Fisher 1000-(10003) User's Manual
Contents
1. SPINNER 1 Emergency Stop 3 2 OFF Position 1 Power Switch used to start and stop the spinner The power OFF position switch operates as emergency stop when required 2 Speed Dial used to change the speed of the spinner 3 Indicator Lights indicate whether the spinner is in motion Left light is red and indicates a fault Right light is green and indicates power is on Starting the Motor with Variable Speed PWM Control WARNING Before starting the spreader the driver shall verify all bystanders are a minimum of 25 feet away from operating spreader 1 Tostartthe spreader motor press the power switch to the START BLAST position and release This is a momentary position and the power switch will automatically return to the ON position when released The spreader will operate at the speed selected on the speed dial 2 Toincrease the speed ofthe spinner rotate the speed dial clockwise 3 Todecrease the speed ofthe spinner rotate the speed dial counterclockwise April 1 2005 Stopping the Motor with Variable Speed PWM Control 1 Setthe power switch to the OFF position to stop the motor The power switch will remain in this position This is also the emergency stop position NOTE Always place the cover on the hopper to prevent moisture buildup Do not let the spreader sit idle with material in the hopper for an extend2. Connector O D Power Lead 5 Battery Black Harness Vehicle Harness ON Vehicle Side Wiring Harness Spreader Side Wiring Harness a ye 12V DC 0 4kW motor CHMSL 5 Orange Harness White Stoplight Extension Cord 18 Lit No 94430 94431 April 1 2005 TROUBLESHOOTING Some of the solutions on the following page are complicated If you are not properly trained or experienced in electrical or mechanical repairs take you spreader to your local outlet for repairs ON OFF Control PROBLEM POSSIBLE CAUSE SUGGESTED SOLUTION Ice control material not flowing 1 Bridging of material in hopper 1 Unplug the spreader harness and tag out if required Check hopper for material and free any bridged material 1 Control connector plug is loose 1 Check plug connection at cab 2 Blown fuse No power to cab control Switch is in ON position indicator 3 Low battery or loose connection light not lit 4 Open circuit in wire from battery to cab control Wire harness is damaged or has an open circuit between cab control and spreader Spreader does not operate Indicator light lit 2 Bearings are seized 3 Motor brushes are worn and prevent motor operation 4 Motor bearings seized Lit No 94430 94431 19 control 2 Check the SFE 6 amp in line fuse Replace if necessary Che
3. April 1 2005 1 Deflector out of adjustment manual 20 Unplug the spreader harness and tag out if required Reconnect after solution 2 Change deflector adjustment to suit desired pattern See Operating the Spreader in this Lit No 94430 94431 TROUBLESHOOTING Early Production 2 Pin Harness PROBLEM Ice control material not flowing POSSIBLE CAUSE Bridging of material in hopper SUGGESTED SOLUTION Unplug the spreader harness and tag out if required Check the hopper for material and free any bridged material Spinner does not spin No power to the spreader control Spreader Control power switch is in the OFF position Set the power switch to the ON position Spreader Control circuit breaker is tripped ON OFF control only Battery lead in line fuse is blown position Set the power switch to the OFF position Reset the circuit breaker and set the power switch to the ON Change the fuse and inspect for short circuits Battery connection is poor Clean or replace ring terminal Coat with dielectric grease Battery wiring harness is damaged Repair or replace battery wiring harness as required Spinner does not spin The motor is not turning and 12V DC power is present at the red wire to red wire connection located near the rear of the spreader control Spinner auger or driveshaft is jammed or overloaded Unplu
4. 14 NANO Eni 14 Dive Belt Replacement a 15 15 Bearing and Set Screw 16 4 PIN HARNESS WIRING DIAGRAM cee terete 17 2 PIN HARNESS WIRING DIAGRAM uiu aeneo epit 18 Ue B oussqpccme p 19 RE T mm 19 Mechanical Problems Variable Speed PWM and ON OFF Control 20 Early Produci n lt 2 Pin cuit eae tein nionee d cana dasasddsGed dando duse 21 April 1 2005 ii Lit No 94430 94431 PREFACE This manual has been prepared to acquaint you with the When service is necessary bring your spreader to your safety information operation and maintenance of your local outlet They know your spreader best and are new Low Profile tailgate spreader Please read this interested in your complete satisfaction manual carefully and follow all recommendations This will help ensure profitable and trouble free operation of your spreader Keep this manua
