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Frymaster BIELA14 User's Manual

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5. 4 13 6 FILTER TIME The FILTER TIME option is used to set the elapsed time before a filtration prompt This option is useful in lower volume stores where filtration is desired more often than the amount the cook cycles would generate 1 Perform steps 1 3 on pages 4 29 through 4 30 Scroll to FILTER TINE 2 With FILTER TIME displayed press the v 1 5 button The computer displays FILTER TIME onthe left and 0 on the right 3 Use the number keys from 0 to 9 to enter the amount of time in hours between filter prompts ex after every two hours enter as 2 The computer displays FILTER TIME onthe left and Ge on the right 4 Press the 2 button to return to product LEVEL PROGRAN prompt 2 5 Press the 2 button to exit The computer displays OF F 4 14 INFO Mode The INFO button is used to display information and navigate menus Pressed once it shows each vat s recovery time Press the INFO button for three seconds and it displays usage filter statistics and last cook cycles To enter INFO mode 1 Press the Y INFO button for three seconds The computer displays INFO MODE for three seconds changing to FILTER STATS 4 34 2 Press the and buttons to scroll between FULL VAT CONFIGURATION a FILTER STATS See pg 4 35 b REVIEW USAGE See pg 4 36 LAST LOAD See pg 4 37 SPLIT VAT CONFIGURATION a FILTER STATS See pg 4 35 b REVIEW USAGE See pg 4 36 LAST LORD L See
6. PROGTINE 3 10 Programmed cook time NAX TEMP 33 1 Maximum oil temperature recorded during the cook cycle NIN TEMP 310 Minimum oil temperature recorded during the cook cycle AVG TEMP 335 Average oil temperature recorded during the cook cycle ON 10 Percentage of the cook time the heat source was on i READY SES Displays if the fryer was back to proper temperature before the cook cycle was started NOTE Above numbers are examples They do not reflect actual conditions 4 37 4 Press the 2 button to return to INFO MODE changing FILTER STAT 5 prompt 5 Press the 2 button again to quit The computer displays OF F 4 38 BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 5 FILTRATION INSTRUCTIONS 5 1 Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation Section 5 2 covers preparation of the filter system for use Operation of the system is covered in Section 5 3 WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures WARNING The filter pad or paper MUST be replaced daily 5 2 Preparing the Filter for Use 1 Pull the filte
7. DANGER When draining oil into a disposal unit do not fill above the maximum fill line located on the container DANGER Allow oil to cool to 100 F 38 before draining into an appropriate METAL container for disposal DANGER When draining oil into an appropriate MSDU or METAL container make sure the container will hold at least FOUR gallons 15 liters or more Otherwise oil could overflow and can cause injury 5 Empty fry vat Press the v 1 5 button and skip to step 12 Oil filled Fry Vat Press the 2 0 button 6 JIB Oil System The computer displays 15 DISPOSAL UNIT IN PLACE alternating with YES 0 Ensure an MSDU or suitable metal container is in place under the drain with a capacity of FOUR gallons 15 liters or larger is in place Press the 1 5 button to dispose the oil The computer displays DISP 0 SIN G ending with VAT EMPT YP alternating with 5 Press the v 1 5 button and skip to step 12 Bulk Oil System Computer displays DRAINING Once the oil has drained into the filter pan the computer displays VAT ERmPTSP alternating with YES Press the 1 Y E 5 button and continue If INSERT PAN is displayed remove and replace the filter pan Bulk Oil System The computer displays DISPOSE VALVE 7 Bulk Oil System Open the left cabinet door and unlock the lock if necessary Pull the dispose valve completely forward to start disposal Bulk Oil Syste
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10. 2 Press the 1 YES button to accept selection Computer displays NOW on left and current date with current time on the right 3 Use the button to scroll through the ten most recent error codes starting with A through J Once the last error is displayed use the button to scroll back to the top If no errors exist the computer displays 0 ERRORS Errors are displayed by position A through J the side of the error if a split vat error code and time alternating with the date An error code displaying and L indicates left side of a split vat and indicates right side of a split vat where the error occurred example A E06 06 34AM 12 09 08 Error codes are listed in section 7 2 5 of this manual 4 Press the 2 button two times to exit The computer displays OF F 4 13 3 PASSWORD SETUP MODE The password mode allows a restaurant manager to change passwords for various modes and levels 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays PASSWORD SETUP 2 Press the 1 S E 5 button to accept selection Computer displays FRYER SETUP 3 Press the and Y buttons to scroll between a FRYER SETUP Established password to enter FRYER SETUP mode Default is 1234 __ b USAGE Established password to enter USAGE mode to reset usage statistics Default is 4321 c LEVEL 1 Establishes password to enter LEVEL 1 mode Default 1s 1234 d LEVEL e Establishe
11. 8 1 Frymaster L L C 8700 Line Avenue Shreveport LA 71106 PHONE 318 865 1711 FAX 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 24 FRYER ATX 81964 NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS FACTORY AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Authorized Service Agency ASA or other qualified professional should perform installation maintenance repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO
12. HEATING PAD SILICONE HEATING STRIP SILICONE HEATING STRIP 8051889A 8 8 BIELA14 SERIES GEN II LOV ELECTRIC FRYER APPENDIX A RTI BULK OIL INSTRUCTIONS NOTE The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI system These instructions may not be applicable to other bulk oil systems A 1 1 Bulk Oil Systems Bulk oil systems have large oil storage tanks typically located in the rear of the restaurant that are connected to a rear manifold on the fryer Waste oil is pumped from the fryer via the fitting located on the bottom to the disposal tanks and fresh oil is pumped from the tanks thru the fitting located on the top to the fryer see Figure 1 Remove the plate exposing the RTI connection and connect the RTI connection to the fryer see Figure 2 Set the fryer to bulk through the setup mode and set all computers to bulk oil See Section 4 9 on page 4 9 It is imperative that the fryer system be completely power cycled after changing setup from JIB to Bulk The LOV fryers equipped for use with bulk oil systems have an onboard fresh oil jug supplied by RTI Remove the cap and insert the standard fitting into the jug with the metal cap resting on the lip of the jug The oil is pumped in and out of the jug through the same fitting see Figure 3 Figure 3 P 4 Fresh Oil Waste Oil Connection Connection
13. Verify that all O rings and seals are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each vat into fill vat from drain pan selection one at a time Verify proper functioning of each oil return valve by activating the filter pump using the return to pan selection Verify that the pump activates and that bubbles appear in the cooking oil of the associated frypot Verify that the filter pan is properly prepared for filtering with a clean filter pad then drain a frypot of oil heated to 350 F 177 C into the filter pan by using the drain to pan selection see page 4 20 Now using the fill vat from drain pan selection see page 4 21 allow all oil to return to the frypot indicated by bubbles in the cooking oil Press the check button when all oil is returned The frypot should have refilled in approximately 2 minutes and 30 seconds 6 3 BIELA14 SERIES GEN II LOV ELECTRIC FRYER CHAPTER 7 OPERATOR TROUBLESHOOTING 7 1 Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment The troubleshooting guides that follow are intended to help correct or at least accurately diagnose problems with this equipment Although the chapter covers the most common problems reported yo
14. 5 Push the filter pan back into the fryer positioning it under the fryer Ensure is displayed on the MIB board The filtration system is now ready for use A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 5 3 Auto Intermittent Filtration AIF Auto Intermittent Filtration AIF is a feature that after a number of preset cook cycles or time will automatically filter frypots An M3000 computer controls the Auto Intermittent Filtration AIF system on the LOV fryer After a preset number of cook cycles or time the computer displays FILTER alternating with YES NO The blue LED is activated simultaneously The LED will turn off once a filtration cycle is started If NO is selected or a cook cycle is started the blue LED w
15. GHI Turn Fryer OFF Press either key for full pot press key on desired Change From Dedicated to Multi Product Mode side on a split pot Press and hold a Cook Channel E ei eg button under displayed menu item for approximately three Displ how f TEMP seconds until beep is heard temperatures Display changes to dashed lines Check Frypot Setpoint Press TEMP key twice TEMP 2 2 Change From Multi Product Mode to Dedicated Mode Cancel Duty or Remove Alarm bis prog rey Destin icon for desired product 3 Press key under active 2 Press cook channel button m under display showing display desired item until beep is Start One Button Cook Cycle heard approx three Dedicated Mode seconds Press either key under display showing desired item 4 2 4 3 Cooking with Multi Product Display Cooking With Multi Product Display c Frymaster M gt x 2 3 4 5 6 DEF GHI JKL MNO PQR 7 8 9 0 VWX 1 Dashed lines appearin both displays 2 Press a product button ae Vat with appropriate 3 setpoint displays skip nt CHICK to step 5 4 Vat with inappropriate lt lt lt lt gt gt gt gt setpoint displays
16. button to save the quality time and scroll to AIF DISRBLE With AIF BISABLE displayed on the left NO displayed on the right use the 4 and P buttons to toggle between YES and NO This feature if set to yes disables the AIF auto intermittent filtration for the programmed product This is used to prevent co mingling of product specific oils If the AIF DISABLE selection is set to NJ press the INFO button to save the AIF disable selection and scroll to the ASSIGN BTN selection The computer displays ASSIGN BTN on the left and the chosen product on the right To assign the entered product to a button follow instructions below INFO 22 With the chosen product displayed on the right and ASSIGN BTN on the left press a button between 1 0 to assign the product The LED in the chosen product button will illuminate see photo above To unassign a product from a button press the button assigned to that product 25 The computer displays on the left with the product ex WINGS The LED no longer illuminates Once the button is assigned press the INFO button to save the assigned button on the right Note If additional programming to add other products 1s necessary press the 2 button once and then the button and return to step 4 4 14 INFO INFO 24 If no further programming is necessary press the 2 button The computer displays the SELECT PRODUCT option with the produ
17. buttons to scroll through the s gt FLTR language menu 7 With the desired language selection displayed press the v 1 9 5 button The computer displays TEMP FORMAT on the left and F on the right 8 Use the lt and buttons to toggle between F and temperature scales NOTE F is used for Fahrenheit C is used for Celsius lt gt 9 With the desired selection displayed press the 1 5 button The computer displays TIME FORMAT on the left and 12 HR on the right 4 9 10 Use the 4 and buttons to toggle between 1 and FLTR TR 11 With the desired selection displayed press the 1 5 button The computer displays E NT ER TINE on the left and current time on the right in HH format AM or PM is displayed if 12 hours system 1s chosen Example 7 30 AM is entered 0730 if using the 12 hour format 2 30 is entered 1430 if using 24 hour format To change AM and PM use the buttons 12 Enter time in hours and minutes using the number buttons 0 9 13 With the desired selection displayed press the 1 5 button The computer displays DATE FORMAT on the left and US on the right 14 Use 4 and buttons to toggle between U 5 and bs s INTERNTL 15 With the desired selection displayed press the 1 5 button The computer displays ENTER DR T Eontheleft and 00 99 OR DD NN YY onthe right changing to the current date Example
18. shortening see Appendix for instructions 3 3 1 Open the cabinet and slide the JIB 2 Remove the cap and pour any remaining oil in the from the cabinet see Figure 5 container into all fry vats equally see Figure 6 6 5 3 With the replacement jug upright 4 Put the tube in the new full container see Figure 8 remove the cap and foil seal see Figure 7 Figure 8 5 Slide the JIB onto the shelf inside the fryer cabinet as seen in Figure 5 Figure 7 6 Press and hold the orange JIB reset switch until the orange LED 15 no longer illuminated see Figure WARNING 9 not add HOT or USED oil to a JIB Figure 9 3 3 4 Bulk Oil Systems Instructions for installing and using bulk oil systems are found in Appendix A located at the rear of this manual BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 4 M3000 COMPUTER INSTRUCTIONS Filter Temp Info Programming and Navigation Buttons Heat a Indicator Cook Channel Pr Lamp and Selection oy ON OFF ON OFF Product Buttons 4 1 M3000 General Information Welcome to the M3000 a computer that retains the one button ease of the M2000 and 100B and the utility of 40 product menu capability The computer is easy to use One button push starts a cook cycle for an item cooked in a dedicated vat The same flexible computer on a multi product vat requi
