor Wire Not illustrated 8 16 8 4 5 Remote Digital Controller Remote Digital Controller P N 106 6385 not shown Remote Controller Cable P N 106 5142 for other controllers cables and harnesses see manual 819 6150 8 4 6 Wiring Assemblies and Harnesses 8 4 6 1 Contactor Box Wiring Assembly 12 Pin
26. 4 826 1330 Screw 10 32 x inch Slot Head SS 809 0117 809 1003 Screw 10 32 x inch Hex Trim Head SS 826 1375 Screw 10 32 x 4 inch Hex Trim Head SS Pkg of 5 809 0401 809 1000 Screw 10 32 x 1 inch Hex Sck C S 826 1374 Screw 10 x 4 inch Hex Head Pkg of 25 809 0412 809 0266 Screw 10 x 4 inch Phillips Head ZP 809 0434 Screw 10 x inch Hex Washer Head NP 809 0123 Screw 10 x 4 inch Slot Head 826 1389 Screw 1 4 20 x Hex Head ZP Pkg of 10 809 0131 809 0582 Washer NPT Locking 809 0184 Washer 10 LK ZP 809 0190 Washer 625 X 275 X 40 Flat SS 809 0191 Washer Lock 1 4 Spring ZP 809 0193 Washer Flat 1 4 Nylon i 809 0194 Washer Flat 5 16 ZP 8 28 Frymaster Encdis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6202 Email service frymaster com 1 800 551 8633 AUGUST 2006
27. 6 1342 Terminal Male Split Pin Pkg of 25 25 807 2518 Plug Mate N Lock Dummy Pin Not illustrated 8 27 8 10 Fasteners ITEM PART COMPONENT 809 0429 Bolt inch 20 x 2 00 inch Hex Head ZP 809 0514 Capscrew 5 16 inch 18 NC Hex 809 0448 Clip Tinnerman 826 1366 Nut 4 40 Keps Hex Pkg of 25 809 0237 826 1358 Nut 6 32 Keps Hex Pkg of 25 809 0049 809 0247 Nut 8 32 Keps Hex N 826 1376 Nut 10 32 Keps Hex Pkg of 10 809 0256 809 0766 Nut 10 32 Keps Hex SS 809 0581 Nut NPT Locking 809 0020 Nut Cap 10 24 NP 826 1372 Nut Grip 4 inch 1 4 20 Hex NP Pkg of 10 809 0059 809 0417 Nut Flange 4 inch 1 4 20 Serr 809 0535 Nut T inch 20 x 7 16 SS 809 0540 Nut Lock inch 13 Hex 2 Way ZP 826 1359 Screw 4 40 x inch Slotted Round Head Pkg of 25 809 0354 826 1365 Screw 6 32 x inch Slot Head Pkg of 25 809 0095 809 0357 Screw 6 x inch Phillips Head NP 809 0359 Screw 8 x 4 inch Hex Washer Head 809 0360 Screw 8 x inch Hex Washer Slot Head 826 1371 Screw 8 x inch Hex Head ZP Pkg of 25 809 0361 809 0364 Screw 8 x inch Hex Washer Head ZP 809 0518 Screw 8 32 x inch Hex Washer Slotted Head SS 809 0104 Screw 8 32 x inch Slotted Head ZP 826 1363 Screw 8 32 x inch NP Pkg of 25 809 0103 826 1360 Screw 10 24 x 5 16 inch Round Slot Head ZP Pkg of 25 809 002
28. Bushing 12 inch x 4 inch SS Flush 18 813 0904 Nipple 12 inch x 13 0 SS 19 813 0905 Nipple 4 inch x 14 inch SS 20 813 0807 Bushing 4 inch x inch 21 816 0637 Cap Vinyl Blue 5 16 inch x 3 0 22 823 5693 Bracket Assembly Quick Disconnect 23 823 5858 Bracket Mount Single RCCL 24 807 2106 Switch Toggle Single 25 810 1068 Flexline inch x 21 50 inch 8 25 89 Wiring Connectors Pin Terminals Seals and Power Cords 8 26 8 9 Wiring Connectors Pin Terminals Seals and Power Cords cont ITEM PART COMPONENT Power Cords 807 3834 Cable 3 4 Wire Power Cable 106 6530 Cord Filter System Power 220V 15A Connectors 1 807 1068 2 Pin Female 2 807 3232 4 Pin Female 3 807 0158 6 Pin Female 4 807 0156 9 Pin Female 5 807 0159 12 Pin Female 6 807 0875 15 Pin Female 7 807 1067 2 Pin Male 8 807 2078 4 Pin Male 9 807 0157 6 Pin Male 0 807 0155 9 Pin Male 1 807 0160 12 Pin Male 2 807 0804 15 Pin Male Universal Mate N Lock Seals 3 816 0675 4 Pin Wire Seal 4 816 0676 4 Pin Interface Connector Seal 5 816 0667 6 Pin Wire Seal 6 816 0668 6 Pin Interface Connector Seal 7 816 0669 9 Pin Wire Seal 8 816 0670 9 Pin Interface Connector Seal 9 816 0671 12 Pin Wire Seal 20 816 0672 12 Pin Interface Connector Seal 21 816 0673 15 Pin Wire Seal 22 816 0674 15 Pin Wire Seal 23 826 1341 Terminal Female Split Pin Pkg of 25 24 82
29. Front Horizontal Two Station Fryer 9 210 8989 Brace Rear Horizontal Two Station Fryer 10 210 9116 Shield Channel 11 231 0326 Side Left Cabinet 12 231 0811 Bracket RE LH Contactor Box Mounting Station 1 13 232 0326 Side Right Cabinet 14 232 0811 Bracket RE RH Contactor Box Mounting Station 2 15 826 1389 Screw Hex Head 4 20 34 Pkg of 10 16 809 0190 Washer Flat 4 SS 17 809 0191 Washer 1 4 Lock Spring 18 826 1376 Nut 10 32 Keps Hex Pkg of 10 19 826 1374 Screw 10 Hex Washer Head Pkg of 25 20 809 0417 Nut 4 20 Hex Flange 21 809 0429 Bolt 20 x 2 inch Hex Head 22 824 1488 Bracket Rear Support 23 823 5241 Leg Marine Shipboard Mounts with Items 20 and 21 24 210 9033 Hinge Door 25 210 8993 Brace Rear Channel Corner 26 809 0500 Screw 10 X 44 inch Hex Washer Head SS 27 823 5105 Channel Base Rear Two Station Fryer 28 823 5106 Channel Base Side 29 810 2346 Magnet Door 30 210 9023 Bracket Frypot 31 823 5313 Filter Pan Stop 809 0782 Washer 5 16 SS Flat 810 0783 Cotter Pin Not illustrated 8 7 8 3 Drain System Components 8 3 1 FPRE217 Euro Look Drain Tube Sections and Associated Parts See Next Section for Drain Valves VY Ws TA M iN 2 z io ITEM EURO LOOK COMPONENT PART 1 Drain Tube Left Right End Short 823 5048 Full Vat 823 5049 Drain Outlet 816 0625 Sleeve
30. Full Vat C 1 GREEN YELLOW 75C 4 BLUE 74C l ORANGE 76C ORANGE 71C cm PIN 106 6031 8 4 6 2 Contactor Box Wiring Assemblies 6 Pin Left Element BLUE BLUE BLUE BLACK BLACK BLACK om sun PIN 106 6281 8 17 8 4 6 3 Contactor Box Wiring Assemblies 9 Pin Right Element 4 BLUE 2 BLUE 3 BLUE 4 BLACK 5 BLACK 6 BLACK 8 PIN 106 6282 8 4 6 4 Main Wiring 55 ___12 Pin Female Connector 15 Pin Male Connector yf 807 0158 Rear of Fryer 807 0804 Rear of Component Box pog OOO 940401 DOS Boo 12 Male Connector J4 807 0160 Contactor Box 7 mo 252 C1 P N 807 4195 Wiring Harness Blue Mate N Lock Moisture Seals are sold separately and can be found on page 8 26 8 4 6 5 Component Box and Filter Pump Wiring Harnesses P N 807 4077 ITEM PART COMPONENT 1 106 5750 Full Vat Control Harness J4 to J2 WIR0765 required with this harness 2 106 5935 Filter Pump C2 to Component Box Wiring Harness 8 18 8 5 Filtration System Components 8 5 1 FPRE117 Single Filtration Components Single fryers with oil S disposal systems have this T plumbing configuration 8 19 8 5 1 FP