5. washers and an upright position This may require additional locknuts that fasten the top bracket to the bed rail support 2 Remove the two 5 16 cap screws and locknuts that Removing the Fixed Mount Brackets fasten the top bracket to the side of the bed rail 1 Remove the two 1 2 cap screws washers and 3 Mark the location of any shims to aid in locknuts that fasten the top bracket to the bed rail reinstallation 2 Remove the two 5 16 cap screws washers and 4 Package the brackets with all hardware and store locknuts that fasten the top brackets the side of the with the unit bed rail Removing the SWING AWAY Base Plates 3 Package the brackets with all hardware and store with the unit 1 Remove the three 3 8 cap screws washers locknuts and any shims that fasten the base plate NOTE Empty the hopper before removing the to the bumper spreader 2 Mark the location of the shims to aid in reinstallation Removing the Receiver Mount Spreader 3 Package the base plates with all hardware and 1 Unplug the spreader store with the unit 2 Remove the pin from the receiver hitch 3 Remove the spreader from the vehicle and stand in an upright position This may require additional support Lit No 94430 94431 13 April 1 2005 MAINTENANCE A CAUTION Disconnect electric power at spreader electrical wiring harness connection and tag out if required before servicing or performing maintenance Cleaning After
6. 1 Power Switch used to start and stop the spinner The power switch OFF position operates as emergency stop when required 2 Circuit Breaker used to reset the control should an electrical fault occur April 1 2005 Starting and Stopping the Motor WARNING Before starting the spreader the driver shall verify all bystanders are a minimum of 25 feet away from operating spreader 1 Move the power switch to the on position to start the motor Motor will start immediately The power switch will remain in this position The power switch works as emergency stop when required 2 Move the power switch to the OFF position to stop the motor The power switch will remain in this position NOTE The truck ignition must be on to start the spreader NOTE If the truck ignition is turned off while the spreader is running the motor will stop If there are problems while operating the spreader refer to the Troubleshooting section in this manual NOTE Always place the cover on the hopper to prevent moisture buildup Do not let the spreader sit idle with material in the hopper for an extended period of time This can cause the material to compact and reduce or stop the flow of material A CAUTION Do not swing spreader with material in the hopper Lit No 94430 94431 OPERATING THE SPREADER ON OFF Control Late Style Q SPINNER On Of
7. LOAD Warning Label located on both sides of receiver mount only Warning Caution Label Located on both sides Warning Caution Label CAUTION DO EXCEED GVWR OR GAWR WITH SPREADER AND LOAD READ OWNER S MANUAL BEFORE OPERATING OR SERVICING TURN SPREADER OFF BEFORE FILLING ADJUSTING OR CLEANING SPREADER BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM EMPTY AND CLEAN SPREADER AFTER EACH USE OPERATING SPREADER DO NOT CLIMB INTO OR RIDE ON SPREADER KEEP HANDS FEET CLOTHING AWAY FROM MOVING CONVEYOR AND SPINNER Lit No 94430 94431 5 April 1 2005 LOADING This manual covers vehicles which have been recommended for carrying the spreader Please see A WARNING your local dealer for proper vehicle applications Overloading could result in an accident or damage Do not exceed GVWR or GAWR Certification ratings as found on the driver side vehicle door cornerpost A WARNING New untitled vehicle installation of a spreader requires National Highway Traffic Safety NOTE If spreader and ice control material loading is in doubt weigh vehicle for compliance with Administration altered vehicle certification vehicle ratings labeling Installer to verify that struck load of snow or ice control material does not exceed GVWR or GAWR rating label and complies with FMVSS NOTE Use only dry free flowing granular materials with this spreader Damp or wet ice control ma