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20. Frymaster equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 6 installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 6 1 6 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual 1 2 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of electrical appliances Qualified personnel must be experienced in such work be familiar with all electrical precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on the equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a minimum amount of parts for Frymaster equipment A list of Fr
21. HOLIMS ITIL 034 5u0 or WNOLdO lt i gie ousawoa 0 038 226 ag 7K TWNOILdO poc 2 AVIAN OOOH MOIOVINOO map lt 214 aay 597 N m d38 26 9 al Olt Y PP Pu sr 9 T 130 377 sek 5 Y Tas PIS boor 01 YOLOVINOD YOLOVINOD y 805925 980 yY T 940 7 4 5 3ci 6 lt Aj 1 3 ote 5277 K 9 lt 940 940 lt Em TEN 286 9 r 1 MES ma orc Kt ima ma 2 sux 5 591 SEK us aso oz lt iHM osz 992 i NYO NYSE kek l4 12 ig MOLOVINOO 261 9 224 S NOUS w o3 2014 il ma 2861 NUD Opt Y ON HOLIMS a A 5 fc ____ l 204 55 iB sy gt WONI Tid PN VO dos 1 lt 2 X18 ocv Y 225 X18 X18 2901 1826901 330 901 OL IER GE kde E NES TT x o NUD 2701 Neh 21 2 8 T 30V RINI I rm p HLM L 38 9 O THM 18 59 e gt x z 8 Z wa 256 033 NZ IS 2 NOWNOD ANVONOO3S m IHM 8 734 9 oa 25 X9 NONNOD ANVWIMd aand e
22. Storing menu items in product buttons 4 Draining disposing and refilling the vats 4 10 1 Escape Menu Items To escape or back out of MENUS and SUB MENUS press the lt 2 button 4 10 2 Adding New Product Items to the Menu PRODUCT SELECTION This function is used to add additional products to the computer menu To add a new product to the menu INFO 1 With the computer OFF enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 115 displayed The computer displays ENTER 2 Enter 1234 10 leo Wao Waco 1234 The computer displays LEVEL 1 PROGRA TN for three seconds changing to PRODUCT SELECTION With PRODUCT SELECTION displayed press the 1 U E 5 button to select a menu item The computer displays PRODUCT SELECTION for three seconds then displays SELECT PRODUCT 4 With SELECT PRODUCT displayed on the left and FR FRIES displayed on the right use the button to advance through menu items until the menu item to be modified or a numbered spot 1s displayed ex PROD 13 5 Press the 1 5 button to select the product to modify The computer displays fl OG DIF S alternating with YES 0 6 Press the 1 5 button to modify selection or the 2 0 button to return to PRODUCT SELECTION If yes is chosen left display shows NA f E and the
23. U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before in
24. US Format Dec 5 2008 is entered as 120508 International Format 5 Dec 2008 is entered as 051208 16 Enter the date using the number buttons 0 9 17 With the desired selection displayed press the 1 5 button The computer displays FRYER TYPE onthe left and ELEC on the right 18 Use the lt and buttons to toggle between ELEC and 4 gt S GAS 19 With the desired selection displayed press the 1 5 button The computer displays VAT TYPE on the left and SPLIT on the right 4 10 20 Use the lt buttons to toggle between SPLIT and FULL 21 With the desired selection displayed press the 1 5 button The computer displays OIL 5 5 the left and JIB on the right 22 Use the lt and buttons to toggle between JB and gt NOTE JIB system uses disposable JIB Jug in a Box BULK system has large storage oil tanks that are connected to the fryer that fills a reservoir 23 With the desired selection displayed press the 1 5 button The computer displays LA NGUAGE on the left and ENGLISH on the right Use the buttons to scroll and edit any additional fields PES 24 Press theX 2 button to exit 2 The computer displays SETUP COMPLETE changing to OFF 4 10 M3000 Common Tasks Covered in this section are common tasks used in stores 1 Escaping out of a menu or sub menu 2 Adding new product items 3
25. and hold the 2 button for three seconds The computer displays 15 SOLUTION REMOVED alternating with YES Skip to step 15 After one hour the heater shuts off and the computer displays CLEAN DONE with an alarm 14 Bulk or JIB System Press the v 1 5 button to silence the alarm 15 Bulk or JIB System The computer displays 15 SOLUTION RENOV ED alternating with YES Remove solution following Kay Chemical instructions 16 Bulk or JIB System Remove the filter pan and remove crumb basket hold down ring filter pad and screen Replace empty filter pan in fryer DANGER Allow deep clean boil out solution to cool to 100 F 38 before disposal otherwise hot liquid can cause injury 17 Bulk or JIB System Once the solution is removed press the v 1 YES button 4 27 18 Bulk or JIB System The computer displays SCRUB VAT COMPLET EP alternating with 5 Press the v 1 5 button 19 Bulk or JIB System computer displays DRAINING The drain opens to drain the small amount of residual solution left in the vat Rinse excess solution from vat 20 Bulk or JIB System The computer displays RINSE COMPLETE alternating with 5 Press the 1 5 button to continue when the vat is completely rinsed 21 Bulk or JIB System The computer displays REMOVE PAN Remove the filter pan 22 Bulk or JIB System The computer displays VAT AND PAN DRSP alternating with YES Ensure the vat and pan
26. cook temperature value and scroll to the COOK ID With 10 displayed on the left and a blinking P 1 3 displayed on the right use the instructions in step eight to enter a four letter name for the menu item This is the shortened name that alternates with the cook time during a cook cycle With the correct cook ID abbreviation entered press the INFO button to save the cook ID abbreviation and scroll DUTY TIME l Shake Time which is used to set the time in the cook cycle the product should be shaken With DUTY TIME displayed on the left and 00 displayed on the right use the number keys to enter the time in minutes and seconds for the first duty to be preformed ex shake the product after 30 seconds is entered as 30 4 13 17 18 19 20 PAM With DUTY TIME I shake time entered press the INFO button to save duty time one and scroll to D U T 9 TIME 2 If a product calls for a second duty to be preformed it can be entered here Use the instructions above to enter duty time two otherwise press the INFO button to save the duty time and scrollto QUAL T TR Quality Timer which is used to set the hold time before the food 1s to be discarded With QUAL THR displayed on the left and 00 displayed on the right use the number keys to enter the time in minutes and seconds for the product hold time ex 7 00 minutes as 700 With QUAL hold time entered press INFO
27. displayed TEMP button if pressed once while the fryer is on displays current vat temperature on both sides If the TEMP button is pressed twice while the fryer is on it shows the setpoint temperatures of the vats If the fryer is off the display shows the current versions of software The INFO button see Figure 1 if pressed once when the fryer is on shows the recovery time for each vat from the last test Recovery is the time required for the fryer to raise the temperature of the oil 50 F 28 C between 250 F 121 C and 300 F 149 C Maximum recovery time should not exceed 1 40 for electric or 2 25 for gas If the INFO button is pressed and held for three seconds it shows information such as usage filter statistics and last cook cycles see page 4 34 for more details on the INFO button 4 7 3 Cook Channel and Selection Buttons The vx buttons are dual function buttons shared with the number 1 and 2 buttons They are located directly below the LED displays Use these buttons to select or cancel functions The X button is used to back out of and exit submenus 4 7 4 8 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Product Menu Items Product Selection See section 4 10 2 Storing Product Menu Items in Product Buttons See section 4 10 3 Drai
28. pan is seated firmly into the fryer The computer displays DRAINING The drain valve remains open and the computer displays VAT EMPTYP alternating with YE 5 5 When the vat is empty press the 1 5 button to continue The computer displays VAT COMPLET EP alternating with 5 6 Clean the vat with a scrub brush and when complete press the v 1 5 button to continue The computer displays OPEN DISPOSE VALVE 7 Open the left cabinet door and unlock the valve if necessary Pull the dispose valve completely forward to start disposal The computer displays DiS P 0 5I for four minutes The pump transfers the waste oil from the pan to the bulk oil waste tanks When finished the computer displays REMOVE PAN 8 Remove the filter pan and ensure the pan is empty The computer display alternates between 15 PAN EMPTYP and YES NO 9 Press the 2 button to run the pump again if the pan has oil remaining otherwise continue to the next step 10 Once the pan is empty press the 1 button 4 18 gt FLTR gt The computer displays CLOSE DISPOSE VALVE 11 Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops Relock the valve if required by your manager The vat is ready to be refilled with oil Continue to Section 4 10 4 4 to fill the vat otherwise press the 2 button to exit NOTE If the computer displays RT TANK FULL al
29. pg 4 37 d LAST LORD R See pg 4 37 NOTE Use the 4 and buttons to move between days within the selections Press the and Y buttons to move to other menu items 3 With the desired selection displayed press the 1 5 button to select chosen menu item 4 14 1 FILTER STATS MODE The filter stats mode displays vat filtration counts and skipped filters by day and the average number of cook cycles per filter prompt 1 Perform steps 1 3 on pages 4 34 through 4 35 The computer displays FILTER STATS 2 With the desired selection displayed press the 1 5 button The computer displays current day on the left side and current date on the right side 3 Use the 4 and buttons to scroll records starting at the current day and going back one week 4 Press the and Y buttons to scroll between FULL VAT CONFIGURATION DAY DATE 0 1 0 3 0 1 Current day and date b FILTERED DAY Number of times vat filtered and day FLT BPSD 089 Number of times filter was bypassed and day d FLT AVG 089 Average number of cook cycles per filter and day 4 35 SPLIT VAT CONFIGURATION a DAY DATE 0 3 20 08 1 Current day and date b FILTERED DAY Number of times left vat filtered and day L FLT BPSD DRY Number of times left vat filter was bypassed and day d L FLT AVG 089 Average number of cook cycles per filter left vat and day e R FIL
30. the vat is full go to step 1 If the vat is not completely filled continue 3 Press 2 NO if pot is not filled completely The computer displays FILLI N 6G while the pump runs again When the pump stops the computer displays 15 VAT FULL alternating with YES NZ again If the vat is full go to step 1 If the vat is not completely filled continue 4 Press 2 NO if pot is not filled completely If this is the second consecutive sequence of incomplete filtration skip to step 8 The computer displays CHANGE FILTER PAD alternating with YES and an alarm 5 Press Y 1 5 to continue Pressing 2 0 allows the fryer to return to cook mode in most cases for four minutes or 15 minutes if the pad is expired ending with the CHANGE FILTER PRD alternating with YES display This repeats until 5 is chosen 5 4 The computer displays REMOVE PAR NOTE If the filter pad change time has expired normally every 25 hours the CHANGE FILTER PAUP message repeats every 15 minutes instead of every four minutes 6 Remove the pan The computer display changes to CHANGE PAD Change the filter pad and ensure the filter pan has been pulled forward out of the cabinet for at least 30 seconds Once the pan has been out for 30 seconds the computer displays OF F Ensure the pan is dry and assembled correctly Push the filter pan back into the fryer Ensure A is displayed on the MIB board 7 Switch th
31. 1 Equipment Setup and Shutdown Procedures Setup A DANGER Never operate the appliance with an empty frypot The frypot must be filled to the fill line with water or oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause a fire A DANGER Remove all drops of water from the frypot before filling with oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature WARNING The BIELA14 is not intended to use solid shortening Use only liquid shortening with this fryer The use of solid shortening will clog the oil lines The oil capacity of the BIELA14 fryer is 31 165 3 7 gallons 14 liters for a full vat and 15 5 Ibs 2 5 gallons 7 liters for a dual vat at 70 21 1 Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bottom line overflow may occur as heat expands the oil For bulk oil systems see Section 4 11 4 on page 4 22 for instructions to fill the vat from bulk 2 Ensure that the power cord s is are plugged and locked if applicable into the appropriate receptacle s Verify that the face of the plug is flush with the outlet plate with no portion of the prongs visible 3 Ensure that the power is switched on Some models are equipped with a master switch located behind the fry
