Falcon SG800-1T User's Manual
Contents
1. 3 CHAPTER 2 INSTALLATION INSTRUCTIONS 1 Verify the following is included in the UPS shipping carton 1 UPS 1 Software Diskette s amp Manual 1 Power Cord 800VA 1KVA models only 1 Owners Manual amp 1 UPS Computer Cable Verify the UPS unit is configured for the proper input output voltage and frequency This information is stated on the nameplate label located on the rear or the side panel of the unit If any special input plug and output receptacle configurations were specified at the time of order verify for proper configuration Set the dip switches located on the UPS rear panel for the nominal UPS output voltage desired See the dip switch setting tables located on page 6 In most cases the nominal UPS output voltage should be set to match the incoming utility voltage This will assure a close matching voltage in the event the UPS is placed on bypass NOTE Disregard the ON marking on the side of the actual dip switch housing use the tables in this manual or the silkscreen on the UPS rear panel only Dip switch 3 enables or disables the Green Mode function The UPS is shipped from the factory with the switch set in the disabled position up If SW3 is switched down or to the enabled position the Green Mode function is activated When the load connected to the output of the UPS drops to under 10 of the full rated UPS output for 30 seconds the UPS is automatically placed into bypass and the inve2. FALLON OWNER S OPERATING MANUAL SG Series UPS Plus Uninterruptible Power Supply Models SG800 1T SG800 2T SG1K 1T SG1K 2T SG1 5K 1T amp SG1 5K 2T SG2K 1T SG2K 2T SG2K 1TX amp SG2K 2TX amp SG2K 1TXI amp SG2K 2TXI SG3K 1T SG3K 2T SG3K 1TX amp SG3K 2TX amp SG3K 1TX amp SG3K 2TXI 1T amp 2T Models 1TX amp 2TX amp 1TXI amp 2TXI Detailed SG Series product specifications are available in PDF format at www falconups com FALCON Electric Inc 5106 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2007 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2007 12 10 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc OM48021 1 3K Rev G TABLE OF CONTENTS SG UPS Features SG Series On line UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 SG Series UPS Overview True Regenerative On line Design Input Power Factor Correction Microprocessor Control SNMP HTTP Remote Management Extended Battery Bank Option Frequency Converter Option Chapter 2 Installation Instructions Dip Switch Settings Dlagrams Extended Battery Bank Interconnection Extended Battery Bank Installation Procedure Extended Battery Bank Sele
3. Se Nee Se Se SS Se SS NSSE NSS Se ee SS Se Se Se SS NSSE Se SS NSE NS Se Ne Se Se Se Se SS Se Se SS Se SS ee SS Se Se SS Se SS SSE See QSOS ONE OE SRM No ONE A E N RE ONE RO ER SR OC ERA RE RR OE RRS ROO OE RS EA OL RRS RO OE RI E E OE SIL a ON ROE SI Ra ONE ON SINC ONE OC Et SIRE NN RNR EM SRC NN ONE EM SN NR NEAT IE SRN RC NERC REM RR OC ERS SRO OC LE RR E OC LE RA RAN Oe OR RA Oe OC EE SR a OU OC ER SRN Ae Ness AN SG Series UPS PLUS e1001 vole ie 4V 4 Model Number SG800 1T SG1K 1T SG1K 2T SG1 5K 1T Nominal VA 800 1000 1000 1500 Electrical Input Nominal AC Voltage 120V 120V 230V 120V AC Voltage Range 87 140V 87 140V 170 275V 87 140V Current Amps 55 6 9 3 6 10 7 Frequency 50 60 Hz 5 Auto Tracking Power Factor Correction gt 0 95 Efficiency Typical gt 86 Electrical Output Watts 560 700 700 1050 AC Voltage 100V 100V 200V 100V Switchable 110V 110V 220V 110V 115V 115V 230V 115V 120V 120V 240V 120V Frequency 50 60 Hz Auto Tracking Frequency Stability 0 3 Battery Mode Voltage Regulation 2 Step Load Change 7 for 100 load variation Harmonic Distortion lt 3 Linear Load lt 5 Non Linear Load Overload 105 load for 50 Seconds Crest Ratio 3 1 Battery DC Voltage
4. UPS to Bypass or Reverse lt 4ms After Overload Auto Transfer to UPS Electrical Connections Input 6 Cord with 6 Cord with 6 Cord with 6 Cord with 6 Cord with 6 20P L6 20P 5 20P 6 20P L6 20P L5 30P 6 20P L6 20P or Schuko or Schuko or Schuko Output 6 5 15R or 6 IEC 320 6 5 15R or 6 IEC 320 2 5 20R amp 1 L6 20R 3 5 15R amp or 1 L6 20R 3 5 15R amp or 1 L6 20R 2 5 20R 2 5 20R Contact the factory for other input output options Environmental Operating Temperature 0 C 40 C 32 F to 104 F Humidity 10 to 95 Non Condensing Altitude 7 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter lt SO0dBA Controls and Indicators LED Line Inverter Battery Reserve Load Bypass Alarm Crest Battery amp Load Capacity Level Audible Alarms DC Mode Low Battery Over Under Voltage Over Under Frequency High Temp Over Load Fault Alarm Communications RS 232 Serial Port Bundled UPSilon 2000 Software Mechanical Dimensions H x W x D inches mm 13 8x7 6x18 9 350 x 193 x 480 13 8 x 7 6 30 0 350 x 193 x 720 Weight lb kg 68 4 31 81 4 37 150 0 68 Agency Listing 1T Models UL 1778 CUL FCC Class A HW Models UL 1778 amp CUL pending 2T Models UL 1778 CUL CE available with Schuko plug only 25
5. of the rated output of the UPS The second LED is lit when the output load is greater than 50 of the rated output of the UPS The third LED is lit when the output load is greater than 75 of the rated output of the UPS 2 BATTERY LEVEL INDICATOR LEDS The third or top LED is lit when the battery is fully charged The Second LED is let when the battery level is above the low battery warning level The first LED is lit when the battery level is above the battery cutoff voltage 3 LINE SITE WIRING FAULT INDICATOR LED For models configured for standard 120 volt domestic usage this LED is lit to a steady on state when utility voltage is present However should the LED flash on and off it is an indication that the HOT and NEUTRAL wires are reversed somewhere in the building wiring Typically at the wall outlet lt is normal for this LED to flash with 208 and 240 volt domestic models as these voltages are normally LINE to LINE without a neutral 4 BATTERY MODE INDICATOR LED This LED is lit when the unit is operating from battery 9 10 BYPASS INDICATOR LED When this LED is lit the UPS bypass is active Should the Alarm LED be lit at the same time the UPS detected an internal failure and the UPS must be serviced INVERTER INDICATOR LED When this LED is lit the UPS inverter is operating and powering the connected load GREEN MODE LED INDICATOR This LED is lit when the connected output load of the UPS drops to