31. Heat Shield Single FPRE117 200 9610 Heat Shield 2 Station FPRE217 6 106 4979 Door Assembly Single FPRE117 includes items below plus 210 9214 210 9213 Panel Door Universal Single 117 210 9215 Liner Door Universal Single FPRE117 809 0500 Screw 10 Hex TR HD SS 826 1343 Spring Door Pin Hinge Single FPRE117 and FPRE217 Pkg of 10 106 4769 Door Left or Right 2 Station FPRE217 Left shown move handle to 7 opposite side for Right 809 0500 Screw 10 X 4 inch Hex Head FPRE217 8 210 9214 Handle Door 9 106 4067SP Pin Assembly Door FPRE117 FPRE217 10 231 1588 Side Cabinet Left Single FPRE117 231 0326 Side Cabinet Left 2 Station FPRE217 232 1588 Side Cabinet Right Single FPRE117 232 0326 Side Cabinet Right 2 Station FPRE217 11 810 1105 Magnet Door 12 210 9086 Door Tab 809 0123 Screw 10 3 4 Truss Slotted Head 826 1376 Nut KEPS 10 32 ZP Pkg of 10 210 9188 Hinge Door Single FPRE117 809 0970 Retaining Ring Door Hinge Pin 13 823 5656 Cove Element Tilt Housing 14 210 5623 Bezel Insert for Remote Single Controller 15 210 9085 Bezel Insert for Remote Double Controller Not illustrated 8 3 8 2 2 Cabinet Bases Braces and Associated Parts 8 2 2 1 FPRE117 Single Cabinet Assembly Bottom View of Fryer 1
32. NHS TIVLSNI 5 TT Waviv SI H3TIOHINOO N3HM Canona 9 Go n S1iN3W313 STVNIWYSL N n134 ONLVEH 1 3SVHdt 1 087 7 14 369108 TIL In or 3o 3t WDR 7 15 34 NOI2VLNOO 30 H NOYHL 75 Mare cx uer Av33H odAzD OOH 3M0d l 5 59 4 4 me oer aw EEJ l l l l OO ue Ss imme m E NE sr 13367 I IONS J zog NS I a 5 EXON E mo m yer 255 r 1 E 17 WSTOUINOS ovi 31038 pm Gans 3 mo ELLE ar 7 13 Wiring Diagram System 7 14 Wiring Diagram Contactor Box Wiring CH LATC CONTACTOR FULL VAT HEAT CONTACTOR FULL VAT Mg 2 8
33. Pull the leads out of the connector and out of the wire sleeving Note Liquid resistant seals Raise the element to the full up position and support the elements Remove the hex head screws and nuts that secure the element to the tube assembly and pull the element out of the frypot NOTE Full vat elements consist of two dual vat elements clamped together For full vat units remove the element clamps before removing the nuts and screws that secure the element to the tube assembly If applicable recover the probe bracket and probe from the element being replaced and install them on the replacement element then install the replacement element in the frypot securing it with the nuts and screws removed in Step 5 to the tube assembly ensuring the gasket is between the tube and element assembly Route the element leads through the element tube assembly and into the wire sleeving to prevent chafing Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear from the lift springs Also ensure that the wire sleeving extends into the tube assembly to protect the edge of the tube assembly from chafing the wires Press the pins into the connector in accordance with the diagram below and then close the connector to lock the leads in place NOTE It is critical that the wires be routed through the sleeving to prevent chafing Index Marker marks Position 1 HE 7 Z GL SL 4L 3L2L 1L 7 5 8 Reconnect t
34. RE117 Single Filtration Components cont ITEM PART COMPONENT 106 6519 Assembly Filter Pan Single FPRE117 includes pan and lid 1 106 6516 Lid Assembly Single FPRE117 2 824 1707 Crumb Tray 3 823 5774 Hold Down Ring Paper 4 220 1316 Sana Grid Filter Screen 5 823 5879 Pan Filter 6 810 2198 Roller Filter Pan Rail used with Item 8 and 9 826 1979 Filter Pan Roller Kit four each of Items 6 and 826 1372 826 1372 Nut 4 20 Hex Pkg of 10 810 2012 Rail Set Filter Pan Roller includes one left and one right 7 826 1392 O Ring Pkg of 5 used with Item 5 8 106 5981 Support Assy Left Filter Pan 9 106 5982 Support Assy Right Filter Pan 10 823 5862 Fitting Female Suction Tube 11 826 1270 Motor and Gasket Kit 220 240V 50 60Hz 826 1712 Motor and Gasket Kit 110 120V 50 60Hz 12 826 1264 Pump and Gasket Kit 807 11973 Viking Pump Seal Kit 13 810 1668 Adapter inch to 2 inch NPT Male 14 810 1680 Flexline 6 5 inch Oil Return 15 813 0616 Elbow ST inch x 2 inch NPT 90 SS 16 813 0912 Nipple 42 inch 2 0 inch SS 17 810 1669 Adapter inch to 42 inch NPT Female 18 810 2343 Tee SS d 803 0170 Filter Paper 106 2852SP Heater Strip Assembly 208 250V 25W 18 806 5933SP Heater Strip Assembly 100 120V 25W 18 Not illustrated 8 20 8 5 2 FPRE217 Filtration Components 8 21 8 5 2 FPRE217 Filtration Components cont
35. TABLE OF CONTENTS CHAPTER 1 Introduction General Safety Information Controller Information Shipping Damage Claim Procedure Service Information Power Requirements Installation After the Fryers are Anchored at the Frying Station Dimensions and Weights CHAPTER 3 Operating Instructions 3 1 3 2 Equipment Setup and Shutdown Procedures Operation of the Solid State Digital Controller CHAPTER 4 Filtration Instructions Introduction Preparing the Filter for Use Operation of the Filter Draining and Disposing of Waste Oil CHAPTER 5 Preventive Maintenance 5 1 52 Cleaning the Pryer r 5 1 1 Clean Inside and Outside of the Fryer Cabinet 5 1 2 Clean the Built in Filtration System 5 1 3 Clean the Frypot and Heating Elements Boil Out 5 1 4 Clean Detachable Parts and Accessories Annual Periodic System Inspection CHAPTER 6 Operator Troubleshooting CHAPTER 7 Service Procedures CH 6 1 6 2 8 8 2 8 3 8 4 D Introduction Troubleshooting 6 2 1 Control and Heating Problems 6 2 2 Filtration Problems General Replacing a Remote Digital Controller Replacing Component Box Components Replacing a High Limit Thermostat Replacing a Temperature Probe Replacing a Heating Element Replacing Contactor Box Compone
36. at indicator 5 ON contactor has failed elements is shut off If the contactor fails to close no power is supplied to the elements Determining which component has failed is beyond the scope of operator troubleshooting Call FASC 6 3 6 2 2 Filtration Problems Problem Probable Causes Corrective Action Filter pump won t start A Power cord is not plugged in or circuit breaker is tripped A Verify that the power cord is fully plugged in If so verify that circuit breaker is not tripped Pump motor has overheated causing the thermal overload switch to trip B If the motor is too hot to touch for more than a few seconds the thermal overload switch has probably tripped Allow the motor to cool at least 20 minutes then press the Pump Reset Switch Blockage in filter pump Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the pump motor hums for a short time then stops the probable cause is blockage of the pump itself C Pump blockages are usually caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the crumb screen Filter pump runs but oil does not return to frypot and there is no bubbling oil Blockage in filter pan suction tube Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the air or bubbling oil oc
