Frymaster D50 Series User's Manual
Contents
1. HOLIMS AL343VS 3A IVA 4N 1osu s 1 AlddflS D HOLIMSH3MOd H3MOd c OVA 022 3505 7 4 DECATHLON SERIES GAS FRYERS CE TROUBLESHOOTING CHAPTER 7 7 5 2 Decathlon D 50G and D 60G Computer CE Only 26511 018 ON A1IdNOOOWHYSHL GHVOd 40VHHALNI HALNdWOO OL H31ndlWNOO OL VIVIVIVIVIVIVIVIVIVIVIVIVIVIV AA LAS ASA LAS LAS LAS LAS LAS LAS LAS AL FA GLFPLELCLLLOLI6 8 Z 9 S v E L GLFLELCLLLOLI6G 8 9 Sv E L i 9g 9 908 ON d3q1OS 09 08 ON YALNdNOO AOVAYALNI YALNdNOO LIINIT HOIH 682 919 b E 1 eLLLOLI68 2 9 S 6 Eo RR m EM VIVIVIVIVIVIVIVIV VIVIVIVIVIVIVIVIVIVIVIV z 1 0692 0 682 9 S b2. 810 1152 Temperature Sensor Probe Thermatron D20 D50 106 1757SP Temperature Sensor Probe Thermatron D60 D80 106 1260SP Temperature Sensor Probe Dean Compu Fry Computer 106 1541SP Thermatron Board 807 3722 Power Switch 807 3574 Boil Out Switch 6 Terminal 807 3579 Fryer Reset Switch Momentary 807 3576 Manual Filter Power Switch 807 3580 Ignition Module 807 3563 Ignitor Pilot Assembly Natural Includes Ignition Cable 106 1839SP Ignitor Pilot Assembly LP 807 1553 Ignition Cable 807 1315 Sensor Wire 106 1645SP Flame Sensor 807 1310 7 1 Dean 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 310 327 3343 Tech Support 1 318 219 7135 SERVICE HOTLINE Price 10 00 PRINTED IN THE UNITED STATES 1 800 551 8633 819 5706 JUNE 2002
3. CHAPTER 2 IMPORTANT INFORMATION 2 2 General cont Where conflicts exist between instructions and information in this manual and local code or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed A CAUTION Building codes prohibit a fryer with its open tank of hot oil shortening from being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Receiving and Unpacking Equipment in Section 2 1 CAUTION Dean appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For moveable installations optional equipment casters must be used Questions Call 1 800 551 8633 2 2 1 Product Description Dean Decathlon Series gas fryers are energy efficient tube style gas fired units All units are shipped completely assembled with accessories packed inside the frypot All units are adjusted tested and inspected at the factory before shipment Sizes weights and input rates of all models are listed 1n this manual NOTE The on site supervisor is responsible for ensuring that operators are made aware of inherent dangers of operating a deep fat fryer particularly aspects of oil filtration draining and cl
4. 208 N d 31V1d H3AOO HH INOHJ 33O NI NMOHS L1L331I NOHJ c79 208 N d NOILONE ASSY HOLIMSOUDIIN ASSY NO GGV je 0271 08 Nd TUE N3HM SZ 3dV L 1 V3H e x18 H3JAH4d HH NOILOANNOO 3SOH HdHAHTH I r Zi LHM NHfI13H TIO ONIHSI IlOd 110 NYNLAY TIO YOLOW NO 81 ANY SL SQV31 ON ON ON 35NVHOH3LNI NOLLV LOH HOS TR LHM PIC LHM BN LHM 0012 018 N d Te ee WOO 2 WOO 5 WOO 5 l gt ON ON gt EL p el aay aay aay SL y T blo A zn AF L LHM A o AIA AIA NMOHS S9VLIOA HOIH NMOHS SOVLIOA 2 1 am am 211 LHM LOANNOO is ve TAM 8656 08 Nid m _ NOEZ dNV S Io TEM H33V3U8 LINOHIO 2 s e d A dA b ma Y9LL 018 N d Ave O 89 M90 18 R TSA ZEE LIO Are NY HOLIMS SSVd A8 i XD HO xig 9 ON g ZYTA ON LL96 208 Zi IHM e INHD SLMS __ OHO NH5 LINDUIO HAL 1I4 AOSZ SQV319NO1 9 VASE TJA TA IHM 9 p ASSVAV I3H H3lNHOJSNVH L NHNL3H 110 408 Tam 9612 4208 N d 1645 HOLIMS H3MOd IWNOILdO 7 6 DECATHLON SERIES GAS FRYERS CE CHAPTER 7 TROUBLESHOOTING 7 6 Recommended Spare Parts Commonly replaced parts in older Decathlon Series gas fryers are Gas Valve G20 G25 CE 807 2091 Gas Valve G31 CE 807 2127 High Limit Thermostat 807 3560 Thermocouple
5. E 1 eLLLOLI68 2 9 S v 6 IC 1 WOID3NNOO O03 ze mm Ann OL L lt L ma HOLdVQV JATVA Pmmm 2 A 6460 208 ON ZH OG e oN pume BOIS ivo NZ HJINHOHSNVHL SA Svo d1 z PIE SEE UJ a 21 na Adve SVO 1602 208 SVD S259 029 2 SVO LVN 1d qaq LHM E Bom A Gv413n1d ASN ay31 asn A802 4LON TAA nid 1d 1d Ave AOvZ TAA TAA TAA 1d 0890 208 ON E H3INHOJSNVH L TI TI n n m m Ore 1 5 DECATHLON SERIES GAS FRYERS CE TROUBLESHOOTING CHAPTER 7 7 5 3 UFF Filtration Typical Wiring LZE 1 408 H3Q IOH ASNA V qasn N3HM 012 208 Nid N3HM VIV 269 208 ASN V9 1S08 2 SIHJAHH NOILISOd SIHJAHH 211 79
6. Washington DC 20402 Stock No 004 000 00345 4 1 6 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A CAUTION Example of a CAUTION box 1 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 1 INTRODUCTION 1 6 Safety Information cont WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A WARNING Example of a WARNING box DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction ZA DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another 1 7 Service Personnel 1 7 1 Definitions A Qualified and or Authorized Operating Personnel 1 Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or have had previous experience with the operation of equipment covered in this manual b Qualif
7. another i e changing from natural gas to propane requires special components Obtain the necessary components using the cross reference in Section 3 8 Gas Conversion Components Conversions can only be executed by qualified factory authorized personnel Pilot flow adjustment Thermocouple connection CE Gas Valve Vent tube connection Pressure flow adjustment OFF Button ON Button Pilot Gas flow Use the following component information to convert from natural gas to propane and vice versa Natural Gas to Propane Components Propane To Natural Gas Components DESCRIPTION DESCRIPTION 810 2400 Pilot orifice 16LP Pilot orifice 26N Burner orifice Burner orifice 9 diameter 1 51 mm t diameter 2 40 mm t New Rating Contact factory at time of Contact factory at time of Plate conversion conversion TBurner orifices listed are for fryers operating at altitudes of 610 meters or less For altitudes greater than 610 meters contact the factory for the correct orifice size DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the appropriate national or European Community CE standards A DANGER This fryer is equipped with a three prong grounding plug for protection against electrical shock and must be plugged directly into a properly grounded three prong