6. 1778 CUL FCC Class A plug only FCC Class A Available Options Option A 60 Hz to 50 Hz Frequency Conversion Option B 50 Hz to 60 Hz Frequency Conversion Option C SNMP HTTP Network Card Internal Option D Standard Contact Closure Interface Card Maintenance Bypass Make Before Break External Wrap Around External Battery Packs Extended Run Time Battery Packs minut es to hours Fast Battery Charger Fast Charger internal to the Extended Battery Pack Cabinet Required for battery times 2 hours or more 23 SG Series UPS PLUS 11 x amp 1 2KVA SKVA Model Number SG2K 1TX SG3K 1TX SG2K 1TXI SG3K 1TXI Nominal VA 2000 3000 Electrical Input Nominal AC Voltage 120Vac AC Voltage Range 80 138V Current Amps 14 2 21 4 Frequency 50 60 Hz 5 Auto Tracking Power Factor Correction gt 0 95 Efficiency Typical gt 838 Electrical Output Watts 1400 2100 Galvanic Isolation 1TX 120Vac output with derived neutral 1TXI 120 240Vac Split Phase AC Voltages 1TX 100 110 115 or 120Vac Switch Selectable 1TXI 120 240Vac Split Phase Only Frequency 50 60 Hz Auto Tracking Frequency Stability 0 3 Battery Mode Voltage Regulation 2 Step Load Change 7 for 100 load variation Harmonic Distortion lt 3 Linear Load lt 5 Non Linear Load Overload 105 load for 50 Seconds Crest Ratio
7. ALL BATTERY SERVICING OR REPLACEMENT TO A QUALIFIED SERVICE TECHNICIAN NEVER ATTEMPT TO REPLACE THE BATTERIES YOURSELF 19 The following precautions should be observed by a qualified technician when working with batteries 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Wear rubber gloves and boots 4 Do not lay tools or metal parts on top of batteries Storing the UPS and Batteries Should you need to store the UPS for a long period fully recharge the battery just prior to storage and recharge the battery every 4 months by plugging the UPS into a power outlet It is recommended that the batteries charge for 24 hours after long term storage FCC Considerations This equipment generates and uses radio frequency energy and if not installed and used properly in strict accordance with the manufacturer s instructions may cause interference to radio and television reception All models covered in this manual have been tested and found to comply with the limits for a Class A computing device in accordance with the specifications in FCC regulations Part 15 Subpart J which are designed to provide reasonable protection against such interference lf this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures a Reor
8. REAR PANEL DO NOT PRESS THE ON BUTTON LOCATED ON THE FRONT PANEL OR THE UPS WILL BE PLACED INTO BYPASS MODE TO TURN UPS OFF TURN OFF THE MAIN CIRCUIT BREAKER LOCATED ON THE REAR PANEL AND DEPRESS THE ON OFF BUTTON UNTIL THE UPS BEEPS AND WAIT FOR THE UPS TO SHUTDOWN AND TURN OFF ABOUT 30 SECONDS 11 TEST BUTTON The following describes the different modes of operation for this button a Pressing the Test button while in Green Mode will disable Green Mode b Pressing the Test button while utility is present will put the UPS through a self test diagnostic c Pressing the Test button while in battery mode will turn the battery audible alarm off Depressing it again will turn the audible alarm back on 10 AUDIBLE ALARMS Audible alarm signals are divided into two different levels of alarm status Category one alarms represent normal or correctable operational alarms Category two alarms are sounded in the event of abnormal operation 1 Category one alarms a Two short beeps followed by three short beeps Notifies the user that the SG UPS is configured with the optional battery pack and is in BATTERY MODE SG UPS IS IN BATTERY MODE b A continuous short beep The SG UPS is operating from battery and is in a LOW BATTERY operation wo SG UPS IS IN A LOW BATTERY CONDITION c One long beep prior to a short beep The SG UPS is in an OVERLOADED OVER CREST CONDITION Remove some load from the UPS output
9. metas Poo Shea i x th i i i Impac the factory seal f igo nat oo Sree ic Mie e ROC MERE Y RCA d kake TETE Z ien ee ert a Sees eree Zeg eaa TEER Mie pane TE he ane s m N eee improper unauthorized repairs or modifications or use of unauthorized i the battery is allowed to discharge below the i i Ge e AN i Hi EE Se EET act a m ey Se ee ee eee u Gry ws assis ers are Ny i i iM j i i i i i i h i K i eC ts will be borne by the iiy di Se l ae RM OL EEETTT N Sees eae era ae EEA eE Roca ose Sige e ROL EEE Y nma Rees d eA TE z Sosee a accidents i i LI D T S SS ft w i N iy h FALCON ELECTRIC INC K KK Ny H i P i i aS w N n EJ al BS BN REN KA W ni LI Hi OA N i i Y R N Ki oy 4 B t transferable rs k i KR i i i ipping cos a N L G R aS on a th i i NNE KK Ny KKK i dae Ha ia ee OK RMA number from Falcon Falcon will IS NO Me ts to and from its service center a ig i iM l i i i vai iM SA a Ne We e harge remove the battery fuse or switch d he battery disconnect to the off position when the unit is to be stored without the AC power ion being supplied to the UPS for more than two d
10. to correct this condition SG UPS IS INOVERLOAD OR OVER CREST d One short beep is sounded when either the ON OFF or TEST buttons are pressed and held This notifies the user the associated actions have been initiated by the UPS WHEN SG UPS FRONT PANEL ON OFF AND TEST BUTTONS ARE DEPRESSED e One short beep is sounded when the SELF TEST button has been pressed and held This notifies the user that the self test has been started WHEN SG UPS FRONT PANEL TEST BUTTON DEPRESSED 2 Category two alarms a Three short beeps indicate the SG UPS output voltage is out of proper operating range SG UPS OUTPUT VOLTAGE IS OUT OF PROPER RANGE b Four short beeps indicate the SG UPS output frequency is out of proper operating range The UPS must be repaired SG UPS OUTPUT FREQUENCY IS OUT OF PROPER RANGE c Five short beeps indicate the SG UPS is in an over temperature condition Check for proper UPS cooling fan operation or blockage SG UPS INTERNAL TEMPERATURE IS TOO HIGH d Should the internal POWER UP SELF TEST fail the SG UPS will sound the following alarms denoting the failure mode A continuous rapid beeping for about 5 seconds then the SG UPS shuts down The UPS output voltage is out of range 2 22 2222 2222 222 eee UPS OUTPUT VOLTAGE IS OF RANGE A continuous rapid beeping for about 2 seconds and the SG UPS shuts down The SG UPS performed a DC start but there is no output fre