37. aterial maintenance management 3M program Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows Fryer e Inspect the cabinet inside and out front and rear for excessive oil e Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing e Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing e Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate e Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed Verify that component box and contactor box components i e controller relays interface boards transformers contactors etc are in good condition and free from oil and other debris e Verify that component box and contactor box wiring connections are tight and that wiring is in good condition e Verify that all safety features i e contactor shields drain safety switches hood shunts reset switches etc are present and functioning properl
38. ch using the provided DO use a pin pusher to remove the 15 pin plug on the controller cable for routing diagram in section 7 15 Don t mount the remote controller on the fryer s flue cap or on the bulkhead above the fryer vat Don t cut and splice the remote controller s cable to facilitate routing it to the fryer DO NOT mount the controller on the fryer s flue cap or on the DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a 4 above the hood Questions Call the Frymaster Dean Service Department at 1 800 551 8633 via e mail service frymaster com DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position 2 4 After Fryers Are Anchored At the Frying Station 1 Close frypot drain valve s and fill frypot s with water to the bottom oil level line 2 Boil out frypot s in accordance with the instructions in Section 5 1 3 of this manual 3 Drain clean and fill frypot s with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 2 3 2 5 Dimensions and Weights Single Fryer with filter LWH inches 28 33 X 15 58 X 45 5 295 lbs empty 2 Fryer Battery LWH inche
39. ck Box 4 807 3970 Block 3 Pole 600V 175A 5 807 0070 Terminal Ground Lug 6 807 0128 Bushing Insulating Heyco 7 809 0247 Nut 8 32 Hex 8 809 0250 Nut 6 32 Hex 9 826 1363 Screw 8 32 x Hex Head Pkg of 25 10 826 1374 Screw 10 2 Hex Head Pkg of 25 8 14 8 4 4 Heating Element Assembly and Associated Parts NOTES The only difference between element assemblies for different voltage and kW ratings is the element itself Item 1 Items 28 29 and 30 are shown as associated parts The are not part of either assembly This manual references only the new RE elements For previous model fryers and related parts prior to May 2006 see manual 819 6118 8 15 8 4 4 Heating Element Assembly and Associated Parts cont ITEM PART COMPONENT 106 5554 Element Assembly FV 440V 17kW w Lift Handle Single FPRE117 106 5558 Element Assembly 480V 17kW w Lift Handle FPRE217 1 826 2202 Element 440V 8 5kW 826 2203 Element 480V 8 5kW 2 826 2212 Probe Temperature Kit RE includes tie wraps and grommet 3 816 0681 Grommet Probe 4 816 0480 Plug 375 inch Dome 3 816 0688 Gasket Element 6 810 1233 Handle Element Lift SS 809 0567 Tie Wrap Metal 8 106 5590 Tube Assembly RE Element Full Vat 9 106 5588 Bracket Assembly LH Element Tube Support 10 106 5589 Bracket Assembly RH Element Tube Support 11 230 0554 Plate Element Tube Support Inner 12 230 055
40. crews from the upper corners of the control panels and allow them to swing down see illustration and photo on page 1 1 Unplug the wiring harnesses and ground wires from the backs of the controllers Remove the controllers by lifting them from the hinge slots in the control panel frame Remove the tilt housing and back panels from the fryer The tilt housing must be removed first in order to remove the upper back panel To remove the tilt housing remove the hex head screws from the rear edge of the housing The housing can be lifted straight up and off the fryer Remove the control panel by removing the screw in the center and the nuts on both sides Loosen the component boxes by removing the screws which secure them in the cabinet 10 Dismount the top cap by removing the nuts at each end that secure it to the cabinetry 11 Remove the hex head screw that secures the front of the frypot to the cabinet cross brace 7 7 12 Remove the top connecting strip that covers the joint with the adjacent frypot 13 Unscrew the Teflon vent vacuum breaker tube fitting unscrew the nut located on the front of each section of drain tube and remove the tube assembly from the fryer 14 Remove the covers from the drain safety switch es and disconnect the switch wiring at the switch es 15 At the rear of the fryer unplug the 12 pin connector C 6 and using a pin pusher disconnect the high limit thermostat leads 16 Disconnect th
41. curs there is a blockage in the filter pan suction tube The blockage may be caused by sediment buildup or if solid shortening is used solidified shortening in the tube Use a thin flexible wire to remove the blockage Filter pump runs but oil return is very slow and bubbling oil occurs A Improperly installed filter pan components A Verify that filter screen is in bottom of pan with paper top of screen Verify that O rings are present and in good condition on filter pan connection fitting continued on the following page 6 4 Problem Probable Causes Corrective Action Filter pump runs but oil return is very slow and bubbling oil occurs B Attempting to filter with oil or shortening that is not hot enough B In order to properly filter the oil or shortening should be at or near 350 F 177 C At temperatures lower than this the oil becomes too thick to pass through the filter medium easily resulting in much slower oil return and eventual overheating of the filter pump motor Make sure oil is at or near frying temperature before draining oil into filter pan 6 5 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 7 SERVICE PROCEDURES 71 General Before performing any maintenance on this equipment disconnect the fryer from the electrical power supply When electrical wires are disconnected it is recommended that they be marked in such
