Frymaster FR2 User's Manual
Contents
1. 10 BOIL QUT a a Start boil out aa 11 Press the gray product button The display will show a set of left arrows and right arrows Locate the cook channel but ton under the vat you want to boil out Press and hold the cook channel button for ap proximately 5 seconds then release the button The dis play near the button should show boil out Press the button under the display again The boil out should Start oa Mmmm BEBE y Allow solution to heat up The solution will reach a temperature of 195 F 91 C The solution should be at a soft rolling simmer Once the solution has reached its target temperature let it simmer for approximately 60 minutes Complete steps 9 through 11 while the timer is running 13 A Hot Liquids Steam The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended during boil out Clean fry baskets Place the fry baskets into the cleaning solution Have an other crew person remove them when clean and take them to the three compartment sink Rinse and dry them thoroughly continued gt Equipment Alert Do not place any aluminum parts in the boiling solution The solid metal basket hang ers are made of aluminum McDonald s Corporation Planned Maintenance Manual Revised June 2008 Clean basket support rack Use the goofer stick to re move the basket2. Hazard icons A ot 01 Hot Surfaces Tools and supplies ove e rai O rings for the filter Flat tip screwdriver pump Procedure 1 Prepare fryer for procedure Check to make sure the fryer is cool This procedure should be done only when the fryer is cool and the filter pan is empty 2 Remove filter pan Pull the filter pan out of the cabinet 3 Replace O ring Remove the O ring from the pan nozzle Replace the O ring with a new O ring O rings can be purchased from your local authorized servicer Equipment Alert Use only the manufacturer s replacement O ring These rings are manufactured spe cifically for use with hot cooking oils Generic O rings cannot be used for this pur pose Quarterly 5 minutes to complete For 24 hour restaurants During a low volume period when the fryer can be turned off McDonald s Corporation 4 Reinstall filter pan Reinstall the pan into the fryer cabinet Planned Maintenance Manual Revised June 2008 Page 1 of 1 JaINdWOD OOOZW ue Bulsn sjapow jy 1244 JasewAN Ajayeny 0 cud l Boil out fry vats gas fryers only Semi annual Why To keep the fry vats clean and to maintain proper cooking temperatures Time required 5 minutes to prepare Time of day At close Hazard icons Tools and supplies H Ah _ Apron heat resistant Brush pot heat resistant Bucket plastic Goofer stick Gloves neoprene McD All Purp
3. SewAJ o D gt 5 5 D n JJ N Ww Boil out fry vats gas fryers only continued 2 Prepare for boil out and turn fryer off Put on neoprene gloves a heat resistant apron and a face shield You must wear this equipment throughout this procedure This procedure should be done for only one vat at a time Confirm that the fryer filters are in place Turn at least one exhaust fan on The fan must stay on for the entire proce dure Make sure the basket support rack is in place in the vat Press the on off key to turn the fryer off Equipment Alert Avoid accidentally activating the fire extinguishing system by keeping an exhaust fan on and the fryer filters in place during the entire procedure 3 Remove filter pan Open the doors to the filter area and remove the filter pan Place it on the floor un der the fryer s drain spout or use an oil removal cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil removal cart is in place un derneath the drain spout on the fryer If the fryer has a swivel drain spout pull it outward Carefully open the drain valve and let the oil drain into the oil removal cart or pan Push any pieces of fried food or other sediment into the drain valve so they drain out Close the drain valve Hot Oil The oil may be very hot Avoid splashing oil 5 Add degreaser and hot water to
4. icons AN Hot Oil Hot Surfaces Tools and supplies Pyrometer with fry Neoprene Gloves vat probe Procedure 3 Check oil level Check the oil level when the oil has reached cooking tem perature If the oil is above the Oil Level line remove oil until the oil is at the line by draining oil into pan or disposal unit If the oil is below the Oil Level line add oil until the oil reaches 1 Calibrate pyrometer Fill a hot beverage cup with ice and then add cold water from the drink tower up to the top of the ice You should have 50 percent ice and 50 percent water 2 Place probe in water Place the probe in the ice wa ter and stir continuously until the temperature readout the line stabilizes 3 Read temperature j N Hot 01 The readout should be 32 F 0 C plus or minus 2 F Oil in the fryer is very hot 1 C If not you need to Use gloves calibrate repair or replace the pyrometer For calibra tion follow the calibration 4 Cycle vat checking and adjusting pro Allow the vat to cycle on and cedures supplied by the off three times The heat light manufacturer of your pyrome will come on when the fryer ter is heating continued 2 Turn on fryer and heat oil Press the on off button to turn the fryer on Set the fryer for the product to be cooked Allow the oil in the fryer to reach cooking temperature and then cycle off McDonald s Corporation Planned Maintenance M