11. will be billed for all repairs caused by the shipping damage You must submit a copy of our repair invoice to the carrier for reimbursement All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or support questions by email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specification and owner s manuals are available in Adobe Acrobat PDF format on our corporate website WWW FALCONUPS COM 21 Flap pare pare Ere SERN MERE ERE EERE PERE SEER TERRE SERN EERE ERE ERE FERRE SEER TERE WN aN NNA NA NWN EERE N WNA aN NNA NA NWN EERE TERRE PERE TERE EERE PERE PERE EERE N NWN N NNA NA NWN NA N WNA aN NA NA aN NA EERE PERE TERRE EERE TERE ERE EERE TERE EERE EERE EERE PERE fre fee Ce a eae a mee aa ee a meee aa mR NY aR aa ee NY arm a eee ae ea a eee aaa ee a V aa a eee a atm a eee ae ec a eae ea ee NY eR a eee ae eat a eee ae ec NY eae a aaa ee RNY ea a eee ae eat a eee ae NY sere aa ee NY rw a eee SY eat a caer a V ec NY ata as ee a V a a eee a ae a eee a ee NY erate a ee a V ew a eee a eet a eee a V ce NY aa a ee NY em eS NY eat a eee ae ce BY aR a eS NY ea a e
12. 2K 1T amp SG3K 1T Typical Rear Panel Overview DIP SWITCHES pe P i tal x COVER PLATE FOR A S nates ee OPTIONAL SNMP fi ci j CAUTION A l AGENT RS 232 e 3 CONNECTOR EXTERNAL BATTERY CONNECTOR COVER PLATE BATTERY FUSE COOLING FANS DO NO BLOCK Optional Bisaa OUTPUT FUSES onfiguration 2 pl Shown 2 places Contact Factory For Other Configurations MAIN POWER SWITCH amp INPUT CIRCUIT al OUTPUT RECEPTACLES 6 NEMA 5 15R a STANDARD BREAKER INPUT LINE CORD OTHER OUTPUT RECEPTACLE CONFIGURATIONS ARE AVAILABLE PLEASE CONSULT THE F ACTORY SG1 5K 2T SG2K 2T amp SG3K 2T Typical Rear Panel Overview DIP SWITCHES aaaea Mado in iTawan COVER PLATE FOR CES a OPTIONAL SNMP CAMON AGENT RS 232 9 CONNECTOR aoc a ne EXTERNAL BATTERY CONNECTOR COVER COOLING FANS gs ee DO NOT BLOCK COOLING FANS DO NO BLOCK BATTERY FUSE OUTPUT FUSES 2 places OUTPUT RECEPTACLES Shown with 1 L6 20R amp f Gp Gy _ 2 6 20T Receptacles LON ORibey 14 ISA 250 FILE ROLE IH TO MAIN POWER SWITCH amp INPUT CIRCUIT BREAKER PCM 1909h ioe Oreos LINE CORD INLET OTHER OUTPUT RECEPTACLE CONFIGURATIONS AVAILABLE SEE PAGE 23 13 SG2K 1TX SG2K 2TX SG2K 1TXI SG2K 2TXI SG3K 1TX SG3K 2TX SG3K 1TXI amp SG3K 2TXI Typical Rear Panel Overview DIP SWITCHES e ESUR a Speed marae te COVER PLATE FOR O Mare a COMMUN
13. 3 1 Battery DC Voltage 72Vdc 96V Type 12V 7AH Sealed Lead Acid Maintenance Free Back Up Time Full Load 7 Minutes 5 5 Minutes 1 2 Load 20 Minutes 15 Minutes Recharge Time 8 Hours to 90 Battery times are approximate Transfer Time Line Fails Recovers Zero UPS to Bypass or Reverse lt 4ms After Overload Auto Transfer to UPS Electrical Connections Input Fixed amp Strain Relieved 6 Cord with 5 20P Fixed amp Strain Relieved 6 Cord with L5 30P Output 3 5 15R amp 2 5 20R L5 30R amp 1 Duplex 5 20R External battery 1 Anderson style battery connector with cover plate on the UPS rear panel Contact the factory for other input output options Environmental Operating Temperature 0 C 40 C 32 F to 104 F Humidity 10 to 95 Non Condensing Altitude 7 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter lt 50dBA Controls and Indicators LED Line Inverter Battery Reserve Load Bypass Alarm Crest Battery amp Load Capacity Level Audible Alarms DC Mode Low Battery Over Under Voltage Over Under Frequency High Temp Over Load Fault Alarm Communications RS 232 Serial Port Mechanical Dimensions H x W x D inches mm 15 1 x 7 6x30 0 384 x 193 x 720 Weight lb kg 138 7 63 150 68 Agency Listing UL 1778 amp CUL Listed FCC Class A 24 SG Series
14. 36V 72V Type 12V 7AH Sealed Lead Acid Maintenance Free Back Up Time Full Load 9 Minutes 6 Minutes 11 Minutes 1 2 Load 25 Minutes 19 Minutes 30 Minutes Recharge Time 8 Hours to 90 Battery times are approximate Transfer Time Line Fails Recovers Zero UPS to Bypass or Reverse lt 4ms After Overload Auto Transfer to UPS Electrical Connections Input 6 Cord with 6 Cord with 6 Cord with 6 Cord with 5 15P 5 15P Schuko or 6 15P 5 15P Output 6 5 15R 6 5 15R 4 IEC 320 6 5 15R Contact the factory for other input output options Environmental Operating Temperature 0 C 40 C 32 F to 104 F Humidity 10 to 95 Non Condensing Altitude 7 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter lt 45dBA lt 50dBA Controls and Indicators LED Line Inverter Battery Reserve Load Bypass Alarm Crest Battery amp Load Capacity Level Audible Alarms DC Mode Low Battery Over Under Voltage Over Under Frequency High Temp Over Load Fau It Alarm Communications RS 232 Serial Port Bundled UPSilon 2000 Software Mechanical Dimensions H x W x D inches 8 7 x 6 0 x 15 8 13 8 x 7 6 x 18 9 mm 220 9 x 152 4 x 401 3 350 5 x 193 0 x 480 0 Weight Ib kg 33 14 9 68 30 9 Agency Listing UL 1778 CUL CE available with Schuko UL
15. BOARD no bypass signal DESCRIPTION Not Used Utility Loss N O Closes upon utility loss Utility Loss N C Opens upon utility loss Common for pins 2 3 amp 5 Low Battery N O Closes at low battery Remote Shutdown Applying a 5 12Vdc voltage level for gt 500ms while the UPS is on battery will shutdown the UPS Not Used Not Used Not Used U OoahonM Z O 0 N OPTO Board Internal Circuitry Utility Loss gt a Alarm Signal 17 APC Style Dry Contact Relay Board PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88377 RELAY OPTION BOARD APC Style Board DESCRIPTION Remote Shutdown on battery operation only Remote Shutdown Common Not Used Low Battery Common Low Battery N O Not Used Not Used Utility Fail 10Vdc Utility Fail 10Vdc CONOR OM S 18 CHAPTER 6 Maintenance amp Technical Support I Care amp Maintenance Falcon SG Series UPSs are designed to be maintenance free They can be cleaned with a damp cloth or non abrasive cleanser providing the UPS is turned off and the input plug is disconnected from the utility source On a regular basis check the vents to make sure they are kept free from accumulation of dust dirt or lint Battery Life vs Temperature For full battery life keep the UPS close to an ambient temperature of 77 F The batteries should never be ex
16. E SELECTION TABLE A GREEN Lew DISABLE t SWITCH SETTINGS FOR 1 MODELS SW2 SW 1 VOLTAGE Down Down 100V Down Up 110V Up Down 120V Factory default Up Up 115V SWITCH SETTINGS FOR 2 MODELS SW2 SW 1 VOLTAGE Down Down 220V Down Up 230V Factory Default Up Down 240V Up Up 200V GREEN MODE SWITCH SETTINGS FOR ALL MODELS SW3 FUNCTION Down GREEN MODE ON Up GREEN MODE OFF TYPICAL EXTENDED BATTERY BANK amp UPS INTERCONNECTION Mini tower models shown same applies for floor standing banks TYPICAL 1ST CABLE 9 uun BATTERY se O CONNECTOR DAISY CHAIN TO NEXT E BANK FROM THIS Pa oND CABLE e Sgt ive UPS BATTERY FUSE D OPTIONAL BATTERY 4 OPTIONAL BATTERY CHARGER CIRCUIT P CHARGER CIRCUIT BREAKER AL BREAKER POWER INLET FOR POWER INLET FOR Pa OPTIONAL CHARGER OPTIONAL CHARGER HEF ro hs 2ND BATTERY BANK 1ST BATTERY BANK INSTALLATION PROCEDURE FOR EXTENDED BATTERY BANKS Remove the battery fuse located on the UPS rear panel See illustration above 2 Locate the battery interconnect cable s 3 Connect one end of the battery interconnect cable to the the UPS battery connector Connect the other end of the cable to the top battery connector on the first battery bank See illustration above 4 lf a second battery bank is to be connected connect one end of the second bat