8. at the beginning of each condition Follow each step in sequence 7 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Authorized Service Agent Only Remove pilot burner gas supply line and check for contamination blow out if necessary then reinstall B Pilot burner ignites but will not remain lit when gas valve manual knob is released 1 Check that thermocouple lead is properly screwed into thermocouple connection bushing on gas valve 2 Remove end of thermocouple lead from thermocouple connection bushing and clean with fine sandpaper or emery cloth 3 Authorized Service Agent Only Pilot flame may be too high or too low Adjust pilot flame adjustment screw so that pilot flame extends about 19 mm 3 4 inch above the top of the pilot burner 7 1 DECATHLON SERIES GAS FRYERS CE CHAPTER 7 TROUBLESHOOTING 7 2 Pilot Burner Malfunction cont 7 3 4 Check all connections for cleanliness and security Pilot flame of proper size but is unstable Flame wavers and does not envelop the thermocouple completely at all times k Check for drafts that might be caused by air conditioning equipment or make up air apparatus Turn air moving equipment off and recheck the pilot Main Burner Malfunctions Main burner will not come ON gas not detected at main bur
9. of the tubes leaving no air spaces around the tubes Do not disturb or bend the sensing bulbs C Thermatron with Melt Cycle Option Enabled Set Thermatron to the working temperature The burners will cycle on approximately 5 seconds and off for approximately 15 seconds until the temperature reaches 66 C 150 F The Thermatron will then switch to normal operation 4 5 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 3 1 Filling Fryer with Cooking Oil Shortening cont D Operating Thermostat Turn the burners ON for about 10 seconds OFF for a minute etc until the shortening is melted If you see smoke coming from the shortening while melting this way shorten the ON cycle and lengthen the OFF cycle Smoke indicates potential scorching of the shortening which will shorten its useful life E Compu Fry Computer Press the computer on off switch to ON The burners will initially operate in the MELT CYCLE mode until the shortening reaches 82 C 180 F It will then automatically switch to normal operation F When the frypot is filled and the shortening is melted carefully replace the crumb screen over the heat tubes Wear oil proof insulated gloves to avoid the potential for burn injury when placing crumb screen in frypot G Before starting operation set the Thermatron Operating Thermostat or program the computer to the probable working temperature and wait for the temperature to stabilize For
10. or 5 Amp 230VAC Circuit Breaker this Boil Out Switch operates only in Thermatron mode When each individual control panel This ON this switch bypasses the Thermatron melt cycle and switch must be manually reset if fryer allows the water temperature to reach 196 F exceeds high limit setpoint switch is inline between the filter pump and incoming line voltage Ensure power is OFF before resetting or replacing 5 I DECATHLON SERIES GAS FRYERS CE CHAPTER 5 THERMATRON OPERATION 5 1 Operating Fryers with Thermatron Controllers cont MAIN POWER SWITCH connects disconnects primary power double lighted with center position OFF One main switch controls two Thermatron controllers Compu Fry computers and or two back up thermostats When the Main Power Switch is in the center position power is removed from the two fryers controlled by the Thermatron controller Compu Fry computer or back up thermostats When the Main Power Switch pressed to the right power is supplied to the Thermatron Compu Fry computer of each fryer When pressed to the left power 1s supplied to the back up thermostat of each fryer The back up thermostat should be left In the OFF position when not in use Newer fryers may not have the backup control option INDIVIDUAL FRYER POWER SWITCH this switch controls power to the individual fryer whether the fryer is in the Thermatron Computer mode or the back up
11. CHAPTER 3 INSTALLATION 3 5 Gas Connections cont C Manual shut off valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers In the gas stream and in a position where it can be reached quickly in the event of an emergency D Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pressure fluctuations If the incoming pressure is in excess of 3 45 kPa 35 0 mbar gt PSD a step down regulator will be required A DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 3 45 kPa gt PSI 14 inches W C or greater to avoid damage to the fryer s gas piping and gas valve s E Manifold Pressure Your local service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures G20 G25 gas units normally require 10 0 mbar and G31 units normally require 27 5 mbar gas pressure 2 Confirm that the arrow forged into the bottom of the regulator body which indicates gas flow direction is pointed downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 If a vent line from the gas pressure regulator is used it sh
12. F F The burners should shut off just as the water starts to boil CAUTION Do not leave fryer unattended The boil out solution may foam and overflow if fryer is left unattended Press ON OFF switch to the OFF position Filtration Boil Mode equipped fryers or reduce temperature Operating Thermostat equipped fryers to control this condition G The burners will heat the boil out solution to a simmer Simmer the solution for approximately 45 minutes Wearing protective gloves scrub the sides of the frypot and the tubes with the L shaped Teflon brush being careful not to disturb the temperature sensing probes and the high limit thermostat H Do not allow the water level to decrease below the bottom OIL LEVEL line in frypot during boil out operation A WARNING Water or boil out solution MUST not be allowed to drain into the filter pan or filter system Irreversible damage will result if water is allowed into the system L Operating Thermostat equipped fryers After boil out is complete turn the thermostat dial to OFF Filtration Boil Mode equipped fryers After boil out is complete turn the boil out and fryer switches to OFF Drain the solution from the frypot Place a metal stockpot of sufficient size to safely hold the entire contents of the frypot under the drain port to collect the water boil out solution Do not allow water or boil out solution to drain into the filter pan The filter pump is not designed for water
