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Exmark FrontRunner Diesel User's Manual

1. BYPASS VALVE BYPASS VALVE HIGH PRESSURE An FORWARD E Q HIGH PRESSURE REVERSE HIGH HIGH PRESSURE PRESSURE FORWARD REVERSE 6007220 HIGH PRESSURE fusus CHARGE PUMP CASE DRAIN 41 2 Year Limited Warranty Exmark Turf Equipment For units purchased on or after October 1 2004 Conditions and Products Covered Exmark Mfg Co Inc and its affiliate Exmark Warranty Company pursuant to an agreement between them jointly warrant on the terms and conditions herein that we will repair replace or adjust any part manufactured by Exmark and found by us in the exercise of our reasonable discretion to be defective in factory materials or workmanship for a period of two years This warranty applies to Exmark turf equipment purchased on or after October 1 2004 sold in the US or Canada This warranty may only be assigned or transferred to a second or third owner by an authorized Exmark dealer The warranty period commences upon the date of the original retail purchase Products Warranty Period All Products except as noted below 2 years All Attachments and Accessories 1 year Metro 21 and Metro 26 Series 1 year Belts and Tires 90 days 1 Year Prorated Warranty is covered by engine manufacturer Battery Engine Please refer to the engine manufacturer s warranty st
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3. 1 Motion control lever 2 Left fender 3 Slide the fender forward and twist upward and outward to remove 4 To adjust the weight transfer springs fold the mower deck and front frame and lock in service position See Deck Manual for complete instructions WARNING Weight transfer springs may have stored energy Removing the weight transfer springs without releasing the stored energy can cause serious injury Fold mower deck and front frame and lock in service position to remove spring tension and release stored energy before performing any maintenance or adjustments on the weight transfer springs See Deck Manual for Deck Raising instructions 5 Remove the retaining ring and washer at either end of the weight transfer spring that retains it to the transfer bellcrank pins and or weight transfer spring anchor pins see Figure 20 6 Pull the spring off of front or rear pin and re install in the outer hole to reduce the spring force Re install the washer and retaining ring G007219 Figure 20 Right Hand Side of Unit Shown 1 Re install spring in outer 3 Remove e ring and holes to reduce spring washer tension 2 Weight transfer spring 7 Re install the left fender 8 For additional weight transfer adjustment repeat steps 4 through 7 on the right side of the unit Rear Caster Pivot Bearings Pre Load Adjustment Remove dust cap from caster and tighten nyloc nut until washers
4. Mower pulls left or right with levers fully forwatd Machine does not drive Abnormal vibration Warning buzzer emits continuous beep See also Engine overheats Warning buzzer emits intermittent beep Engine load is excessive Oil level in the crankcase is low Dirty air filter Coolant level is low Debris on or around radiator Water pump or alternator belt is worn loose ot broken Tracking needs adjustment Tire pressure in drive tires not correct Reverse indicator and motion control linkage need adjustment Bypass valve is not closed tight Drive or pump belt is worn loose or broken Drive or pump belt is off a pulley Broken or missing idler spring Hydraulic fluid level is low or too hot Engine mounting bolts are loose Loose engine pulley idler pulley or blade pulley Engine pulley is damaged Temperature is increasing on coolant temperature gauge Coolant level is low Debris on or around radiator Water pump or alternator belt is worn loose ot broken Oil level is low Oll leaking from engine 39 Reduce the ground speed Add oil to the crankcase Clean or replace the air cleaner element Add coolant Remove debris Contact an Authorized Service Dealer Adjust the tracking Adjust tite pressure in the drive tires Adjust the reverse indicator and the motion control linkage Tighten the bypass valve Change the belt Change the belt Replace the
5. in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop Engine will stop if the motion control levers are moved from neutral position while brake is engaged Cooling System Fan Belt driven with continuous operation with engine running Coolant Liquid 50 50 mix of DexCoolO extended life antifreeze and watet Coolant Capacity 4 quarts Operator Controls Steering and Motion Control Note Motion control levets are adjustable to three heights Separate levers on each side of the console control speed and direction of travel of the respective drive wheels Steeting is controlled by varying the position of the levers relative to each other Moving motion control levers outward in slots locks the drive system in neutral PTO Engagement Switch Engages drive to PTO mower deck Parking Brake Lever Engages parking brake by pulling back Seat 14 Type Standard seat with high back foam padded internal suspension and armrests and integral safety switch Optional seat accessories for units with standard seats Custom ride suspension system to enhance Standard Seat Deluxe suspension seat with high back low profile foam in place cushion dampened adjustable spring suspension armrests and integral safety switch Specifications Mounting Hinged to tilt up f
6. loosen the inner flanged nut and turn the outer nut to obtain the 1 8 inch 3 2 mm gap Re tigten the inner flanged nut If patk brake does not fully disengage when the lever is disengaged check the brake rod linkage assembly The assembly should measure 7 3 8 inches 18 7 cm from the center of the ball joint to the center of the lower end of the linkage rod see Figure 16 6007215 Figure 16 Ball joint 3 Park brake linkage rod 4 7 3 8 inches 18 7 cm 10 If the linkage does not measure 7 3 8 inch 18 7 cm ot still does not disengage as desired remove the bolt that secures the ball joint to the brake lever and loosen the jam nut next to the ball joint Rotate the ball joint in half turns counterclockwise until desired disengagement is obtained 11 Repeat procedure for other side Motion Control Linkage Adjustment A WARNING Engine must be running and drive wheels must be turning so motion control adjustment can be performed Contact with moving parts or hot surfaces may cause personal injury Keep fingers hands and clothing clear of rotating components and hot surfaces This adjustment must be made with the drive wheels turning First raise the frame and block up so that drive wheels can rotate freely Remove the electrical connection from the seat safety switch located directly in front of the seat switch assembly Temporarily install a jumper wire across the termin
7. 21 MAINE MM R 23 Recommended Maintenance Schedule s 23 Periodic Maintenance eoo depo ee 24 Check Engine Oil Level 24 Check Engine Coolant Level 24 Change Engine Coolant 25 Check Battery 25 Check Safety Interlock System 26 Check Rollover Protections Systems Roll 27 Check Seat iato t ds 27 Check for Loose Hardwate 27 Service dur Cleaners 27 Change Engine C no 27 Check Hydraulic Oil Level 28 Check Tire Press vies c ei 28 Check Condition Of Belts 28 Lubricate Grease 29 Lubricate Rear Caster Wheel Hub s 29 Lubricate Brake Handle Pivot 30 Lubricate Brake Rod Bushings 30 Lubricate Motion Control Bronze BUSHINGS eerie 30 Lubricate Motion Control Shaft 30 Lubricate Steering Linkage Rod Ends 31 Change Puel i qaya REN 31 Change Hydraulic System Filter 31 Check Wheel Hub Locknuts 32 Thread Locking Adhesives 32 Dielectric Grease ce tap ARIA IS Enid 32 Adjustments pae ie nti cos m em 33 Pump Drive Belt Tension 33