17. ES 12 Pieces of 12V 24 Pieces of 12V 30 Pieces of 12V 36 Pieces of 12V 60 Pieces of 12V 90 Pieces of 12V 7AH 7AH 7AH 7AH 7AH 7AH BATTERIES IN UPS 6 each of 12V 7AH of CASES 1 Mini Tower 2 Mini Towers 1 Floor Standing 3 Mini Towers 2 Floor Standing 3 Floor Standing Inches 13 8 x 7 6 x 18 9 13 8 x 7 6 x 18 9 32 1 x 10 2 x 21 8 13 8 x 7 6 x 18 9 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 mm 350 x 193 x 480 350 x 193 x 480 814 x 193x 554 350 x 193 x 480 814 x 193 x 554 814 x 193 x 554 RUN TIME 300W 170 Min 310 Min 390 Min 470 Min 760 Min 1200 Min RUN TIME 500W 95 Min 180 Min 225 Min 260 Min 465 Min 690 Min RUN TIME 700W 63 Min 120 Min 155 Min 185 Min 320 Min 490 Min RUN TIME 1000W 39 Min 79 Min 100 Min 120 Min 215 Min 330 Min RUN TIME 1400W 24 Min 51 Min 64 Min 80 Min 140 Min 225 Min CHARGER OPTION INFORMATION BATTERY OPTION rite ee SGB2S7 2K3 1 SGB2S7 2K3 1 SGB5S7 2K6 1 SGB2S7 2K3 1 SGB5S7 2K6 1 SGB5S7 2K6 1 Charger BATTERY OPTION MODELS With 208 240Vac SGB2S7 2K3 2 SGB2S7 2K3 2 SGB5S7 2K6 2 SGB2S7 2K3 2 SGB5S7 2K6 2 SGB5S7 2K6 2 Charger CHARGER OUTPUT 82 5Vdc 4A 82 5Vdc 4A 82 5Vdc 4A 82 5Vdc 4A 82 5Vdc 4A 82 5Vdc 4A OF CHARGERS 1 1 1 1 2 3 FOR 3KVA MODELS BATTERY OPTION MODELS SGB2S7 3K3 SGB2S7 3K3 SGB5S7 3K6 SGB2S7 3K3 SGB5S7 3K6 SGB5S7 3K6 W O Charger BATTERIES 16 Pieces 12V 7AH 32 Pieces 12V 7AH 40 Pieces 12V 7AH 48 Pieces 12V 7AH 80 Pieces 12V 7AH 160 Pie
18. ICATIONS ta peed LIE Bi SLOT WARNING Made in Tahvan RS 232 CONNECTOR EXTERNAL BATTERY CONNECTOR COVER PLATE COOLING FANS DO NO BLOCK 208 240Vac RECEPTACLE OUTPUT FUSES 2 PLACES MAIN POWER SWITCH amp INPUT CIRCUIT BREAKER 120Vac OUTPUT RECEPTACLES LINE CORD INLET SG2K 1TXI SG2K 2TXI amp SG3K 1TXI SG3K 2TXI Output Configuration The SG 2TXI models provide three galvanically isolated 240Vac and 120Vac outputs The two 120Vac receptacles are an isolated and are derived split phase from the isolated center tapped 240Vac output The center tap has been grounded to provide a derived neutral for both 120Vac outlets The 120V load must be split between the two 120Vac receptacles The combined power of all 208 240Vac and 120Vac receptacles must never exceed the maximum rated output power of the UPS WARNING never attempt to connect the outputs from each of the duplex 5 15R or 5 20R receptacles together as they are connected to opposing 120Vac phases SG2K 2TX SG3K 2TX amp SG2K 1TX SG3K 1TX Output Configurations The SG 2TX models provide galvanic isolation only on the 120Vac outlets The 120Vac outlets have been limited to a 1400 watt maximum output The 208 240Vac output is Supplied directly from the UPS inverter which is not isolated The 120V load must be split between the two 120Vac receptacles The SG 1TX models provide galvanic isolation only on the 208 240Vac o
19. R AIR VENTS THE UPS MUST NOT BE INSTALLED IN AN ENCLOSED AREA Plug the UPS power cord into the nearest grounded wall outlet SG1K 2T 208 240V models will automatically turn on since they do not have an input circuit breaker For all other SG models go to step 12 Turn the input circuit breaker located on the UPS rear panel to the on position The internal UPS fan and front panel line indicator should turn on followed by the bypass LED and after several seconds the inverter LED Turn on the connected equipment and verify the UPS does not go into overload by observing the front panel load indicator LEDs The UPS optional external battery bank s and additional chargers should be plugged in and turned on for 24 hours to charge the batteries During this initial 24 hour charging period battery backup time may be substantially reduced IMPORTANT TO TURN OFF THE UPS SWITCH OFF THE INPUT CIRCUIT BREAKER LOCATED ON THE UPS REAR PANEL AND PRESS THE ON OFF BUTTON LOCATED ON THE UPS FRONT PANEL UNTIL THE UPS BEEPS THE UPS WILL RUN FOR ABOUT 30 SECONDS AND SHUTDOWN DO NOT PRESS THE ON OFF BUTTON OR TURN THE CIRCUIT BREAKER ON AGAIN DURING THE SHUTDOWN PROCESS OR THE UPS WILL GO TO AN ALARM CONDITION WARNING THAT THE UPS WAS NOT SHUTDOWN PROPERLY SHOULD THIS OCCUR TURN OFF THE INPUT CIRCUIT BREAKER AGAIN AND WAIT UNTIL THE UPS SHUTS DOWN 5 VIEW OF DIP SWITCHES LOCATED ON THE UPS REAR PANEL DIP SWITCHES ERKEN
20. TENDED BATTERY BANK SELECTION GUIDE FOR 800VA 1KVA MODELS BATTERY OPTION MODELS SGB2S7 1K3 SGB4S7 1K3 SGB5S7 1K3 SGB10S7 1K6 SGB 10S7 1K6 W O Charger BATTERIES 6 Pieces 12V 7AH 12 Pieces 12V 7AH 15 Pieces 12V 30 Pieces 12V 7AH 60 Pieces 12V 7AH 7AH BATTERIES IN UPS 3 each of 12V 7AH of CASES 1 Mini Tower 1 Mini Tower 1 Mini Tower 1 Floor Standing 2 Floor Standing Inches 13 8 x 7 6 x 18 9 13 8 x 7 6 x18 9 13 8 x 7 6 x18 9 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 mm 350 x 193 x 480 350 x 193 x 480 350 x 193 x 480 814 x 259 x 554 814 x 259 x 554 RUN TIME 100W 215 Min 390 Min 480 Min 960 Min 2000 Min RUN TIME 200W 107 Min 210 Min 255 Min 520 Min 1070 Min RUN TIME 400W 49Min 96 Min 120 Min 255 Min 550 Min RUN TIME 700W 23Min 50 Min 80 Min 140 Min 260 Min CHARGER OPTION INFORMATION BATTERY OPTION MODELS SGB2S7 1K3 1 SGB4S7 1K3 1 SGB5S7 1K3 1 SGB10S7 1K6 1 SGB10S7 1K6 1 With 120Vac Charger BATTERY OPTION MODEL SGB2S7 1K3 2 SGB4S7 1K3 2 SGB5S7 1K3 2 SGB 10S7 1K6 2 SGB 10S7 1K6 2 With 200 240Vac Charger CHARGER OUTPUT 41 1Vde 4 5A 41 1Vde 4 5A 41 1Vde 4 5A 41 1Vdc 4 5A 41 1Vde 4 5A OF CHARGERS 1 1 1 2 4 FOR 1 5KVA 2KVA MODELS BATTERY OPTION MODELS SGB2S7 2K3 SGB2S7 2K3 SGB5S7 2K6 SGB2S7 2K3 SGB5S7 2K6 SGB5S7 2K6 W O Charger BATTERI