42. dicates output open from left latch relay PN 106 6811 Test Points J1 Left J2 Right NOTE When testing the test points on J1 and J2 test use the illustration above depicting the location of Pin 1 Pin 1 is located in the bottom right corner of Both J1 and J2 These test points are ONLY for RE Series boards with J1 and J2 plugs on the front of the board Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12 16 VAC 24 VAC Power 50 VAC Scale 2ofJ2 Chassis 24 30 VAC Probe Resistance RH R X 1000 OHMS 11 of J2 10 of J2 See Chart Probe Resistance LH R X 1000 OHMS 1 of J1 20fJ1 See Chart High Limit Continuity RH R X 1 OHMS 9 of J2 6ofJ2 0 5 High Limit Continuity LH R X1 OHMS 6 of J1 9ofJ1 0 OHMS Latch Contactor Coil RH R X 1 OHMS 80fJ2 Chassis 3 10 OHMS Latch Contactor Coil LH R X 1 OHMS 5 of J1 Chassis 3 10 OHMS Heat Contactor Coil RH R X 1 OHMS 7ofJ2 Chassis 18 25 OHMS Heat Contactor Coil LH R X 1 OHMS 4 of J1 Chassis 18 25 OHMS Disconnect 15 Pin harness from the computer controller before testing the probe circuit 7 12 7 11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only F OHMS 3 F OHMS OHMS OHMS OHMS 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503
43. drain valve is left Turn filter handle open There may be a slight delay rer before the pump activates to the ON position 43 5 The filter pump draws the oil through the filter medium and circulates it through the frypot during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 6 After 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after the oil begins to bubble Turn the filter off WARNING The filter pump is equipped with a manual reset switch see photo below in case the filter motor overheats or an electrical fault occurs If this switch trips turn OFF power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch FILTER 7 Lower the elements into the frypot and reinstall the basket support rack Ensure drain valve is fully closed If the drain valve is not fully closed the fryer will not operate Turn the fryer ON and allow the oil to reach setpoint A DANGER The crumb tray must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the jo
44. e Digital Controller operation of other controllers is covered in the Frymaster Controllers Manual PN 819 5616 NOTE Refer to Chapter 4 of this manual for operating instructions for the built in filtration system Fryers configured for marine use are equipped with remotely mounted solid state digital controllers Marine Solid State Digital Controller ITEM DESCRIPTION 1 Lighted Display LED display for a full pot fryer Displays setpoint temperature On Off Switch Switches the power On or Off C F Switch Toggles the display between Fahrenheit and Celsius Lighted Display LED Display Displays current frypot temperature and heat mode light decimal will alternately illuminate as the elements cycle on and off Temperature Setpoint Display Switch Toggles the display between frypot temperature and setpoint temperature Up Arrow Raises setpoint temperature Down Arrow Lowers the setpoint temperature Melt Cycle Cancel Switch Cancels the melt cycle mode The digital controller illustrated above is used to maintain oil at the temperature indicated by the controller win 3 2 The fryer has two built in high limit protection features If the temperature in the frypot reaches 411 F 210 C an alarm will sound In the event that the temperature continues to rise there is a second and separate high limit circu
45. e oil return flexline s at the frypot end s 17 Raise the elements to the up position and disconnect the element springs 18 Remove the machine screws and nuts that secure the element tube assembly to the frypot Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of the fryer with wire ties or tape 19 Carefully lift the frypot from the fryer and place it upside down on a stable work surface 20 Recover the drain valve s oil return flexline connection fitting s and high limit thermostat s from the frypot Clean threads and apply Loctite PST 567 or equivalent sealant to the threads of the recovered parts and install them in the replacement frypot 21 Carefully lower the replacement frypot into the fryer Reinstall the hex head screw removed in step 7 to attach the frypot to the fryer 22 Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 14 23 Reconnect the oil return flexlines to the frypot and replace aluminum tape if necessary to secure heater strips to the flexlines 24 Insert the high limit thermostat leads disconnected in step 13 see illustration on page 1 3 for pin positions 25 Reconnect the drain safety switch wiring to the switch es in accordance with the diagram below then reinstall the switch covers O RIGHT DRAIN SAFETY SWITCH ORANGE Pin 15 J4 BLUE Pin 1 6
46. elays are not replaceable 807 3932 Relay Heat Latch 12VDC SPDT 12 Amp Sealed on SMT boards the relays are not replaceable 14 106 5848 Handle Assembly Oil Flush FV 15 807 0069 Circuit Breaker 10 Amp 16 230 0812 Guard Finger 17 810 2445 lug Button 625 Heyco Double D 18 210 8995 Brace Component Box 19 807 1083 Bushing Heyco continued on the following page 8 11 8 4 1 Component Boxes cont ITEM PART COMPONENT 20 807 3868 Strain Relief 21 807 0121 Bushing Heyco SB 625 500 22 816 0217 Paper Insulating Terminal Block CE 23 106 5750 Harness Full Vat Assembly 24 220 0083 Plate Strain Relief 25 807 4036 Switch 807 3575 Plug Carling Switch Hole used in place of a switch on some models 26 230 0834 Guard RE Box Switch 8 4 2 Contactor Boxes Left Assembly 106 6278 Right Assembly 106 6279 ANA d 140 Single Assembly 106 6292 NOTE 1 Left and right contactor box assemblies are mirror images of one another With the exception of the box itself all components of a left hand assembly are the same as those in the corresponding right hand assembly and vice versa NOTE 2 See Page 8 17 for Contactor Box Wiring Assembly continued on the following page 8 12 8 4 2 Contactor Boxes cont COMPONENT ITEM PART 1 106 6124 2 106