13. OLOR kW G20 2 40 810 2060 5 BLUE G25 2 40 810 2060 5 BLUE G31 1 51 810 2059 5 RED G20 2 40 810 2060 5 BLUE 3 G25 2 40 810 2060 5 BLUE G31 1 51 810 2059 5 RED G20 2 40 810 2060 4 BLUE G25 2 40 810 2060 4 BLUE G31 1 51 810 2059 4 RED G20 2 40 810 2060 2 BLUE G25 2 40 810 2060 2 BLUE G31 1 51 810 2059 2 RED GAS PRESSURE AT ORIFICE REGULATOR BURNER PILOT SIZE MM t MBAR INCH W C MARKING MARKING 7 5 7 5 0 0 15 0 D prefix Decathlon Series G suffix gas frying system TOrifice size listed is for fryers operating at altitudes of 2000 feet or less 1 The Netherlands NL only 3 8 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 6 1 2 Adjustments to Different Gas Types cont NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating For controls and adjustments please refer to gas valve illustration on page 3 10 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume 15 achieved 3 6 2 Gas Conversion Procedures A DANGER This appliance was configured at the factory for a specific type of gas Converting from one gas type to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TOA GAS S
14. UPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 7 of this manual See page 3 10 for gas valve illustration when performing the following conversions When converting from G20 to G25 gas the following procedures apply Equipment replacement is not required Adjust orifice gas pressure to the appropriate value listed in the tables on page 3 8 by turning the gas valve adjustment screw 2 After adjustment replace the adjustment screw cover When converting from G20 or G25 gas to G31 propane or vice versa the following procedures apply Burner orifices and pilot orifice MUST be replaced 2 Adjust orifice gas pressure to the appropriate value listed in the tables on page 3 8 by turning the gas valve adjustment screw 2 After adjustment replace the adjustment screw cover Factory MUST be notified so the conversion be documented and a new rating plate can be sent out 3 9 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 6 2 Gas Conversion Procedures cont When converting from G20 20 mbar to G25 25 mbar or vice versa or G31 37 mbar to G31 50 mbar the following procedures apply Check pilot adjustment and adjust as necessary Other adjustments are not necessary Conversion from one gas family to
15. YER water temperature to reach 196 om BOIL OUT 1 _ F F High Limit Reset Breaker location varies according t poi system This must be PO manually reset if fryer S exceeds high limit setpoint Bw 7 Amp 115VAC or 5 Amp N prior to resetting switch gt zo Manual Filter Power Switch if equipped with filter system Connects disconnects power to filter pump if primary system fails Fryer power switch should be OFF when filter is in use 230VAC Filter Reset Breaker if equipped with filter system Inline between the filter pump and the filter power switch Ensure power is OFF before resetting or replacing DECATHLON SERIES GAS FRYERS CE CHAPTER 6 PREVENTATIVE MAINTENANCE 6 1 General A DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil shortening If water comes in contact with oil shortening heated to cooking temperature it will cause spattering of the oil shortening which can result in severe burns to nearby personnel Any equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception The Decathlon Series gas fryer should be kept clean during the working day and thoroughly cleaned at the end of each day Below are recommendations for daily weekly and periodic preventative maintenance 6 1 1 Daily ZA WARNING Use a c
16. additional computer instructions see computer manual 4 6 DECATHLON SERIES GAS FRYERS CE CHAPTER 5 THERMATRON OPERATION 5 1 Operating Fryers with Thermatron Controllers Many Decathlon fryers use solid state temperature controller or Thermatron controller instead of a computer or basic thermostat A Thermatron system incorporates a temperature control circuit board a potentiometer and a temperature probe This system is more accurate and more reliable than a standard thermostat and less expensive than a computer controller Various switch options are available on Decathlon frying systems Two typical configurations on current production systems are illustrated below switch locations will vary from model to model Thermatron Temperature Controller Configuration 1 Main Power Switch optional connects disconnects primary power double lighted with center position OFF This switch controls two Thermatron controllers Compu Fry computers and or two back up thermostats optional Fryer Power Switch controls power to each individual fryer both in Thermatron or back up mode O ON OFF ON o T F M F N T p R o R BOIL OUT MAIN POWER BOIL OUT MAIN POWER zm cozoo o m UMHCUZOO o o F F d F F TIT TRUE Filter Reset Switch 7 Amp 115VAC NE n High Limit Reset Switch located under