8. CONTAINER LIGHT KIT ULTRA VAC COLLECTION SYSTEM MICRO MULCH SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM ROLL OVER PROTECTION SYSTEM ROPS WEATHER CAB ROTARY BROOM WALK BEHIND ACCESSORIES GRASS CATCHER TURF STRIPER LAZERLOCKER STANDON MICRO MULCH SYSTEM Place Model No and Serial No Label Here Included in the Literature Pack or Fill in Below Date Purchased Engine Model No and Spec No Model No Engine Serial No E No Serial No 2006 2008 Exmark Mfg Co Inc Part No 4500 227 Rev A Industrial Park Box 808 402 223 6300 Cf Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed in the USA www exmark com
9. are flat and back off 1 4 of a turn to properly set the pre load on the bearings If disassembled make sure the spring disc washers are reinstalled as shown in Figure 21 Figure 21 1 Spring disc washers Maintenance Cleaning Clean Engine Cooling System Service Interval Before each use or daily May be required more often in dry or dirty conditions 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Wipe debris from radiator screen in front of radiator Rotate engine cover forward pull out radiator screen and wipe debris from radiator core as required Waste Disposal Motor Oil Disposal Engine oil and hydraulic oil are both pollutants to the environment Dispose of used oil at a certified recycling center or according to your state and local regulations Battery Disposal A DANGER Battery electrolyte contains sulfuric acid which is poisonous and can cause severe burns Swallowing electrolyte can be fatal or if it touches skin can cause severe burns Wear safety glasses to shield eyes and rubber gloves to protect skin and clothing when handling electrolyte Do Not swallow electrolyte Federal law states that batteries should not be placed in the garbage Management and disposal practices must be within relevant federal state or local laws If a battery is being replaced or if the unit containing the battery is no longer op
10. form of injury or gangrene may result Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to hydraulic system Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper not your hands to find hydraulic leaks Safely relieve all pressure in the hydraulic system by placing the motion control levers in neutral and shutting off the engine before performing any work on the hydraulic system WARNING Fuel system components are under high pressure The use of improper components can result in system failure fuel leakage and possible explosion Use only approved fuel lines and clamps for high pressure systems Safety Safety and Instructional Decals Keep all safety signs legible Remove all grease dirt and debris from safety signs and instructional labels Replace all worn damaged or missing safety signs When replacement components are installed be sure that current safety signs are affixed to the replaced components If an attachment or accessory has been installed make sure current safety signs are visible CAUTION HOT SURFACE New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg Co Inc Safety signs may be affixed by peeling off the backing to expose the adhesive sur
11. hydraulic reservoir plug 5 Clean area around the reservoir plug and remove Oll level should be up to the reservoir plug hole If not add oil Use only Mobil 1 15W 50 synthetic motor oil Replace reservoir plug and tighten until snug Do Not overtighten Check Tire Pressures Service Interval Every 40 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Check tire pressure in drive tires TurfMate drive tires should be inflated to 13 psi 90 kpa AT101 Bar Lug drive tires should be inflated to 9 psi 62 kpa 3 The rear caster tires are semi pneumatic and Do Not need to be inflated Note Do Not add any type of tire liner or foam fill material to the tires Excessive loads created by foam filled tires may cause failures to the hydro drive system frame and other components Foam filling tires will void the warranty Check Condition Of Belts Service Interval Every 40 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 28 Maintenance 2 Check pump and drive belts Belts are spring tensioned and no adjustment is necessary See Pump Drive Belt Tension and Replacement sections in Adjustments Lubricate Grease Fittings Note See chart for service intervals N 1 Stop engine wait for all moving parts to stop and remove key Engag
12. levers rearward To turn left or right release pressure on the motion control lever toward the direction desired To stop push the motion control levers to the neutral position Transporting Transporting a Unit Important Do Not transport FrontRunner tractor without an approved Exmark front mount attachment Use a heavy duty trailer or truck to transport the machine Lock brake and block wheels Securely fasten the machine to the trailer or truck with straps chains cable or ropes Be sure that the trailer or truck has all necessary lighting and marking as required by law Secure a trailer with a safety chain 21 Operation CAUTION This unit does not have proper turn signals lights reflective markings or a slow moving vehicle emblem Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury Driving on a street or roadway without such equipment may also be a violation of State laws and the operator may be subject to traffic tickets and or fines Do Not drive a unit on a public street or roadway WARNING Loading a unit on a trailer or truck increases the possibility of tip over Tip over could cause serious injury or death Use extreme caution when operating a unit on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create a
13. lock nut 9 Move the motion control levers to the reverse position Return the motion control levers to neutral The wheels must stop turning or slightly creep in reverse 10 Stop engine and wait for all moving parts to stop Ry Bepeattomopposie side pr anis Remove jumper wire from wire harness connector and plug connector into seat switch Weight Tra nsfer Spring 11 Lower from jackstands Adj ustment Weight transfer springs are assembled from the Reverse Indicator factory to apply the maximum amount of weight onto Adj ustment the drive wheels This setting provides the greatest amount of traction Some conditions may require 1 Stop engine wait for all moving parts to stop and the rear wheel lift to be reduced This can be done remove key Engage parking brake by reducing the amount to weight transfer which 2 Tilt saat will increase the amount of weight on the front and na 4 feat castets 3 Begin with either the left or right motion control lever Move lever to the neutral position and pull lever back until the clevis pin on arm below pivot shaft contacts the end of the slot just beginning 2 Locate and loosen the knob under the rear of the to put pressure on spring see Figure 18 left fender see Figure 19 1 Rotate the left motion control arm up and into the operation position 35 Maintenance z S 6007218 Figure 19 3 Fender knob