8. Replacement Disconnect the electrical plug between the spreader and truck before drive belt replacement A CAUTION Overtightening the belt may result in damage to the motor or bearings 1 Remove the motor cap assembly 2 Loosen the four phillips head screws that fasten the motor mount to the drive support 3 Slide the motor toward the drive shaft 4 Remove the belt and replace with a new one 5 Slide the motor mount away from the drive shaft until the proper tension of the drive belt is achieved After tightening the belt should easily deflect 3 8 Phillips Head Screws 6 Tighten the four phillips head screws and replace the motor cap Lit No 94430 94431 Recycle When your spreader has performed its useful life the majority of its components can be recycled as steel Gear oil shall be disposed of according to local regulations Balance of parts made of plastic shall be disposed of in customary manner April 1 2005 MAINTENANCE Bearing and Set Screw Maintenance Disconnect the electrical plug between the spreader and the truck before performing any maintenance 1 Tighten all set screws shown after every 60 hours of use 2 Grease the top and bottom drive shaft bearings as shown Due to the harsh environment of the bottom bearing it will require more care than the top bearing Top Bearing Set Screw Motor Pulley Set Screw Shaft Pulley Set Screw Top Bearing Grease a
9. all spreaders and accessories See separately printed page for this important information The following are registered 9 trademarks of Douglas Dynamics L L C WESTERN and SWING AWAY Printed in U S A April 1 2005 Lit No 94431
10. ene 10 ON OFF Control Ezio MONEO RTT 11 3 Wr 11 Blast POSIWON unice e pen eer eee 11 SI NE MOTON EM 11 Variable Speed PWM Control ettet rhe Eae pnis 12 Starting the Motor with Variable Speed PWM 12 Stopping the Motor with Variable Speed PWM 12 REMOVING THE SPREADER EEP EFE ECER EEE EEEK EE 13 Removing the Fixed Mount Spreader 13 Removing the Fixed Mount Brackets 13 Removing Receiver Mount Spreader 13 Removing the SWING AWAY Spreader uoa 13 Removing the SWING AWAY Brackets 1 rn rrr nent eser nord ena da eant 13 Removing the SWING AWAY Base cun cue eue up auno 13 MAINTENANCE O 14 E osea dunque uL Ed Ei E 14 i 5 Io REN E
11. every use clean the spreader but first disconnect the electrical plug located between the spreader and the truck The spreader can be cleaned using tap water or a high pressure washer Along handle brush can be used to aid cleaning A CAUTION Do not operate a spreader in need of maintenance Before operating the spreader reassemble any parts or hardware removed for cleaning or adjusting Before operating the spreader remove materials such as cleaning rags brushes and hand tools from the spreader Empty and clean spreader after every use Material can freeze or solidify causing unit to not work properly Preseason Check Before the unit is placed in service for the ice control season make sure that it is in top working condition Here are some tips for getting your spreader ready Remove the motor cap assembly and inspect the following 1 Check the condition of the drive belt Any cracks damaged teeth indicate the need for a new belt See Drive Belt Replacement in this section 2 Check the motor connection terminals for damage or corrosion Clean or replace as necessary and coat with dielectric grease 3 Check the condition of the drive shaft bearings by first removing the drive belt To remove the drive belt see Drive Belt Replacement in this section With the drive belt removed spin the drive shaft by hand Any excess noise or roughness in either the top or the bottom bearing may indicate b
12. hopper after each use Recommended Fastener Torque Chart Ft Lb SAE SAE SAE NOTE Maintain proper belt tension for correct belt 2 oradas C crase 8 functioning NOTE Lubricate grease fittings after each use Use a good quality multi purpose grease NOTE Airborne noise emission during use is below 70 dB A for the spreader operator Torque 7 17 35 These torque values apply to fasteners except those noted in the instruction Lit No 94430 94431 3 April 1 2005 SAFETY INFORMATION Please become familiar with the Warning and Caution Labels on the spreader Caution Label CAUTION DO NOT SWING SPREADER WITH MATERIAL IN THE HOPPER Caution Label Located on both sides SWING AWAY mount only Warning Caution Label Located on both sides Warning Caution Label 4 WARNING CAUTION DO EXCEED GVWR OR GAWR WITH SPREADER AND LOAD READ OWNER S MANUAL BEFORE OPERATING OR SERVICING TURN SPREADER OFF BEFORE FILLING ADJUSTING OR CLEANING SPREADER BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM EMPTY AND CLEAN SPREADER AFTER EACH USE OPERATING SPREADER DO NOT CLIMB INTO OR RIDE ON SPREADER KEEP HANDS FEET CLOTHING AWAY FROM MOVING CONVEYOR AND SPINNER April 1 2005 4 Lit No 94430 94431 SAFETY INFORMATION Warning Label DO EXCEED HITCH MANUFACTURER RATINGS DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND
13. April 1 2005 Lit No 94431 LOW PROFILE TAILGATE SPREADERS Owner s Manual A CAUTION Read this manual before installing or operating the spreader This manual supersedes all editions with an earlier date This manual is for FISHER Low Profile Spreaders with serial numbers Model 1000 10003 Model 2000 20364 TABLE OF CONTENTS PREFACE eps ea 1 SAFETY INFORMATION 2 a ee ore o OO TOO 2 Torgu Chant ses e 3 LOADING e E P 6 neuem eer eer erate ter ae ere ere ae eee eee ee eee eee eee ee oe re 6 Approximate Material rin ROM a LR Uia mA 6 MOUNTING THE SPREADER ados ccn Laune cu duas Sce d dese Sese desesceSaecesessiecc 7 Fixed Mount MN ooo omm 7 SWING AWAY Spreader c aesediaectacos esa pesce pae presa tt upra 8 8 OPERATING THE SPISEADEI 9 Driving and Spreading on Snow and 68 9 PROCS SS OIC UN M T TT 9 Spreader COMMON m 10 ON OFF Control 10 Stopping the Motoi