5. installed Electrical component inspection Verify that component box and contactor box components i e computer controller relays interface boards transformers contactors etc are in good condition and free from oil build up or other debris Wiring connection inspection Verify that component box and contactor box wiring connections are tight and that wiring is in good condition Safety device check Verify that all safety features 1 e contactor shields drain safety switches reset switches etc are present and functioning properly Frypot examination Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Wiring harness inspection Verify that all wiring harnesses and connections are tight and in good condition Oil line inspection Inspect all oil return and drain lines for leaks and verify that all connections are tight McDonald s Corporation Planned Maintenance Manual Revised June 2009 Page 2 of 2 JOINdWO4D OOO ue BHuisn sjapoyy Iy 1344 salsewAL4 O c gt zL m J j m O a5 gt op oO m lt jjenuuy i cV dd
6. putty knife to scrape off all soft grease and hard car bon from the area behind the fryer Clean the following areas in this order the parts of the stack you can reach the back of the exhaust hood the sides of the exhaust hood and the fryer filter recess area On an electric fryer next use the putty knife to scrape all soft grease and hard carbon from all sheet metal around the fryer the standoff piece and the fryer stand Skip to step 8 after these areas are cleaned On a gas fryer next use the putty knife to scrape all soft grease and hard carbon from these areas in this order the flue restrictor all sheet metal around fryer the removable gravity blade the seal angle the stand off piece and the fryer stand On a gas fryer be careful not to drop any soft grease or hard carbon into the fryer flue passage while cleaning Equipment Alert Do not break the fire protec tion fusible link in the lower area of the stack Breaking the link will activate the fire ex tinguishing system McDonald s Corporation Planned Maintenance Manual Revised June 2008 Page 2 of 4 JaINdWoD OOOZIW ue Bulsn sjapow jy 1344 JasewAN Ayaa M LM Hd Clean area behind fryers continued 8 10 11 Clean area behind fryer 12 Use a nylon pot brush a hi lo deck brush and a bucket of hot McD APSC solution to scrub all of the areas you scraped in step 7 Clean the areas in the same order that you scraped
7. should be less Inspect the cabinet inside and out front and rear for than 1 40 one minute forty seconds excessive oil buildup T m Hot Surfaces If the fryer s recovery time is less than 1 40 one minute forty seconds The procedure is complete for oO 2 Element inspection this vat Go to step 6 Verify that heating elements are in good condition with O no carbon caramelized oil build up Inspect the 5 Adjust fryer if necessary elements for signs of extensive dry firing If the fryer s recovery time is not acceptable check the N following items on the fryer If you find any problems 2 3 Tilt inspection correct them as described re Verify that the tilt mechanism is working properly when lifting and lowering elements and that the For electric fryers only confirm that the large power element wires are not binding and or chafing plug is properly plugged in Adjust as necessary Continue to step 6 J 6 Amp draw check Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate JI N gt Y j McDonald s Corporation Planned Maintenance Manual Revised June 2009 Page 1 of 2 Annual Inspection electric fryers only continued 10 11 12 13 Probe check Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly
8. support rack from the vat Have another crew person take the rack to the three compartment sink and rinse it thoroughly in hot water Dry thoroughly A Hot Surfaces The basket support rack is very hot Scrub inside of vat Scrub the side front and back walls of the vat with a heat resistant pot brush to remove any remaining depos its Turn fryer off When the vat has simmered at a rolling simmer boiled out for approximately 60 minutes press the on off button to turn the fryer off _ OFF T Prymaster o e ST mann Page 3 of 5 JaIndwoy 000Z ue BHulsn sjapow Ily 19 44 JalSewAI4 Ajsayeno LO z dd Boil out fry vats electric fryers only continued 14 15 16 Drain solution from fryer Place a 5 gallon 19 liter bucket under the fryer s drain Open the fryer drain valve far enough to allow the solution to flow slowly into the bucket Let 2 or 3 gallons of solution drain into the bucket Close valve then change to an empty bucket and let 2 or 3 gallons of solution drain into the bucket You will need several buckets to drain the fryer completely The cleaning solution should be discarded or re used in another fryer within 3 hours After 3 hours discard the solution A Hot Liquids Steam The solution will be very hot Avoid splashing Scrub inside of vat Use the maple paddle with non scratch pad to scrub the side front back and top of vat Remove any remaining de
9. them in step 7 Then use the hi lo deck brush to scrub the floor around the fryer 13 Wipe all areas with paper towels until they are clean and dry A Slippery Floors The floor may be wet where you have scrubbed it Ask manager to inspect Ask a manager to inspect your work and approve the cleaning Repeat any cleaning 14 as your manager directs Wash fryer legs and casters Use a nylon pot brush and a bucket of hot McD APSC solution to wash the legs and casters of the fryer Wipe dry with paper towels 15 Mop floor around fryer Use a mop and a bucket of hot McD APSC solution to mop the entire floor around the fryer A Slippery Floors Floor may be wet from mop ping McDonald s Corporation Planned Maintenance Manual Revised June 2008 Allow surfaces to dry Allow all fryer wall and floor surfaces to air dry Reconnect fryer to electricity Roll the fryer slowly toward the electrical outlet until it is close enough to connect the plug Plug the fryer into the outlet A Electricity AN Hot Oil Oil in fryer may be very hot Roll the fryer slowly to avoid splashing the oil Prepare fryer for use Roll the fryer forward care fully until it is close to the filter shelf Remove the vat covers from all vats Lift the front of the capping piece until the backsplash clears the filter shelf and roll the fryer carefully into its normal posi tion Reconnect fryer to gas suppl