14. locked position and use seat belt Read and follow rollover protection instructions and warning 107 2112 Safety WARNING SPRING LOADED MECHANISM e O Can cause serious injury e See operator s manual for disassembly procedure 109 2355 109 2358 109 2358 WARNING HIGH PRESSURE OIL Can cause serious injury or death Do NOT go near leaks Relieve hydraulic pressure before loosening fittings Read operator s manual for complete procedure 109 2377 109 2356 109 2356 1 Fast 3 Neutral 2 Slow 4 Reverse MOTION RELEASE DRIVE WHEEL RELEASE C 6 One turn counterclockwise to release Do not over tighten 109 2396 9 109 2396 6 6 109 2357 ENGAGE 109 2357 1 Fast 4 Reverse 2 Slow 5 Park Brake Release 3 Neutral 6 Park Brake Engage Safety HYDRAULIC LIFT A WARNING EXPOSED BLADES and TIPPING HAZARD 5 e Do with 109 2698 3 Fast 4 Slow 1 Oylinder extend 2 Oylinder retract Torque Wheel Lug Nuts to 90 95 ft Ibs 122 129 N m orque Wheel Hub Slotted Nut to 125 ft Ibs 169 100 hrs then every T See Operator s Manual for more details Check after first 500 hrs thereafter 109 7949 CAUTION A solution of 50 antifreeeze and 50 water must be used in this engine Freezing poin
15. raise off seat but do not get off of machine engine must initiate shutdown after 1 2 second has elapsed 12 2 12 4 50 75 16 volts 7 1 Hour amps 12 0 12 2 25 50 14 4 volts 4 2 Hours amps 11 7 12 0 0 2590 14 4 volts 4 3 Hours amps 11 7 orless 0 14 4 volts 2 6 Hours amps More Again run engine at one third throttle brake engaged and move left motion control lever in engine must initiate shutdown Repeat again moving the right lever in then moving both levers in engine must initiate shutdown whether operator is on seat or not 3 Check the PTO circuit See the FR524 FR604 and FR724 Operator s manual to become familiar with the deck operation Open the folding deck latches disengage the park brake move the motion control levers in to neutral and disengage the PTO Lower the deck until the PTO switch arm is no longer depressing the PTO kill switch see Figure 9 Check Safety Interlock System Service Interval Before each use or daily Note To prevent engine cut outs on tough terrain the seat kill switch has a 1 2 second delay 1 Check starting circuit Starter should crank with parking brake engaged PTO disengaged and motion control levers moved out in the neutral lock position The operator does not need to be in the seat to start the engine 26 Maintenance 9007211 Figure 9 Left Side Inside of Hitch Shown 1 PTO Kill Switch 2
16. remove key before adjusting servicing or cleaning machine and attachments Do NOT carry passengers WARNING To avoid serious injury or death Read and understand the operator s manual before using this machine Do NOT operate unless trained to safely use this machine 109 2360 Look behind and to the side before changing directions Hearing protection is recommended Before leaving the operator s position Disengage PTO Move drive levers out to neutral lock position Engage park brake Stop engine 109 2960 13 Specifications Specifications Model Numbers Serial Nos 720 000 and Higher FR25KD Systems Engine Engine Specifications See your Engine Owner s Manual RPM Full Speed 3870 50 100 RPM No Load Idle 1400 50 RPM No Load Fuel System Capacity 8 5 gal 32 L Type of Fuel Diesel fuel 40 cetane or higher Fuel Filter Two In line 15 Micron Kubota P N 12581 43012 before and after the electric fuel pump Fuel gauge at the reat of the right hand fuel tank Electrical System Charging System External Alternator Charging Capacity 60 amps Battery Type BCI Group 26 Battery Voltage 12 Volt Polarity Negative Ground Fuses One 15 amp one 20 amp and one 40 amp blade type Safety Interlock System PTO must be disengaged brake engaged and motion control levers out neutral lock to start engine It is not necessary for the operator to
17. spring Add hydraulic fluid to reservoir or let it cool down Tighten the engine mounting bolts Tighten the appropriate pulley Contact an Authorized Service Dealer Turn unit off and allow engine and engine components to cool Add coolant Remove debris Contact Authorized Service Dealer Check oil level Contact Authorized Setvice Dealer NOLLISOd NI 1081802 40 Electrical Diagram Schematics Schematics pads aaovona HUM 035010 38V S3HOLIMS Picus TN NOHOW HOS 5 m n wore HOLMS z nouowin asna anv or 1411030
18. starter must Check the voltage of the battery with a digital d oteranle voltmeter Locate the voltage reading of the battery in the table and charge the battery for the recommended time interval to bring the charge up to a full charge of 12 6 volts or greater Try to start with operator in seat parking brake engaged PTO disengaged and the left motion control lever in starter must not crank repeat again with the right lever in then with Important Make sure the negative battery both levers in starter must not crank cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery see chart for recommended charger settings 2 Check the kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine engine must initiate shutdown after approximately 1 2 second has elapsed seat has time delay kill switch Percent to prevent cut outs on rough terrain Charge Voltage Reading Maximum Charging Charger Interval Settings 12 6 or 100 16 volts 7 No greater amps Charging Required 12 4 12 6 75 100 16 volts 7 30 Minutes amps Run engine at one third throttle engage and raise off of seat but do not get off of machine engine must initiate shutdown after 1 2 second has elapsed Run engine at one third throttle with brake disengaged move levers in and
19. the glow plug switch and the glow plug light will turn on Hold switch as required by chart below Turn the ignition switch to the START position Release the ignition switch as soon as the engine starts 19 Operation Glow Plug Chart Ambient Temperature Hold Glow Plugs On Above 50 F 10 NO NEED 50 F 10 C to 23 F 5 C Approximately 5 seconds Below 23 F 5 C Approximately 10 seconds The glow plug light located near the glow plug switch will illuminate when the switch is depressed The glow plug light indicates the glow plugs are preheating the combustion chamber Important Do Not crank the engine continuously for more then ten seconds at a time If the engine does not start allow a 30 second cool down period between starting attempts Failure to follow these guidelines can burn out the starter motor and or fuel solenoid 7 Move the throttle to the SLOW if in MIDWAY and let the engine warm up a few minutes before moving the throttle to the FAST position Engaging the PTO DANGER The rotating blades under the mower deck are dangerous Blade contact can cause serious injury or kill you Do Not put hands or feet under the mower or mowet deck when the blades are engaged DANGER An uncovered discharge opening will allow objects to be thrown in an operator s or bystander s direction Also contact with the blade could occur Thrown objects or blade contac
20. 50 inches 52 1 cm 72 inch Deck 24 50 inches 62 2 cm Blade Spindles Solid steel spindles with 1 3 4 inch 4 45 cm I D bearings Deck Drive B Section belt from jackshaft on deck to blade spindles Pressute Deck Full floating deck is attached to out front support frame removable for service Six anti scalp rollers provide maximum turf protection Deck design allows for bagging mulching or side discharge Deck Depth 52 inch Deck 5 5 inches 14 0 cm 60 inch Deck 5 5 inches 14 0 cm 72 inch Deck 5 5 inches 14 0 cm Cutting Height Adjustment Adjusts from 1 1 2 inches 3 8 cm to 5 inches 12 7 cm infinitely variable 15 Specifications Mulching Kit Optional Curb Weight Dimensions Overall Width 52 inch 60 inch 72 inch Deck Deck Deck Without 49 0 inches 49 0 inches 53 0 inches Deck 124 5 124 5cm 135 cm Wheel Lug Nuts 90 95 ft lb 122 129 N m Deflector 53 3 inches 61 4 inches 73 4 inches Wheel Motor Mounting 72 77 ft Ib 98 104 N m Up 135 4 cm 156 cm 186 cm Bolts Deflector 64 0 inches 72 0 inches 84 3 inches Wheel Hub Lock Nut 210 250 ft lb Down 163 cm 183 cm 214 cm 285 339 N m Rollover Protection System 30 35 ft lb 41 47 N m Overall Le ngth Roll Bar Mounting Bolts Clutch Retaining Bolt 55 60 ft Ib 75 81 N m Without deck and floor 82 3 inches 209 0 cm secured with threadlocker pan folded 52 inch Deck 114 3 i