14. actory original parts Receiver Mount Spreader CAUTION During removal or mounting securely grip spreader to avoid dropping NOTE The spreader shall be installed according to instructions supplied Your local outlet is trained to provide this service and service your spreader with factory original parts 1 Attach the spreader to the receiver mount with six 3 8 16 x 1 cap screws 2 Insertthe assembled unit into the receiver hitch and secure with pin not included 3 Plugthe spreader harness into the vehicle harness April 1 2005 8 Lit No 94430 94431 OPERATING THE SPREADER Driving and Spreading on Snow and Ice Accessory Circuit A CAUTION The yellow wire in the vehicle harness is provided for accessory use of 12 amps or less Drinking and then driving or spreading is very dangerous Your reflex perceptions attentiveness and judgement can be affected by even a small amount of alcohol You can have a serious or even fatal collision if you drive after drinking Please do not drink then drive or spread ice control materials Follow your vehicle owner s manual instructions for driving in snow and ice conditions Remember when you drive on snow or ice your wheels will not get good traction You cannot accelerate as quickly turning is more difficult and you will need longer braking distance Wet and hard packed snow or ice offers the worst tire traction It is very easy to lose control You will
15. ck power supply for 12 VDC Check vehicle battery connections Clean off corrosion Repair or replace damaged wires 4 Repair or replace damaged wires 1a Check plug connections at cab control and spreader 1b Check wire connections at spreader motor and at vehicle battery disconnect motor leads turn spreader switch on check for voltage at motor leads 1c Repair or replace damaged wires and connectors 1d Check the 30 amp in line fuse Replace if necessary Motor shaft should turn 2 Check bearings on spinner shaft conveyor and gearbox 3 Remove and inspect both motor brushes Replace if worn Brush kit 65241 4 Replace motor if the motor shaft will not turn April 1 2005 TROUBLESHOOTING Mechanical Problems Variable Speed PWM and ON OFF Control PROBLEM POSSIBLE CAUSE SUGGESTED SOULUTION Spinner does not turn Spreader motor is running Ice control material not flowing 1 Bridging of material in hopper 1 Unplug the spreader harness and tag out if required Check hopper for material and free any bridged material 1 Drive belt is loose or damaged 1 Unplug the spreader harness Motor pulley not secured to motor shaft Spinner pulley is not secured to the spinner shaft Spinner shaft bearings are dry or seized and tag out if required Reconnect after solution 2 Adjust belt tension Replace belt if damaged oO Tig
16. earing failure April 1 2005 4 I fbearings pass inspection be sure to thoroughly grease them with a good quality multi purpose grease See Bearing Maintenance in this section 5 Verify all drive sprocket set screws are tight Verify that all other fasteners are tight Refer to the Torque Chart in the safety section of this manual 6 Check the condition of the motor cap assembly seal This seal is very important to the dependability of your unit Replace the seal if needed 7 Checkthe condition of the spinner disk If the vanes are excessively worn the unit may not spread as intended Replace the spinner if necessary 8 Replace the motor cap assembly and locknuts 9 Verify vehicle stoplights and spreader center high mounted stoplight are working properly Postseason Maintenance Before storing the unit for the off season taking a few minutes to do the following will extend the service life of your spreader 1 Thoroughly clean the unit inside and out 2 Apply dielectric grease to all electrical connections to prevent corrosion 3 Greasethe drive shaft bearings 4 Oilor paint all bare metal surfaces 5 Place the lid on the hopper body of the unit and Secure the latch 6 Store the unit in an upright position stabilize it with supports if necessary If the unit is stored outdoors cover the unit and place it on blocks to eliminate ground moisture Lit No 94430 94431 MAINTENANCE Drive Belt