17. and Validity After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel IMPORTANT INFORMATION Receiving and Unpacking Equipment General Principles of Operation Rating Plate Pre Installation Air Supply and Ventilation Equipment Installed at High Altitudes Conversion of Units INSTALLATION Installing the Fryer Leveling the Fryer Fryers equipped with legs only Installing Casters and Legs Gas Categories Gas Connections Adjustments Adaptation to Different Gases Electrical Connections 2 1 2 1 2 1 2 2 2 3 2 3 2 4 2 5 2 5 3 1 3 1 3 1 3 2 3 3 3 4 3 7 3 11 DEAN Decathlon Series Gas Fryers CE Installation amp Operation Manual TABLE OF CONTENTS CONT FRYER OPERATIONS Initial Start up Boil Out Procedure Final Preparation THERMATRON OPERATION PREVENTATIVE MAINTENANCE General TROUBLESHOOTING General Wiring Diagrams Recommended Spare Parts FINDING YOUR WAY AROUND THE DEAN DECATHLON Basket Hanger Flue Cap Frypot Top Cap Electronic Operating Thermostat Burners 1 5 Round Drains Drain Valve Handle Red Filter Unit Drain Tubes Oil Return Handle Yellow Drain Flush Handle Blue Drain Tubes 3 Round Drains SCFD models DECATHLON SERIES GAS FRYERS CE CHAPTER 1 INTRODUCTION 1 1 Applicability and Validity The Dean Decathlon Series gas model family has been approved b
18. ce center To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 5 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated In a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area 1s likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office
19. e temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs at high limit temperature 1 Defective operating thermostat or temperature probe Call Authorized Service Agent 7 4 Thermatron Calibration The Thermatron controller maintains a specific oil shortening temperature through a sensing probe mounted in the frypot If the actual temperature of the cooking oil varies from the controller dial setting loosen the knob setscrew and rotate the knob until it agrees with that of the actual oil temperature When obtaining actual oil temperature ensure that the thermometer is inserted within one inch of the frypot mounted probe If proper calibration cannot be achieved contact Authorized Service Agent for repair Control Knob Setscrew counter set in knob Thermatron Probe 7 3 TROUBLESHOOTING DECATHLON SERIES GAS FRYERS CE CHAPTER 7 7 5 1 Decathlon D 50G and D 60G Thermatron Controls CE Only 7 5 Wiring Diagrams Hd TIOHLNOO SYNLVYAdNAL ALVLS ANOS OD Ape 8 2 3 ldNODOWHJHL 400410413 NOILOANNOO uaq1os 3HIMQV31 1VISOWH3HL B OZ3ld Bi nw A1awassv HOLO3NNOO 3A1VA OL QV3HHL 093 HOLdVGV JAYA ZH 0S SVD OVA r SVD LED JAVA SVD SVD 1VN SVO S29 4020 N m Tm ae aS SS
20. eaning of the fryer 2 3 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil better 2 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 2 IMPORTANT INFORMATION 2 4 Rating Plate This 15 attached to the inside right hand corner of the front door panel Information provided includes the model and serial number of the fryer kW hr BTU hr of the burners outlet gas pressure In mbars inches W C and whether the unit has natural or propane gas orifices ZA DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate 2 5 Pre Installation A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 A DANGER Do not connect this appliance to the gas supply before reviewing all information in this chapter A General Only licensed personnel as defined in Section 1 7 should install any gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryers f
21. ected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem Dean Decathlon Series gas fryers have obtained CE markings for countries and gas categories listed in the table below Countries Supply Pressures and Appliance Countries Supply Pressures and Appliance Gas S Categories Gas ac Categories 20 25 I2E R BE Belgium GR Greece II2H3P 37 and 50 G20 G25 20 25 ES Spain II2H3P LU Luxembourg II2E3P G31 37 and 50 G31 50 G20 G25 20 25 The G25 25 FR France II2ESI3P NL herland IDL3P G31 37 and 50 Netherlands 631 50 G20 20 G20 20 GB Great Britain II2H3P PT Portugal II2H3P G31 37 G31 37 3 3 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 5 Gas Connections A DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation A The gas supply service line must be the same size or greater than the fryer inlet line This fryer is equipped with a 22 mm 3 4 male inlet The gas supply line must be sized to accommodate all the gas fired equipment that may be connected to that gas supply Consult your contractor gas company supplier or other knowledgeable authorities Recommended Gas Supply Line Sizes p Po do3 22 mm 3 07 28 mm 1 Wh
22. en exceeding 6 meters 18 feet for a configuration of more than four fryers it is necessary to provide a 35 mm 1 1 4 rigid gas connection A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing the unit B Rigid Connections Check any installer supplied intake pipe s visually and clean threading chips or any other foreign matter before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure 1s applied Seal pipe joints with a sealant resistive to G31 gas When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that 1s not affected by the chemical action of G31 gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve 3 4 DECATHLON SERIES GAS FRYERS CE
23. ensing bulbs into the frypot are tight Typical high limit sensor probe locations and mounting hardware CAUTION Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Never operate this appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before lighting the burners Failure to do so will damage the frypot and may cause a fire 4 1 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 1 1 Pilot Lighting Procedures Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Dean warranty The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and ma
24. enuen uoneJedo 8 UONEJEJSU HO SJo T SLO SIIS UOTUJEDOCT D20 D50 D60 amp D80 Series CE ONLY L W 8195706 Service Hotline 1 318 865 1711 cee 819 5706 JUNE 2002 Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Dean Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits Canada This digital apparatus does not exceed the Class A or B l