21. EL ONLY _ 103 1636 _ AWARNING ROTATING MECHANICAL DEVICES Sof CAN CAUSE SERIOUS INJURY DO NOT operate without guards in place Stop engine before opening cover 103 5881 103 5881 ROTATING FAN BLADES Can cause serious injury DO NOT operate without guards in place Stop engine before removing guards 103 7218 103 7218 11 N A WARNING 7 TO AVOID INJURY OR DEATH FROM ROLLOVER Keep roll bar in the raised and locked position and use seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when absolutely necessary Do not wear seat belt when the roll bar is down Drive slowly and carefully Raise the roll bar as soon as clearance permits Read and follow slope operation instructions and warnings 107 2102 107 2102 A WARNING Operating on wet grass or steep slopes can cause sliding and loss of control lt Wheels dropping over edges can cause rollovers which may result in serious injury death or drowning To avoid loss of control and possibility of rollover Greater Do NOT operate near drop offs or near water than 15 NOT operate on slopes greater than 15 Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes There is no rollover protection when the roll bar is down Always keep roll bar in the raised and
22. IDnuDpW S 101D19dO E amp ui ES ul Qa TE Part No 4500 227 Rev For Serial Nos 720 000 amp Higher AWARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancet birth defects and other reproductive harm Important When the mower is used or operated on any California forest brush or grass covered land a working spark arrester must be attached to the muffler If not the operator is violating state law Section 4442 Public Resource Code To acquire a spark arrester for your unit see your Engine Service Dealer This spark ignition system complies with Canadian ICES 002 Ce syst me d allumage par tincelle de v hicule est conforme la norme NMB 002 du Canada The enclosed Engine Owner s Manual is supplied for information regarding The U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep this engine Owner s Manual with your unit Should this engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered through the engine manufacturer Exmatk reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously Exmark or its distributors and dealers ac
23. PTO Switch Arm 3 Lower deck until arm Does Not contact the switch Run the engine at half throttle and pull up on the PTO engagement switch The PTO must not engage Note If machine does not pass any of these tests Do Not operate Contact your authorized EXMARK SERVICE DEALER Important It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing Check Rollover Protections Systems Roll Bar Pins Service Interval Before each use or daily Make sure latch pin and hair pin are fully installed and lanyard is in good condition Check Seat Belt Service Interval Before each use or daily Visually inspect seat belt for wear cuts and proper operation of retractor and buckle Replace before operating if damaged Check for Loose Hardware Service Interval Before each use or daily 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Visually inspect machine for any loose hardware or any other possible problem Tighten hardware or correct the problem before operating Service Air Cleaner Service Interval Every 50 hours May need more often under severe conditions See the Engine Owner s Manual for additional information 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Tilt seat forward and raise hood to gain access to the air cleaner Loosen retaining clips and remove air
24. Pull motion control shaft out and lubricate with an NGLI grade 2 multi purpose gun grease 5 Re install shaft and tab Maintenance Lubricate Steering Linkage Rod Ends Service Interval Every 160 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Tilt seat forward Lubricate each end of both steering linkage rods with a spray lubricant or light oil Drain Water from Fuel Tank Service Interval As required 1 Park on level ground Stop engine wait for all moving parts to stop and remove key Engage parking brake Place a drain pan under the fuel tank and loosen the drain cock approximately 1 turn 3 Drain out any water When fuel begins to flow from the tank tighten the drain cock Prime the fuel system Fuel System Procedure A Unit is equipped with an electric priming pump Turn key on to let electric pump run for at least 30 seconds before starting Start engine as stated in Starting the Engine in the Operation section Important Do Not over crank engine Over cranking engine can damage the starter and or the fuel solenoid If engine does not start within 10 seconds allow electric pump to run for 30 seconds before cranking again Check for leaks Important Water or other contaminants in fuel can severely damage fuel pump and or the other engine components If any water was drained run engine for approximately two minutes to flush any remain
25. Pump Drive Belt Replacement 33 Alternator Belt 33 Park Bra cts vis 33 Motion Control Linkage Adjustment 34 Reverse Indicator Adjustment 35 Weight Transfer Spring Adjustment 35 Rear Caster Pivot Bearings Pre Load t vertu n uberes 36 CISA m qo MA qua be 37 Clean Engine Cooling System 37 Waste LISP Osa na EROR EUR 37 Tro bleshootng 38 Schemat s 40 Safety Safety Safety Alert Symbol This Safety Alert Symbol Figure 2 1s used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Figure 2 1 Safety alert symbol The safety alert symbol appeats above information which alerts you to unsafe actions or situations and will be followed by the word DANGER WARNING or CAUTION DANGER White lettering Red background Indicates an imminently hazardous situation which if not avoided Will result in death or serious injury WARNING Black lettering Orange background Indicates a potentially hazardous situation which if not avoided Could result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially hazardous situation which if not avoided May result in minor or m
26. ain access to the cooling area 3 Drain coolant when engine is cool Coolant may be drained from the radiator by removing the drain plug in the right rear corner The engine block may be drained by removing the rear radiator hose and or by opening the drain cock on the right hand side of the engine block G006168 Figure 8 1 Oil dipstick 2 Drain cock 4 Tighten engine and radiator drain cocks Reinstall lower hose if removed 5 Fill radiator with a 50 50 mix of water and Dex Cool coolant as specified in the Check Engine Coolant Level Section allowing some room approximately 1 2 inch 12 7 mm for expansion Add 50 50 coolant mix to overflow bottle on the left side of the engine as required to bring the level up to the indicator line on the bottle WARNING Engine compartment contains open belt drives fans and other rotating components that can cause injury Fingers hands loose clothing or jewelry can get caught by the rotating fan and drive shaft Do Not operate machine without the covets in place Keep fingers hands and clothing clear of rotating components Shut off engine wait for moving parts to stop engage parking brake and remove key before performing maintenance With the cap off the radiator tilt hood closed and put the seat down Start the engine as stated in the Operation Section Return the seat up and hood forward to the open position Operate engine until the engine the