47. enter FASC Service information may also be obtained by calling the Frymaster Technical Services Department at 1 800 551 8633 via e mail at service frymaster com The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Also be prepared to describe the specific problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 Introduction The instructions in this chapter cover all configurations of RE Series Marine Electric Fryer models specifically configured for use aboard surface ships including FPRE117 kW and FPRE217 kW models The instructions do not cover and may not be used for installations ashore Proper installation is essential for the safe efficient trouble free operation of this appliance Any unauthorized alteration of this equipment will void the Frymaster warranty NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit NOTICE If thi
48. er functions correctly order a new controller C Power supply component or interface board has failed If any of the components in the power supply system including the transformer and interface board fail power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Call FASC Fryer does not heat or heat after filtering A Drain valve is open This fryer is equipped with a drain safety switch that prevents the heating element from being energized if the drain valve is not fully closed Verify that the drain valve is fully closed B Controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller C One or more other components have failed If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it is already energized If the contactor element or associated wiring fails the element will not energize Determining which specific component is malfunctioning is beyond the scope of operator troubleshooting Call FASC 6 2 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started
49. erference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 14 Shipping Damage Claim Procedure What to do if this equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment l File Claim for Damages Immediately Regardless of extent of damage 2 Visible Loss or Damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed Loss or Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 5 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service C
50. ght sides of the back of the tilt housing Lift the tilt housing straight up to remove from the fryer 4 Locate the red and white wires of the temperature probe to be replaced Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the temperature probe out of the connector 7 3 5 10 11 7 6 1 Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element see illustration below Probe Probe Bracket Metal Wire Tie Gently pull on the temperature probe and grommet Pulling the wires up the rear of the fryer and through the element tube assembly Insert the replacement temperature probe wires first into the tube assembly ensuring that the grommet is in place Secure the probe to the elements using the bracket which was removed in Step 5 and the metal tie wraps which were included in the replacement kit Route the probe wires out of the tube assembly following the element wires down the back of the fryer through the Heyco bushings to the 12 pin connector C 6 Secure the wires to the sheathing with wire ties ensuring that the metal sheathing is secured with grounding clip Insert the temperature probe leads into the 12 pin connector C 6 see illustration below For full vat units or the right half of a dual vat unit as viewed from the rear of the f
51. he element connector it was removed from directly behind the frypot ensuring that the latches lock 9 Insert the temperature probe leads into the 12 pin wiring harness connector C 6 see illustration below For full vat units or the right half of a dual vat unit the red lead goes into position 3 and the white into position 4 For the left half of a dual vat unit the red lead goes into position 9 and the white into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 10 44 Probe Lead Positions 10 Reconnect the 12 pin connector C 6 of the wiring harness disconnected in Step 2 11 Lower the element down onto the basket rack 12 Reinstall the tilt housing and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply 7 7 Replacing Contactor Box Components 1 Ifreplacing a contactor box component above the built in filter system remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container If replacing a contactor box component in a non filter unit or a frypot that s not over the filter pan drain the frypot above the box into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power
52. ick Connect 20 813 0342 Elbow 12 inch 45 Street 21 813 0530 Tee 2 inch X inch X 14 inch Reducing 22 813 0087 Nipple Close 23 813 0838 Nipple inch Close 24 813 0304 Bushing 2 inch to inch Flush 25 810 1668 Adapter to 12 inch NPT Male 26 810 1669 Adapter to 12 inch NPT Female 27 810 1680 Flexline 6 5 inch Oil Return 28 810 1057 Flexline 13 0 inch Oil Return 29 810 1043 Flexline 11 5 inch Oil Return 30 807 3828 Cable FootPrint Pro Pump Motor 31 826 1375 Screw 10 32 X 34 inch Hex Trim Head Pkg of 5 32 210 9016 Bridge Filter Motor 33 813 0003 Tee 4 Inch 34 813 0298 Nipple 2 inch 2 0 inch 35 813 0537 Nipple 1 4 inch 2 0 inch 810 1043 Flexline 9 5 inch Oil Return 803 0170 Filter Paper Not illustrate 8 22 8 6 Frypot Assembly and Thermostat Frypot P N 823 5746 High Limit Thermostat Assy P N 806 7543 8 7 Oil Return System Components Typical Rear Flush Oil Return Plumbing 8 23 8 7 Oil Return System Components cont ITEM PART COMPONENT 1 106 5848 Handle Assembly Rear Flush 2 813 0907 Cap 15 16 inch Valve Safety 3 807 2103 Microswitch Straight Lever 4 106 5847 Bracket Assembly 5 210 8998 Bracket Handle Retainer 6 816 0220 Insulation Oil Return Microswitch 7 826 1366 Nut 4 40 Keps Hex Pkg of 25 8 810 3105 Rod Handle 9 816 0643 Grip Oil Return Valve Handle 10 809 0601 Clip Clevis 11 8