10. 33 P Frymaster a a oa E Seen son 6 Recalibrate all remaining fryers Repeat steps through 5 for all remaining fryers pn e i Xir McDonald s Corporation Planned Maintenance Manual Revised June 2008 Page 2 of 2 JaINdWOoD OOOZIW ue Bulsn sjapow jy 1344 JasewAL A yyuoy LIN Hd Boil out fry vats electric fryers only Quarterly Why To keep the fry vats clean and to maintain proper cooking temperatures Time required Time of day At close Hazard icons Tools and supplies ry ia Apron heat resistant Brush pot heat resistant Goofer stick Gloves neoprene Procedure 1 If this is first boil out program boil out into fryer If the fryer is new the boil out procedure must be pro grammed into the fryer before it is boiled out for the first time If the fryer has been boiled out before skip this step Press the on off button to turn the fryer off Press the button marked with a check mark The left display will show code Press the number keys 1 6 5 0 Then press the button marked with a 1 and left ar row to step through the menu of items and products Stop when you reach boil out 40 product position Press a gray product button to store the boil out entry The 5 minutes to prepare Bucket plastic McD All Purpose Super Concentrate APSC solution w CODE ap o mans continued gt 75 m
11. FRYERS Frymaster Fryer Electric and Gas models using an M2000 Computer Computer model M2000 Weekly maintenance task a fryers n 2DE aai ial Bi weekly maintenance task FR 2 Bl Calibrate fryer PLL B Oo os X oT mama maaa Monthly maintenance task FR 2 M1 Calibrate fryer recovery time TI a lt 3 A op t D aR TI al lt D gt 3 O D W cC o gt ro D gt Eq MO D D p e cC t D A Cook cycle buttons B Temp button C Product Buttons D ON OFF E Programming button Quarterly maintenance tasks FR 2 QI Boil out fry vats electric fryers only FR 2 Q2 Verify high limit heals ites controls FR 2 Q3 Replace filter o rings Semi annual maintenance task FR 2S1 Boil out fry vats f l Pa ELECTRIC Annual maintenance task FR 2 A1 T Service inspection Gas fryers only FR 2 A2 T Service inspection Electric fryers only GAS A Hazards These icons alert you to a possible risk of personal injury Equipment alerts Look for this icon to find information about how to avoid damaging the equipment while doing a procedure FEB 2010 Tips xX O 9 O J O O X Look for this icon to find helpful tips about how to do a procedure McDonald s Corporation Planned Maintenance Manual Revised June 2008 Daily Cleaning of Fryers Why Removed caramelized oil from element hub and surrounding housi
12. JasewAL4 jenuue Was LS Z dd Boil out fry vats gas fryers only continued 14 15 16 Drain solution from fryer Place a 5 gallon 19 liter bucket under the fryer s drain Open the fryer drain valve far enough to allow the solution to flow slowly into the bucket Let 2 or 3 gallons of solution drain into the bucket Close valve then change to an empty bucket and let 2 or 3 gallons of solution drain into the bucket You will need several buckets to drain the fryer completely The cleaning solution should be discarded or re used in another fryer within 3 hours After 3 hours discard the solution A Hot Liquids Steam The solution will be very hot Avoid splashing Scrub inside of vat Use the maple paddle with non scratch pad to scrub the side front back and top of vat Remove any remaining deposits McD Fryer Cleanser may be use also 18 Fill vat with water Fill vat with the appropriate amount of plain water 19 McDonald s Corporation Planned Maintenance Manual Revised June 2008 Drain solution from vat Place a 5 gallon 19 liter bucket under the fryer s drain Open the fryer drain valve far enough to allow the dirty so lution to flow slowly into the bucket Discard the dirty solu tion Place the bucket under the fryer drain again and open the valve completely continued gt Do not place more than 2 or 3 gallons of solution in a bucket at a time Scrub any r
13. McDonald s Corporation Planned Maintenance Manual Revised June 2008 6 Test second mechanical aE HI L INIT high limit control If you are testing a full vat or the right hand side of a split vat press and hold the right cook channel button marked un If you are testing the left hand side of a split vat press and hold the left cook channel button marked 2 The display will alternate between Hi Limit and the current oil temperature until the oil temperature reaches 425 F 218 C At that tem perature the display should show Hi 2 If it shows Hi 2 at that temperature the control has passed the test If the display alternates be tween Hi 2 and bad the control has failed the test Press the on off button to clear the second test and turn the computer off Page 2 of 3 JaINdWOD OOOZW ue Bulsn sjapow jy JeAN4 JaSewAL Ayeuend CO dd 7 Decide what to do if either control failed If both controls pass the test skip this step If the fryer fails the first high limit control test but passes the second one the vat can be used if that is absolutely nec essary The computer controls should be replaced as soon as possible Use extreme care when using the vat in this case If the fryer fails the second high limit control test do not use the vat until the second mechanical high limit con trol has been replaced Call a service technician immedi at