21. UPS PLUS 2KVA amp 3KVA Model Number SG2K 1T SG2K 2T SG3K 1T SG3K 2T SG2K 2TX SG3K 2TX SG2K 2TXI SG3K 2TXI Nominal VA 2000 3000 2000 3000 Electrical Input Nominal AC Voltage 120V 230V 120V 230V 230V AC Voltage Range 87 140V 170 275V 87 140V 170 275V 170 275V Current Amps 14 2 7 4 21 4 11 2 1 5 11 3 Frequency 50 60 Hz 5 Auto Tracking Power Factor Correction gt 0 95 Efficiency Typical gt 86 gt 85 Electrical Output Watts 1400 2100 1400 2100 AC Voltage 100V 200V 100V 200V 120V 208V 120V 208V Switchable 110V 220V 110V 220V 1700W 220V 1050W 220V 115V 230V 115V 230V split 230V a 230V 120V 240V 120V 240V phase 240V each 240V 5 20R 5 20R Frequency 50 60 Hz Auto Tracking Frequency Stability 0 3 Battery Mode Voltage Regulation 2 5 3 Step Load Change 7 for 100 load variation Harmonic Distortion lt 3 Linear Load lt 5 Non Linear Load Overload 105 load for 50 Seconds Crest Ratio 31 Battery DC Voltage 72V 96V Type 12V 7AH Sealed Lead Acid Maintenance Free Back Up Time Full Load 7 Minutes 5 5 Minutes 7 Minutes 5 5 Minutes 1 2 Load 20 Minutes 15 Minutes 20 Minutes 15 Minutes Recharge Time 8 Hours to 90 Battery times are approximate Transfer Time Line Fails Recovers Zero
22. ate your warranty 10 11 12 13 For SG800VA SG1kVA and 208 240V models connect the power cord to the UPS inlet located on the UPS rear panel On SG1 5K SG3K 120V models the line cord is permanently attached to the UPS Select a suitable location for the UPS near enough to the computer or equipment to to be protected Connect the power cord s for the equipment to be protected to the UPS output receptacles VERIFY THE TABLE OR SURFACE SUPPORTING THE UPS WILL SUPPORT THE WEIGHT OF THE UPS AND ANY OPTIONAL EXTENDED BATTERY BANKS 800VA 1KVA UPS MODELS 33 Ibs 14 9 kg 1 5KVA 2KVA UPS MODELS 68 4 Ibs 31 kg 3KVA UPS MODELS 81 4 Ibs 37 kg 2 amp 3kVA 1TX 1TXI 2TX amp 2TXI models 150 Ibs 68 kg MINI TOWER EXTENDED BATTERY BANKS 123 Ibs 55 8 kg MAX EACH BANK FLOOR STANDING EXTENDED BATTERY BANKS 363 Ibs 165 kg MAX EACH BANK lf extended battery banks are to be connected to the UPS please refer to page 8 for further instructions lf unattended computer shutdown and monitoring are desired connect the green UPS Computer cable to the DB 9 connector located on the UPS rear panel Then install the shutdown and monitoring software provided with the UPS For your reference UNIX shutdown and monitoring software is available from Falcon Electric at an additional cost Verify the location selected has adequate ventilation to allow for the proper cooling of the UPS DO NOT BLOCK UPS FANS O
23. ays The battery must be recharged every four it A ty i Se POO X i i i ON ME E EH i E Mh i d product back to the end user For defective iza ISC tote ETEN he eee Soa ROC EET Y ease a k B n th life support equ i Ire ee Ein ee Sees Wh eee See So Eee it H y i H Re g KK Ny i i i i i He ipping cos IS a Si i Ni hy oT i n ION WI ZB eee 30 Re a aT i E ted warranty Hee y H aK i i N n l t forth in this document are the only warranties that t or imi i Mi i OT en Ni OK y iN i Meeri eases iMag e RC EEE ws Re GEE A pees iS tees zi pR on ESRR Stee Saree Pig oe mee eee is Se is HES L B e we as i ty i duct must be returned to Falcon No product can be returned EFAN RSS E e TE Weegee Deepaa ae ES iti AA i i i i i in conjunc Th the new or repa product returned more than 90 days after shipment all sh end user NEW PRODUCT LIMITED WARRANTY Return Material Author ted warranty does not cover damage caused by Falcon warrants that this product will be free from defects RA a a ay T RA isi 5 hed Segoe ores ants So ee at O fe a N a HE ess Se Sette ooa e eA Sa ae pa Soe me RN EET PIES IOS Orcas eee e
24. ces 12V 7AH BATTERIES IN UPS 8 each of 12V 7AH of CASES 1 Mini Tower 2 mini Towers 1 Floor Standing 3 Mini Towers 2 Floor Standing 4 Floor Standing HxWxD 13 8 x 7 6 x 18 9 13 8 x 7 6 x 18 9 32 1 x 10 2 x 21 8 13 8 x 7 6 x 18 9 32 1 x 10 2 x 21 8 32 1 x 10 2 x 21 8 Inches 350 x 193 x 480 350 x 193 x 480 814 x 259 x 554 350 x 193 x 480 814 x 259 x 554 814 x 259 x 554 mm RUN TIME 500W 135 Min 260 Min 310 Min 380 Min 640 Min 1350 Min RUN TIME 1000W 59 Min 115 Min 140 Min 170 Min 300 Min 620 Min RUN TIME 1500W 33 Min 68 Min 84 Min 105 Min 190 Min 400 Min RUN TIME 2100W 20 5 Min 43 Min 57 Min 69 Min 125 Min 270 Min CHARGER OPTION INFORMATION BATTERY OPTION MODELS SGB2S7 3K3 1 SGB2S7 3K3 1 SGB5S7 3K6 1 SGB2S7 3K3 1 SGB5S7 3K6 1 SGB5S7 3K6 1 With 120Vac Charger BATTERY OPTION ere SGB2S7 3K3 2 SGB2S7 3K3 2 SGB5S7 3K6 2 SGB2S7 3K3 2 SGB5S7 3K6 2 SGB5S7 3K6 2 With 208 240Vac Charger CHARGER OUTPUT 110Vdc 4 5A 110Vdc 4 5A 110Vdc 4 5A 110Vdc 4 5A 110Vdc 4 5A 110Vdc 4 5A OF CHARGERS 1 1 1 1 2 4 NOTE environmental conditions etc 8 The backup times stated are for reference only Backup time may vary due to the type of load battery age or condition CHAPTER 3 OPERATION UPS FRONT PANEL INDICATOR AND FUNCTION KEYS 9 1 10 O 3 11 4 1 LOAD LEVEL INDICATOR LEDS The first or bottom LED is lit when the output load is greater than 25
25. ction Guide Chapter 3 Operation Front Panel Indicators amp Function Key Diagram Front Panel Function Description Audible Alarms Category One Alarms Category Two Alarms Chapter 4 Rear Panel Details SG800 1T amp SG1K 1T Rear Panel SG800 2T amp SG1K 2T Rear Panel SG1 5K 1T SG2K 1T amp SG3K 1T Rear Panel SG1 5K 2T SG2K 2T amp SG3K 2T Rear Panel SG2K xTX amp TXI amp SG3K xTX amp TXI Rear Panel Chapter 5 Communications Interfaces RS 232 Interface DB 9 Communications Option Slot Contact Closure amp Opto Interface Options Chapter 6 Maintenance amp Technical Support Care amp Maintenance Battery Life vs Temperature Battery Replacement Storing the UPS and Batteries FCC Considerations Technical Support amp RMA Procedure Requesting Technical Information or Support FALCON Web Support Warranty Specifications SG800VA SG1 5KVA SG2KVA SG3KVA 1TX ATXI SG2KVA SG3KVA all other models N COON A WOWWWWW W areeereneren ot oe SG SERIES UPS FEATURES True Double Conversion On Line Design Input Power Factor Correction Wide Input Voltage Window Pure Sinewave Output Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Internal System Bypass Eliminates Generator Frequency amp Voltage Drift Microprocessor Control amp RS 232 Communications UPSILON Monitoring amp Shutdown Software Optional Frequency Convers
26. e a V ee a AS CAS AOI AS CAS AUIS CAS AOI AS SAS AOI AS SAS AOI AS SAS AOI AS SAS AOA SAS AAS SAS AOI AS SAS AI AS SAS AUIS SAS AOI AS SAS AUIS SAS AIAN SAS AUIS SAS AIAN SAS SOAS SAS AOI AS SAS AOI AS SAS AOI AS SAS AOI AS SAS AGIAN SAS AUIS SAS AAS SUAS AOI AS SAS AIAN SAS AAS SAS AOI AS CAS AGIAN SAS AOI AS SAS AGIAN SAS Mt Bi poe Th SNAG ASN Vite ANN Ya NYT SRN ARAM GUNNA AE GAH RUN QnA GUNA ANNI ih MANY ii AERA T AANA P ANA PARANA AIAN P NAH A ARAM GUNNA INV GAY He ERA GVA AEEA ANNI ite MANY P ARA P AA P MIVA AR AIAN Ya GAH AN T RA T REAA INV GAY He ANA GNA AEA ANNI T ANY NWN GRO A ARN P AEN AIAN GAH RM Ni AANA P GUNNA P ARA GAY Hi A GSA AAA P ARA QIAN li ARRE AE ANY iss EAEAN AAAA AAAA AAA EE EA EAR ER EA EAR EEA EAE EA AR ERC A E Ev EERE A E A E EAR EAR Ev EAR EAR EAR EA REAR EAR EEA EA EAR TEAR EAR Te F r E C raga oe Se e Sg aaa rie Rees E M rE ee prosti A Sarees tee SSeS Soo So E se CEET N n T E EE te eE SES Sse ese e ea isi 5 ES a For i A a en SS ZES Sis go Sse Sd eee i HEE Soe eae REE eayg pat es RESSA i 7 i Hy n i a i KR terials N i n i A in e i 5 Nea is i Ml aN H Ky i ite nye Q N ERI RAN i MA x ae i i rs k i i i in ma Ze N see aY ien aS UN O gt ee Leese Samer i it y e AN i h i i oe Ses SMe e DOCG se ee TAE tees oe
