Fill-rite Oxygen Equipment 901 User's Manual
Contents
1. 800F8101 Meter Housing Tefion Coated Opt 25 800F4191 O Ring 6 106 Fluorocarbon 1 27 SO0F3959 PinonBevel 1 300F7788 InletOutlet GasketFluorocarbon Opt 28 700F2810 5 0618x7 8HHCS 4 900F8068 CoverGasketFluorocarbon Opt 6 900F8066 Gear Frame 1 33 t200F6721 1 420x3 4 HHCS 1 meter 8 eoor8t04 MeterCover NickelPlated Opt _ 900F8106_ 1 Meter Flange Nickel Plated Opt 900F8103 MeterCover Teflone Coated Opt j 900F8105 t MeterFlange Teflon amp Coated Opt 8 VP1400F8822 10 24 1 2 TORX 1 2 9 900F4007 832x5 16PHMS ACRH TT 2 900F81 0 1 1 2 Meter Flange Nickel Plated 900F8109 1 1 2 Meter Flange Teflon Coated Opt 900F8071 CounterAssembly Liter Opt Lope unu rom em Nickel Plated Ds teteno costed Teflon Coated 900F8089 eoorFaeo48 Meter Cover Assembly Liter D Nemped S 0o on Nickel Plated eca Teflon amp Coated EUCUIUNMUT I CR NUN Ls ouster Gear ter Toor 20900 8063 Driver Pion Smart Included Tem n 1 Mascott Equipment Co Portland Seattle Pasco 3 900F9118 rev7 800 452 5019 800 481 7311 888 450 78672. after disassembly after significant wear or when metering a different viscosity fluid Depending onthe model Series 900 meters are factory calibrated in either U S gallons or liters using mineral spirit Calibration must be done between 6 and 40 GPM 23 and 151 LPM Meter calibration can be easily changed by following the calibration procedure A container of KNOWN volume will be needed for the calibration procedure Forthe 900 Series meter a five gallon container or larger should be used Procedure for Calibration 1 Forthe most accurate calibration install the meter in the application Fill a container to a known volume with the liquid to be measured 2 If meteramountis incorrect turn calibration screw item 31 counterclockwise for less liquid or clockwise for more liquid 3 Repeat steps 1 and 2 until calibration is acceptable OPERATING INSTRUCTIONS For accurate measurement and to prevent meter damage meter and piping must always be filled with liquid and free of air Meter should be calibrated perinstructions in this manual prior to its use 1 Stopflow of liquid 2 Reset register to 0 3 Meter is ready for use Start flow of liquid Do not exceed 50 PSI of line pressure MAINTENANCE Meter should operate maintenance free However certain liquids can dry out while in the meter housing causing the meter to stop If this happens meter should be thoroughly cleaned see instructions below Clean
3. 5 27 30 32 Meter Repair Kit U S Gallon Fluorocarbon Seals Includes items 2 4 6 17 19 21 25 27 30 32 Meter Repair Kit Liter Standard Seals Includes items 2 4 6 17 19 21 25 27 30 32 Meter Repair Kit Liter Fluorocarbon Seals Includes items 2 4 6 17 19 21 25 27 30 32 901 METER KIT 901MK300 901 Meter Kit for FR300 Gallon Includes 901 meter with 800F4390 1 x 2 Nipple 900F8082 Meter Flange 901 Meter Kit for FR300 Liter Includes 901 meter with 800F4390 1 x 2 Nipple 900F8082 Meter Flange 901 Meter Kit for FR300 Gallon Nickel plated Includes 901 meter with 800F4390 1 x 2 Nipple 900G9478 Nickel plated Meter Flange 900 Meter Kit for FR4200 Gallon Includes 901 meter with 304F7924 1 x 5 Nipple 1200F6732 1 x 4 Nipple 304F7885 Elbow 305F0998 Outlet Fitting 900 Meter Kit for FR4200 Liter Includes 901 meter with 304F7924 1 x 5 Nipple 1200F6732 1 x 4 Nipple 304F7885 Elbow 305F0998 Outlet Fitting 900 Meter Kit for FR4200 Gallon Nickel plated Includes 901 meter with 304F7924 1 x 5 Nipple 1200F6732 1 x 4 Nipple 304F7885 Elbow 900G9477 Nickel plated Outlet Fitting 900KTF8120 900KTF8121 900KTF8123 901LMK300 901NMK300 901MK4200 901LMK4200 901NMK4200 900 SERIES METER PARTS LIST ITM PART ITM PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 900F8102 MeterHousing NickelPlated Opt SOO SAS rie Gear tO
4. FILL RITE SERIES 900 METER Owner s Operation amp Safety Manual Models 901 901N 901T 9011 5 901N1 5 901T1 5 901MK300 901MK4200 SAFETY INSTRUCTIONS To ensure safe and efficient operation itis essential to read each of these warnings and precautions and to follow all instructions listed in this manual 1 Improper use or installation of this product can cause serious bodily injury or death 2 DO NOT smoke near meter or use meter near an open flame when dispensing flammable fluids Fire could result 3 Do not exceed 50 PSI 3 5 BARS line pressure 4 CAUTION DONOTINSTALL ADDITIONAL FOOT VALVE OR CHECK VALVE DURING INSTALLATION WITHOUT PRESSURE RELIEF VALVE CRACKING MAY RESULT 5 This product should not be used for fluid transfer into aircraft 6 This product is not suited for use with fluids for human consumption including potable water INSTALLATION Meters are furnished for horizontal piping left to right flow Flow ports can be changed to any of four positions for horizontal or vertical piping and for either direction of flow 1 Determine direction for fluid to flow 2 Install meter observing directional arrow on casting 3 Remove four screws item 28 4 Rotate meter cover assembly item 37 to desired orientation 5 Replace four screws item 28 CALIBRATION The Fill Rite Series 900 meters can be calibrated for either U S gallons or liters Calibration is required upon installation