53. immediately and contact an authorized service center r ob indicating that the controller has detected a problem in the temperature measuring circuits and control circuits Turn the fryer off and contact an authorized service center NOTE This controller is configured for the fryer on which it installed i e gas or electric and full or split pot Although identical in appearance controllers configured for use on one type of fryer are not interchangeable with those configured for use on another type CONTROLLER OPERATING INSTRUCTIONS 1 Turn the controller by pressing the ON OFF switch The controller software version number will display for four seconds then in non CE units the setpoint temperature will appear in the display In CE units the frypot temperature will appear in the display to view the setpoint temperature press the temperature switch for the frypot in question A decimal point will appear between the first two numbers of the display indicating that the unit is heating When the frypot has reached the setpoint temperature the heat indicator decimal point will go out indicating that the fryer is ready for cooking 2 Adjust the setpoint if necessary To raise the setpoint temperature press an up arrow 18 Press down arrow to lower the setpoint temperature The display will change at the rate of approximately one degree per second initially If the arrow
54. in valve Place the oil return handle in the ON position Allow all oil to return to the frypot indicated by bubbles in the oil Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 54 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in a cord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small componen
55. int between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 4 4 4 4 Draining and Disposing of Waste Oil When your oil has reached the end of its usable life drain the oil into an appropriate container for transport to the disposal container Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU Refer to the documentation furnished with the disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F 38 C and then drain the oil into a metal stockpot or similar metal container When draining is finished close the fryer drain valve securely A DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate container for disposal When draining oil into a disposal unit do not fill above the maximum fill line located on the container 4 5 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 5 PREVENTIVE MAINTENANCE 5 1 Cleaning the Fryer A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never atte
56. it that will shut down the system at 425 218 C sound an alarm and display help A shunt trip device is integrated into the marine specifications The shunt trip is a contact which is closed by a coil in the fryer s 24 volt safety circuit Leads from the shunt trip extend from the fryer and can be wired to a specialized shipboard circuit breaker Voltage from the ship passes through the closed shunt trip on the fryer keeping the ship s circuit breaker closed If the fryer s safety circuit opens due to the high limit opening or the opening of a drain valve while the fryer is on the shunt trip circuit on the fryer opens which opens the ship s circuit breaker killing power to the fryer The digital controller has no timing features so the operator must monitor cooking A WARNING Before pressing the power switch to the ON position ensure that the frypot is properly filled with oil See Section 3 1 CONTROLLER OPERATING PROCEDURE 1 Turn the power switch ON 2 Verify that the control is set to the desired cooking temperature 3 Press the power switch to the ON position The POWER light will illuminate 4 If the frypot temperature is below 180 F 82 C the controller will automatically enter a warm up cycle often called a melt cycle The heating elements will cycle on and off repeatedly allowing the oil to heat gradually without scorching During the warm up cycle the heating
57. le can be bypassed or a 1 meaning that the melt cycle cannot be bypassed 2 To change the bypass configuration press and hold the melt cycle cancel switch for five to six seconds to toggle the 0 to 1 or 1 to 0 Release the switch when the display shows the desired setting 3 5 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 4 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation Section 4 2 covers preparation of the filter system Operation of the system is covered in section 4 3 WARNING The work center supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 4 2 Preparing the Filter for Use Rotate the locking rod 2 to either side to allow 1 Rotate the pan locking rod to either side k on te tier until it clears the filter pan then pull the pan out from the cabinet Remove the crumb tray hold down ring Remove the used filter paper in the pan Remove the filter paper support screen Clean all components with a solution of detergent and hot water then dry thoroughly The filter pan on the is equipped with rollers in rails much like a kitchen drawer The pan may
58. limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A WARNING Never spray the fryer with water or use water jets to clean the fryer Frymaster RE Series Marine Electric Fryers Installation Operation Service and Parts Manual
59. ling The oil to be filtered is at or near 350 F 177 C Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering oil A DANGER NEVER attempt to drain oil from the fryer with the elements energized Doing so will cause irreparable damage to the elements and may cause a flash fire Doing so will also void the Frymaster warranty 1 Ensure that the filter is prepared See Sec 4 2 2 Make sure the oil is at operating temperature 3 Turn the fryer power OFF Drain the frypot into the filter pan Remove the basket support rack and raise the element assembly to the up position If necessary use the Fryer s Friend clean out rod to Open valve by clear the drain from inside the frypot handle DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After the oil has drained from the frypot turn the filter handle to the ON position to start the pump and begin the filtering process Make sure the
60. mp gears forward will push softer objects and solid shortening through the pump and allow free movement of the gears Incorrectly sized or installed paper pads will also allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used Pan blockage can also occur if shortening is left in the pan and allowed to solidify Blockage removal can be accomplished by forcing the item out with an auger or drain snake Compressed air or other pressurized gases should not be used to force out the blockage 7 9 2 Replacing the Filter Motor Filter Pump and Related Components 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear 3 Disconnect the two flexlines running to the oil return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection see photo below Disconnect flexlines indicated by the arrows 7 10 10 11 12 Loosen the nut and bolt that secures the bridge to the oil return manifold Remove the cover plate from