27. ens Se i Sooo aE TEN er EN I ETT SOR noe gt E ae eres SEs Se Sarees Gerri E ey e SY ROL POERERTEN trae Ree RE eer g ap N SES Sez be ee se aa ie So aD i E en poor V Soot g7 D ETIN eth pee es Soc ZES Se Sate INI Ng a ae ie i Wie Poser Seer RC EEE TE Poa eee cca ees pat cre SERSA i ts XK x i j py i I N The i IN NO EVENT IS FALCON RESPONSIBLE FOR ANY SPECIAL INDIREC Any defect S as os G aK i N Th is ion misuse or neg iii acts or events outside of Falcon s control such as f normal wear and tear such as cleaning and replacement of batteries The warranty is null and i h i t 3 i keere ER ae Saat Yoo as es ee a a a a a a WE Bo G i i MK y battery cutoff point To prevent th ths when not i RS OEE Y Sere race d eres ie ones Ee ee eee ERR i i N the product is used IONS oere e heats 7 ese CETTE Ren Ree e Nis sere Sere i o t i KK Ny H i os sr Ji i i Z R E MK A q re ipping cos OK s a i i i h i t y i o f roken or shows signs of tampering ted Warranty and workmanship for a period of two years from the date of shipment by Falcon tat ithout first obta repair replace or refund the purchaser
28. ient or relocate the receiving antenna b Increase the separation between the equipment and the receiver c Connect the equipment into an outlet on a circuit different from that to which the receiver is connected d Consult the dealer or an experienced radio television technician for assistance 20 Technical Support Your FALCON Electric SG Series UPS is backed by one of the finest customer service teams assembled Write call fax or email should you require technical assistance or service Falcon Electric Inc 5106 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 Email service falconups com WWW FALCONUPS COM Please have your UPS model serial numbers and date of purchase on hand prior to your call This information is located on the identification label on the rear panel of the unit This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any SG series product Falcon Electric will not assume any responsibility for shipping damage In the event of shipping damage you will be notified of the damage and be instructed to file a claim with the freight carrier You
29. ion Optional Extended Battery Packs amp Chargers Optional External Maintenance Bypass Switch Optional Internal SNMP HTTP Interface Card Two Year Warranty SG SERIES ON LINE UPS SYSTEM BLOCK DIAGRAM J eese pe IMWENTEN es i HOSE rs E T 2 PILE oe eae THAMSFEN r S AHNT H EHE FILTER a m COREHTEN IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation operation and maintenance of this UPS and its batteries Please read all instructions before operating this equipment and save this manual for future reference CAUTION All of the models presented herein are designed for installation and use in a temperature controlled environment free of contamination CAUTION This UPS utilizes voltage that may be hazardous Do not attempt to disassemble This unit contains no user replaceable parts Refer all servicing to Falcon Electric Inc CAUTION THIS UPS IS NOT INTENDED TO BE USED IN CONJUNCTION WITH LIFE SUPPORT OR OPERATING ROOM EQUIPMENT CAUTION Always unplug this UPS and remove the UPS battery fuse prior to cleaning and never apply liquid or spray detergent on the UPS CAUTION Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the requ
30. ired precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries IMPORTANT Allow at least 24 hours after the UPS is first installed and turned on to fully charge the internal battery and assure the maximum backup time is available DO NOT DO NOT plug this UPS into its own output as this may damage the UPS The maximum UPS output load in watts must never exceed that shown on the UPS rating label NEVER CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Never connect surge protected plug strips to the UPS output CAUTION NEVER CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Never connect surge protected plug strips to the UPS output CAUTION DO NOT remove or unplug the input cord when the UPS is turned on This removes the safety ground from the UPS and the equipment connected to the UPS IMPORTANT This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC source CHAPTER 1 SG Series UPS Overview True Regenerative On Line Design As new and innovative technologies have become the backbone of today s businesses maximum system availability is critical and do
31. mmon amp all other shorted JP commons JP3 open Alarm common only PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD with on bypass signal DB 9F PIN amp JUMPER ASSIGNMENTS PIN DESCRIPTION Low Battery When UPS reaches low battery contact activates J1 1 2 short N O J1 2 3 short N C JP2 shorted Low Battery common amp all other shorted JP commons JP2 open common for low battery only Utility Loss N O At loss of utility voltage contact activates Utility Loss N C At loss of utility voltage contact activates JP1 shorted Utility Loss common amp all other shorted JP commons JP1 open Utility Loss common only Remote Shutdown common Remote Shutdown J2 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off On Bypass or Alarm Upon the UPS going to bypass or a UPS failure the contact activates J3 1 2 short N O J3 2 3 short N C JP3 shorted On bypass Alarm common amp all other shorted JP commons JP3 open On bypass Alarm common only 16 Typical Falcon Opto coupler Interface Card PIN ASSIGNMENT FOR THE FALCON UA88373 OPTO COUPLER OPTION