27. als in the connector of the main wiring harness Start the engine Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic system oil up to operating temperature To obtain the neutral position adjust the left and right pump control rod linkages that connect the steering control to the pump control arms until the wheels stop or creep slightly in reverse To adjust each linkage loosen the jam nut next the ball joint at the upper end of the linkage rod assembly Then rotate the assembly using a wrench to turn the double nuts on the assembly see Figure 17 Re tighten the jam nut against the ball joint on each side Maintenance XU 9007977 Figure 18 1 Motion control lever 4 Loosen here 2 End of slot 5 Turn bolt here 3 Yoke 4 Check where lever is relative to notch in neutral plate should be centered allowing lever to pivot outwatd to the neutral lock position G007217 Figure 17 1 Loosen jam nut 5 If adjustment is needed loosen the nut against the 2 Pump control rod linkage yoke and while applying slight rearward pressure 3 Use wrench to turn double nuts on the motion control lever turn the head of the adjustment bolt in the appropriate direction until lever is centered keeping rearward pressure on the lever will keep the pin at the end of the slot and allow the adjustment bolt to move the lever to the appropriate position Tighten
28. amwona sona 1E MOTISA Spe L _ aunmoiovia PE SONS TVNIWE3 1 SHOLO3NNOO avia I z L aswuo 504 d aunssaud Eb lr l r amana sone mO om wava iih r X OVT8 MO T134 uoiow 1 COS T 13101A was dj gt HO1VNH311V T Dae xowmona PODET moves z XOVT8 MOTT3A TITI l mhil 1 BB P gecpg 29929908 gs PP F1 R558 BEEBE BS SOS Z 25 28 kk 2 5558 8658 28 5 E 55856 A uaan 22 525 6 5555 38 5 88 GEER anon pL 8 898 2 8 sova BBA RAE 8 5 ed yva gt 1 Y I s ch cDs somo E E ls et iu anar asisouvo rw noums Houms a naon 5 110 dW31 Old Old was 1735 Av13a1v3s avas MOIVH3dO OLSONYHO 10 HOLIMS 935019 SI HOLIMS OL 39NVHO HOLMS Schematics Hydraulic Diagram
29. atement that is included in the literature packet We are not authorized to handle warranty adjustments on engines This warranty only includes the cost of parts and labor Items and Conditions Not Covered This warranty does not cover the following Pickup and delivery charges to and from any authorized Exmark Service Dealer beyond first warrantable service Any damage or deterioration due to normal use wear and tear or exposure Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts and adjustments Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the turf equipment or other than as recommended in the operator s manual or other operational instructions provided by Exmark There are no other express warranties except for engine and special emission system coverage stated elsewhere herein or included with the product All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts Instructions for Obtaining Warranty Service The product must be registered with original proof of purchase by an Exmark Service Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service a
30. cept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2006 2008 Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 PS OVERNIGHT FREE If your Exmark dealer does not have the Exmatk part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details Contact us at www Exmark com Printed in the USA Rights Reserved Introduction CONGRATULATIONS on the purchase of your Exmark Mower This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation This manual contains operating maintenance adjustment and safety instructions for your Exmark mowet BEFORE OPERATING YOUR MOWER CAREFULLY READ THIS MANUAL IN ITS ENTIRETY By following the operating maintenance and safety instructions you will prolong the life of your mower maintain its maximum efficiency and promote safe operation If additional information is needed or should you require trained mechanic service contact yout authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and ef
31. cleaner compartment cover Remove paper element Check the condition of the paper element Replace if dirty bent or damaged Check the condition of the inner element Replace whenever it appears dirty typically every other time the paper element is replaced Clean the base around the inner element before removing so dirt does not get into the engine Do Not wash or use pressurized air to clean paper element or inner element Reinstall elements Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips Change Engine Oil Service Interval After the first 5 hours Every 100 hours Yearly whichever comes first May need more often under severe conditions 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Tilt seat forward and raise hood to gain access to the engine area 3 Drain oil while engine is warm from operation 27 Maintenance Remove the oil drain plug Allow oil to drain then replace the drain plug Replace the oil filter every other oil change Clean around oil filter and unscrew filter to remove Before reinstalling new filter apply a thin coating of oil on the surface of the rubber seal Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional 2 3 to 3 4 turn Clean around oil fill cap and remove cap Fill to specified capacity and replace cap Use oil recommended
32. crease engine speed and moving the throttle lever to the rear will decrease engine speed Moving the throttle forward into the detent is full throttle Park Brake Lever Located on left side of unit between the seat and the dummy tank The brake lever engages a parking brake on the drive wheels Pull the lever up and rearward to engage the brake Push the lever forward and down to disengage the brake The unit must be tied down and brake engaged when transporting Ignition Switch Located on right fuel tank console The ignition switch 1s used to start and stop the engine The switch has three positions OFF ON Operation and START Insert key into switch and rotate clockwise to the ON position Rotate clockwise to the next position to engage the starter key must be held against spring pressure in this position Note Brake must be engaged motion control levers out neutral lock position and PTO switch OFF to start engine It is not necessary for the operator to be in the seat to start the engine Hour Meter Located on the right fuel tank console The hour meter runs when the alternator is charging and it records the number of hours that the engine has run If the ignition switch is left on without engine running hour meter will not run Note This switch is not a low oil sensor and will not alert the operator if the engine oil is low Fuel Gauge Located at the rear of the righ
33. e The light will come on if the engine is overheating and an alarm will sound Refer to the Warning Buzzer in the Troubleshooting section Glow Plug Switch and Light Located on the right fuel tank console Depress and hold the switch to heat the glow plugs The glow plug light comes on when the glow plug switch is depressed The glow plug light indicates the glow plugs are preheating the combustion chamber Alternator Charging Light Located to the rear of the key switch Light will come on when the alternator is not charging Low Oil Pressure Light Located to the rear of the key switch with the alternator light Light will come on when engine oil pressure is low ot lost Note This switch is not a low oil level sensor and will not alert the operator if the engine oil level is low Warning Buzzer Located behind the seat under the engine cover on the right hand side of the engine fan shroud 18 Operation The buzzer is a warning signal that the engine is ovetheating or the oil pressure is low See the Troubleshooting section Pre Start Fill fuel tank For best results use only clean fresh diesel fuel with a cetane rating of 40 higher Note Do Not use ketosene or gasoline instead of diesel fuel Failure to observe this caution will damage the engine Do Not add oil to fuel Do Not overfill fuel tank Never fill the fuel tank so that the fuel level rises above a level that is 1 2 inch 13 mm belo