14. acceptable Skip to step 5 If the time you wrote down is more than the fryer s accept able recovery time the fryer s performance is not accept able Go to the next step McDonald s Corporation Planned Maintenance Manual Revised June 2008 Page 1 of 2 JaINdWOD OOOZIW ue Bulsn sjapow jy 1344 JalsewAL Ajyyuol LIN YS Calibrate fryer recovery time continued 4 Adjust fryer if necessary If the fryer s recovery time 1s not acceptable check the fol lowing items on the fryer If you find any problems cor rect them as described If the fryer filters are dirty replace them If the oil is below the Oil Level line when the fryer is at cooking temperature add oil until it reaches the Oil Level line If the oil is above the Oil Level line remove oil until it reaches the Oil Level line For electric fryers only con firm that the large power plug is properly plugged in Adjust as necessary For gas fryers only check the seal angle gravity blade and standoff Adjust their place ment if necessary For gas fryers only check the air flow and combustion air blower Adjust as necessary For gas fryers only check the condition of the radiant burn ers Refer to trouble shooting guide in Operators manual 5 Check recovery time again If Recovery Time is not achieved in the proper time call the Frymaster Service Hotline for assistance at 1 800 551 86
15. anual Revised June 2008 Page 1 of 2 JaINdWod OOOZW ue Bulsn sjapow jy 1344 JalsewAL4 A YOOM 1g ld dd 5 Read oil temperature Calibrate fryer continued Insert the fry vat probe of the pyrometer into the hot oil to within inch 2 5 cm of the probe s tip The tip should be approximately 3 inches 7 6 cm below the surface of the oil Allow the temperature reading to stabilize 10 Display temperature on fryer Press the temperature display switch for the vat where you took the pyrometer reading The display will show the temperature for the vat Compare temperature readings Compare the temperature reading on the pyrometer with the corresponding tempera ture on the display If the two temperatures are less than 5 F 3 C apart e1 ther plus or minus you do not need to adjust the tem perature setting If the two temperatures are more than 5 F 3 C apart either plus or minus call a service technician to report the problem Repeat for other side of split vat If the vat you tested was a full vat skip this step and go to step 9 If the vat you tested was one side of a split vat repeat steps 5 through 7 on the other side of the split vat McDonald s Corporation Planned Maintenance Manual Revised June 2008 End calibration check When you have finished steps 5 through 7 for the vat in cluding both sides of a split vat press the on off button to end t
16. apo Ily 1344 JOISeWAI4 O Cc gt a an m J m m re a O D gt ep O r lt Ayenuuy LIY ds Annual Inspection gas fryers only continued 8 10 11 12 13 Adjust combustion air blower if necessary If the fryer s recovery time is less than 2 25 two mi nutes twenty five seconds skip this step If either the multimeter reading or the burner color is not acceptable adjust the combustion air blower intake plate Loosen the locking nuts on the intake plate with a small adjustable wrench Open or close the plate to adjust the airflow while watching the multimeter read ing and the color of the burner A blue flame usually means the burner isn t receiving enough air Dark spots on the burner usually mean the burner is receiving too much air When the microamp reading is in the acceptable range and the burner color is bright orange red hold the blower intake plate in place Then tighten the blower intake plate locking nuts Safety device check Verify that all safety features i e drain safety switches reset switches etc are present and functioning properly Frypot examination Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Wiring harness inspection Verify that all wiring harnesses and connections are tight and in good condition Oil line inspection Inspect all oil return and drain lines for leaks a
17. e Manual Revised June 2009 Page 1 of 1 PLHdIg IPON seAN4 JaISewAI Keq Ld cds Clean area behind fryers Why Time required After close Time of day Hazard icons 5 minutes to prepare 45 minutes to complete To ensure high quality fried products and reduce the possibility of a fire near the fryer For 24 hour restaurants overnight or during low volume periods Slippery Floors Tools and supplies Brush hi lo deck Brush pot nylon Mop bucket Mop wringer Procedure 1 Turn fryers off Turn all fryer power switches to the off position 2 Remove and empty grease trough and cup Remove the grease trough from the exhaust hood Re move the grease cup from the hood The trough and cup are located beneath the hood fil ters Pour any oil in the trough and cup into the oil removal cart AN Hot Oil Oil in trough and cup may be hot Use gloves Bucket with McD All Purpose Super Concentrate APSC Bucket clean and Bucket soiled towels sanitized towels solution i 2 Oil removal cart Paper towels Putty knife skip this step disconnect Equipment Alert McDonald s Corporation Planned Maintenance Manual Revised June 2008 3 Shut off and disconnect gas If the fryer is not a gas fryer If the fryer is a gas fryer use the manual gas shut off valve to shut off the gas supply The manual gas shut off valve is located on the supply line before the quick disc
18. ed June 2009 To ensure proper cooking temperatures Annually 20 minutes to complete For 24 hour restaurants during low volume periods or at night Electricity A Hot Liquids Steam Hot Oil Hot Surfaces Clean combustion air blower Clean the combustion air blowers Follow the cleaning procedure in the service manual Check fryer recovery time Choose a vat on the fryer Check the fryer s most re cent recovery time for that vat using the procedure in FR2 M1 The most recent recovery time should be less than 2 25 two minutes twenty five seconds If the fryer s recovery time is less than 2 25 two mi nutes twenty five seconds the procedure is complete for this vat Go to step 9 Check combustion If the fryer s recovery time is less than 2 25 two mi nutes twenty five seconds skip this step Connect the multimeter in series with the white flame sensor wire on the igniter Allow the burner to operate for at least one minute after the melt cycle is com pleted After 1 minute the reading on the multimeter should between 2 5 and 3 5 microamps Any other reading is not acceptable After 90 seconds of continuous operation check the color of the burner The burner should glow bright orange red Use the Burner Color Comparison Chart inside the door of the fryer to identify the correct color A blue flame or dark spots on the burner face are not acceptable Page 1 of 1 FR 2 Al T JaINdWO4D OOZW ue Hulsn s