32. posed to temperatures below 40 F and above 104 F Battery Replacement This UPS contains sealed maintenance free batteries VRLA When situated in a typical office environment with the proper charging and limited cycling the batteries can last many years In home office or computer room environments the batteries should be replaced every three to five years Should you require battery replacement contact the Falcon Service Department see page 21 for contact information WARNING Never attempt to service batteries High voltage exists within the unit which could cause electrical shock Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries When replacing the UPS batteries use the same number and type of batteries NEVER a NEVER dispose of batteries in a fire as batteries will explode b NEVER dispose of used batteries or the UPS in the trash or landfill as it is against federal and state laws The UPS and Batteries must be recycled For UPS and battery recycling information please contact our service department for the name and address of the nearest battery recycling facility CAUTION a Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic b A battery can present a risk of electrical shock and high short circuit current REFER
33. price at Falcon s sole discretion for any defective O SIX mon product that is returned to Falcon with an RMA number For defective product returned with 30 days of shipment Falcon will pay for sh FALCON S LIABILITY UNDER THIS LIMITED WARRANTY EXCEED THE PURCHASE PRICE PAID FOR THE PRODUCT IN QUESTION INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER LEGAL RIGHTS THAT VARY FROM STATE TO STATE DAMAGE TO PROPERTY LOSS OF DATA LOST PROFITS ETC IN NO EVENT WILL Exclusions Disclaimers apply to Falcon s products ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED Procedures defective product returned after 30 days but within 90 days of shipment Falcon will only pay gt am me Z lt lt O V am Lu A v lt T O V U Lu O lt lt n lt j Z Lu O LLI V lt O O am O gt am lt n lt O QO LLI 0 2 T 5 S eE Ean in ce e X w a ran WY Tr ie ess v J S O Erie Seas E Y O i Se aS 3 gt dp fan am ife a T O Cc gt Se a O O Al E gt E E E E E E EE E E E E E EE E E E E aa E E EE OR OR A A A A A A A A A ATUONURORT UR A A A IC ATU ONIURRT UR A A A A A AA A S T SE SSS SSS SS SS SS Se SS Se Se Se Se SS Se SS Se Se Se Ne Se Se Se Se Se
34. quency set in the UPS memory Plug the UPS into your local utility power and turn the UPS on to set it for your local utility power frequency sees The SG UPS performed a DC start but there is no output frequency set in memory Connect the UPS to your local utility power and turn on the UPS Your local utility frequency is now set into the UPS memory The next time the UPS is DC Started its output frequency will be set automatically 11 CHAPTER 4 REAR PANEL DETAILS SG800 1T amp SG1K 1T Typical Rear Panel Overview DIP SWITCHES i i A d Made in Taiwan COVER PLATE FOR OPTIONAL COMMUNICATIONS INTERFACE BAORD RS 232 CONNECTOR COOLING FAN DO NOT BLOCK l 7 A 125V OUTPUT INPUT CIRCUIT BREAKER RECEPTACLES 6 places without external battery BATTERY FUs option 4 places as shown POWER INLET OPTIONAL EXTERNAL BATTERY CONNECTOR SG800 2T amp SG1K 2T Typical Rear Panel Overview DIP SWITCHES COVER PLATE FOR OPTIONAL COMMUNICATIONS INTERFACE BAORD RS 232 CONNECTOR COOLING FAN DO NOT BLOCK OUTPUT INPUT FUSE RECEPTACLES E FUSE T 6 3A 250V 4 each IEC 320 o UNINTERRUPTIBLE POWER SUPPLY BATTERY FUS WOR NO SMT OUTPUT POW ER 2a AC TOGOA TOT SoH POWER INLET ings match your requirement CAUTION x AACO LAT PATS mi S US We E NEPOTES FAON BE SPRY Bi E AERE BE eE EA CAMECT 12 SG1 5K 1T SG
35. rter is turned off NO BATTERY BACKUP IS PROVIDED AFTER THE GREEN MODE HAS ACTIVATED Dip switch settings must be made while the UPS is turned off Any changes made while the UPS is turned on will not take effect until the UPS is turn off and back on again since the switch settings are read by the microprocessor only during initial UPS power up To prevent accelerated battery discharge during shipment the 1 3kKVA models have had the battery fuse removed INSTALL THE BATTERY FUSE PRIOR TO TURNING ON THE UPS INPUT CIRCUIT BREAKER OR PLUGGING IN THE UPS Prior to installing the battery fuse depress the battery pre charge button located on the UPS rear panel for two seconds prior to inserting the battery fuse Not applicable to 1kKVA models CAUTION NEVER REMOVE THE BATTERY FUSE WHILE THE UPS AC CIRCUIT BREAKER IS TURNED ON AND OPERATING FROM THE UTILITY VOLTAGE OR UPS DAMAGE MAY RESULT THE UPS MUST BE COMPLETELY SHUT DOWN PRIOR TO DISABLING THE INTERNAL BATTERY SUPPLY CAUTION In the event this UPS Is to be turned off or stored for more than four weeks the battery fuse must be removed to prevent excessive battery discharge If placed in long term storage every four months the UPS must be plugged in and turned on for 24 hours to allow the batteries to recharge and prevent battery damage due to the normal battery self discharge asociated with sealed lead acid batteries Failure to follow these procedures may cause battery damage and invalid
36. t With the supplied UPSILON software all SG Series UPS models support unattended shutdown management data logging and self diagnostics The software supports MS Windows 95 98 NT 2000 2000 Server ME XP Novell Netware 5 amp 6 LINUX and FreeBSD UPSILON for UNIX supports most popular UNIX platforms and OS versions SNMP HTTP Remote Management Support Our SNMP HTTP Agent board provides remote management and monitoring over any Ethernet LAN WAN or the Internet utilizing a 10BaseT type connection The optional SNMP HTTP agent installs via an option slot located behind a cover plate on the back panel of every SG Series model Extended Battery Bank Option All SG Series models have a continuous duty inverter and support the addition of optional external battery charger packs Whether your application requires a few additional minutes or hours the SG Series will be ready Falcon also offers optional battery charger upgrades for faster recharging Please specify your extended battery and charger requirements at the time of your initial order Frequency Converter Option With a factory modification at the time of order any SG Series model can be configured for use as an international frequency converter This makes the SG Series UPS Plus an ideal choice for worldwide power applications Without this modification all SG series models will detect the incoming utility line frequency and automatically set its output frequency to match