34. e parking brake 2 Lubricate fittings with one to two pumps of NGLI grade 2 multi purpose gun grease Refer to the following chart for fitting locations and lubrication schedule G007213 Lubrication Chart 3 Lubricate front caster pivots once a year Remove Fitting hex plug and cap Thread grease zerk in hole and Locations Pumps Places Interval pump with grease until it oozes out around top 1 Hitch 2 4 40 Hours beating Remove grease zerk and thread plug back and Cylinder in Place cap back on Pivots 2 Fold 2 2 100 Hours Lubricate Rear Caster Wheel Pivot Pin H b s 3 Fold 2 2 Yearly u Lock Pin Service Interval Yearly 4 Rear 70 1 Yearly 1 Stop engine wait for all moving parts to stop and Caster Pivot remove key Engage parking brake 5 Belt 1 2 Yearly Idlers 7 Transfer 1 4 Yearly Spring Ends 8 Dual Tail 2 1 40 Hours Wheel Pivot 6006115 2 See step 3 for special lubrication instructions Figure 11 on the rear caster pivots and the Lubricate Rear 1 Seal guard 2 Spacer nut with wrench Caster Wheel Hub section for special lubrication flats instructions on the rear casters wheel hub Remove caster wheel from caster forks Remove seal guards from the wheel hub Remove one of the spacer nuts from the axle assembly in the caster wheel Note that thread locking adhesive has been applied to lock the spacer nuts to the axle Remove the axle with 29 Maintenance t
35. eck the bearing adjustment often Spin the caster tire The tire should not spin freely more than 1 or 2 revolutions or have any side play If the wheel spins freely adjust torque on spacer nut until there is a slight amount of drag Reapply thread locking adhesive 30 Lubricate Brake Handle Pivot Service Interval Every 160 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Tilt seat forward Lubricate bronze bushings on brake handle pivot with a spray type lubricant or light oil Lubricate Brake Rod Bushings Service Interval Every 160 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Tilt seat forward and raise hood Lubricate bronze bushings on each end of the brake rod shaft with a spray type lubricant or light oil bushings are located to the inside of the flange bearings Lubricate Motion Control Bronze Bushings Service Interval Every 160 hours 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Unhook seat latch and tilt seat up Lubricate bronze bushings on flange bearings securing the motion control arm shafts with a light oil or a spray type lubricant Lubricate Motion Control Shaft Service Interval Yearly 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Tilt seat forward Remove tab at reat of motion control shaft 4
36. erating and is being scrapped take the battery to a local certified recycling center If no local recycling is available return the battery to any certified battery reseller 37 Troubleshooting Troubleshooting Important It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use When a problem occurs do not overlook the simple causes For example starting problems could be caused by an empty fuel tank The following table lists some of the common causes of trouble Do not attempt to service or replace major items or any items that call for special timing of adjustment procedures such as valves governor etc Have this work done by your Engine Service Dealer Note When disconnecting electrical connectors Do Not pull on the wires to separate the connectors Starter does not crank Engine will not start starts hard or fails to keep running Engine loses power PTO is engaged Parking brake is not Drive levers are not in neutral lock position Battery does not have a full charge Electrical connections are corroded loose ot faulty Fuse is blown Relay or switch is defective Fuel tank is empty Fuel shutoff valve is closed Oil level in the crankcase is low The throttle and choke ate not in the correct position Dirt in fuel filter Dirt watet or stale fuel is in the fuel system Air cleaner is dirty Electrical c
37. face Apply only to a clean dry surface Smooth to remove any ait bubbles Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower 98 4361 AWARNING 98 4361 103 2076 103 2076 EFE A WARNING BATTERY CONTAINS SULFURIC ACID AVOID CONTACT OR USE BOOSTER CABLES OR ADJUST POST CONNECT AND ALWAYS SHIELD EYES FACE SKIN AND CLOTHING IONS WITHOUT PROPER TRAINING IN EVENT OF AN FROM BATTERY CIGARETTES FLAMES OR SPARKS ACCIDENT FLUSH WITH WATER AND CALL A PHYSICIAN COULD CAUSE BATTERY TO EXPLODE DO CHARGE IMMEDIATELY KEEP OUT OF REACH OF CHILDREN 1 513747 DANGER THIS UNIT WHEN COVER IS NOT IN PLACE 98 5954 HYDRAULIC OIL USE ONLY MOBIL 1 SAE 15W 50 SYNTHETIC ENGINE OIL FILL TO TOP OF BAFFLE HOT SURFACE 1 523552 1 523552 PUMP BELT ROUTING This cooling system protected by D Shell DEX COOL Extended Life Antifreeze Coolant Top off only with Shell DEX COOL Extended Life Antifreeze Coolant Suggested change interval is at 4 years or 4 000 hours of service Do not mix with conventional coolants Shell DEX COOL Extended Life Antifreeze Coolant is available at your local auto parts store DexCool is a registered trademark Another Product Innovation From Snark 103 0223 1 643339 1 643339 10 Safety DIES
38. ficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the factory All Exmark parts are thoroughly tested and inspected before leaving the factory however attention is required on your part if you are to obtain the fullest measure of satisfaction and performance Whenever you need service genuine Exmark parts ot additional information contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided 1 6006819 q s gt Figure 1 Model and serial number location Model No Serial No N NS AN LON p IZIN Contents Introduction usa suu ERR Lan 3 Mov dp apuqa 5 Safety Alert Symbol uu 5 Safe Operating Practices 5 Safety and Instructional Decals 10 ua tte ior bue EN denos 14 Model orae p t asa tt 14 eL YR up y a dnd 14 oen 16 Torque Requirements edited tdg 16 Product Overview 17 a OU TN OP PEU E RA 17 E 17 19 Operating Instructions 19
39. hange the fuel filter Every 500 hours Check the wheel hub locknuts torque specification 23 Every 160 hours Maintenance Maintenance Service Maintenance Procedure Interval Every 4 000 hours Change engine coolant Dex CoolO extended life coolant orange color Grease the fold lock pin Grease the rear caster pivot Grease the belt idlers Yearlv Grease the motion control pivots 7 Grease the transfer spring ends Lubricate the caster wheel hub s Lubricate the motion control shaft Change the hydraulic filter Periodic Maintenance Check Engine Oil Level Service Interval Before each use or daily 1 Stop engine and wait for all moving patts to stop Make sure unit is on a level surface 2 Tilt seat forward and raise hood to gain access to access to engine area Check with engine cold 4 Clean area around dipstick Remove dipstick and wipe oil off Reinsert the dipstick and push it all the way down into the tube Remove the dipstick and read the oil level 5 Ifthe oil level 15 low wipe off the area around the oil fill cap remove cap and fill to the FULL mark on the dipstick Use oil as specified in Engine Owner s Manual Do Not overfill Important Do Not operate the engine with the oil level below the LOW or ADD mark on the dipstick or over the FULL mark Check Engine Coolant Level Service Interval Before each use or daily 1 Sto