32. 3 Setup enter 1234 Usage enter 4321 Level 1 enter 1234 Level 2 enter 1234 Alert Tone Volume Tone 4 13 4 Volume 1 9 Tone 1 3 Filter After Sets number of cooks before filter prompt 4 13 5 Filter Time Sets amount of time between filter cycles 4 13 6 Info Mode 4 14 Press and hold INFO for 3 seconds displays Info Mode Full Split Vat Configuration Piter Stals eesin aea 4 14 1 Review Usage ee aaee Ri 4 14 2 I EATA 4 14 3 LOV ELECTRIC WARRANTY STATEMENT Frymaster L L C makes the following limited warranties to the original purchaser only for this equipment and replacement parts A WARRANTY PROVISIONS FRYERS 1 Frymaster L L C warrants all components against defects in material and workmanship for a period of two years 2 All parts with the exception of the frypot O rings and fuses are warranted for two years after installation date of fryer 3 If any parts except fuses and filter O rings become defective during the first two years after installation date Frymaster will also pay straight time labor costs up to two hours to replace the part plus up to 100 miles 160 km of travel 50 miles 80 km each way WARRANTY PROVISIONS FRYPOTS The frypot has a lifetime parts and labor warranty If a frypot develops a leak after installation Frymaster will replace the frypot allowing u
33. 4 13 5 Filter Time Sets amount of time between filter cycles 4 13 6 lao MOOR d nae ree erred 4 14 Press and hold INFO for 3 seconds displays Info Mode Full Split Vat Configuration 4 14 1 Review tas 4 14 2 East uie itte EE Ut ced 4 14 3 4 9 Fryer Setup Mode Programming The computer upon initial power up when changing out a computer or accessed from Level 1 can have parameters set The setup sets the time date date format language fryer type vat type oil system type and the temperature scale These settings should only be changed by a technician The computer displays OF F 1 Enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed The computer displays ENTER 2 Enter 12 34 100 3 4 1234 The computer displays LEVEL PROGRAM for three seconds changing to PRODUCT SELECTION 3 Press the button once to scrollto FRYER SETUP 4 Press 1 YES button The computer displays ENTER 5 Enter 12 3 10 2 3 4 1234 The computer displays LA NGUAGE on left and ENGLISH on the right 6 Use the and
34. Computer displays FR FRIES 4 button under the display until a beep is heard approximately three seconds and release Press and quickly Display changes to LOW 2 release product button ws 9 TEMP until setpoint is LOW TEMP for hash browns reached 6 s changes to HASH BRN ash Brn 3 Computer display will FR FRIES change from FR FRIES to lt lt lt lt alarm sounds lt lt lt lt gt gt gt gt Perform these steps on both sides to change both displays to HASH BRN 4 6 4 7 M3000 Button Description and Functions 4 7 1 Navigation Buttons lt y The menu on the M3000 uses 4 P and buttons to navigate the various menus and submenus lt When programming the left screen shows a menu or submenu item The right screen is for data entry Data is entered with alpha numeric characters scrolling through lists or by toggling between choices Left Display Right Display During programming if a button 15 not pushed within one minute the computer returns to operation mode 4 7 2 Filter Temperature and Info Buttons The lt FLTR and FLTR gt buttons see Figure 1 are used to filter the left and right vats of a split vat or a full vat fryer on demand The FLTR buttons if pressed once displays the number of cook cycles remaining until a filtration prompt When the FLTR button is pressed twice the date and time of the last filter is
35. Continue to next section 1f fryer 1s set to JIB 4 10 4 2 Refilling JIB Oil Systems JIB Jug In Box oil systems use oil stored in boxed jugs inside the fryer cabinet If the oil system was set to JIB during initial setup the computer displays MANUAL FILL VAT alternating with YE 5 1 Carefully pour oil into the pot until it reaches the low fill line in the fryer 2 Press the 1 5 button when vat is full m The computer displays OF F 4 10 4 3 Draining and Disposing Oil using Bulk Oil Systems Bulk oil systems use a pump to move exhausted oil from the fryer to a holding tank Additional plumbing is used to connect the bulk oil systems to the fryers WARNING Ensure a filter pad is in place prior to draining or disposing of oil Failure to insert a filter pad may result in clogged lines and or pumps 4 17 1 With the computer OF F press and hold F L T R button of the corresponding vat for three seconds The computer displays FLT R fl E NU for three seconds changing to HU T FILTER 2 Press the INFO button and scroll to DISP O SE 3 With DISP 0 SE displayed press the 1 5 button to continue The computer display alternates between DISPOSE and YES NO If the computer displays FULL alternating with CONFIRM see NOTE on Page 4 19 4 To dispose press the 1 5 button to continue If INSERT PAN is displayed remove and replace the filter pan ensuring that the
36. E PAR 4 20 DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns slipping and falling 9 Carefully pull the filter pan from the fryer The computer displays 15 PAN EMPTY alternating with YES NO NOTE A small quantity of oil may remain in the pan after refilling 10 If the is empty press the 1 5 button to return to OFF If the pan is not empty press the 2 0 button see Figure 4 11 2 10 and return to FILL VAT FROM DRAIN PAN alternating with YES NO after step 5 If the pan is not empty and the fryer is using a bulk oil system press the 2 0 button and the computer displays PAN WASTE alternating with YES 0 11 Press the v 1 5 button to dispose of the oil to the bulk oil waste tanks Skip to section 4 10 4 3 Disposing Oil Using Bulk Systems between step 6 and step 7 4 11 3 Fill Vat from Drain Pan Fill vat from drain pan selection is used to refill the frypot from the filter pan 1 With the computer press and hold the filter button for the vat to be refilled for three seconds 2 Usethe and Y buttons to scrollto FILL VAT FROM GRAIN PAN 3 With FILL VAT FROM DRAIN PAN displayed press the v 1 5 to continue The computer displays FILL VAT FROM DRAIN PANE alternating with YES NO 4 Press the 1 5 button to continue System checks that the drain valve is closed The return valve op
37. Filtration Problems Probable Causes Corrective Action Change or overwrite the filter after Fryer filters after each Filter after setting incorrect setting by re entering the filter after cook cycle value in level two See section 4 13 5 on page 4 33 MAINT FILTER Manual Filter won t Temperature too low Start Filter pump won t start or pump stops during filtering Ensure fryer is at setpoint before starting MAINT FILTER A Verify that the power cord is fully plugged in and the circuit breaker is not tripped A Power cord is not plugged in or circuit breaker 1s tripped 7 3 Probable Causes Corrective Action If the motor 15 too hot to touch for more than a few seconds the thermal overload switch has probably tripped Allow the motor to cool at least 45 minutes then press the Pump Reset Switch See page 5 7 C Blockage in filter pump C Call your ASA for assistance B Pump motor has overheated causing the thermal overload switch to trip Call your ASA for assistance Drain valve or return A AIF board has failed valve stays open B Actuator has failed Filter pan is not fully set into fryer Missing filter pan magnet Defective filter pan switch M3000 display shows INSERT PAN Auto filtration won t start M3000 display shows FILTER BUSY Check that MIB board is not in manual mode Check to see that the MIB cover 1s not damaged and depressing the b
38. If this occurs change setpoint by pressing the button assigned to ae the product When the chevrons appear immediately lt lt lt gt gt gt gt press and hold cook channel button until a Kw beep is heard approx three seconds and release Press a cook channel button to begin cook cycle NOTE lferror REMOVE DISCARD PRODUCT appears press the cook channel button under the message to cancel alarm and remove error message 4 3 10 11 Display alternates nc between product ID A and remaining cook time 0 34 If a duty is required for this menu item dutyis NUTY displayed when it is time to perform a duty such as shake Press cook channel button under duty display to cancel mmm alarm Pull is displayed when the cook time is P U L L complete an alarm sounds Press cook channel button under pull ner ad display to cancel alarm Dashed lines reappear under active display at the end of the cook cycle 4 44 Cooking with Dedicated Display Cooking With Dedicated Display Frymaster FLTR TEMP lt L 4 5 menu item such as FR FRIES shows in display FR FRIES Press a cook channel button to begin the cook cycle Display alternates between abbreviated product name and remaining cook time 2 34 Duty is displayed when it is time to shake the fry basket DUTY PU
39. LL Press cook channel button to cancel alarm Pull is displayed when the cook cycle is complete Press cook channel button to cancel alarm 4 4 8 10 QUAL is displayed 11 Q7isdisplayedand Q 14 FRY alternates with FRY As the quality time Oo counts down 01 FRI Pressing the cook channel button now will launch a cook cycle and end the quality countdown QUAL when the quality time has elapsed Pressing the cook channel button restores the display to FR FRIES and the unit is ready for cooking FR FRIES 4 5 Changing from Breakfast Setup to Lunch Changing from Breakfast Setup to Lunch ve Frymaster gt TEMP INFO FLTR gt 6 7 1 Press and quickly 1 Press and hold the cook release product button amp 3 channel button under the for french fries display until a beep is heard ABC approximately three seconds and release Computer will change from HASHBRNto HASH BRN Display changestoFR FRIES 2 lt lt lt lt gt gt gt gt an alarm 4 FRIES will sound lt lt lt lt gt gt gt gt Perform these steps both sides to change both displays to FR FRIES 4 5 4 6 Changing from Lunch Setup to Breakfast Changing from Lunch Setup to Breakfast Frymaster gt iro FLTR gt 7 Press and hold the cook channel 1
40. OPERATOR S MANUAL FRYMASTER BIELA14 SERIES GEN LOV ELECTRIC FRYER This equipment chapter is to be FOR YOUR SAFETY installed in the Fryer Section of the Not Store oriisa th Equipment Manual gaso ar flammable vapors and liquids in the i vicinity of this or any other appliance Low Oil Volume Fryer MANUFACTURED BY 7 Frymaster anitowoc 8700 Line Ave SHREVEPORT LOUISIANA 71106 PHONE 1 318 865 1711 TOLL FREE 1 800 551 8633 1 800 24 FRYER 1 1 318 219 7135 TABLE OF CONTENTS WARRANTY 5 Page INTRODUCTION u occ cc ccc cece ccccccccccccccccecceccacucucuaceaueccaceanusuacuanuacuanuauaduanuatucuacuanusuaccacuaneauans Page 1 1 INSTALLATION INSTRUCTIONS 2 1 OPERATING 5 Page 3 1 M3000 COMPUTER INSTRUCTIONS 2 0 2 2 1 7 7 1 00000000000000 4 1 OPERATING THE BUILT IN FILTRATION 5 5 4 Page 5 1 PREVENTIVE MAINTENANCE ccccccccccccccccccccccccuccccccuucuucceaucuucueceeuusuuauececuuaueaueueeeesns Page 6 1 OPERATOR TROUBLESHOOTING 1 0 0 ccc ccc ccc ccc cccccccccccccuccucuecucuucuucuececuuaueaueuueuusueuuneeens Page 1 WIRING 5 5 00 0 0
41. OVINOO Sit NO 29 5 507 NAAN NNT NAAN NNT 7 TO uo 26 4 29 4 JL VL AL Ho ER 2 Pe HAN oc m gt La k 2 E ci aay 50118 26 2 lt AM PI SIE x aim Y 212455 YY brs 201 KIK TNO IN3NOJO2 q YOLOVINOD NOLOVINOO VIS 994 SE K 7 YO 21 Ho 16 ma KK ma brio 56 Y gk 1 NN Kao Sop it 07 222 uo 24 13534 262 K 28 Y 619 BN sums H3A23 ma 572 Kl Sims v mal PI Y 5 RIN INSOVPQV OL ek DIED NHH 2 22 L 24 7 22 gg Tavis ue 1 Ki Kho 850120 ll 5 NYS 361 KG 25 mro l IN3OvrOV OL dk axi SN EN uec oor Eo ee TASA TI UL mE TR TEN o REUS me A ea 71 AN Yall 4 Nua 951 NNB 261 NOLOVINO2 79 597 YOLOVINOD 591 RS ma id E rd Wows 99 567 A m8 5722 5 oS exi p ELS E L 4 ES At Sg ap gt 525 ve os a 318 256 WNOlLdO iaa r DE X18 22
42. PIN LOCATIONS POSITION PIN fae A RED FV DV a 6 gt gt PIN 15816 1080491 1 amp 2 1080492 PIN 3 amp 4 m3 7 GRN 4 PIN 14 amp 16 1080493 PIN 1 amp 2 1080494 PIN 3 amp 4 FILTER RELAY START OF 6 WIRE 6 PIN 13816 1080495 PIN 1 amp 2 1080496 PIN 384 COMPONENT BOX DATA amp POWER 8 12 amp 16 1080497 PIN 182 1080498 PIN 384 10 11816 1080499 PIN 182 1080500 PIN 384 n er TABLE A MIB LOCATOR LOCATOR FRYMASTER POSITION PIN OPTIONAL RTI WASTE VALVE PIN 41 1080485 INTERFACE Hore ue 4 PIN 2 1080486 OPEN WASTE BOARD BOARD PINS 7 BLK 15 WHT 6 PIN 3 1080487 8 4 1080488 CLOSED WASTE PINS 8 RED 16 GRN 10 PIN 5 1080489 SSS 1220 GRN YLW RTI 8074649 8074546 1220 GRN YLW NIS GROUND 807455 COMPONENT BOX COMPONENT BOX Hem sl ISEB SEE DEINEN TABLE A N BLUE ORANGE M3000 FILTER JIB M3000 LIGHT LIGHT y D Sw 8074546 80517340 8 1 8 Solid Shortening Melting Unit Wiring Diagram e 1 pm IE M MC 7 RESET 70C BLK SWITCH NC tel 3 FROM o Todes i 75 WHT 16C i 71C WHT FAR RIGHT e J COMPONENT BOX ONLY jl Sa E E 1 SOLID SHORTENING MELTER ON OFF SWITCH 95C BLK 96C WHT 98C BLK AND MELTER
43. TERED DRS Number of times right vat filtered and day f R FLT BPSD DRAY Number of times right vat filter was bypassed and day FLT AVG DAY Average number of cook cycles per filter right vat and day 5 Press the 2 button to return to MODE changing to FILTER STAT 5 prompt 6 Press the 2 button again to quit The computer displays OF F 4 14 2 REVIEW USAGE MODE The review usage displays total cook cycles per vat number of cook cycles per vat number of cook cycles exited prior to completion the number of hours the vat s have been on and the date of last usage reset 1 Perform steps 1 3 on pages 4 34 through 4 35 Scrollto REVIEW USAGE 2 With REVIEW USAGE displayed press the 1 5 button The computer displays USAGE SINCE changing to the date and time that the usage was last reset FULL VAT CONFIGURATION a USAGE SINCE TIME DAT E Usage since date and time of last reset TOTAL COOKS Number of cook cycles for all products QUIT COOK Number of cook cycles exited within first 30 seconds ON HRS Number of hours the vat has been on RESET USAGE Resets usage counters SPLIT VAT CONFIGURATION USAGE SINCE TIME DRTE Usage since time and date of last reset TOTAL COOKS Number of cook cycles for all products QUIT COOK Number of cook cycles exited within first 30 seconds L ON HRS Number of hours the left vat has been o