61. mpt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperature it will cause spattering of the oil which can result in severe burns to nearby personnel WARNING Use a commercial grade cleaner formulated to effectively clean sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 5 1 1 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil and dust DO NOT spray the fryer cabinet with water Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Built in Filtration System Daily A WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for the FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and detergent A WARNING Never spray the fryer with water or use water jets to clean this equipment
62. nent box itself from the fryer is not recommended due to the difficulty involved in disconnecting and reconnecting the oil return valve rods which pass through openings in the component box 7 1 Remove these three screws at each end Remove these two screws from the center supports Removing the Control Panel Frame and Top Cap Assembly 7 Reconnect the wiring disconnected in Step 5 referring to your notes and the wiring diagrams on the fryer door to ensure that the connections are properly made Also verify that no other wiring was disconnected accidentally during the replacement process 8 Reverse steps 1 4 to complete the replacement and return the fryer to service 7 4 Replacing a High Limit Thermostat 1 Remove the filter pan and lid from the unit Drain the frypots into a Shortening Disposal Unit SDU or other appropriate metal container A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer 3 Remove the four screws from both the left and right sides of the lower back panel 4 Locate the high limit that is being replaced and follow the two black wires to the 12 pin connector C 6 Note where the leads are connected prior to removing them from the connector Unplug the 12 pin connector C 6 and using a pin pusher push the pins of the high
63. ning around and over the elements to the lower mark It may be necessary to add shortening to bring the level up to the upper mark after the packed shortening has melted Cooking oil shortening capacity of H17 series fryer is 50 Ibs 25 liters at 70 F 21 C DANGER Never set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down into the bottom of the frypot and between the elements and the fryer must be started in the melt cycle mode Never cancel the melt cycle mode when using solid shortening Doing so will result in damage to the elements and increase the potential for a flash fire 2 Replace the basket support rack on top of the heating elements 3 If the fryer is not hard wired into the power supply ensure that the power cord is plugged into the appropriate receptacle Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 4 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature It may be necessary to add oil to bring the level up to the upper mark after it has reached cooking temperature Shutdown 1 Turn the fryer off 2 Filter the oil and clean the fryers See Chapters 4 and 5 3 2 Operation of the Solid Stat
64. nts Replacing a Frypot Built in Filtration System Service Procedures 7 9 1 Filtration System Problem Resolution 7 9 2 Replacing the Filter Motor Filter Pump and Related Components 7 9 3 Replacing the Filter Transformer or Filter Relay Interface Board Diagnostic Chart Probe Resistance Chart Wiring Diagram Simplified RE17 Wiring Diagram System Wiring Diagram Contactor Box Wiring Diagram Wiring Harnesses Wiring Diagram Remote Cable sise PTER 8 Parts List Accessories Cabinetry 8 2 1 Backs Panels Doors Handles Sides Tilt Housings amp Topcaps 8 2 2 Cabinet Bases Braces and Associated Parts 8 2 2 1 FPREIIT Single 8 2 2 2 FPRE217 Double Drain System Components 8 3 1 FPRE217 Euro Look Drain Tube Sections and Parts 8 32 Drain Valve Assembly and Component Parts 8 3 2 1 FPREII7 Single Drain Valve Assembly 8 3 2 2 FPRE217 Euro Look Drain Valve Assembly Electronics and Wiring Components 8 4 1 Component Boxes 8 4 2 Contactor Boxes 8 4 3 Terminal BIOCKS 8 44 Heating Element Assembly and Associated Parts 8 4 5 Remote Digital Controller 8 14 8 17 8 5 8 10 Fasteners 8 4 6 Wiring Assemblies and Harnesses 8 4 6 1 Contactor Box Wiring Assembly 12 Pin 8 4 6 2 Contactor Box Wiring Assembly 6 Pin Left Element 8 4 6 3 Contactor Box Wiring Assembly 9 Pin Right Element 8 4
65. o be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS US This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B
66. ryer the red lead goes into position 3 and the white lead into position 4 of the connector For the left half of a dual vat unit as viewed from the rear of the fryer the red lead goes into position 9 and the white lead into position 10 NOTE Right and left refer to the fryer as viewed from the rear Rib marks Position 1 Probe Lead Positions Secure any loose wires with wire ties making sure that the lead wires will not interfere with the movement of the springs Rotate the elements up and down making sure that movement is not restricted and that the wires are not pinched Reinstall the tilt housing and back panels reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service Replacing a Heating Element Perform steps 1 3 of section 7 5 Replacing a Temperature Probe 74 On dual vat fryers and on full vat fryers where the temperature probe is attached to the element being replaced disconnect the wire harness containing the probe wiring Using a pin pusher disconnect the probe wires from the 12 pin connector C 6 In the rear of the fryer directly behind the frypot disconnect the 6 pin connector for the left element as viewed from the front of the fryer or the 9 pin connector for the right element Press in on the tabs on each side of the connector while pulling outward on the free end to extend the connector and release the element leads see photo below
