Frymaster Heated Landing Zone HLZ User's Manual
Contents
1. O Box 51000 Shreveport Louisiana 71135 1000 PHONE 318 865 1711 FAX 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 24 FRYER x 63 Q www frymaster com email service frymaster com 1 9 5 OPERATOR S MANUAL HEATED LANDING ZONE HLZ THIS OPERATOR S MANUAL SUPERCEDES ALL PREVIOUS EDITIONS OF THE HLZ OPERATOR S MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND NEAR THIS OR ANY OTHER APPLIANCE DANGER Safe and satisfactory operation of your equipment depends on its proper installation Installation must conform to local codes or in the absence of local codes with the latest edition of your national electrical code i e National Electrical Code NFPA 70 USA Canadian Electrical Code Part 1 CSA C22 1 or European Community standards CE If this appliance is equipped with a three prong grounding plug for your protection against electrical shock it must be plugged directly into a properly grounded three prong outlet DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS UNIT THIS APPLIANCE IS INTENDED FOR INDOOR USE ONLY IT IS NOT SUITABLE FOR OUTDOOR USE DO NOT USE WATER JETS TO CLEAN THIS EQUIPMENT THE EQUIPMENT WILL BE DESTROYED AND ALL WARRANTIES VOIDED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS LIQUIDS NEAR ANY COOKING APPLIANCE HAZARD COMMUNICATION STANDARD HCS THE PROCEDURES IN THIS MANUAL INCLUDE THE USE OF CHEMICAL PRODUCTS TH2. you quickly and efficiently Model Number Serial Number Nature of the Problem Additional information i e cooking environment time of day may be helpful in solving your service problem Contact your service technician RETAIN AND STORE THIS MANUAL IN THE EQUIPMENT MANUAL FOR FUTURE USE HEATED LANDING ZONE CHAPTER 3 INSTALLATION AND OPERATION The Heated Landing Zone or HLZ is designed to hold assembled sandwiches By circulating heated air evenly across the open staging area the Heated Landing Zone keeps sandwiches hot without drying or cooking The Heated Landing Zone meets all McDonald s standards for safety efficiency food safety and cleanliness 3 1 HLZ Installation Setup Upon arrival inspect the HLZ for concealed damage Immediately report any damage to the delivering freight company Claims must be filed within 15 days after receipt of the unit Make sure that the unit is placed on an even surface and that the area surrounding the HLZ is free of clutter that would interfere with airflow Install Optional Burger Bumper Units Built Before 10 98 The burger bumper may be placed on either side of the HLZ to prevent pass through of product Burger bumpers are provided by the KES See Figure 1 Install Filter Screen Units Built After 10 98 The filter screen is design to prevent debris from entering the computer Cowl Assembly and clogging the blower assembly Simply fit the part on to the vent opening of
3. ESE CHEMICAL PRODUCTS WILL BE PRINTED IN BOLD FACE FOLLOWED BY THE ABBREVIATION HCS IN THE TEXT PORTION OF THE PROCEDURE SEE THE HAZARD COMMUNICATION STANDARD HCS MANUAL FOR THE APPROPRIATE MATERIAL SAFETY DATA SHEET MSDS HEATED LANDING ZONE CHAPTER 1 WARRANTY INFORMATION The Frymaster Corporation makes the following limited warranties to the original purchaser only for this equipment and its replacement parts 1 1 Warranty Provisions Heated Landing Zone HLZ A The Frymaster Corporation warrants all components against defects in material and workmanship for a period of 1 year B All parts with the exception of fuses are warranted for 1 year after installation date of cabinet If any parts except fuses become defective during the first year after installation date Frymaster will also pay Straight time labor costs to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way 1 2 Parts Return All defective in warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit After 60 days no credit will be allowed 1 3 Warranty Exclusions This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as e improper or unauthorized repair failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards improper maintenance dama
4. LY GROUNDED RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG HEATED LANDING ZONE CHAPTER 4 HLZ MODEL COMPONENT IDENTIFICATION Heated air flows from the air heater olower and heat rises from the heater plate Heater Plate u M Calibration Socket AH Frymaster a Air Heater Calibration Socket HLZ Computer Power Cord A look at the flow of Oh AB s heated air around the HLZ lt C1 C E 4 Blower Assembly Heater plate 11111111111 Air Heater HEATED LANDING ZONE CHAPTER 5 COMPUTER OPERATION AND PROGRAMMING Display Heater Plate Air Heater Temperature RE Temperature Switch 1 4 Switch 4 RE Frymaster Check or Program Switch ON OFF Switch _ Down Switch 2 Up Switch 3 HLZ Computer 5 1 Programming Temperatures You are able to program the setpoint temperature of both the air heater and the heater plate via the computer interface The heater plate factory default is set to the McDonald s standard of 160 F The air heater factory default is set to the McDonald s standard of 220 F If the factory default temperature settings are acceptable skip to Section 7 2 Page 6 Ensure that the HLZ computer is in the OFF position nothing in the display Press then enter 1 2 3 Use the numerals in the upper right hand corner of each ke
5. OPERATOR S MANUAL HEATED LANDING ZONE HLZ This equipment chapter is to be inserted in the Equipment Manual MANUFACTURED BY FRYMASTER L L C P O BOX 51000 SHREVEPORT LOUISIANA 71135 1000 PHONE 1 318 865 1711 1 800 24 FRYER TABLE OF CONTENTS 1 WARRANTY INFORMATION 1 1 Warranty Provisions Heated Landing Zone 2 FA REMA WAR A To Wany EXC USON 2 PARTS ORDERING AND SERVICE aN Oena HOP 2 2 Service INFOPMALION 3 INSTALLATION AND Sel ALZ instalation AE A ARA AE PARA PLA OS 1 EE RENE EE EE ROEE EE A 4 HLZ MODEL COMPONENT 5 COMPUTER OPERATION AND PROGRAMMING 5 1 Programming Temperature e ae aaa aaa aa aaa aaa aaa aaa a aaa aaa aaa aaa 5 2 COMPE Oe all OM a esa OP AP AAAA WAP OSO OZ J AO OOO ORAS ROR JOGA 5 2 Fahrenheit to Celsius Display 6 OPERATOR TROUBLESHOOTING anaana iniaiaiai niin 8 Frymaster L L C 8700 Line Avenue 71106 P