40. he other spacer nut still assembled to it from the wheel assembly Pry out seals and inspect beatings for wear or damage and replace if necessaty Pack the bearings with grade 1 multi purpose grease Insert one beating one new seal into the wheel Note Seals Exmark P N 103 0063 must be replaced If the axle assembly has had both spacer nuts removed or broken loose apply a thread locking adhesive to one nut and thread onto the axle with the wrench flats facing outward Do Not thread spacer nut all of the way onto the end of the axle Leave approximately 1 8 inch 3 mm from the outer surface of the spacer nut to the end of the axle inside the nut Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing 10 With the open end of the wheel facing up fill the atea inside the wheel atound the axle full of NGLI grade 1 multi purpose grease 11 Insert the second beating and new seal into the wheel 12 Apply a thread locking adhesive to the 2nd spacer nut and thread onto the axle with the wrench flats facing outwatd Torque the nut to 75 80 in lb 8 9 N m loosen then re torque to 20 25 in lb 2 3 N m Make sure axle does not extend beyond either nut 15 14 Reinstall the seal guards over the wheel hub and insert wheel into caster fork Reinstall caster bolt and tighten nut fully Important To prevent seal and bearing damage ch
41. heel spacer nuts Fuel tank bulkhead fitting nuts Motion control tab retaining bolt Adhesives such as Loctite RC 609 or RC 680 or Fel Pro Pro Lock Retaining I or Retaining IT are used on the following Fuel tank studs where studs are inserted into tank Dielectric Grease Dielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact 32 Maintenance Adjustments Note Disengage PTO shut off engine wait for all moving parts to stop engage parking brake and remove key before servicing cleaning or making any adjustments to the unit Pump Drive Belt Tension Self tensioning No adjustment necessary Pump Drive Belt Replacement 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Remove pump drive belt 3 Route new belt onto sheaves as shown in the decal located on the right hand side of the left hood support see Figure 12 PUMP BELT ROUTING 1 643339 Figure 12 Alternator Belt Tension 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Tilt seat forwatd and raise hood 3 To tighten alternator belt loosen both upper and lower alternator mounting bolts Rotate alternator out away from engine and re tighten hardware to secure in place 4 When propetly tensioned the alternator belt will deflect 1 4 3 8 inches 7 9 mm while applyi
42. hers or attachments These can change the stability of the machine and cause loss of control Using the Rollover Protection System ROPS A Rollover Protection System roll bar is installed on the unit A WARNING There is no rollover protection when the roll bar is down Wheels dropping over edges ditches steep banks or water can cause rollovers which may result in serious injury death or drowning Keep the roll bar in the raised and locked position and use seat belt Lowet the roll bar only when absolutely necessary Do Not wear seat belt when the roll bar is down Drive slowly and carefully Raise the roll bar as soon as clearance permits Check carefully for overhead clearances i e branches doorways and electrical wires before driving under any objects and do not contact them Safety Maintenance and Storage Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Keep engine engine area and pump drive belt compartment free from accumulation of grass leaves excessive grease or oil and other debris which can accumulate in these areas These materials can become combustible and may result in a fire Let engine cool before storing and Do Not store near flame or any enclosed area where open pilot lights or heat appliances are present Shut off fuel while s
43. in engine owner manual Do Not overfill Start the engine and check for leaks Check Hydraulic Oil Level Service Interval Every 40 hours 1 Stop engine and wait for all moving patts to stop Engage patking brake 2 Tilt seat up Clean area around hydraulic reservoir cap and remove cap Oil level should be to the top of the baffle inside the tank If not add oil Use only Mobil 1 15W 50 synthetic motor oil Replace hydraulic reservoir cap and tighten until snug Do Not overtighten Note The baffle is labeled and COLD The oil level varies with the temperature of the oil The HOT level shows the level of oil when it is at 225 F 107 C The COLD level shows the level of the oil when it is at 75 F 24 Fill to the appropriate level depending upon the temperature of the oil For example If the oil is about 150 F 65 C fill to halfway between the HOT and COLD levels If the oil is at room temperature about 75 F 24 C fill only to the COLD level Check Auxiliary Hydraulic Oil Level Service Interval As required Note Check the auxiliary hydraulic oil level if there is evidence of a leak or the hydraulic cylinder does not perform normally 1 Retract the hydraulic cylinder 2 Stop engine and wait for all moving parts to stop 3 Tilt the seat forward 4 Locate the auxiliary hydraulic power unit reservoir see Figure 10 Figure 10 1 Auxiliary
44. ing water out of the engine and fuel system Change Fuel Filter Service Interval Every 400 hours or as required A fuel filter is installed between the fuel tank and fuel pump and between the fuel pump and the engine Replace when necessary Replacement Filters Kubota P N 12581 43012 Change Hydraulic System Filter Service Interval After the first 250 hours Yearly thereafter Note Use only Exmark Part No 103 2146 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Carefully clean area around filter It is important that no dirt or contamination enter hydraulic system Unscrew filter to remove and allow oil to drain from tesetvoit Important Before reinstalling new filter fill it with Mobil 1 15W 50 and apply a thin coat of oil on the surface of the rubber seal Turn filter clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 2 3 to 3 4 turn Fill reservoir as stated in Check Hydraulic Oil Level section Raise the rear of machine up and support with jack stands or equivalent support just high enough to allow drive wheels to turn freely 31 Maintenance CAUTION Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall which could cause injury D
45. king turns Slow the machine down before making sharp turns Important To begin movement forward or backward the operator must be in the seat the brake lever must be disengaged pushed down Operation before the motion control levers can be moved in or the engine will stop When levers ate centered in the T slot the drive system is in the neutral position With levers moved out in the T slot the drive system is in the neutral lock position Figure 6 G006147 Figure 6 1 Handles Out Neutral 5 Neutral Lock 2 Handles In Neutral Front of Unit Forward 6 Reverse 7 Neutral Lock Driving Forward 1 Release the parking brake 2 Move the motion conttol levets inward to the center to the neutral unlocked position To move forward in a straight line apply equal forward pressure to both levers To turn left or right pull the motion control levet back toward neutral in the direction desired The machine will move faster the farther the motion control levers are moved away from neutral To stop pull the motion control levers back to the neutral position 2 5 4 a Figure 7 1 Handles Out Neutral 4 Forward Lock 2 Handles In Neutral 5 Reverse 3 Front of Unit Driving in Reverse 1 Move the motion control levers inward to the center to the neutral unlocked position To move rearwatd in a straight line applying equal pressure pull both motion control