44. X FRYMASTER ONLY POWER WIRE OR FIELD TERMINAL BLOCK 8051615B DUAL VAT 8 5 8 1 6 Contactor Box WYE Configuration Pe ee ee ET 7 wee Cire ee UK ee hp a SOR 7 rt e re e l 7 VIVIVIVIVIVIVIVIV 21725456 25456789 NVVINZISNZINZINZINZINZINZ INA a HEAT CONTACTOR CONTACTOR FV FV L2 L3 1050 BLU 106c HIGH VOLTAGE TO COMPONENT BOX GRN YL 101C BLU POWER WIRE OR FIELD TERMINAL BLOCK 8051614B FULL VAT 144C BLK 146C BLU 149C BLK HEAT LATCH HEAT LATCH CONTACTOR CONTACTOR CONTACTOR CONTACTOR DV DV FV FV N N 2 2 eo 105C BLU gt 106C BLU 1310 BLU HIGH VOLTAGE TO COMPONENT BOX POWER WIRE OR FIELD TERMINAL BLOCK 805161 5B 1D1C BLU Li INO z DUAL VAT 8 1 7 BIELA14 Series GEN Il LOV Simplified Wiring
45. allow the pump motor to cool 20 minutes before attempting to reset the switch see photo below WARNING Use caution and wear appropriate safety equipment when resetting the filter pump reset switch Resetting the switch must be accomplished with care to avoid the possibility of a serious burn from careless maneuvering around the drain tube and frypot Filter Pump Reset Switch 5 5 Manual or End of Day Filtration MAINT FLTR NOTICE The filter pad or paper must be replaced daily A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling Ensure that the filter pad or paper is replaced daily to keep the system operating correctly 1 The fryer MUST be at setpoint temperature With the computer ON press and hold the FLTR button for three seconds 5 7 Computer displays FILTER MENU for three seconds changing to AUTO FILTER 2 Press the Y INFO button to scroll to MAINT FILTER 3 When the desired selection is displayed press the 1 button to continue The computer displays MAINT FILTER P alternating with YES NO 4 Press the v 1 5 button to start the manual filtration process If CLOSE DISPOSE VALVE is displayed close the RTI dispose valve Press 2 0 button to exit If no pan is in place the computer displays INSERT PAN until pan is detected The computer disp
46. and operation shall comply with the codes or regulations in force in the country in which the equipment 15 installed Service may be obtained by contacting your local Frymaster Authorized Service Agency NOTICE All fryers shipped without factory supplied cords and plug assemblies must be hardwired using flexible conduit to the terminal block located on the rear of the fryer These fryers should be wired to NEC specifications Hardwired units must include installation of restraint devices A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Authorized Service Agency ASA NOTICE If this equipment is wired directly into the electrical power supply a means for disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the fixed wiring NOTICE This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply e g a circuit breaker is provided NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating of not less than 167 F 75 2 NOTICE If the electrical power supply cord is damaged it must be replaced by a Frymaster Authoriz
47. are completely dry A DANGER Ensure that the frypot and filter pan are completely dry and free of water before filling with oil Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature 23 Bulk or JIB System The computer displays INSERT PAWN Reinstall screen filter pad hold down ring and crumb basket removed in step 16 Insert the filter pan 24 JIB system The computer displays MANUAL FILL alternating with YES Press the 1 5 button and display returns to OF F Bulk system Go to Section 4 11 4 Vat From Bulk on page 4 22 and begin after step 3 4 12 3 HIGH LIMIT TEST MODE The high limit test mode is used to test the high limit circuit The high limit test will destroy the It should only be performed with old oil Shut the fryer off and call for service immediately if the temperature reaches 460 F 238 C without the second high limit tripping and the computer displays HIGH LIMIT FRILURE alternating with DISCONNECT PQWER with an alert tone during testing The test 1s cancelled at any time by turning the fryer off When the fryer is turned back on it returns to the operating mode and displays the product 1 Perform steps 1 3 on pages 4 23 through 4 24 Computer displays HI LIMIT TEST 2 Press the 1 5 button to continue the high limit test The computer displays HI LIMIT alternating with YES NO 3 Press the v 1 5 button to contin
48. as ignored on a prior prompt FILTER PAD prompts Filter error has occurred filter pad A Verify that both the main power cord and 120V is fully seated in its receptacle locked into place and that circuit breaker is not tripped B Computer has failed B Call your ASA for assistance C One or more other components have C Call your ASA for assistance failed Temperature probe or computer has failed A Main power cord not plugged in Fryer does not heat Fryer heats until high limit trips with heat indicator ON Fryer heats until high limit trips without Contactor or computer has failed Call your ASA for assistance heat indicator ON Call your ASA for assistance 7 2 2 Error Messages and Display Problems Probable Causes Corrective Action Toggle between to by pressing mE and holding and simultaneousl until TE CH MODE appears Enter Incorrect display option programmed 1658 The computer displays OFF Turn the computer on to check temperature If the desired scale is not displayed repeat wrong temperature scale Fahrenheit or Celsius 7 2 Probable Causes Corrective Action Frypot temperature 15 more than 410 F Shut the fryer down immediately and moon Em As 210 C or in CE countries 395 F call your ASA for assistance 202 C M3000 display shows Shut the fryer down immediately and HELP Hi eor E call your ASA for assistance HIGH LIMIT Failed hig
49. compensation as it could have an adverse affect on the products cooking cycles The default setting for product compensation is set to four 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays PROD COMP 2 With PROD COMP displayed press the v 1 YE 5 button Computer displays PRODUCT SELECTION changingto SELECT PRODUCT The computer displays the product selected 4 With a product selected press the v 1 9 E 5 button to select a product The computer displays fl 8 DIF alternating with YES NO 5 Press the 1 S E 5 button to continue or the 2 0 button to return to LEVEL PROGRAN 3 Use the and 7 to scroll through the product list Computer displays LORD on left side with or another value on the right This is the sensitivity setting recommended for this product NOTE It is highly recommended to NOT adjust this setting as it could have adverse effect on the product 4 30 6 If changing this setting enter a number between 0 9 ro 7 Press the 2 button to accept selection 8 Press the 2 button two times to exit The computer displays OF F 4 13 2 E LOG MODE The E LOG mode is used to view the ten most recent error codes encountered on the fryer These codes are displayed from 1 10 with the most recent displayed first The time date and error code are displayed 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays 06
50. connection behind plate WARNING Do not add HOT or USED oil to a JIB Figure 2 The momentary switch used to reset the JIB low LED 15 also used to fill the jug in an RTI system After resetting the JIB LED pressing and holding the momentary switch located above the JIB allows the operator to fill the jug from the bulk oil storage tank see Figure 4 To fill the jug press and hold the JIB reset button until the jug is full then release NOTE Do NOT overfill the jug Figure 4 For instructions on filling the vat from bulk see Section 4 11 4 page 4 22 NOTE It takes approximately twelve seconds from the time the fill JIB button is pressed until the RTI pump starts It may take up to 20 seconds before the level in the JIB begins to rise Typically it takes approximately three minutes to fill the JIB It takes approximately one minute to fill a split vat and two minutes to fill a full vat BIELA14 SERIES GEN II LOV ELECTRIC FRYER APPENDIX B JIB Preparation with Solid Shortening Option 1 Open right door of fryer and remove brace in JIB cabinet 2 Position melter in front of cabinet Loosen bracket on left side of melter if necessary to ease placement in the cabinet 3 Use the provided screws to attach the melter to existing holes in the interior rails of the fryer cabinet on both sides See figures and 2 4 On the back side of the melter attach the white two pin conne
51. ct ex FR FRIES on the right screen Press the 2 button again Computer displays LEVEL PROGRAM changing to the PRODUCT SELECTION prompt 25 Press the 2 button to quit and to return to OF F 4 10 3 Storing Menu Items in Product Buttons This function is used to store individual menu items to product buttons for one or two button cooking To store menu items to a specific button 1 Perform steps 1 6 on pages 4 12 2 The computer displays on the left and the selected product ex WI N G 5 on the right 3 Press the button to scroll to the ASSIGN BT M option used to assign a menu item to a specific product button 4 The computer displays ASSIGN BT N on the left and WINGS on the right 5 With ASSIGN BTN displayed on the left and the chosen product ex WINGS displayed on the right press a button between 1 0 to assign the product The LED in the chosen product button will illuminate To unassign a product from a button press the button assigned to that product The LED no longer illuminates 6 Once the button is assigned press the INFO button to save the assigned button The computer displays NAME on the left with the product ex WING S on the right 7 If no further programming is necessary press the 2 button twice to return to LEVEL 1 PROGRAM changing to the PRODUCT SELECTION prompt 8 Press the 2 button again to quit and to return to OF F 4 15 4 10 4 Drain
52. ctors and plug in the black connector to the outlet box shown in figure 3 5 Position the oil reservoir in the melter sliding the oil pickup tube into the female receptacle Position the front lid and the front of the melter See figure 4 Figure 1 Position the melter in the cabinet and attach with provided screws to the cabinet interior mor _ Figure 3 Attach the two pin white connectors and plug the black connector into the utility box as shown Figure 4 The assembled melter is shown in position Figure 2 Position the melter Melter ON OFF switch Orange button resets system after a low oil display BIELA14 SERIES GEN II LOV ELECTRIC FRYER APPENDIX C Solid Shortening Melter Use Reset oil reservoir system Ensure shortening melter is on Fill melter with shortening Melter ON OFF switch Allow 2 3 hours for solid shortening to melt DO NOT attempt to use the top off system with unmelted oil in the top off system The low oil reservoir light will come on if the fryer calls for oil before the shortening in the melter is liquid Once the shortening is fully melted press and hold the orange reset button to turn off the light and reset the top off system DO NOT ADD hot oil to the shortening melter The temperature of the oil reservoir should not exceed 140 F Add small amounts of solid shortening to the reservoir to ensure it has sufficient oil to operate the t
53. drain to pan function drains the oil from the frypot to the filter pan 1 With the computer B F press and hold the filter button for three seconds for the selected vat to drain The computer displays FILTER NU for three seconds changing to MAINT FILTER 2 Use the and buttons to scrollto DRAIN PAN 3 With DRAIN PR N displayed press the 1 to 0 continue The computer displays DRAIN PR N alternating with YES 4 Press the 1 S E 5 to continue drain to pan The heating source is disabled and the system checks that the pan is in place If no pan is detected the computer displays INSERT PAN until the pan is detected With the pan detected the drain valve opens The computer displays DR ARININ G for 20 seconds The computer displays VAT alternating with YE 5 5 Press the v 1 9 E 5 button if the vat is empty to continue The computer displays FILL VAT FROM DRAIN N alternating with YES with an audible alarm To refill the vat continue to the next step otherwise skip to step 8 6 Press the 1 5 button to refill the vat The computer displays FILLING After filling the computer displays 15 VAT FULL alternating with YES NO If the vat is not full press the 2 0 button to run the filter pump again 7 Press the 1 5 button if the vat is full to return to OF F 8 Press the 2 0 button The computer displays REMOV
54. e computer on The computer displays LOU TEN P until the fryer reaches setpoint 8 Ifa filtration error occurs six consecutive times the return valve closes and the computer displays SERVICE REQUIRE D alternating with 5 and an alarm 9 Press Y 1 YES to silence alarm and continue The computer displays SYSTEM ERR R and the error message for 15 seconds changing to 58 5T Efl ERROR FIXE D alternating with YES 0 10 Press 2 NO to continue cooking Call your ASA to repair and reset the fryer The error will be re displayed every 15 minutes until the 1ssue is repaired Auto filtration and auto top off 1s disabled until the fryer 1s reset 5 5 5 4 4 Filter Error Flowchart IS VAT FULL JES SERVICE YES NO 4 REQUIRED JES v NO YES v FILLING ERROR OE IAL MESSAGE DISPLAYED P IS YAT FULL yes OPERATION RESUMES Call an Authorized NO Repair Technician FILLING SYSTEM ERROR JU E 5 FIXED a YES NO IS VAT FULL JES P YES NO A ENTER SIXTH ae ue NO CONSECUTIVE gt FILTER ERROR TECH s ENTERS