17. ed period of time This can cause the material to compact and reduce or stop the flow of the material CAUTION Do not swing spreader with material in the hopper NOTE The truck ignition must be on to start the spreader NOTE If the truck ignition is turned off while the spreader is running the motor will stop Lit No 94430 94431 REMOVING THE SPREADER A CAUTION NOTE Empty the hopper before removing the During removal or mounting securely grip spreader spreader to avoid dropping Removing the SWING AWAY Spreader NOTE Empty the hopper before removing the spreader 1 Unplug the spreader and stoplight if equipped 2 Remove the hitch pin from the latch side hinge pin Removing the Fixed Mount Spreader 3 Remove the 1 4 cap screw and locknut from the 1 Unplug the spreader and stoplight if equipped hinged side hinge pin 2 Remove the two 3 8 cap screws washers and 4 Usean additional person to support the unit and locknuts that fasten the spreader to the bumper of remove both hinge pins the vehicle 5 Remove the spreader from the vehicle and stand in 3 Use an additional person or clamps to support an upright position This may require additional unit and then remove the four 3 8 cap screws and support locknuts that fasten the spreader to the top brackets Removing the SWING AWAY Top Brackets 4 Remove the spreader from the vehicle and stand in 1 Remove the two 1 2 cap screws
18. f Control Switch Used to start and stop the spinner Emergency Stop OFF Position Spinner Indicator Light Illuminated light Indicates power to the motor Starting the Motor A WARNING Before starting the spreader the driver shall verify all bystanders are a minimum of 25 feet away from operating spreader 1 the power switch to the ON position to start the motor The motor will start immediately The power switch will remain in this position Blast Position Move and hold the power switch to the BLAST position for as long as momentary operation is needed When released the switch will automatically return to the OFF position and stop the motor Lit No 94430 94431 Stopping the Motor 1 Set power switch to the OFF position to stop the motor The power switch will remain in this position The power switch OFF position operates as emergency stop when required NOTE Always place the cover on the hopper to prevent moisture buildup Do not let the spreader sit idle with material in the hopper for an extended period of time This can cause the material to compact and reduce or stop the flow of material A CAUTION Do not swing spreader with material in the hopper NOTE The truck ignition must be on to start the spreader NOTE If the truck ignition is turned off while the spreader is running the motor will stop April 1 2005 OPERATING THE SPREADER Variable Speed PWM Control
19. fter every 60 hours of use Use a good quality multi purpose grease Auger Set Screw Spinner Set Screw Bottom Bearing Grease after every 8 hours of use _ Bottom Bearing Use a good quality Set Screw multi purpose grease April 1 2005 16 Lit No 94430 94431 4 PIN HARNESS WIRING DIAGRAM Cab Control Two Way Molded White Connector Connector 6 Amp Fuse Red Connector 14 Ga Red 8 Ga Red To Vehicle Ignition Accessory Wire or 30 Amp Fuse Fuse Box 10 Ga Red a 14 Ga Black 8 14 Ga Yellow 14 Ga Orange To Vehicle CHMSL Signal Accessory Circuit 12 AMP MAX Vehicle 4 Wiring Harness Spreader Wiring Harness Motor CHMSL 14 Ga Black 8 Ga Red 8 Ga Black 14 Ga Yellow Accessory Circuit 14 Ga Orange Motor Specification 12 Volt DC 56 kW Motor April 1 2005 17 Lit No 94430 94431 2 PIN HARNESS WIRING DIAGRAM Early Style No Adapter Required Late Style Adapter Required Speed To CHMSL Signal Speed Control Control Black Red N d White White Black Black Adaptor Black White stoplight 1 Vehicle Fuse holder Fuse
20. g the spreader harness and tag out if required Turn the spinner by hand If the shaft will not turn freely by hand check for any obstructions or frozen material Clear all obstructions Spinner shaft bearings are damaged Motor is damaged Spreader Control is damaged bearings Replace the motor Unplug the spreader harness and tag out if required Remove the drive belt and spin the spinner by hand If the shaft will not turn freely by hand check for obstructions If no obstructions exist lubricate or replace the spinner Unplug the spreader harness and tag out if required Turn the spinner by hand If the shaft will turn freely and the belt and pulleys are in working order reconnect the spreader harness and check for 12V DC at the orange wire to white wire connection located near the motor If the motor has 12V DC the problem is in the motor Check for 12V DC at the white wire to white wire connection near the back of the spreader control If the control does not have power the problem is in the control Replace the control Wiring harness is damaged Check for 12V DC at the white wire to white wire connection near the back of the spreader control If the control has 12V DC check for 12V DC at the white wire to orange wire connection located near the motor If the motor does not have power then the problem is in the spreader wiring harness Repair or replace the wiring harness as necessary Spinner d