25. erify that the flue opening is not obstructed by debris or accumulations of solidified oil or shortening Verify that burners and associated components i e gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened Verify that the burner manifold pressure is in accordance with that specified on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guard are present and properly installed Verify that component box components 1 computer controller transformers relays interface boards etc are in good condition and free from oil migration build up and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features i e drain safety switches reset switches etc are present and functioning properly Verify that the frypot cookpot is in good condition and free of leaks and that the frypot cookpot insulation is in serviceable condition Verify that the frypot tube diffusers are present and in good condition i e no visible deterioration or damage Verify that wiring harnesses and connections are tight and in good condition 6 1 4 Stainless Steel Care A WARNING DO NOT
26. f not secured in a stationary position 3 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 3 Installing Casters and Legs A Install casters and or legs near where the fryer is to be used as neither 1s secure for long transit Decathlon Series CE gas fryers cannot be curb mounted and must be equipped with either legs or casters provided B After unpacking use a pallet or lift jack to raise the unit before installing the casters C Align the caster or leg base holes with the leg support assembly and insert bolt Install the washers and nut hand tight and repeat for all four holes in caster leg base assembly D Tighten the caster leg against the leg support assembly by using appropriate tools Ensure that all four bolts are evenly tightened Tighten the bolts to 5 65 Nm 50 inch Ibs torque E For fryers with casters there are no built in leveling devices The floor where the fryers are installed must be level 1 4 20 x 3 4 Hex Bolt Front Channel or Rear Channel Front Channel Leg S tA bl or Rear Channel eg Support Assembly Washer 1 4 20 Hex Head Locknut 1 4 20 x 3 4 Hex Bolt Front or Rear Leg with Mounting Plate Adjust as needed 3 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 4 Gas Categories A WARNING The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door A WARNING If gas odors are det
27. hood Questions Call the Dean Service Hotline at 1 800 551 8633 A WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning IMPORTANT S afe and satisfactory operation of Dean equipment depends upon its proper installation Installation MUST conform with local codes or in the absence of local codes to European Community CE Standards NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER 1 1 1 2 1 3 1 4 1 5 1 6 1 7 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 1 3 2 3 3 3 4 3 5 3 6 3 7 DEAN Decathlon Series Gas Fryers CE Installation amp Operation Manual TABLE OF CONTENTS INTRODUCTION Applicability
28. ied Installation Personnel 1 Qualified authorized personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual C Qualified Service Personnel 1 Qualified service personnel are those who are familiar with Dean equipment and have been authorized by Dean to perform service on Dean equipment All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Dean equipment A list of Dean Factory Authorized Service Centers FASCs was included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Dean warranty on your equipment 1 3 DECATHLON SERIES GAS FRYERS CE CHAPTER 2 IMPORTANT INFORMATION 2 1 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility 1s between the carrier and the dealer If your e
29. iginally installed position J After hook up bleed the gas line of air to ensure that the pilot light will ignite quickly and evenly K CE Standards If the unit is to be installed with flexible coupling use a commercial flexible coupling certified as NF D 36123 or other national standard or a quick disconnect device certified NF D 36124 or other national standard 3 6 Adjustments Adaptation To Different Gases A WARNING Qualified personnel MUST perform any adaptation modification or gas conversion if required Failure to use qualified personnel will void the Dean warranty A Proper operation of appliances requires operator to inspect the following adjustments in terms of 1 Gas inputs and pressures 2 Voltage and polarities of electrical power supplies B Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate When changing to a different gas adaptation must be performed by qualified personnel Failure to use qualified personnel will void the Dean warranty ZA WARNING If gas odors are detected the gas supply MUST be shut off at the main shut off valve and the local gas company or authorized service agency contacted for immediate service 3 7 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 6 1 CE Specifications 3 6 1 1 Gas Types and Specifications MODEL NOMINAL HEAT GASTYPE ORIFICE SIZE ORIFICE ORIFICE INPUT Qn MM t PART NO QTY C
30. il out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fryer s gas valve knob to the PILOT position occasionally ZA WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution A DANGER Remove all drops of water from the frypot before filling with cooking oil or shortening Failure to do so will cause spattering of hot liquid when the oil or shortening is heated to cooking temperature and may cause injury to nearby personnel 4 3 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure cont A Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot B Operating thermostat equipped fryers Set dial temperature controller to 107 C 225 F just above that of boiling water C Filtration Boil Mode equipped fryers Turn fryer power switch to ON Press the fryer reset switch 1f applicable A CAUTION If the pilot and main burner go out the fryer s MUST be left completely shut down at least 5 minutes before lighting D The main burner will ignite E When the solution nears boiling point reset the temperature controller to 93 C 200