55. ed Service Agency technician or a similarly qualified person in order to avoid a hazard A DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment A DANGER Do not attach an apron drainboard to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible material at all times DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including those of broilers and ranges In the event of a power failure the fryer s will automatically shut down If this occurs turn the power switch OFF Do not attempt to start the fryer s until power is restored This appliance must be kept free and clear of combustible material except that it may be installed on combustible floors A clearance of 6 inches 15cm must be provided at both sides and back adjacent to combustible construction minimum of 24 inches 61cm should be provided at the front of the equipment for servicing and proper operation 2 1 2 Electrical Grounding Requireme
56. ekly Clean behind fryers in accordance with the procedure detailed in maintenance requirement card MRCIAA WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the 120 volt line which powers the hood must be fully engaged and locked in its pin and sleeve socket 6 1 4 Clean the Frypot and Heating Elements Quarterly DANGER Never operate the appliance with an empty frypot The frypot must be filled to the fill line with water or cooking oil before energizing the elements Failure to do so will result in irreparable damage to the elements and may cause fire 6 1 Deep Clean Boiling Out the Frypot After the fryer has been in use for a period of time a hard film of caramelized cooking oil will form on the inside of the frypot This film should be periodically removed by following the deep clean boil out procedure contained in Kay Chemical Fryer Deep Clean Procedure instructions Refer to page 4 25 for specific details on setting up the computer for deep clean boil out operation Replace the O rings Refer to McDonald s MRC cards for specific details on replacing the O rings on the filter connection 6 1 5 Clean Detachable Parts and Accessories Weekly Wipe all detachable parts and accessories with a clean dry cloth Use a clean cloth saturated with a solution of McDonald s All Purpose Concentrate to remove accumulated carbonized oil on detachable part
57. ens and the filter pump refills the vat The computer displays FILLING while the vat is refilling After filling the computer displays 15 VAT FULL alternating with YES NO 5 Press the 1 5 button if vat is full to exit and return to GFF If vat is not full press 2 0 button to continue filling 3 4 11 4 Fill Vat from Bulk Fill vat from bulk selection is used when filling the frypot from a bulk oil system 1 With the computer O F press and hold the filter button for the vat to be refilled for three seconds 3 With FILL VAT FROM BULA displayed press the v 1 YES button to continue The computer displays FILL VAT FROM BULK alternating with YES 4 Press the v 8 E 5 button to continue 0 The computer displays PRESS AND HOLD SES TO FILL alternating with YE 5 The return valve opens and the bulk pump is energized The bulk oil refill pump uses a momentary switch It only pumps as long as the switch is depressed 5 Press and hold the v S E 5 button to fill the vat The computer displays FIL LINGO while the vat is filling 6 When the vat is filled to the lower fill line release the 1 5 button The computer displays CONTINUE FILLING alternating with YES 0 7 To continue filling return to step 5 Otherwise press the 2 10 button to exit and return to O F F 4 22 4 11 5 Pan to Waste Pan to waste selection is an option that allows bulk oil syste
58. environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a difference exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below CE Standard Example of box used to distinguish CE and Non CE specific information 1 5 Installation Operating and Service Personnel Operating information for
59. er door cabinet on the front panel of the component box next to the fuse 4 Ensure that the computer is switched ON When the computer is switched on the fryer will begin heating and will display MLT CYCL alternating with LOW TEMP until the fryer temperature reaches 180 F 82 C LOU TEMP is displayed until within 15 of setpoint Once the fryer reaches setpoint the computer display changes to the product or dashed lines and the fryer is ready for use 5 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature Shutdown 1 Turn the fryer off 2 Filter the oil and clean the fryers See Chapters 5 and 6 3 Place the frypot covers on the frypots 3 2 Operation This fryer is equipped with M3000 computers illustrated below Refer to the M3000 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures ELLLLLL M3000 COMPUTER Refer Chapter 5 of this manual for operating instructions for the built in filtration system 3 2 3 3 Low Oil Volume Automatic Refill When Low Volume LOV system is in place on the fryer the frypot oil levels are continually checked and topped off as necessary from a reservoir in the cabinet The reservoir holds a 35 pound box of oil In a typical operation this will last approximately two days Components of the system are annotated at the right see Figure 1 NOTE sy
60. ersion by pressing the TEMP button with the computers displaying OFF If a computer displays only M3000 software the computer may be defective INVALID CODE LOCATION SD card removed during update 21 FILTER PAD PROCEDURE ERROR 25 hour timer has expired or dirty filter logic has Change Filter Pad activated OIL IN PAN ERROR The MIB has reset the oil in pan flag CLOGGED DRAIN Gas Vat did not empty during filtration AIF BOARD OIB FAILED Gas Oil is back sensor failed RECOVERY FAULT Recovery time exceeded maximum time limit two or more cycles Oil temperature has dropped lower than 15 F 8 C in idle mode or 45 F 25 C in cook mode 7 6 WIRING DIAGRAMS CHAPTER 8 8 1 14 SERIES GEN LOV ELECTRIC FRYER iagrams D iring W 8 1 Component Wiring Domestic 8 1 1 Pec SUE H9IH Ad me dW3L A4 ALY ET um ee HOLMS IT Ad H9IH WNOILdO ng oj
61. f not less than 167 F 75 C DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram s furnished with the appliance Refer to the wiring diagram s affixed to the inside of the appliance door when installing or servicing this equipment 2 3 After Fryers Are Positioned At the Frying Station DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Service Hotline at 1 800 551 8633 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit 1s level both side to side and front to back To level fryers adjust the casters being careful to ensure the fryer s are at the proper height in the frying station 2 3 When the fryer is leveled in its final position install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection Install the restraints in accordance with the provided instructions If the restraints are disconnected for service or other reasons they must be reconnected before the fryer 15 used A DANGER Adequate means must be pr
62. formation is printed on a data plate affixed to the inside of the fryer door Part numbers are found in the Service and Parts Manual Parts orders may be placed directly with your local ASA or distributor Included with fryers when shipped from the factory is a list of Frymaster ASA s If you do not have access to this list contact the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 or by email at service frymaster com The following information will be needed in order to assist you efficiently Model Number Serial Number Voltage Nature of the Problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 4 BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 2 INSTALLATION INSTRUCTIONS 21 General Installation Requirements Proper installation is essential for the safe efficient trouble free operation of this appliance Qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual should perform all installation and service on Frymaster equipment Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 6 of this manual to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation
63. h limit FRILURE M3000 display shows Problem with the temperature Shut the fryer down and call your ASA TEMP PROBE measuring circuitry including the probe for assistance or damaged computer wiring harness or connector M3000 displ h Call ASA f ist 4 T T Failed computer failed interface board FAILURE open high limit thermostat Verify that both the main power cord and 120V 1s fully seated in its receptacle locked into place and that circuit breaker is not tripped If the problem continues call your ASA for assistance Heating indicator is on but fryer is not Three phase power cord unplugged or heating circuit breaker is tripped M3000 display shows Clear error and silence the alarm by RECOVERY Recovery time exceeded maximum time pm ine MA Ms ues EST lint recovery time for electric is 1 40 If this error continues call your ASA for assistance Remove and discard product Press the M3000 display shows A product cook is started that has a cook button under the display with the REMOVE different setpoint than the current vat error to remove the error Reset the DISCRRD temperature setpoint of the vat before trying to cook product M3000 displays l SERVICE Anerror has occurred which requires a Pose 0 REQUIRED followed service technician call your ASA for assistance In some by an error message cases cooking may not be available sounds 7 2 3
64. hanges to the product name or dashed lines the fryer 1s ready for use The complete filtering process takes roughly four minutes NOTE If during filtration the filter pan 1s pulled the filtration process stops and resumes once pan is reseated into place 5 3 1 Auto Demand Filtration Auto demand filtration 1s used to manually start an auto filtration 1 The fryer MUST be at setpoint temperature With the computer on press and hold the FLTR button for three seconds The computer displays FILTER MENU for three seconds changing to AUTO FILTER 5 3 2 Press the v 1 5 button to continue The computer displays FILTER NO UP Alternating with 8 E 5 0 3 Go to step 1 section 5 3 on page 5 2 to continue 5 4 Troubleshooting the Auto Intermittent Filtration AIF 5 4 1 Incomplete Filtration Should the AIF procedure fail after the filter pad was changed an error message 1s generated Use the chart on page 5 6 to clear the error The computer displays IS VAT FULL alternating with YES NO The MIB board displays three horizontal lines 1 If the vat is full press v 1 S E 5 button to continue The computer returns to idle cook mode or OFF B If the pot 1s not filled completely continue to next step 2 Press 2 NO if pot is not filled completely The computer displays FILLING while the pump runs again When the pump stops the computer displays 15 VAT FULL alternating with YES NZ again If
65. ies of up to five fryers 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the one below A DANGER Hot oil causes severe burns Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction injury to personnel and which may cause damage to your system and or cause your system to malfunction DANGER boxes contain information about actions or conditions that may cause or result in The BIELA14 LOV fryers incorporate a high temperature detection feature which shuts off power to the elements should the temperature controls fail 1 1 1 3 Computer Information for the M3000 Computers This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
66. ill go off and will prompt again soon to filter the oil 1 Press 1 YES to start filtration and 2 NO to cancel filtration 5 2 If the oil level is too low the computer displays OIL LEVEL TOO LOU alternating with YES Press Y 1 YES to acknowledge issue and return to idle cook mode Check to see if the JIB is low on oil If JIB is not low and this continues to occur contact your ASA If YES is chosen SKIM VAT is displayed for ten seconds changing to CONFIRM alternating with YES NU Skim the crumbs from the oil with a front to back motion removing as many crumbs as possible from each vat This is critical to optimizing usable oil life and quality in the oil Note If is chosen in response to either FILTER NOU COMNFIRf filtering is cancelled and the fryer resumes normal operation The FILTER NOU prompt is displayed once the FILTER AFTER count 15 satisfied This sequence repeats until yes 15 chosen If the filter pan is not fully engaged the computer displays INSERT PAN Once the filter pan is pushed fully into place the computer displays SHIM P RT 2 When Y 1 YES is chosen the auto filtration cycle is started The fryer displays DRAINING WASHING FILLING during the process Note Simultaneous filtering of multiple vats does not occur Once filtering is complete the computer display changes to LOU until the fryer reaches setpoint Once fryer reaches setpoint and the computer display c
67. ing and Refilling Vats and Disposing of Oil When cooking oil is exhausted drain the oil into an appropriate container for transport to the disposal container Frymaster recommends a McDonald s Shortening Disposal Unit MSDU Do not drain deep clean boil out solution into an MSDU NOTE If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain To remove the cover lift up on the front edge slightly and slip the guard up and pull it straight out of the cabinet Refer to the documentation furnished with your disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F 38 C then drain the oil into a METAL container with a capacity of FOUR gallons 15 liters or larger to prevent oil from spilling 4 10 4 1 Disposal for Non Bulk Oil Systems This option is used to dispose of old oil into either an MSDU or a METAL pot 1 Remove the filter pan and position the MSDU or METAL container with a capacity of FOUR gallons 15 liters or larger under the fryer to drain the oil 2 With the computer OFF press and hold the FLTR button of the corresponding vat for three seconds a chirp sounds 3 With MAINT FILTER displayed press the INFO button to scroll to DISPOSE Computer displays DISPOSE 4 Press the 1 5 button to continue The computer display alternates between DISPOSE a