19. ely In the first test if the heat indicator light goes out when the temperature is less than 410 F 210 C that means that the high limit control has activated at a lower tempera ture than normal You do not need to replace the computer controls in this case unless they are interfering with proper cooking In the second test if the dis play begins to alternate between HI 2 and bad when the temperature is less than 425 F 218 C that means that the high limit con trol has activated at a lower temperature than normal You do not need to replace the high limit control in this case unless it is preventing you from testing the first high limit control Verify high limit controls continued Frymaster BAD w oa 2 o mamm mann g continued gt McDonald s Corporation Planned Maintenance Manual Revised June 2008 8 Discard oil When you have completed both tests allow the oil to cool for one hour Then dis card the oil Drain the oil into an oil removal cart Use Neo prene Gloves AN Hot Oil The oil is may be hot Verify high limit controls for all remaining fryers Repeat steps 1 through 10 for all remaining fryers Page 3 of 3 JaINdWOD OOOZW ue Bulsn sjapow jy JeAN4 JasewAL Ayeuend CO dd Replace filter o rings Why To keep the fryer s filter pump in working order Time required 2 minutes to prepare Time of day At open the fryer must be cool
20. emaining deposits or carbon in the vat with a no scratch pad A Hot Liquids Steam The solution will be very hot Avoid splashing Equipment Alert Drain the solution only into buckets Do not drain into the filter pan or oil removal cart Rinse and dry vat Rinse the vat thoroughly with warm water 100 F or 38 C Be sure to have a bucket un derneath the drain to catch rinse water Repeat with more clean warm water Wipe the vat down with a clean sani tized towel Close the fryer drain valve Thoroughly dry the inside of the vat with pa per towels Fill vat with oil Fill the vat with the appropri ate amount of oil Page 4 of 5 JaINdWOoD OOOZW ue Bulsn sjapow jy 1344 JalsewAL jenuue Was LS dd Boil out fry vats gas fryers only continued 20 21 22 23 24 Prepare fryer for use Place the basket support rack in the correct position in the fryer vat If the fryer has a swivel drain spout push the spout back inside the fryer cabinet Carefully roll the filter pan back into the fryer cabinet Turn fryer on om prg 2 Turn fryer on Seen mann g Press the on off key to turn the fryer on The display will show low temp Skim oil When the oil has heated skim off any particles of carbon floating on the surface of the oil Season baskets and racks Season the baskets and the basket support racks by leav ing them in the fresh oil for approximately 2 minut
21. es at cooking temperature Boil out remaining fryers LOU ITEMP Prmaser Repeat steps through 21 for each remaining fryer Sa iz McDonald s Corporation Planned Maintenance Manual Revised June 2008 JaIndwoyd OOOZW ue BHulsn sjapow Ily JeAN4 JelsewAN4 jenuue Was LS dd Annual Inspection gas fryers only Why Time required Time of day Hazard icons 45 minutes to prepare At close Tools and supplies Tools supplied by technician Procedure QUALIFIED TECHNICIANS ONLY 1 Cabinet inspection Inspect the cabinet inside and out front and rear for excessive oil buildup Hot Surfaces Check regulated gas pressure Contact the local gas company or a service agency to check the gas pressure out of the fryer s gas regulator For natural gas the pressure must be 3 0 in W C 76 mm W C For propane gas the pressure must be 8 25 in W C 210 mm W C If the pressure does not meet these standards ask the service agency or gas company to adjust the pressure to meet the standard Probe check Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed Clean and Replace gas valve vent tube Clean and replace the gas valve vent tube Follow the cleaning procedure in the service manual McDonald s Corporation Planned Maintenance Manual Revis
22. he calibration check for the vat Calibrate remaining fryers Repeat steps through 9 for all remaining fryers Page 2 of 2 A yaem 1g JaINdWOoD OOOZW ue Bulsn sjapow jiy 1344 JaIsewAL4 Ld us Calibrate fryer recovery time Monthly Why To maintain food safety standards for fried products Time required 1 minute to prepare Time of day At open Hazard icons Hot Oil Hot Surfaces Tools and supplies Paper and pencil Procedure 1 Turn fryer off Press the on off button to turn the fryer off The display will show OFF 2 Check most recent recovery time The fryer automatically re cords the fryer s recovery time each time the vat tem perature rises from 250 F 121 C to 320 F 160 C Press the button marked with a checkmark to enter the fryer s programming mode The left display will show Code Press the buttons marked 1 6 5 2 in that order to enter code 1652 The display will show the most recent recov ery time in both displays Write down the recovery time 5 minutes to complete For 24 hour restaurants in the morning Compare most recent recovery time to acceptable recovery time The acceptable recovery time for electric fryers is less than 100 seconds The acceptable recovery time for gas fryers is less than 145 seconds If the recovery time you wrote down is less than the fryer s acceptable recovery time the fryer s performance is