6. etpoint If both temperatures are good the computer is likely bad After 20 minutes of operation e Plate heater plate heater relay or RTD are faulty computer display shows After 20 minutes of operation e Air heater air heater relay or RTD are faulty computer display shows LO lt Frymaster Enodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 5636 PRINTED IN THE UNITED STATES 1 800 551 8633 APR 2005
7. ge in shipment abnormal use removal alteration or obliteration of the rating plate This warranty also does not cover e transportation or travel over 100 miles 160 km 50 miles 80 km each way or travel time over two 2 hours e overtime or holiday charges e consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties or merchantability or fitness for any particular use or purpose For international warranty the above procedures apply except that the customer is responsible for freight and duty charges HEATED LANDING ZONE CHAPTER 2 PARTS SERVICE INFORMATION 2 1 Ordering Parts Parts orders may be placed directly with your local Frymaster Factory Authorized Service Center FASC distributor A list of Frymaster FASCs distributors was included with the unit when shipped If you do not have access to this list please contact the Frymaster Service Department at 1 800 24 FRYER or 1 318 865 1711 To speed up your order the following information is required Model Number Serial Number Voltage ltem Part Number Quantity Needed 2 2 Service Information Service may be obtained by contacting your local Frymaster Authorized Service Center Distributor Service information may be obtained by calling the Frymaster Service Department The following information will be needed in order to assist
8. nce with the restaurant s established procedures NOTE To check the actual temperature of a heater press the corresponding Temperature button once To check the setpoint temperature of a heater press the button twice an indicator will light when the setpoint is displayed Temperature Setpoint Indicator N T HEATED LANDING ZONE CHAPTER 5 COMPUTER OPERATION AND PROGRAMMING 5 3 Switching Between Fahrenheit and Celsius Temperature Scales Follow these steps to switch between Fahrenheit and Celsius temperature displays refer to diagram HLZ Computer on Page 5 1 1 Unplug unit from power supply 2 Press and hold either temperature bulb button 3 Plug unit back into power supply with button depressed 4 5 U Rwill be shown in the display 5 Release the temperature button 6 Press the power button Now the unit will display the temperature in Celsius rather than Fahrenheit HEATED LANDING ZONE CHAPTER 6 OPERATOR TROUBLESHOOTING No power Circuit breaker out No computer display no flow from Low voltage air tower Bad fuse Bad transformer Hi limit out No flow from air tower e Bad latching relay e RTD probe has failed solate failed component by checking temperature of air and heater plate with the temperature display keys on the After 20 minutes of operation computer The plate temperature should be computer display shows PROB within 15 F of setpoint The air heat should be within 25 F of s
9. the computer cowl assembly The filter screen will snap into position If equipped with an optional holding screw tighten screw to pull the filter screen snug into position Power Requirements e Voltage Two models are available 208 VAC and 240 VAC e Frequency 60 Hz e Single Phase e 20 amp Service 3 2 HLZ Operation 1 Plug the unit into the power source 2 See Chapter 5 Computer Operation and Programming for proper computer setup and operation 3 Place product in the HLZ in accordance with the restaurants established procedures 4 When closing the store remove all product from the HLZ and perform daily preventive maintenance in accordance with the MRC Turn the computer OFF Optional Burger Bumper Installed before 10 98 Figure 1 The filter screen snaps into place on rear of the air intake tower DANGER If the 240 VAC model is operated on 208 VAC the unit will heat slowly and may not reach maximum temperature If the 208 VAC model is operated on 240 VAC component damage is likely To ensure proper operation the power source should match the voltage on the rating plate on the bottom of the HLZ ALL UNITS CORD CONNECTED OR PERMANENTLY CONNECTED SHOULD BE CONNECTED TO A GROUNDED POWER SUPPLY SYSTEM THIS APPLIANCE IS EQUIPPED WITH A GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED INTO A PROPER
10. y Press iv then W e e The display will read SET and the LEDs on both the Heater Plate button 1 and the Air Heater button 4 will light see previous diagram HLZ Computer Press the button that corresponds to the heater you wish to program Press the Up and Down Arrow Keys to achieve the desired set point temperature then press the Check button once Both heater LEDs will again light Press ad or W to get desired setpoint then press to lock the temperature in When both heaters are programmed press again to store the programmed setpoints and exit the programming mode OR press either of the LH buttons 1 or 4 to change the setpoint temperature for a heater Program as previously described HEATED LANDING ZONE CHAPTER 5 COMPUTER OPERATION AND PROGRAMMING 5 2 Operation 1 Press the power button turning the HLZ on the display will light and cycle through an initialization sequence The display will read L U until the air heater and heater plate are within 15 F of setpoint It will take approximately 10 minutes for the HLZ to achieve operating temperature NOTE A small LED will light in the display when the heater plate or air heater is energized Press to turn on the computer The display will read LU until both heaters are within 15 F of setpoint Air Heater Activation Heater Plate When the HLZ is ready for operation the display reads R 0 ready Place product in the HLZ in accorda
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