68. lays FILTERING and oil drains from the frypot 5 Clean the vat with a scrub brush and press the 1 YE 5 button to continue when complete The computer displays WASH VAT Pe alternating with 5 6 Press the 1 5 button to continue The computer displays WASHING The return valve opens and the pot is flushed with oil from the pan The filter pump shuts off and the computer displays WASH RGRIN P alternating with YES NO 7 If the pot is clean of debris press 2 NQ button to continue and skip the wash again cycle If crumbs are still present press the v 1 YES button and the filter pump runs for another 30 seconds This cycle repeats until the 2 0 button is pressed 5 8 The computer displays RINSING The drain valve closes and the filter pump continues to run and refills the pot The drain valve opens and remains open and the computer displays RINSE AGAIN alternating with YES NO 8 If the pot is clear of debris press the 2 0 button to continue and skip the rinse again cycle If rinse again is desired press the v 1 YES button and the rinse repeats This cycle repeats until the 2 0 button is pressed The computer displays PO LISH alternating with YES 9 Press the 1 5 button to continue The filter pump turns on The drain and return valves are open and oil is pumped through the frypot The computer displays POLISHING alternating with a five min
69. m The computer displays DISP 8 51 for four minutes The pump transfers the waste oil from the pan to the bulk oil waste tanks Bulk Oil System When finished the computer displays REMOVE PAN 8 Bulk Oil System Remove the filter pan and ensure the pan is empty Bulk Oil System The computer display alternates between 15 PAN EMPTY and YES NO 4 26 9 Bulk Oil System Press the 2 button to run the pump again if the pan has oil remaining otherwise continue to the next step 10 Bulk Oil System Once the pan is empty press the 1 button see Figure 4 10 4 3 10 Bulk Oil System The computer displays CLOSE DISPOSE VALVE 11 Bulk Oil System Close the dispose valve by pushing the valve handle until it stops Bulk Oil System The computer displays INSERT PAN Insert the pan 12 Bulk or JIB System The drain valve closes and the computer displays SOLUTION ADDED alternating with Y E S frypot to be cleaned with water and cleaning solution mix Referring to maintenance requirement card and Kay Chemical provided instructions Fryer Deep Clean Procedure for McDonald s deep clean boil out procedure 13 Bulk or JIB System Press the 1 5 button to continue and start the cleaning procedure The computer displays DEEP CLER N alternating with a countdown timer starting at 60 00 minutes on the display The vat heats to 195 F 91 C for one hour To cancel DEEP CLEAN press
70. me with 1 being the softest and 9 the loudest 4 Use the 4 and buttons to scroll to TONE 1 3 The computer displays 1 3ontheleftand lon the right 5 Use the number keys to set the tone frequency from 1 to 3 6 Press the 2 button to return to product LEVEL PROGRRR prompt 7 Press the 2 button again to exit The computer displays OF F 4 13 5 FILTER AFTER The AIF filtration mode uses two measures before prompting to filter One checks for cook cycles which is adjusted in this section and the other checks for time which is adjusted in the following section 4 13 6 FILTER TIME The prompt for filtration is initiated by whichever occurs first either the number of cycles elapsed or time elapsed The FILTER AFTER option is used to set the number of cooking cycles which occur before the filtration prompt is displayed 1 Perform steps 1 3 on page 4 29 through 4 30 Scrollto FILTER RFTER 2 With FILTER RFTER displayed press the v 1 9 E 5 button The computer displays FILTER AFTER on the left and 0 or another number on the right 3 Use the number keys from 0 to 9 to enter the number of cook cycles before prompting to filter ex after every 12 cycles enter as 12 The computer displays FILTER AFTER on the left and 12 on the right 4 Press the 2 button to return to product LEVEL PROGRRR prompt 4 33 5 Press the 2 button again to exit The computer displays OF F
71. ms to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot 1 With the computer OF press and hold the filter button for the vat to be refilled for three seconds 2 Use the and buttons to scrollto PAN WASTE 3 With PAN TO WASTE displayed press the v 1 9 E 5 button to continue The computer displays PAN TO WASTE alternating with YES 0 4 Press the v S E 5 button and go to Section 4 10 4 3 page 4 18 and continue after step 6 or press 2 Q button to exit to filter menu 4 12 Programming Level One Level one programming is used to enter new products control when AIF auto intermittent filtration is disabled and perform deep clean boil out and high limit test To enter Level 1 programming mode 1 With the computer OF F press the TEMP and INFO buttons simultaneously for THREE seconds until LEVEL 1 is displayed a chirp sounds The computer displays E NT ER 2 Enter 1234 103 200 lata 1234 The computer displays LEVEL 1 PROGRA N for three seconds changing to PRODUCT SELECTION 4 23 3 Press the and Y buttons to scroll between peat TEMP INFO a PRODUCT SELECTION _ See pg 4 12 b RIF CLOCK See pg 4 24 DEEP CLEAN MODE See pg 4 25 d HI LIMIT TEST See pg 4 30 e FRYER SETUP See pg 4 9 4 With the selection displayed press the 1 5 button to
72. n R ON HRS Number of hours the right vat has been on RESET USAGE Resets usage counters 3 Press the and buttons to scroll between 4 36 4 If resetting usage statistics return to step 3 scroll to RESET USAGE otherwise skip to step 7 The computer displays RESET USAGE 5 With the desired selection displayed press the 1 9 E 5 button to select chosen menu item The computer displays ENTER 6 Using the number keys enter 32 1 Note Codes 4L 3c 200 fac changeable 4321 The computer displays RESET USAGE COMPLETE changing REVIEW USAGE Skip to step 8 7 Press the 2 button to return to INFO MODE changing FILTER STAT 5 prompt 8 Press the 2 button to quit The computer displays OF F 4 14 3 LAST LOAD MODE The last load mode displays data for the last cook cycle 1 Perform steps 1 3 on pages 4 34 through 4 35 The computer displays LAST LORD for full vat configurations or LORD L or LORD R for split vat configurations 2 With the desired selection displayed press the 1 5 button 3 Press the and Y buttons to scroll between FULL SPLIT VAT CONFIGURATION PRODUCT FRY Last product cooked STARTED 02 34Pf Time last cook cycle started RCTURL 3 15 Actual cooking time including stretch time
73. nd YES NO 5 To dispose press the 1 5 button to continue WARNING NEVER drain deep clean boil out solution into an MSDU Deep Clean boil out solution can cause damage to an MSDU DANGER When draining oil into a disposal unit do not fill above the maximum fill line located on the container DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate METAL container for disposal 4 16 DANGER When draining oil into an appropriate METAL container make sure the container will hold at least FOUR gallons 15 liters or more otherwise hot liquid could overflow and cause injury The computer displays INSERT DISPOSAL UNIT Once the filter pan is removed the computer displays alternating with 15 DISPOSE UNIT IN PLACE and YES NO 6 With the MSDU or a METAL container with a capacity of FOUR gallons 15 liters or larger is in place press the v 1 5 button to continue The heating source is disabled the drain valve opens and the computer displays DISPOSING for 20 seconds The drain valve remains open and the computer displays VAT alternating with YE 5 7 With the vat empty press the v 1 9 E 5 button to continue The computer displays VAT COMPLETE alternating with YES 8 Clean the vat with a scrub brush and when complete press the v 1 YES button to continue The drain valve closes and the vat 15 ready to be refilled with oil
74. ng a bulk oil system for filling and discarding oil are for an RTI system These instructions may not be applicable to other bulk oil systems M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Product Menu Items Product Selection See section 4 10 2 Storing Product Menu Items in Product Buttons See section 4 10 3 Draining Refilling and Disposing of Oil See section 4 10 4 BM DON m 4 11 Press and hold 4 FLTR or FLTR Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk Bulk Only Pan to Waste Bulk Only Programming Level 1 med OL r 0 0 08 4 12 Press and hold TEMP and INFO buttons 2 beeps displays Level 1 enter 1234 Product Selecto nss 4 10 2 Name Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn PUT RR 4 12 1 Disabled Enabled Deep Clean a bens 4 12 2 Ue ae 4 12 3 PRY OPS CG 5 4 9 Level 2 Program Manager Level 4 13 Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Prod Comp Sensitivity for product 4 13 1 E Log Log of last 10 error codes 4 13 2 Password Setup Change passwords 4 13
75. ning Refilling and Disposing of Oil See section 4 10 4 PEGI VICI MERE 4 11 Press and hold lt FLTR or FLTR Auto Filter Maint Filter Dispose Drain to Pan Fill Vat from Drain Pan Fill Vat from Bulk Bulk Only Pan to Waste Bulk Only Programming Level 1 FTO cn ee 4 12 Press and hold TEMP and INFO buttons 2 beeps displays Level 1 enter 1234 Product SCLC CHO 4 10 2 Cook Time Temp Cook ID Duty Time 1 Duty Time 2 Qual Tmr AIF Disable Assign Btn qu e a tits 4 12 1 Disabled Enabled Deep Clean ModE 2 tst aurca 4 12 2 High Limit Tes decedit ettet tre etes 4 12 3 4 9 Level 2 Program Manager 4 13 Press and hold TEMP and INFO buttons 3 beeps displays Level 2 enter 1234 Prod Comp Sensitivity for product 4 13 1 E Log Log of last 10 error codes 4 13 2 Password Setup Change passwords 4 13 3 Setup enter 1234 Usage enter 4321 Level 1 enter 1234 Level 2 enter 1234 Alert Tone Volume and Tone 4 13 4 Volume 1 9 Tone 1 3 Filter After Sets number of cooks before filter prompt
76. nts electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes units cord connected or permanently connected should be connected to a grounded power supply system A wiring diagram 15 located on the inside of the fryer door Refer to the rating plate on the inside of the fryer door for proper voltages WARNING To ensure the safe and efficient operation of the fryer and hood the electrical plug for the control power which powers the hood must be fully engaged and locked in its pin and sleeve socket 2 2 2 1 3 Australian Requirements To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations 2 2 Power Requirements The three phase supply plug for the elements is rated at 60 amps 250 VAC and is NEMA configuration L15 60P The control and filter plug 15 rated at 20 amps 120 208 VAC and is NEMA configuration L21 20P Each fryer should have its cord for the element supply on an individual circuit as well as the control cord WIRE MIN AWG AMPS PERLE 3 CET qs 09 13 1 8 E 6 6 3 16 Lens 3 m m m ww s s a a 8 __ 3 _ 3 8 NOTICE If this appliance is permanently connected to fixed wiring it must be connected by means of copper wires having a temperature rating o
77. ools below 400 F 204 C press the 2 button once to exit the high limit test 8 Press the 2 button again to exit to OFF 9 Follow the procedures on page 4 16 to dispose of the oil 413 Programming Level Two To enter Level two programming mode TEMP INFO 1 With the computer OFF press the TEMP and INFO buttons simultaneously for 10 seconds until LEVEL e is displayed a third chirp sounds The computer displays ENTER 2 Enter 1234 10 20 403 1239 The computer displays LEVEL 2 PROGRAM for three seconds changing to PRODUCT COMP 4 29 3 Press the Y buttons to scroll between a PROD COMP See pg 4 30 b E LOG See pg 4 31 PASSWORD SETUP See pg 4 31 ALERT TONE See pg 4 32 e FILTER AFTER See pg 4 33 f FILTER TINE See pg 4 34 NOTE Use the 4 and buttons to move between positions within the selections When entering numbers press the corresponding button using the 0 9 keys Press the and buttons to accept input and move to the next or previous menu item 4 With the desired selection displayed press the 1 button 4 13 1 PRODUCT COMP MODE The product comp mode allows the product compensation sensitivity to be changed Some menu items may need an adjustment depending on their cooking characteristics Use caution when changing the product
78. op off system For best results DO NOT TURN OFF the solid shortening melter overnight The on off switch for the melter is also used as a reset switch if the system s high limit temperature is reached Frymaster anitowoc Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6442 PRINTED IN THE UNITED STATES 1 800 551 8633 APRIL 2011
79. or signs of extensive dry firing Verify that the tilt mechanism is working properly when lifting and lowering elements and that the element wires are not binding and or chafing Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed Verify that component box and contactor box components 1 computer controller relays interface boards transformers contactors etc are in good condition and free from oil and other debris Verify that component box and contactor box wiring connections are tight and that wiring is in good condition Verify that all safety features 1 contactor shields reset switches etc are present and functioning properly Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that all wiring harnesses and connections are tight and in good condition Built In Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there 1s a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily
80. ovided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local Frymaster Authorized Service Agency ASA A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid spills falls and severe burns Fryers may tip and cause personal injury if not secured in a stationary position 2 Clean and fill frypot s to the bottom oil level line with cooking oil See Equipment Setup and Shutdown Procedures in Chapter 3 2 4 BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 3 OPERATING INSTRUCTIONS FINDING YOUR WAY AROUND THE BIELA14 SERIES LOV ELECTRIC FRYER Tilt Housing Elements AIF Filter Y LED JIB Low LED li 1i LETEN Control Panel M3000 Shown 1 Bezel Fryer Mc Identification Power Data Labels _ Switch Modeland Domestic Serial O e S Only Number Fuse JIB Behind Door FootPrint Pro Built In See Sec 3 3 Filtration Unit Filter Pan TYPICAL CONFIGURATION BIELA314 SHOWN NOTE The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture 3 1 3
81. p to the maximum time per the Frymaster time allowance chart hours of straight time labor Components attached to the frypot such as the high limit probe gaskets seals and related fasteners are also covered by the lifetime warranty if replacement is necessitated by the frypot replacement Leaks due to abuse or from threaded fittings such as probes sensors high limits drain valves or return piping are not included C PARTS RETURN All defective in warranty parts must be returned to a Frymaster Authorized Service Agency within 60 days for credit After 60 days no credit will be allowed WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as e improper or unauthorized repair including any frypot which is welded in the field e failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards Proof of scheduled maintenance is required to maintain the watranty e improper maintenance e damage in shipment e abnormal use e removal alteration or obliteration of either the rating plate or the date code on the heating elements e operating the frypot without shortening or other liquid in the frypot e no fryer will be warranted under the ten year program for which a proper start up form has not been received This warranty also does not cover e transportation or travel over 100 mile
82. proof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil If water comes in contact with oil heated to frying temperature it will cause spattering of the oil which can result in severe burns to nearby personnel WARNING Use McDonald s All Purpose Concentrate Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 6 1 1 Clean Inside and Outside of the Fryer Cabinet Daily Clean inside the fryer cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulated oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with McDonald s All Purpose Concentrate Wipe with a clean damp cloth 6 1 2 Clean the Built in Filtration System Daily A WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan and associated components with a solution of hot water and McDonald s All Purpose Concentrate 6 1 3 Clean Behind Fryers We
83. r pan out from the cabinet and remove the crumb tray hold down ring filter pad or paper and filter screen See Figure 1 Clean all metal parts with a solution of Purpose Concentrate and hot water then dry thoroughly Filter Pad or Paper The pan cover must not be removed except for cleaning interior access or to allow shortening disposal unit MSDU to be positioned under the drain If using an MSDU built before January 2004 see instructions on page 4 16 4 Screen 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition See Figure 2 Inspect the filter connection fitting O rings Figure 2 5 I 3 Then in reverse order place the metal filter screen the center of the bottom of the pan then lay a filter pad over the screen ensuring that the rough side of the pad is up Make sure that the pad is in between the embossed ridges of the filter pan Then position the hold down ring on top of the pad If using filter paper lay a sheet of filter paper over the top of the pan overlapping on all sides Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up and around the ring as it 15 pushed to the bottom of the pan Then sprinkle 1 packet 8 ounces of filter powder over the filter paper 4 Reinstall the crumb tray at the front of the pan See Figure 1 DO NOT USE FILTER POWDER WITH THE PAD
84. res only two button pushes to launch a cook cycle Just choose a menu item on a product button and press and then press a cook channel button under the display showing the desired item The computer can move seamlessly from McNuggets to Crispy Chicken to any added menu item In a typical store setting the M3000s on the three vat fry station display FR FRIES shown above and will launch a cook cycle with one push of a cook channel button On the chicken filet station the LED display shows dashed lines To launch a cook cycle press a product button and then press the Pressing either cook cycle button under the McChick cook channel button that displays launches a cook cycle corresponds with the location of the dropped basket By pressing the product button for McChicken McChick will appear in the display Just press the cook channel button corresponding to the location of the appropriate dropped basket The M3000 will operate with electric and gas fryers both full and split vat 4 1 4 2 Basic Operation Basic Operation Filter Temp Info Programming and Navigation Buttons and Cook ON OFF Product Buttons Turn Fryer ON Start Two Button Cook Cycle Multi Product Mode Press either key for full Press product key bearing pot press key on desired icon for desired product i side a split pot Press cook channel button to begin cook cycle
85. right display shows product PR D 1 3 The right display will show a blinking character 7 Using the number keys enter the first letter of the new product Each key has three letters Press until derived letter 15 displayed The full product name is limited to eight characters including spaces ex FR FRIES 4 12 8 gt Press the button to advance the cursor to the next display space Use FLTR the 0 key to insert a space The Y button can be used to move the cursor back For example to enter NG press the 8 key two times until W appears in the display Then use the P button to advance the cursor to the next display space Press the 3 key until appears Continue on until WI N GS is spelled out on the display 10 11 12 13 14 15 16 Once the name appears as it is to be saved press the button to save the name and scroll to TIME With COOK TIME displayed on the left and 00 displayed on the right use the number keys to enter the product cook time in minutes and seconds ex 3 10 as 310 With the cook time entered press the INFO button to save the COOK TIME and scroll to TEMP cook temperature With TEMP displayed on the left and F displayed on the right use the number keys to enter the cook temperature for the product ex 335 as 335 With the cook temperature entered press the INFO button to save the
86. ryer returns to CHANGE CODE cook mode for 15 FILTER PRD YES minutes YES NO REMOVE Y gt NO PAN Ch filt d and z This chart follows the process of clearing ryer returns to hn Ode ps d pulled out for a a filtration issue The prompt is minutes or 15 minimum of 30 displayed when any of the following minutes if pad seconds occur change expired a clogged filter pad lt a tripped or defective filter pump leaky O ring on the pick up tube failed drain valve actuator or a failed return valve actuator If the computer displays SERVICE REQUIRED the fryer can be used in most cases by answering NO when the prompt for SYSTEM ERRUR FIXED YES NQ is displayed The message repeats every 15 minutes until the issue 15 repaired and fryer reset by a technician 5 6 5 4 5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtered or waiting on another issue to clear Wait 15 minutes to see if problem is corrected If not call your local ASA A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and
87. s 160 km 50 miles 80 km each way or travel over two hours e overtime or holiday charges e consequential damages the cost of repairing or replacing other property which is damaged loss of time profits use or any other incidental damages of any kind There are no implied warranties of merchantability or fitness for any particular use or purpose This warranty 18 applicable at the time of this printing and 15 subject to change 11 BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 1 INTRODUCTION NOTE The Frymaster BIELA14 fryer requires a start up demonstration and training before normal restaurant operations can begin 1 1 General Read the instructions in this manual thoroughly before attempting to operate this equipment This manual covers all configurations of McDonald s BIELA14 LOV models The fryers this model family have most parts in common and when discussed as a group will be referred to as LOVTM fryers Although similar in appearance to the REI4 McDonald s electric fryers the BIELA14 fryers feature a low oil volume frypot automatic oil top off and an automatic intermittent filtration unit The Euro Look design incorporates a rounded topcap and a large round drain which ensures that fries and other debris will be washed into the filter pan The BIELAI4 LOV fryers are controlled with an M3000 computer Fryers in this series come in full or split vat arrangements and can be purchased in batter
88. s and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 6 1 6 Check M3000 Computer Set Point Accuracy Bi Weekly 1 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature sensing probe 2 When the computer display shows a series of dashes or M name indicating that the frypot contents are within the cooking range press the temperature of the oil as sensed by the temperature probe switch once to display the 3 Press the 2 switch twice to display the set point 4 Note the temperature on the thermometer or pyrometer Actual temperature and pyrometer readings should be within 5 F 3 C of each other If not contact a Factory Authorized Service Center for assistance 6 2 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows Fryer e Inspect the cabinet inside and out front and rear for excess oil e Verify that the heating element wires are in good condition and that leads have no visible fraying or insulation damage and that they are free of oil e Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements f
89. s password to enter LEVEL 2 mode Default 1s 1234 4 Press the v 1 5 button to accept selection The computer displays DIF alternating with YES NO 5 Press the 1 5 button The computer displays FRYER SETUP ontheleftand NEU PASSWORD flashes for three seconds then 12 34 or the current password is displayed on the right 6 Using the 0 9 keys enter a new password or reenter am lism ism ism Hem izm jie E the existing password Ej n B un d 3 4 AMO 5 STU VWX 7 Press the v 1 9 E 5 button The computer displays C O NFIR f on the left and 12 34 or the new password is displayed on the right 8 Press the 1 5 button to confirm The computer displays PASSWORD SETUP on the left The right side is blank 9 Repeat steps 3 8 to change or confirm fryer setup usage level one and level two passwords 10 Press the 2 button again to exit The computer displays OF F 4 13 4 ALERT TONE MODE The alert tone volume is adjustable to nine levels and the tone is adjustable to three frequencies Use different frequencies to distinguish protein or French fry stations 1 Perform steps 1 3 on pages 4 29 through 4 30 Computer displays ALERT TONE 2 With the desired selection displayed press 1 5 button 4 32 The computer displays VOLUME 1 Sontheleftand 9 on the right 3 Use the number keys to set volume level Select from nine levels of volu
90. select chosen 1 menu item 4 121 AIF CLOCK The AIF Clock mode allows programming of times to lock out the AIF auto intermittent filtration prompt This is useful for busy times of the day like the noon rush 1 Perform steps 1 3 on page 4 23 through 4 24 2 Use INFO button to scrollto AIF CLOCK 3 Press the 1 YES button to continue The computer displays AIF CLOCK on the left and DISABLED on the right 4 Use the and buttons to toggle between a DISRBLED b ENRBLED Set this function to E NAB LE D if there are times in which the AIF auto intermittent filtration feature 1s disabled ex noon rush 5 With E NAB LE D displayed press the button Skip to step 12 if DISAB LE D is chosen 6 With ENABLED displayed press the and Y buttons see Figure 4 12 2 5 to scroll between M F 1 SUN 4 ex On Monday Friday no filtering 1s desired during a lunch rush from 11 30 AM until 1 30 PM On the computer scroll to M F 1 12 00 7 Using the number keys enter the start time when AIF should be suspended 8 Press the and buttons to toggle from AM to PM 4 24 9 Press the INFO button The computer displays 0 DUR This is the amount of time the AIF 15 to remain suspended 10 Use the number keys to enter a time between and 999 minutes ex 1 hours is entered as 90 minutes Enter 90 for this example The computer displays 090 DUR Four different time periods
91. ssistance Clear filter error properly If problem persists call your ASA for assistance Call your ASA for assistance 7 2 5 Bulk Oil System Problems Probable Causes Corrective Action A Power cycle fryer by disconnecting and reconnecting 5 control power cord B If a filtration or any other filter menu function is in process or FILTER NOW YES NO CONFIRM YES NO or SKIM VAT are displayed wait until the process 1s complete and try again C Ensure the dispose valve handle is pushed fully closed D Call your bulk oil provider E Call you ASA for assistance A Contact your bulk oil provider JIB or vat filling slow A Pump or line issues beyond the scope of operator troubleshooting A Power cycle fryer by disconnecting and reconnecting 5 pin control Incorrect setup procedure power cord Frypot won t fill B Dispose valve not completely closed B Ensure the dispose valve handle is Bulk oil tank is empty pushed fully closed RTI pump issue C Call your bulk oil provider D Call you ASA for assistance A Incorrect setup procedure B Another function is in process C Dispose valve not completely closed D E JIB won t fill Bulk oil tank is empty Solenoid pump or switch issue 7 2 6 Error Log Codes ERROR MESSAGE EXPLANATION E01 REMOVE DISCARD Right A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other