23. inutes to complete For 24 hour restaurants during low volume periods at night yi ee Bucket clean and sanitized towels Oe McD Heavy Duty Oil removal cart DeGreaser green display of the button pressed will light up Press the on off button to turn the fryer off McDonald s Corporation Planned Maintenance Manual Revised June 2008 Paper towels BX not Liquids Steam LY ia Oil AA thot Surfaces ZX manual Handling AN Slippery Floors Maple Paddle with no scratch pad Page 1 of 5 JaINdWOD OOOZW ue Bulsn sjapow jy 1344 JalsewAL Ajayeny LO z dd Boil out fry vats electric fryers only continued 2 Prepare for boil out and turn fryer off Put on neoprene gloves a heat resistant apron and a face shield You must wear this equipment throughout this procedure This procedure should be done for only one vat at a time Confirm that the fryer filters are in place Turn at least one exhaust fan on The fan must stay on for the entire proce dure Make sure the basket support rack is in place in the vat Press the on off key to turn the fryer off Equipment Alert Avoid accidentally activating the fire extinguishing system by keeping an exhaust fan on and the fryer filters in place during the entire procedure 3 Remove filter pan Open the doors to the filter area and remove the filter pan Place it on the floor un der the fryer s drain spout or use an oil remova
24. l cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil removal cart is in place un derneath the drain spout on the fryer If the fryer has a swivel drain spout pull it outward Carefully open the drain valve and let the oil drain into the oil removal cart or pan Push any pieces of fried food or other sediment into the drain valve so they drain out Close the drain valve Hot Oil The oil may be very hot Avoid splashing oil 5 Add degreaser and hot water to vat Pour McD Heavy Duty De greaser carefully into the vat Use 2 gallons 8 liters of degreaser if you are cleaning a full vat Use 1 gallon 4 liters of degreaser if you are cleaning one side of a split vat Finish filling the vat with hot water Solution should be 1 inch above fill line Remove the fryer capping piece if the fryer has one Take back to sink and clean with McD s Heavy Duty De greaser and APSC Chemicals McD Heavy Duty Degreaser 7 Turn fryer on Press the on off key to turn the fryer on The display will show low temp i Oe Oe o eg See a continued gt McDonald s Corporation Planned Maintenance Manual Revised June 2008 LOU TEMP ryme LOU TEMP we na a T a a O h t Page 2 of 5 JaINndwWoy OOOZW ue Bulsn sjapow jy 1344 JasewAL Ajayeny LO z dd Boil out fry vats electric fryers only continued 8
25. nd veri fy that all connections are tight Calibrate remaining fryers Repeat steps 2 through 12 for each remaining vat and fryer McDonald s Corporation Planned Maintenance Manual Revised June 2009 Page 2 of 2 JaINdWO4y OOZW ue Hulsn sj po Ily 1244 JOISeWAI O Cc gt a T m gJ m O ZE Z gt op O r7 lt jjenuuy LLY ds Annual Inspection electric fryers only Annually FR 2 A2 T Why Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually This will help ensure the equipment is in safe working order and operating at peak performance Time required N A 1 hour per fryer to complete inspection Time of day The inspection should be scheduled by the store to ensure business is not interrupted and to give the servicer adequate access to the equipment macara cona A Chemicals A Electricity Hot Oil A Hot Surfaces Manual Handling Moving Parts Sharp Objects Surfaces Slippery Floors Tools and supplies Tl T lt 3 ad W t D TI T lt 4 gt O Q D op Cc D mD Q sad gt NO O O O 3 O Cc t D om Tools supplied by technician Procedure QUALIFIED TECHNICIANS ONLY 4 Check fryer recovery time Choose a vat on the fryer Check the fryer s most 1 Cabinet inspection recent recovery time for that vat using the procedure in l FR2 M1 The most recent recovery time
26. ng Time required 5 minutes to prepare 15 minutes to complete 5 minutes per pot Time of day After close For 24 hour restaurants overnight or during low volume periods Hazard icons AN Hot Oil Hot Surfaces Sharp Objects Surfaces Tools and supplies w F No scratch pad EXCEED Glass and Multi surface cleaner Paper towel Neoprene Filtering Gloves Procedure Replace frypot covers and wipe excess oil from the ele ments with paper towel 1 Turn fryers off Turn all fryer power switches to the off position 3 Clean underside area of heat ing element hub Spray EXCEED on a No scratch pad Use No scratch pad to clean the underside of the element 2 Clean front and topside area of heating element hub Wearing heat resistant gloves place covers on fry pots ensuring they are square ith the f t a D hub and surrounding housing area AN Hot Oil Hot Surfaces Once area has been cleaned wipe off excess with paper Spray EXCEED on a n a No scratch pad Use No scratch pad to clean Remove frypot cover Using around the element hub and N a fryer s friend replace the surrounding housing area basket rack and lower the elements Once area has been cleaned wipe off excess with 4 Repeat for remaining frypots a paper towel Remove frypot cover and remove basket rack using a fryer s friend set aside Lift elements using fryer s friend McDonald s Corporation Planned Maintenanc