37. tery interconnect cable to the bottom battery connector on the first battery bank and connect the other end of the cable to the top battery connector of the second battery bank See illustration above ok si Follow the instructions in the proceeding step for additional battery banks 6 Reinstall the battery fuse A popping sound may be heard when inserting the fuse This is normal as the battery banks are pre sharing the UPS T For all battery banks that have the battery charger option installed from the factory perform the following a Verify the battery charger circuit breaker is in the off down position b On the battery bank nameplate label located on the rear panel verify the battery charger input voltage matches your utility source 120Vac or 230Vac C Connect the input line cord s to the battery bank s power inlet d Plug the other end of the power cord into a utility receptacle e Turn on the battery charger circuit breaker s up f The batteries in the external battery banks are now being charged NOTE Internal battery bank chargers do not charge the batteries inside the UPS NOTE When the battery banks and UPS need placed shutdown for more than two weeks turn off the battery charger circuit breaker disconnect the interconnecting cables and remove the battery fuse from the UPS battery or damage may occur 8 RETURN TO PAGE 5 Paragraph 8 FOR FURTHER INSTALLATION INSTRUCTIONS 7 SG800VA 3kKVA TOWER EX
38. under 10 of the full rated output of the UPS providing SW3 is in the down position Green Mode Enabled as shown on page 6 The UPS is automatically set to bypass mode and the inverter is turned off reducing the power requirement NO BATTERY BACKUP IS PROVIDED IN THIS MODE The UPS is shipped from the factory with SW3 in the up or disabled position OVER CREST INDICATOR LED This LED lights when the connected load getting close to the peak current rating of the UPS ALARM INDICATOR LED This LED is lit during the following conditions a The inverter voltage is too high or low b UPS over temperature condition c The battery voltage is too high d The internal DC Bus has an under or over voltage condition e The internal microprocessor or memory has failed ON OFF BUTTON The following describes the different modes of operation for this button a Depressing this button when the UPS is off and the utility voltage is not present or with the UPS input circuit breaker in the off position will cause the UPS to DC start and run on internal battery until the ON OFF button is depressed again b Pressing this button while the UPS is on and utility is present will place the UPS into bypass mode c Pressing this button when with the UPS input circuit breaker off or when the utility voltage is not present will turn off the UPS TO TURN UPS ON CONNECT THE UPS TO UTILITY POWER AND TURN ON THE MAIN CIRCUIT BREAKER LOCATED ON THE
39. utlet The 120Vac outlets are wired directly to the 120Vac inverter output and upt to 100 of the load may be connected to the 120Vac outlets As an alter nate configuration both 1TX and 2TX models can provided with a single 120Vac output with a derived neutral please specify at the time of order Note The combined load of all outputs must never exceed the total UPS output rating 14 CHAPTER 5 COMMUNICATIONS INTERFACES RS 232 INTERFACE Location The RS 232 interface is standard on all SG series UPS models The port is located on the UPS rear panel via a DB 9 female connector Supported Protocols UPSILON 2000 amp SEC Smart Mon 0 TX BAUD RATE 2400bps 3 oly 4 GND DATA LENGTH 8 bits 4 og RX STOP BIT 1 bit 5 9 PARIT Y None DB 9 Connector Pin Assignment Pin Function explanation I O 9 RS 232 Rx INPUT 6 RS 232 Tx OUTPUT T Ground CAUTION When making a connection between a computer and the UPS RS 232 port always use the green cable supplied with the UPS CAUTION There are communications options that WILL DISABLE the RS 232 port and render it inoperable The options are as follows a Internal SNMP HTTP agent option installed into the UPS communications option slot The following options WILL NOT affect the operation of the RS 232 port a Falcon Opto Coupler based signal interface board installed to the communications option slot b An
40. wntime is more expensive than ever Increasingly businesses need a UPS that not only protects against blackouts but also virtually eliminates more frequent and subtle power disturbances Surges sags line noise and brownouts can disrupt proper operation of sensitive equipment These disturbances may also create unnecessary production service and data recovery costs A True Regenerative On Line UPS provides the highest level of protection against the widest spectrum of power problems The incoming AC utility source is converted to a regulated DC voltage From this DC voltage a new AC voltage is regenerated providing continuous clean tightly regulated power to your equipment Line interactive and Off line designs leave your equipment connected directly to dirty utility power They only provide minimal transient voltage and backup protection If your equipment operation is Mission Critical a true double conversion On Line UPS such as Falcon Electric s SG Series UPS Plus is the only clear choice Input Power Factor Correction All SG Series UPS Plus models include state of the art Inout Power Factor Correction This greatly reduces the amount of current demanded from your building wiring system yielding a highly efficient building friendly UPS Microprocessor Control Falcon Electric s SG Series UPS incorporates advanced microprocessor technology This technology makes possible a high level of internal UPS control and managemen
41. y Falcon relay based dry contact signal interface board installed into the communications option slot CAUTION DB 9 Signals are not isolated and intended for connection to like RS 232 interfaces DO NOT APPLY ANY OTHER VOLTAGES TO THESE PINS 19 DRY CONTACT amp OPTO COUPLER INTERFACE BOARD OPTIONS DB 9 Typical Falcon Dry Contact Relay Board PIN amp JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD no on bypass signal DESCRIPTION Low Battery When UPS reaches low battery contact activates J1 1 2 short N O J1 2 3 short N C JP2 shorted Low Battery common amp all other shorted JP commons JP2 open common for low battery only Utility Loss N O At loss of utility voltage contact activates Utility Loss N C At loss of utility voltage contact activates JP1 shorted Utility Loss common amp all other shorted JP commons JP1 open Utility Loss common only Remote Shutdown common Remote Shutdown J2 1 2 short outside power J2 2 3 short inside power 1 2 shorted Applying an external 12V signal across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off 2 3 shorted Applying a short directly across the DB 9 pins six and seven while the UPS is on battery will turn the UPS off Alarm Upon a UPS fault or failure the contact activates J3 1 2 short N O J3 2 3 short N C JP3 shorted Alarm co
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