31. imits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause prope damage injury or death Read the installation operating and N DANGER The front ledge of the fryer is nota step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil N DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier ZN DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can be obtained in the filtration manual included with the system N WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a
32. in burners The pilot 1s located high in the cabinet at the base of the frypot A WARNING When checking for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns Ensure that the following steps are done in sequence before lighting or re lighting the pilot 1 Turn off the manual shut off valve on the incoming service line 2 Turn the operating thermostat OFF 3 Depress the Pilot Off button red on the safety control valve to turn OFF 4 Wait at least 5 minutes for any accumulated gas to disperse 5 Fill the frypot with oil or water to the bottom OIL LEVEL line scribed on the frypot back Ensure heating tubes are covered in liquid prior to engaging burners 6 Open the manual shut off valve on the incoming service line 7 Apply a lighted match or taper to the pilot burner head If fryer is equipped with a piezo ignitor go to Step 8 8 Press the white pilot light button on the gas valve and hold approximately 45 seconds to 1 minute until the pilot stays lit If fryer Is equipped with a piezo ignitor press and hold the white pilot light button then repeatedly press the piezo ignitor button until the pilot lights Release the white button after approximately 45 seconds to 1 minute 9 If the pilot does not stay lit depress the white pilot light button and re light the pilot holding the button 1n longer befo
33. let water splash into the tank of hot oil It will splatter and can cause severe burns All stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day A Do not use steel wool abrasive cloths cleansers or powders B Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove C If it is necessary to scrape the stainless steel to remove any encrusted materials soak the area first to soften the deposit then use a wood or nylon scraper only 6 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 7 TROUBLESHOOTING 7 1 General A DANGER Hot cooking oil shortening will cause severe burns Never attempt to move this appliance when filled with hot cooking oil shortening or to transfer hot cooking oil shortening from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up
34. mode When the power switch is in the ON position the indicator light will be lighted when calling for heat The power switch only removes power from the temperature control circuit Thermatron and Back Up Thermostat The power switch should be in the OFF position during filtering BOIL OUT SWITCH this only operates when in the Thermatron mode When the Boil Out switch is ON it will bypass the Thermatron Melt Cycle and allow the water temperature to reach approximately 196 F HIGH LIMIT RESET Located under control panel Must be manually reset if the fryer exceeds high limit setpoint FILTER RESET BREAKER 7 Amp Circuit Breaker 120VAC or 5 Amp Circuit Breaker 230V AC the breaker is in line between the filter switch and the pump Ensure filter power is off prior to resetting or replacing 5 AMP 115VAC or 2 AMP 230VAC FUSE each fryer circuit is protected by a 5 amp 115VAC or 2 amp 230V fuse located under the control panel 5 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 5 THERMATRON OPERATION 5 1 Operating Fryers with Thermatron Controllers cont Configuration 2 Fryer Power Switch Turns fryer on and off Drain Reset Switch Optional Resets drain safety switch after closing drain valve Drain valve must be completely closed Boil Out Switch Optional S operates only in Thermatron mode When ON this switch F F by passes the Thermatron melt cycle and allows the FR
35. ner l 2 3 4 Check that the gas valve is open Check that the pilot is 1gnited and 1s operating properly Authorized Service Agent Only Check the high limit switch for continuity Authorized Service Agent Only Check the combination gas valve and replace if defective Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Authorized Service Agent Only Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 10 mbar 4 W C for natural gas and 27 5 mbar 11 W C for propane If not remove the pressure regulator adjustment cover Use screwdriver to turn the adjusting screw for proper pressure Replace cover re check pressure and re install pressure tap plug Signs of excessive temperature shortening scorches and quickly becomes discolored l Check operating thermostat May be out of adjustment or calibration Recalibrate if necessary Check gas pressure as outlined above Shortening used 1s of inferior quality and or shortening has been used too long Replace shortening Ensure frypot is clean when refilling with new shortening 7 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 7 TROUBLESHOOTING 7 3 Main Burner Malfunctions cont D Fryer will not reach the temperature setting and or runs erratically 1 Incorrect location of sensor probe or defectiv