27. onnects Then disconnect the gas line from the fryer via the quick Use only the manual shut off valve to shut off the gas Do not use the quick disconnects A Electricity AN Hot Oil Hot Surfaces A Manual Handling Sharp Objects Surfaces Mop Neoprene Gloves Manual shut off continued gt Page 1 of 4 JOINdWOD OOOZW epon usn sjapoyy 1244 JasewAN4 A YOON LM YS 4 Prepare fryer for cleaning Release the locks on the fryer wheels If the fryer has a capping piece lift the front of the cap ping piece far enough to let the backsplash clear the filter shelf Roll the fryer carefully away from the firewall just until the capping piece clears the filter shelf Secure the capping piece if there is one Place vat covers on all vats Roll the fryer farther away from the firewall far enough to clean behind the fryer AN Hot Oil Oil in fryer may be very hot Roll the fryer slowly to avoid splashing the oil Use gloves Disconnect fryer from electricity Unplug the fryer s electrical cord from the outlet by pull ing on the electrical plug s body You may need to twist the plug to remove from the outlet A Electricity Clean fryer filters Remove the fryer filters from the exhaust hood Take the filters to the three compartment sink and soak them in McD APSC Chemicals McD APSC Clean area behind fryers continued continued gt Scrape area behind fryer Use a
28. ose Super Concentrate APSC solution Procedure 2 d Ifthis is first boil out program MAGLO boil out into fryer o memm _ If the fryer is new the boil continued gt out procedure must be pro grammed into the fryer before it is boiled out for the first time If the fryer has been boiled out before skip this step To program boil out into the fryer follow these steps Press the on off button to turn the fryer off Press the button marked with a check mark The left display will show code a ca C C E 75 minutes to complete For 24 hour restaurants during low volume periods at night Press the number keys 1 6 5 0 Then press the button marked 1 and left arrow to step through the menu of items and products Stop when you reach boil out 40 product position Press a gray product button to store the boil out entry The green display of the button pressed will light up Press the on off button to turn the fryer off McDonald s Corporation Planned Maintenance Manual Revised June 2008 PB hot Ltuuiaiteim N not Oil ANP Surfaces AA manua Handling AN Slippery Floors BEN j i Kot K Bucket clean and Bucket soiled towels Face shield Fryer skimmer sanitized towels O lt McD Heavy Duty Oil removal cart Paper towels Maple Paddle with DeGreaser no scratch pad Page 1 of 5 JaINdWOD OOOZW ue Buisn sjapow je JaAJ4 Je
29. posits McD Fryer Cleanser may be use also Fill vat with water Fill vat with the appropriate amount of plain water 19 continued gt McDonald s Corporation Planned Maintenance Manual Revised June 2008 Drain solution from vat Place a 5 gallon 19 liter bucket under the fryer s drain Open the fryer drain valve far enough to allow the dirty so lution to flow slowly into the bucket Discard the dirty solu tion Place the bucket under the fryer drain again and open the valve completely Do not place more than 2 or 3 gallons of solution in a bucket at a time Scrub any remaining deposits or carbon in the vat with a non scratch pad A Hot Liquids Steam The solution will be very hot Avoid splashing Equipment Alert Drain the solution only into buckets Do not drain into the filter pan or oil removal cart Rinse and dry vat Rinse the vat thoroughly with warm water 100 F or 38 C Be sure to have a bucket un derneath the drain to catch rinse water Repeat with more clean warm water Wipe the vat down with a clean sani tized towel Close the fryer drain valve Thoroughly dry the inside of the vat with pa per towels Fill vat with oil Fill the vat with the appropri ate amount of oil Page 4 of 5 1 ndwo 000Z ue Bulsn sjapow jy 1344 JasewAN Ajayeny LO z dd Boil out fry vats electric fryers only continued 20 21 22 23 24 Prepare fryer for u
30. re 1 Prepare for tests 2 Turn fryer off Confirm that the oil in the Press the on off key to turn fryer is scheduled to be the fryer off The display will changed The oil must be dis show OFF carded at the end of the procedure 3 Put fryer into programming mode Check the oil level in the Press the button marked fryer It should be at the upper checkmark to put the fryer continued gt Oil Level line If the oil into programming mode The level is below that line add left display will show Code oil until it reaches the Oil Level line m 2 4 Decide which vat to test aa aas Check the temperature of the You a test either a full vat o Seen BEEF oil The oil temperature 25 the right hand side of a l should be above 120 R split vat or the left hand side 82 C of a split vat To test a full vat or the right hand side of a split vat press the key numbered 9 four times to enter the code 9999 The right display will show Hi Limit Confirm that the hood grease filters are in place and turn the exhaust fans on The fans must stay on for the entire procedure During this proce dure the oil in the fryer is heated to very high tempera tures The oil may smoke slightly and it will be ex tremely hot To test the left hand side of a split vat press the key num bered 8 four times to enter the code 8888 The left dis play will show Hi Limit McDonald
31. s Corporation Planned Maintenance Manual Revised June 2008 Page 1of3 JaINdWOD 000Z ue Bulsn sjapow jy 1344 JalsewAL Ajayeny CO cud Verify high limit controls continued 5 Equipment alert am HI L Be extremely careful during o mema mi g this procedure caren A Hot Liquids Steam Hot Oil a Hot Surfaces Test the first internal high limit control If you decided to test a full vat or the right hand side of a split vat press the right cook channel button marked 1 and hold it until the heat indi cator button lights up This shows the fryer is calling for heat If you decided to test the left hand side of a split vat press the left cook channel button marked 1 and hold it until the heat indicator button lights up This shows the fryer is calling for heat The right display will alter nate between displaying Hi Limit and the current oil temperature until the tempera ture reaches 410 F 210 C When the temperature reaches 410 F 210 C the display will alternate between Hi 1 and the current temperature The heat indicator light will go out If you see these things the control has passed the first test If the display alternates be tween Hi 1 and bad the control has failed the test When the test is finished reset the computer by press ing the on off key to turn the computer off and then press the on off key again to turn the computer on