67. s 28 30 X 31 45 X 45 5 490 Ibs empty Mounting Holes 2 625 4 Places 16 51 14 51 58 Back of Fryer Unit Y Single Fryer with filter 2470 4 26 315 gt Typical Back of Fryer Unit T 7 098 28 30 17 515 Mounting Holes 0 625 4 Places pty Y 31 45 2 Battery 24 RE SERIES MARINE E ELECTRIC FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot The frypot must be filled with water oil or shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire A DANGER Remove all drops of water from the frypot before filling with oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature 1 Fill the frypot with oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil NOTE If solid shortening is used first raise the elements then pack the shortening into the bottom of the frypot Lower the elements and then pack the shorte
68. s equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 C NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Dean Factory Authorized Service Center technician or a similarly qualified person in order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment A DANGER The appliance area must be kept free and clear of combustible material at all times
69. s over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process 5 Turn the fryer ON OFF switch s to the OFF position 6 Add two gallons of water Drain out the solution into a stockpot and clean the frypot s thoroughly A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 7 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before refilling the frypot with oil 5 2 DANGER Remove all drops of water from the frypot before filling with oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature 5 1 4 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley m
70. supply 3 Remove the two screws securing the cover of the contactor box The contactor boxes above the filter pan are accessed by sliding under the fryer They are located to the left and right above the guide rails see photo below The contactor boxes of non filter units or frypots not over the filter pan are accessed by opening the fryer door directly under the affected frypot Remove two screws to access contactor box components above the filter pan 7 6 7 8 1 The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component After performing necessary service reverse steps 1 4 to return the fryer to operation Left and right views of mechanical contactor box components Replacing a Frypot Drain the frypot into the filter pan or if replacing a frypot over the filter system into a Shortening Disposal Unit SDU or other appropriate metal container If replacing a frypot over the filter system remove the filter pan and lid from the unit A DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time 2 8 9 Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear Slide the metal bezel up to release the bottom tabs then slide the bezel down to disengage the upper tabs Remove the two s
71. t may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 551 8633 or contacting via e mail at service frymaster com Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed A DANGER Hot oil will cause severe burns Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another A DANGER This equipment should be disconnected from the electrical power supply when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by authorized personnel only 6 1 6 2 Troubleshooting 6 2 1 Control and Heating Problems Problem Probable Causes Corrective Action Controller won t activate A Power cord is not plugged in or circuit breaker is tripped Plug power cord in and verify that circuit breaker is not tripped B Controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controll
72. the front of the motor and disconnect the motor wires Unplug the pump motor assembly 6 pin connector C 2 and using a pin pusher disconnect the vent vacuum breaker solenoid pins 2 and 5 that is attached to the oil return manifold Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully slide the bridge rearward off the cross brace until its front end can be lowered to the floor Undo the single nut holding it in place in back Be careful not to let the rear of the bridge slip off the manifold at this point Get a good grip on the bridge carefully pull it forward off the oil return manifold and lower the entire assembly to the floor Once on the floor pull the assembly out the front of the fryer When required service has been completed reverse steps 6 12 to reinstall the bridge NOTE The black motor wires go on the top terminal the white on the bottom The pump solenoid valve wires go in positions 1 and 4 of the 6 pin connector C 2 the vent vacuum breaker solenoid valve wires go in positions 2 and 5 the red black heater tape wires go into position 3 and the violet white wires go into position 6 see illustration below Rib marks position 1 7 2 6 5 Oil Return Solenoid Vent Solenoid and Heater Lead Positions Reconnect the unit to the electrical power supply and verify that the pump is functioning correctly i e when a filter handle is placed in the ON position the motor should
73. y 5 3 Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that all wiring harnesses and wiring connections are tight and in good condition Built In Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket instruct the supervisor that the crumb basket must be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the cooking oil of the associated frypot Close all oil return valves i e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F into the filter pan and close the frypot dra
74. yer door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures They may differ slightly in appearance or placement between fryers but functionality should remain the same They may not conform to onsite management operational procedures WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 or email service frymaster com DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil WARNING This equipment is intended for indoor use only Do not install or operate this equipment in outdoor areas NOTICE This appliance is intended for professional use only and is t

Frymaster RESERIESMARINE E4 User's Manual

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