21. have difficulty accelerating If you do get moving you may have poor steering and difficult braking which can cause you to slide out of control Here are some tips for driving in these conditions Drive defensively Donotdrink then drive or spread ice control materials Spread or drive only when you have good visibility for operating a vehicle If you cannot see well due to snow icy conditions you will need to slow down and keep more space between you and other vehicles Slow down especially on higher speed roads Your headlamps can light up only so much road ahead Ifyou are tired pull off in a safe place and rest Spreader size reduces driver visibility to the rear of the vehicle due to spreader size and location We recommend OSHA compliant backup alarm for all governed employers Keep your windshield and all glass on your vehicle clean to see around you Dress properly for the weather Wear layers of clothing as you get warm you can take off layers Lit No 94430 94431 9 April 1 2005 eR OPERATING THE SPREADER Spreader Control There are two control options They are the ON OFF Control and the Variable Speed PWM Control A CAUTION If the unit is equipped with a SWING AWAY mount Do not operate the spreader or the vehicle without securing the hinge pin in the base plate ON OFF Control Early Style L Emergency Stop RESET
22. he truck using one 3 8 cap screw one 3 8 flat washer and one 3 8 locknut per side During removal or mounting securely grip spreader to avoid dropping 5 Plug the spreader harness into the vehicle harness Lit No 94430 94431 7 April 1 2005 MOUNTING THE SPREADER SWING AWAY Spreader 1 Fasten the left and right top brackets along with any shims to the truck bed rail with two 1 2 cap screws two 1 2 flat washers and two 1 2 locknuts per bracket Install the two 5 16 cap screws and locknuts to the side of the top brackets 2 Place the left and right base plates on the bumper of the truck and line up with the holes in the bumper 3 Attach the base plates to the bumper using three 3 8 cap screws three 3 8 plain washers any shims and three 3 8 locknuts per side 4 Placethe spreader on the base plates and insert the hinge pins Secure the hinge side by installing one 1 4 cap screw and 1 4 locknut through the hole in the base plate boss and hinge pin CAUTION 5 Install hitch pin clip through the base plate boss During removal or mounting securely grip and the removable hinge pin spreader to avoid dropping 6 Plugthe spreader harness into the vehicle harness 7T Plugthe stoplight cord into the vehicle stoplight NOTE The spreader shall be installed according to harness instructions supplied Your local outlet is trained to provide this service and service your spreader with f
23. hten pulley set screw Replace pulley if damaged 4 Replace cap screw and nut if missing or damaged Replace pulley if damaged Conveyor belt not moving Spinner is turning Drive belt is loose or damaged Pulley is not secured to the spinner shaft Pulley is not secured to the gearbox shaft Gearbox is damaged Conveyor rollers are not secured to the shafts Conveyor belt is loose or damaged Conveyor belt is not aligned Conveyor belt shaft bearings are seized or otherwise damaged Unplug the spreader harness and tag out if required Reconnect after solution 2 Adjust belt tension Replace belt if damaged Tighten pulley set screw Replace pulley if damaged 4 Replace damaged or missing key Replace pulley if damaged Replace gearbox if output shaft does not turn when input shaft turns Replace missing cap screws and nuts Replace shafts or rollers if damaged Adjust belt tension Replace belt if damaged Align belt to ride centered on rollers Grease or replace bearings N Material in hopper does not flow Conveyor belt and spinner are moving Feedgate is closed Obstruction in hopper Unplug the spreader harness and tag out if required Reconnect after solution 2 Open feedgate fully then adjust to desired opening size Remove obstruction Spread pattern not optimum