32. se Place the basket support rack in the correct position in the fryer vat If the fryer has a swivel drain spout push the spout back inside the fryer cabinet Carefully push the filter pan back into the fryer cabinet Turn fryer on me mt eel Turn fryer on o mam l Press the on off key to turn the fryer on The display will show low temp Skim oil When the oil has heated skim off any particles of carbon floating on the surface of the oil Season baskets and racks Season the baskets and the basket support racks by leav ing them in the fresh oil for approximately 2 minutes at cooking temperature Boil out remaining fryers n S os Frymaster Repeat steps 1 through 21 for ae each remaining fryer Beene E McDonald s Corporation Planned Maintenance Manual Revised June 2008 Page 5 of 5 JaINdWoD OOOZIW ue Bulsn sjapow jy 1344 JalsewAN Ajsayeno LO z dd Verify high limit controls Quarterly Why To ensure fryer safety controls are working effectively Time required 45 minutes for fryer to heat up 25 minutes per pot to complete 1 hour for oil to cool down before disposal Time of day After closing Conduct this test when For 24 hour restaurants during low volume periods the cooking oil is due to be changed when oil is scheduled to be changed Hazard icons AX Hot Liquidsisteam ZN Hot on ZA Hot Surfaces Tools and supplies Oil removal cart Neoprene Gloves Procedu
33. should be at a soft rolling simmer Once the solution has reached its target temperature let it simmer for approximately 60 minutes Complete steps 9 through 11 while the timer is running A Hot Liquids Steam The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended Clean fry baskets Place the fry baskets into the cleaning solution Have an other crew person remove them when clean and take them to the three compartment sink Rinse and dry them thoroughly Equipment Alert Do not place any aluminum parts in the boiling solution The solid metal basket hang ers are made of aluminum McDonald s Corporation Planned Maintenance Manual Revised June 2008 Clean basket support rack Use the goofer stick to re move the basket support rack from the vat Have another crew person take the rack to the three compartment sink and rinse it thoroughly in hot water Dry thoroughly A Hot Surfaces The basket support rack is very hot Scrub inside of vat Scrub the side front and back walls of the vat with a heat resistant pot brush to remove any remaining depos its Turn fryer off When the vat has simmered at a rolling simmer boiled out for approximately 60 minutes press the on off button to turn the fryer off OFF pymaster eo Page 3 of 5 JaINndwWod OOOZW ue Bulsn sjapow jy JeAN4
34. vat Pour McD Heavy Duty De greaser carefully into the vat Use 2 gallons 8 liters of degreaser if you are cleaning a full vat Use 1 gallon 4 liters of degreaser if you are cleaning one side of a split vat Finish filling the vat with hot water Solution should be 1 inch above fill line 6 Take back to sink and clean with McD s Heavy Duty De greaser and APSC Chemicals McD Heavy Duty Degreaser 7 Turn fryer on Press the on off key to turn the fryer on The display will show low temp Pitts O 3 eo es E continued gt McDonald s Corporation Planned Maintenance Manual Revised June 2008 LOU TEMP ryms LOU TEMP m2 na a om R Com Cm 0 _ mann Page 2 of 5 JaIndwWod OOOZW ue Bulsn sj pow jy 13 44 JaSewAL jenuue Was LS dd Boil out fry vats gas fryers only continued 8 10 BOIL OUT Prymas BOIL OUT Start boil out aoe sa eo 1 Press the gray product button The display will show a set of left arrows and right arrows Locate the cook channel but ton under the vat you want to boil out Press and hold the cook channel button for ap proximately 5 seconds then release the button The dis play near the button should show boil out Press the button under the display again The boil out should Start 12 D ae 0 f T C C 7 Allow solution to heat up The solution will reach a temperature of 195 F 91 C The solution
35. y If the fryer is an electric fryer skip this step Check both ends of the quick disconnect for grease Wipe the quick disconnect clean if necessary Reconnect the gas line coupling said b Equipment Alert Be sure the gas quick discon nect is fully engaged and interlocked before turning on the gas supply Page 3 of 4 1 ndwo OOOZW ue Bulsn sjapow jy 13 44 JaSewAL A y8O LM dd Clean area behind fryers continued 16 17 18 Reinstall fryer filters and grease trough Lock wheels into place Rein stall the fryer filters and the grease trough in the exhaust hood Turn on gas supply If the fryer is an electric fryer skip this step Turn the manual gas shut off valve to the on position Turn the computer on to verify burners will re light Once the burners have been re lit you can turn the computer off Clean area behind other fryers Repeat steps 1 through 17 for all remaining fryers continued gt McDonald s Corporation Planned Maintenance Manual Revised June 2008 Page 4 of 4 JaINdWOoD OOOZIW ue Bulsn sjapow jy 1344 JasewAL Ayo LM Hd Calibrate fryer Bi weekly Why To maintain food safety standards Time required 1 minutes to prepare 5 minutes to complete once fryer has reached cooking temperature Cook temperature should be reached in approximately 45 minutes Time of day At open For 24 hour restaurants during low volume periods P azard
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