92. stalling or servicing this equipment DANGER The front ledge of this appliance is not a step Do not stand on the appliance Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit A restraint kit is provided with the fryer If the restraint kit is missing contact your local KES A DANGER This fryer has a power cord three phase for each frypot and a single five wire cord for the entire system Prior to movement testing maintenance and any repair on your Frymaster fryer disconnect ALL electrical power cords from the electrical power supply NOTICE The instructions in this manual for usi
93. stem is intended to top off the frypots not fill them The frypots will require manual filling upon startup and after deep clean boil out 3 3 1 Prepare the System for Use To prepare the system for its initial operation remove cross brace see Figure 2 Using the screws removed from the cross brace attach the JIB basket shipped in the accessories pack see Figure 3 If using the solid shortening option see Appendix B 3 3 2 Install the Oil Reservoir JIB Jug In Box Low Reset Switch Resets the yellow LED after oil change Special Cap Has plumbing attached to draw oil from the reservoir to the fryer vats Jug In Box JIB The JIB is the reservoir for the oil Figure 1 Figure 2 Figure 3 Remove the original lid from the oil container and foil liner Replace with the provided cap which has connected suction hardware Ensure the feeder tube from the cap reaches to the bottom of the oil container Place the oil container inside the cabinet and slide it into place as shown on the following page Avoid catching the suction hardware the cabinet interior as the container 15 placed in the fryer The system is now ready for operation 3 3 3 Routine Oil Changes When the oil reservoir level is low an orange LED is activated see Figure 4 Once the reservoir is refilled and or replaced press and hold the orange reset button above the JIB until the orange LED is no longer illuminated If using solid
94. ternating with CONFIRM press the v 1 button and call the bulk oil waste provider The display returns to OF F 4 10 4 4 Refilling the Vat from Bulk Oil Systems after Disposal The computer displays FILL POT FROM BULK alternating with YES NO The bulk oil refill pump uses a momentary switch It only pumps when the switch is depressed 1 Press and hold the 1 5 button to refill the vat until the oil reaches the lower fill line 2 With the vat full release the v 1 8 E 5 button 3 Press the 2 button when the vat is full to close the fill valve The computer displays OF F 4 11 Filter Menu The filter menu selections are used for filtering draining filling and disposing 4 11 1 Accessing the Filter Menu Press and hold the filter button for the selected vat for three seconds 2 Press the and Y buttons to scroll between RUTO FILTER See pg 5 2 b MAINT FILTER See pg 5 8 c DISPOSE See pg 4 16 d DRAIN TO PAN See pg 4 20 e FILL VAT FROM GRAIN PAN See pg 4 21 f FILL VAT FROM BULA See pg 4 22 PAN TO WASTE See pg 4 23 4 19 The first two menu items AUTO FILTER MANTAINENCE MANUAL FILTER are covered in Chapter 5 The other menu items are covered on the following pages The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes They are used when oil is to be drained to the pan or returned to the frypot 4 11 2 Drain to Pan The
95. than the current vat temperature REMOVE DISCARD Left A product cook is started on the right side of a split vat or in a full vat that has a different setpoint other than the current vat temperature ERROR TEMP PROBE FAILURE TEMP Probe reading out of range HI 2 BAD High limit reading is out of range E05 HOT HI 1 High limit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C 206 HEATING FAILURE A component has failed in the high limit circuit such as computer interface board contactor or open high limit ERROR MIB SOFTWARE Internal MIB software error board failure Dirty pad and it needs changed or it was bypassed filter pump problem is missing ERROR DRAIN VALVE NOT CLOSED Drain valve was trying to close and confirmation 7 5 pO is missing E12 ERROR RETURN VALVE NOT OPEN Return valve was trying to open and confirmation is missing E14 ERROR RETURN VALVE NOT CLOSED Return valve was trying to close and confirmation is missing E14 E15 ERROR MIB BOARD Cooking computer detects MIB connections lost Check software version on each computer versions are missing check CAN connections between each computer MIB board failure ERROR AIF PROBE AIF RTD reading out of range ERROR ATO PROBE ATO RTD reading out of range Ef8 Notused o o i O E19 M3000 CAN TX FULL Connection between computers lost Check for loose CAN cables between computers and MIB board Check software v
96. to suspend filtration are available for each day or set of days M F 1 4 Sat 1 4 and Sun 1 4 11 Press the INFO button to accept time and move to the next time period 12 When finished press the button once to exit and return PRODUCT SELECTION display 13 Press the 2 button to quit and to return to OF F 4 12 2 DEEP CLEAN MODE BOIL OUT The deep clean mode 15 used to remove carbonized oil from the frypot NOTE Refer to Kay Chemical Fryer Deep Clean Procedure instructions to clean the LOV fryer 1 Perform steps 1 3 on page 4 23 through 4 24 The computer displays DEEP CLEAN NODE 2 Press the v 1 YES button Bulk Oil System Ensure a complete and clean filter pan is in place JIB Oil System Ensure an MSDU or suitable metal container is in place under the drain with a capacity of FOUR gallons 15 liters or more The computer displays DEEP CLER NP alternating with YES NO 3 Press the 1 5 button 4 Full Vat Computer displays 15 OIL RENOV ED alternating with UES NO Split Vat Computer displays DEEP CLEAN alternating with L R Press the 1 or 2 button under the split vat to be cleaned The computer displays 15 OIL REMOVETF alternating with YES 4 25 the bulk oil system waste tank is full the computer displays RT TANK FULL alternating with C O NFIR I Press the 1 button and call the bulk oil waste provider The display returns to OF F
97. u may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious anyone can forget to plug in acord or fail to close a valve completely Most importantly always try to establish a clear idea of why a problem has occurred Part of any corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymaster HOTLINE 1 800 24 FRYER e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that frypot drain valves are fully closed e Have your fryer s model and serial numbers ready to give to the technician assisting you A DANGER Hot oil will cause severe burns Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are req
98. ue the test If performing the test on a split vat press the 1 S E 5 button on the side which corresponds to the vat The computer displays PRESS AND HOLD CHECK 4 Press and hold the v 1 9 E 5 button to initiate the high limit test 4 28 The vat begins to heat The computer displays the actual vat temperature during the test When the temperature reaches 410 F 10 210 C 12 C the computer displays HOT HI 1 alternating with the actual temperature ex 10 F and continues heating In computers used in the European Union those with the CE mark the temperature is 395 F 20270 The fryer continues heating until the second high limit trips Generally this happens once the temperature reaches 423 F to 447 F 217 C to 231 C for non CE high limits and 405 F to 426 F 207 C to 219 C for CE high limits Once the high limit opens the computer displays HELP 2 alternating with the actual temperature ex 4 30 F 5 Release the 1 5 button If the high limit fails the computer displays HIGH LIMIT FRILURE alternating with DISCONNECT POWER If this happens disconnect power to the fryer and call for service immediately The vat stops heating and the computer displays the current temperature setting alternating with the actual temperature ex 30 F until the temperature cools below 400 F 204 C 6 Press the soft power button to cancel the alarm 7 Once the temperature c
99. uired Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 7 1 7 2 Troubleshooting 7 2 1 Computer and Heating Problems Probable Causes Corrective Action A Press the ON OFF switch to turn A Computer not turned on the computer on Verify computer power cord is B No power to the fryer plugged in and that circuit breaker is not tripped No Display on Computer C Computer has failed C Call your ASA for assistance D Damaged computer wiring D Call your ASA for assistance harness E Power supply component or E Call your ASA for assistance interface board has failed A filter error has occurred due to dirty Follow instructions on page 5 4 M3000 displays 15 or clogged filter pad or paper clogged through 5 6 to clear the filter error VAT FULL filter pumps improperly installed If problem persists call your ASA YES NO aftera filter pan components worn or for assistance filtration missing O rings cold oil or filter pump thermal overload Change the filter pad and ensure the M3000 displays filter pan has been removed from the CHANGE Fi LT ER clogged 25 hour filter pad change fryer foi a minimum of 30 seconds PAD prompt has occurred or change filter pad Do NOT ignore CHANGE w
100. ute countdown timer When the timer expires the filter pump shuts off To exit polish press the 2 N 0 button The computer displays FILL VAT P alternating with YES 10 Press the 5 button to continue The computer displays FILLING The drain valve closes and the filter pump turns on and refills the frypot As the frypot fills bubbles appear the return valve closes and the pump shuts off Once the system verifies the oil level the top off pump will add oil if necessary The computer displays 15 VAT FULL alternating with YES NO 11 Press the 5 button if the pot is filled Press the 2 0 button to run the pump again If the vat oil level is not completely filled check the filter pan to see 1f most of the oil has returned The pan may have a small amount of oil The computer displays 15 VAT FULL alternating with YES 0 again 12 Press the 5 button The computer displays OF F After a maintenance filtration it is normal to leave some oil in the pan and the level of oil may not return to the level prior to starting maintenance filtration Answering YES after two attempts at refilling the vat enables auto top off to compensate for any loss of oil during filtration 5 9 BIELA14 SERIES GEN LOV ELECTRIC FRYER CHAPTER 6 PREVENTATIVE MAINTENANCE 6 1 Cleaning the Fryer ZA DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fire
101. uttons AIF disable is set to yes blue light doesn t light Filter relay has failed Oil level to low Another filtration cycle or filter pad change is still in process 7 2 4 Auto Top Off Problems Probable Causes Corrective Action A Fryer temperature must be at Frypots won t top off One vat doesn t top off Fryer temperature too low Oil is too cold JIB out of oil orange light illuminated Service required error exists Filter error exists Service required error exists Solenoid pump pin issue RTD or ATO issue 7 4 Ensure MIB board is in Pull filter pan out and fully reinsert into fryer Ensure the filter pan magnet is in place and replace if missing If the filter pan magnet is fully against the switch and computer continues to display INSERT PAN switch is possibly defective automatic mode Power cycle the fryer Remove and replace cover and see if filtration will start Set AIF disable in Level 1 to no Call your ASA for assistance Ensure oil level 1s above the top oil level sensor Wait until the previous filtration cycle ends to start another filtration cycle Change filter pad if prompted B setpoint Ensure that the oil in the JIB is above 70 F 21 C Ensure the JIB is not out of oil Replace JIB and reset orange LED If problem persists call your ASA for assistance Call your ASA for a
102. ymaster Factory Authorized Servicers FAS s is located on the Frymaster website at www frymaster com Failure to use qualified service personnel will void the Frymaster warranty on your equipment 17 Shipping Damage Claim Procedure What to do if your equipment arrives damaged Please note that this equipment was carefully inspected and packed by skilled personnel before leaving the factory The freight company assumes full responsibility for safe delivery upon acceptance of the equipment 1 File Claim for Damages Immediately regardless of extent of damage 2 Inspect For and Record All Visible Loss or Damage and ensure that this information 15 noted on the freight bill or express receipt and 15 signed by the person making the delivery 3 Concealed Loss Damage If damage is unnoticed until equipment is unpacked notify the freight company or carrier immediately upon discovery and file a concealed damage claim This must be submitted within 15 days of date of delivery Be sure to retain container for inspection Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 3 1 8 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Service Agency ASA In order to assist you quickly the Frymaster Authorized Service Agency ASA or Service Department representative requires certain information about your equipment Most of this in

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