36. ng a fryer with legs installed Do not slide the fryer on the legs If a leg becomes damaged contact your service agent for immediate repair replacement 3 2 Leveling the Fryer Fryers equipped with legs only A B All Installations If the floor is uneven or has a definite slope place the fryer on an even platform Place a carpenter s spirit level across the top of the fryer and level the unit both front to back and side to side If it 1s not level the unit may not function efficiently the oil may not drain properly for filtering and in a line up it may not match adjacent units Adjust to the high corner and measure with the spirit level If floor 1s uneven level the unit with the screw adjustments on each leg ensure minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure Re leveling If the fryer is moved re level the fryer following the above instructions The install must be reviewed at the time of installation to ensure it meets the intent of these instructions A CAUTION Fryers must be at room temperature empty of oil and if fitted with legs lifted during movement to avoid damage and possible bodily injury A DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur This fryer may tip and cause personal injury i
37. ommercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use 6 1 2 Weekly A Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold the entire contents of the frypot for disposal Do not use a glass or plastic container B Clean the frypot by following boil out procedures in Chapter 4 2 A CAUTION Never allow water to boil down and expose the heating tubes Frypot damage will result 6 1 DECATHLON SERIES GAS FRYERS CE CHAPTER 6 PREVENTATIVE MAINTENANCE 6 1 3 Periodic Annual This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration V
38. operation and will be irreparably damaged see warning statement above 4 4 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 2 Boil Out Procedure cont J Close the drain add fresh water without boil out solution and wash all surfaces of the frypot Drain again K Refill the frypot with fresh water and vinegar to neutralize any residual boil out solution Wash all surfaces of the frypot Drain completely and wipe down all surfaces of the frypot to completely remove all water Computer equipped fryers See computer manual for boil out programming and follow the above procedures for boil out A DANGER Do not go near the area directly over the flue outlet while the fryer is operating Always wear oil proof insulated gloves when working with the fryer filled with hot oil Always drain hot oil into a metal stockpot of sufficient size to safely hold the entire contents of the frypot 4 3 Final Preparation A WARNING NEVER set a complete block of solid shortening on top of heating tubes To do so will damage the heating tubes and frypot and void the warranty 4 3 1 Filling Fryer with Cooking Oil Shortening A When using a liquid shortening cooking oil fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot B When using a solid shortening first melt 1t in a suitable container or cut it into small pieces and pack it below the heat tubes between the tubes and on top
39. or safety and ease of future service 2 Dean Decathlon Series CE gas fryers require 230VAC single phase 50 hertz International CE electrical service and are equipped with a 16 3 SJT grounded flexible power cord for a direct connection to the power supply Amperage draw for each unit depends on the accessories supplied with the unit system B Clearances The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 Commercial installation only not for household use 2 Non combustible floor installation equipped with factory supplied 15 cm 6 inch adjustable legs or 13 cm 5 inch casters 2 3 DECATHLON SERIES GAS FRYERS CE CHAPTER 2 IMPORTANT INFORMATION 2 5 Pre Installation cont 3 Combustible construction with a minimum clearance of 15 cm 6 inch side and 15 cm 6 inch rear and equipped with factory supplied 15 cm 6 inch adjustable legs or 13 cm 5 inch casters A DANGER Local building codes prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type including those of broilers and ranges DECATHLON SERIES GAS FRYERS CE CHAPTER 2 IMPORTANT INFORMATION 2 6 Air Supply and Ventilation cont F Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 45 cm 18 inches should be maintained be
40. ould be installed in accordance with local codes or in the absence of local codes with the appropriate national or European Community CE standards F Regulators can be adjusted in the field but 1t Is recommended that they not be tampered with unless the part is known to be out of adjustment or serious pressure fluctuations are found to exist and can be solved no other way G Only qualified service personnel should make adjustments to the regulators 3 5 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 5 Gas Connections cont H Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment l The following color codes indicate the type of gas to be used for each fryer and associated components Gas Type CE Color Code G20 and G25 ZA WARNING Use a diluted soap solution to find gas leaks when making new connections ZA WARNING If gas odors are detected the gas supply must be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem I Hlexible Couplings Connectors and Casters 1 If the fryer is to be installed with flexible couplings and or quick disconnect fittings the installer must u
41. quipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and 1s signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Frying systems with built in filtration Take off the filter support brace and remove the filter pan from the cabinet D Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make it very difficult to remove later 2 2 General Qualified licensed and or authorized installation or service personnel only as defined in Section 1 7 should perform the following je Installation and service on Dean equipment T Conversion of this appliance from one gas type to another Failure to use qualified licensed and or authorized installation or service personnel to install convert to another gas type or otherwise service this equipment will void the Dean warranty and may result in damage to the equipment or injury to personnel 2 DECATHLON SERIES GAS FRYERS CE