24. l accessible It is a handy reference in case minor service is required NOTE This spreader is designed to spread snow and ice control materials only Do not use it for purposes other than those specified in this manual Lit No 94430 94431 1 April 1 2005 SAFETY INFORMATION A WARNING Indicates a potentially hazardous situation that if not avoided could result in death or personal injury A CAUTION Indicates a situation that if not avoided could result in damage to product or property NOTE Identifies tips helpful hints and maintenance information the owner operator should know Before You Begin Park the vehicle on a level surface place shift lever in PARK or NEUTRAL and set the parking brake A WARNING Driver to keep bystanders minimum of 25 feet away from operating spreader Before working with the spreader secure all loose fitting clothing and unrestrained hair Before operating the spreader verify all safety guards are in place Before servicing the spreader wait for conveyor or spinner to stop then lock out power Do not climb into or ride on spreader April 1 2005 WARNING Overloading could result in an accident or damage Do not exceed GVWR or GAWR ratings as found on the driver side vehicle door cornerpost See Loading Section to determine maximum volumes of spreading material WARNING Do not install the control for this product in the dep
25. loyment path of an air bag Refer to vehicle manufacturer s manual for air bag deployment area s CAUTION If rear directional CHMSL light or brake stoplights are obstructed by the spreader the lights shall be relocated or auxiliary directional or brake stoplights shall be installed CAUTION Do not operate a spreader in need of maintenance Before operating the spreader reassemble any parts or hardware removed for cleaning or adjusting Before operating the spreader remove materials such as cleaning rags brushes and hand tools from the spreader Before operating the spreader read the owner s manual While operating the spreader use auxiliary warning lights except when prohibited by law Tighten all fasteners according to the Torque Chart Refer to Torque Chart for the recommended torque values Lit No 94430 94431 SAFETY INFORMATION A CAUTION Torque Chart Disconnect electric power at spreader A CAUTION electrical wiring harness connection and tag out if required before servicing or performing maintenance Read instructions before assembling Fasteners should be finger tight until instructed to tighten according to the torque chart Use standard methods and practices when attaching spreader including proper personal protective safety equipment A CAUTION Do not leave unused material in hopper Material can freeze or solidify causing unit to not work properly Empty and clean
26. oes not spin when load is applied The motor is turning Drive belt is loose or broken Unplug the spreader harness and tag out if required Remove the motor cap and check for a loose or broken drive belt Tighten or replace the belt as necessary Drive pulley is loose Unplug the spreader harness and tag out if required Remove the motor cap and verify motor and drive pulley set screws are tight Lit No 94430 94431 21 April 1 2005 FISHER ENGINEERING P O BOX 529 ROCKLAND MAINE 04841 dd A DIVISION OF DOUGLAS DYNAMICS L L C Copyright 2005 Douglas Dynamics L L C All rights reserved This material may be reproduced or copied in whole or in in any printed mechanical electronic film or other distribution and storage media without the written consent of Fisher Engineering Authorization to photocopy items for internal or personal use by Fisher Engineering outlets or spreader owner is granted Fisher Engineering reserves the right its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used Fisher Engineering and the vehicle manufacturer may require and or recommend optional equipment for spreaders Do not exceed vehicle ratings with a spreader This product is manufactured under the following US patent 5 375 773 Fisher Engineering offers a limited warranty for
27. terials and other products may not spread properly Approximate Material Weights A CAUTION Read and adhere to manufacturer s ice control package labeling including Material Safety Data Sheet requirements Model 1000 Model 2000 Cu LB Cu LB ee ee 8 0 320 10 6 424 59 236 7 2 288 124 3 1 124 Salt 40 Ib ft avg i m Very Coarse 35 Ib ft E 5 Coarse 45 Ib ft Fine 50 Ib ft Plus Approximate Base Unit Weights of 154 Lbs 1000 Unit and 161 Lbs for 2000 Unit Including Mount April 1 2005 6 Lit No 94430 94431 MOUNTING THE SPREADER Fixed Mount Spreader NOTE The spreader shall be installed according to instructions supplied Your local outlet is trained to provide this service and service your spreader with factory original parts 1 Install the left and right top brackets to the truck bed rail with one 1 2 cap screw one 1 2 flat washer and one 1 2 locknut Attach the other hole in the top bracket to the bed rail with one 1 2 cap screw and one 1 2 locknut 2 Place the spreader on the bumper and line up the holes in the bottom feet with the holes in the bumper 3 Attach the spreader to the top brackets using two 3 8 cap screws and two 3 8 locknuts per side CAUTION 4 Attach the spreader to the bumper of t
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