5. ing Instructions Run a flushing fluid through meter For a more thorough cleaning disassemble meter per ASSEMBLY DISASSEMBLY section Meter Chamber Assembly subsection Rinse all meter components Recalibrate meter following calibration instructions above Storage If meter is to be stored for a period of time clean thoroughly This will help protect meter from damage TROUBLESHOOTING GUIDE Counter is reading high or low Check calibration and recalibrate if necessary Checkfor air in product and repairairleaks Measuring chamber or gears could be sticking Correct by cleaning or replacing internal metering components Shaft seal leakage Possible causes are dirty or damaged seals Correct by cleaning o ring and seat area or replacing seal Gasket leakage Correctloose gasket by tightening joints Clean dirty gaskets and seatarea Replace damaged gaskets If caused by high pressure install pressure relief valve to allow high pressure to bleed back to tank Low flow capacity Clean clogged meter chamber clean or replace screens and filters in piping Meter body cracks Install pressure relief valve to allow high pressure to bleed back to tank Nutating disc breaks Avoid flow surge by putting shut off valve on outlet of meter place meter as close as possible to pump keep piping full of liquid FLUID COMPATIBILITY The 900 is compatible with the following fluids Diesel Fuel Gasoline Kerosene Mineral Spiri
6. seal remove two screws item 8 and gear frame item 6 Remove cluster gear item 18 washer item 19 and shaft item 17 Remove drive gear item 24 and washers item 23 by rotating and pulling drive gear Remove O ring seal item 25 When reassembling seal lubricate O ring with oil or petroleum jelly and replace in cover Place washer on drive gear shaft Carefully rotate and push shaft through O ring and cover to prevent damage to O ring Shaft must then be guided into pinion bevel item 27 if counter has not been removed Replace remaining parts to complete assembly by reversing disassembly procedure REPAIR Meters needing repair should be taken to an authorized repair shop Meters must be thoroughly triple rinsed before being taken in for repair PRIOR TO SERVICE ADHERE TO FOLLOWING INSTRUCTIONS Meters must be triple rinsed and accompanied by a note indicating the chemicals which have been pumped through the unit Meters not adhering to these specifications may be refused service 8 5 21 6 cm g 9 SERIES 900 METER W FILL RITE 16 5 cm M AE WHEN ORDERING REPAIR PARTS BESURE TO GIVE REPLACEMENT PART NUMBER DATE OF MANUFACTURE AND METER SERIES NUMBER THISWILL ENSURE THAT THECORRECT REPLACEMENT PART IS SUPPLIED TOLLFREE CUSTOMER CARE NUMBER 800 634 2695 900 SERIES REPAIR PARTS KITS 900KTF8119 Meter Repair Kit U S Gallon Standard Seals Includes items 2 4 6 17 19 21 2
7. ts Heptane and Hexane The 900 is NOT compatible with the following fluids Bleach Hydrochloric Acid Ink Sulfuric Acid and Salt Water If in doubt about compatibility of a specific fluid contact supplier of fluid to check for any adverse reactions to the following wetted materials Ryton Aluminum Stainless Steel Buna N Polyester ASSEMBLY amp DISASSEMBLY Meter consists of achamber housing measuring chamber gear train counter assembly and cover Meter can be completely disassembled without disturbing piping Counter Assembly For access to counter assembly remove reset knob item 15 by grasping edges and pulling firmly Remove two screws item 14 and lift bezel item 11 off Remove two screws item 12 to detach counter face item 13 Remove two screws item 9 to extract counter item 10 Reassemble by reversing procedure Meter Chamber Assembly To expose meter chamber assembly gear train and seal remove four screws item 28 Meter chamber assembly consists of upper and lower chambers a nutating disc and four screws Meter chamber assembly item 3 can be dislodged by removing four screws item 5 Reassemble by reversing procedure If replacement of any components of the meter chamber assembly is required the complete assembly must be replaced due to the precise method of its construction This assures a proper fit and a correctly operating chamber Gear Train and Seal To disassemble gear train and
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