42. re releasing Trapped air may necessitate re lighting the pilot several times until a constant gas flow is attained 10 When the pilot stays lit release the white pilot light button 11 Turn the thermostat to any ON setting and ensure the main burner ignites from the pilot 4 2 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 1 2 Pilot Lighting Procedures Electronic Ignition Systems ZA WARNING Never use a match or taper to light pilot on this ignition system 1 Turn gas ON 2 Turn electric power ON with the appropriate rocker switch or controller computer 3 The ignition module will energize the pilot gas supply and the ignitor The ignitor spark will ignite the pilot gas The presence of the pilot flame is then proved by a flame sensor which sends a signal to the main gas supply opening the valve The operating thermostat or computer controller controls the fryer after ignition A WARNING In the event of prolonged power failure the ignition module will shut down and lock out the system Turn the unit power OFF and them back ON after power has been re established 4 If the pilot flame fails the ignition module will shut down and lock out the system To restart turn the electric power OFF wait approximately 5 minutes for the system to recycle itself then turn the power ON again Repeat Steps 1 3 4 2 Boil Out Procedure A DANGER Never leave the fryer unattended during the bo
43. receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG The rating plate and wiring diagram are located inside the front door The fryer 1s equipped with a 230V AC single phase 50 hertz system International CE Do not cut or remove the ground prong from the power cord plug Do not attempt to use the fryer during a power outage A DANGER This appliance requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage 3 11 DECATHLON SERIES GAS FRYERS CE CHAPTER 4 FRYER OPERATIONS 4 1 Initial Start up ZA WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system particularly the aspects of system operation oil filtration draining and cleaning procedures Cleaning New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Before any food preparation wash thoroughly with hot soapy water to remove any film residue and dust or debris then rinse out and wipe dry Also wash any accessories shipped with the unit Close the drain valve completely and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control s
44. se a heavy duty certified commercial flexible connector of at least 22 mm NPT with suitable strain relief attachments in compliance with local codes or in the absence of local codes with the appropriate national or European Community CE standards Quick disconnect devices must comply with local codes or in the absence of local codes with the appropriate national or European Community CE standards 2 For an appliance equipped with casters the installation shall be made with a connector that complies with local codes or in the absence of local codes with the appropriate national or European Community CE standards 3 Under no circumstances are the connector and the quick disconnect device or its associated piping to be used to limit fryer movement A restraining bracket is provided on the appliance structural back to prevent the unit from moving from its installed position A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping The fryer may become unstable tip over and cause injury 3 6 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION 3 5 Gas Connections cont 4 To limit movement of the fryer restraints independent of the flexible coupling or connector must be used Clips are located on the back panel of the fryer for the attachment of restraints 5 If disconnection of the restraint is necessary the restraint must be reconnected after the fryer has been returned to its or
45. tween the flue s and the lower edge of the exhaust hood filter G Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 Equipment Installed at High Altitudes A The fryer input rating KW hr BTU hr is for elevations up to 610 m 2000 feet For elevations above 610 m 2000 feet the rating should be reduced 4 percent for each additional 305 m 1000 feet above sea level B The correct orifices are installed at the factory 1f operating altitude 1s known at time of the customer s order 2 8 Conversion of Units Pressure mbar 10 2 mm W C 0 4 inch W C 20 mbar 204 mm W C 8 inch W C inch W C 25 4 mm W C 2 5 mbar Heat Input kW 3410 BTU hr 100 BTU hr 0 0293 kW Temperature O Celsius 32 Fahrenheit Temperature in degrees Celsius Temperature in degrees Fahrenheit F 32 x 0 555 100 Celsius 212 Fahrenheit 32 x 0 555 2 5 3 1 DECATHLON SERIES GAS FRYERS CE CHAPTER 3 INSTALLATION Installing the Fryer Initial Installation If the fryer is installed with legs do not push the fryer to adjust its position Use a pallet or lift Jack to lift the fryer slightly then place the fryer where it 1s to be installed Relocating the fryer Remove all weight from each leg before movi
46. y the European Union EU for sale and installation in the following EU countries AT BE KE KD ES FI FR GB IE IT LU NL NO PT and SE This manual is applicable to and valid for all Dean Decathlon gas units sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel as defined in Section 1 7 1 2 After Purchase In order to improve service have the following chart filled in by the Dean Authorized Service Technician who installed this equipment Authorized Service Technician FASC Address Telephone Fax Model Number serial Number Gas Type 1 3 Ordering Parts Customers may order parts directly from their local factory authorized service center For this address and phone number contact your factory authorized service center or call the Dean Service Hotline phone number 1 800 551 8633 To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed 1 1 DECATHLON SERIES GAS FRYERS CE CHAPTER 1 INTRODUCTION 1 4 Service Information Call the Dean Service Hotline 1 800 551 8633 for the location of your nearest factory authorized servi
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