46. n unbroken ramp surface wider than the unit Do Not exceed a 15 angle between ramp and ground or between ramp and trailer or truck Avoid sudden acceleration while driving unit on a ramp Loading a Unit Use extreme caution when loading units on trailers or trucks One full width ramp is required If it is not possible to use one full width ramp use enough individual ramps to simulate a full width continuous ramp Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15 A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck Steeper angles may also cause the unit to tip If loading on or near a slope position the trailer or truck so it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle The trailer or truck should be as level as possible Important Do Not attempt to turn the unit while on the ramp you may lose control and drive off the side Avoid sudden acceleration when driving on a ramp Maintenance Maintenance Note Determine the left and right sides of the machine from the normal operating position WARNING WARNING While maintenance or adjustments are being The engine can become very hot Touching made someone could start the engine a hot engine can cause severe burns Accidental starting of the engine could
47. nches 290 3 cm 60 inch Deck 114 3 inches 290 3 cm 72 inch Deck 114 3 inches 290 3 cm Overall Height Roll Bar Up Roll Bar Down 69 2 inches 175 8 cm 50 7 inches 128 8 cm Tread Width Center to Center of Tires Widthwise 52 inch Deck 60 inch Deck 72 inch Deck 41 4 inches 41 4 inches 45 4 inches 105 2 cm 105 2 cm 115 3 cm Wheel Base Center of Caster Tire to Center of Drive Tire 51 2 inches 130 0 cm Minimum Turning Radius 55 25 inches 140 5 cm 16 Operation Product Overview 1 Fuel Cap 2 Roll Bar 3 Controls Figure 4 4 SeatBelt 5 Motion Control Lever 6 Parking Brake Lever 17 Operation Note Determine the left and right sides of the machine from the normal operating position Controls Motion Control Levers The motion control levers located on each side of the console control the forward and reverse motion of the machine The levers control the flow of hydraulic oil from the hydrostatic pump to the drive wheel motor for each side Moving the levers forward or backward turns the wheel on the same side forward or in reverse Wheel speed 1s proportional to the amount the levet is moved Moving the levers outward from the center position into the T slot locks them in the neutral position Figure 6 Throttle Control Located on right fuel tank console The throttle is used to control engine speed Moving the throttle lever forward will in
48. ng 22 pounds of force to the belt midway between alternator and crankshaft pulley Park Brake Adjustment Check to make sure brake is adjusted propetly 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 2 Tilt seat forward and raise hood 3 Pull the brake lever up into the engaged position 4 Locate the park brake spring assembly see Figure 13 There should be a gap of 1 8 inch 3 mm between the yoke and thin nyloc nut on the brake bolt If necessary rotate the thin nyloc nut to obtain the 1 8 inch gap Figure 13 1 Park brake engaged 3 Thin nyloc nut 2 Yoke 4 1 8 inch 3 mm gap between nut and yoke 5 Disengage the park brake Measure the length of the park brake spring The spring should measure 2 1 2 inches 6 4 cm see Figure 14 1 2 3 G007975 Figure 14 1 Yoke 2 Park brake spring 3 21 2inches 6 4 cm 4 Thin nyloc nut Maintenance If necessary turn the thin nyloc nut to obtain the 2 1 2 inches 6 4 cm spring length Engage the park brake Measure the gap between the thin nyloc nut and the park brake clevis The gap should measure 1 8 inch 3 2 mm see Figure 15 x 6007976 6 Figure 15 Yoke 4 Thin nyloc nut Park brake spring 5 Inner flange nut 1 8 inch 3 2 mm 6 Outer flange nut 1 2 Jam nut If necessary
49. o Not rely solely on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support 6 Start engine and move throttle control ahead to full throttle position Move the speed control levers to the full speed and run for several minutes Shut down machine and recheck oil level Note Do Not change hydraulic system oil except for what can be drained when changing filter unless it is felt the oil has been contaminated or been extremely hot Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system Check Wheel Hub Locknuts Service Interval After the first 100 hours Every 500 hours thereafter When tightening the lock nut on the wheel motor tapered shaft Torque to 210 250 ft Ib 285 339 N m Note Do Not use antiseize on wheel hub Fuel Tank Mounting Hardware Specifications Service Interval As required When installing the nuts on the fuel tank studs fully tighten the nyloc nut and back off 1 2 turn This allows for normal fuel tank expansion and contraction with changes in temperature and fuel levels Thread Locking Adhesives Thread locking adhesives such as Loctite 242 or Fel Pro Pro Lock Nut Type are used on the following fasteners Pump drive sheave set screws ine shaft sheave setscrews Square head setscrews on Hydro pump control arms Sheave retaining bolt in the end of engine crankshaft Caster w
50. oderate injury This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Safe Operating Practices Training Read the Operator s Manual and other training material If the operatot s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Never let children or untrained people operate ot service the equipment Local regulations may restrict the age of the operator The owner uset can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Exmark Wear appropriate clothing including safety glasses substantial footwear long trousers and hearing protection Do Not operate when barefoot or when wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts CAUTION This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause heating loss through ex
51. onnections are corroded loose ot faulty Relay or switch is defective Engine load is excessive Air cleaner is dirty Oil level in the crankcase is low Vent hole in the fuel cap is plugged Dirt in fuel filter Dirt watet or stale fuel is in the fuel system 38 Disengage the Set the parking brake Ensure the drive levers are in the neutral lock position Charge the battery Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply dielectric grease and reconnect Replace the blown fuse Contact an Authorized Service Dealer Fill the fuel tank Open the fuel shutoff valve Add oil to the crankcase Be sure the throttle control is midway between the SLOW and FAST positions and the choke is in the ON position for a cold engine or the OFF position for a warm engine Replace the fuel filter Contact an Authorized Service Dealer Clean or replace the air cleaner element Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply dielectric grease and reconnect Contact an Authorized Service Dealer Reduce the ground speed Clean or replace the air cleaner element Add oil to the crankcase Clean or replace the fuel cap Replace the fuel filter Contact an Authorized Service Dealer Troubleshooting Engine overheats
52. or access to hydraulic pumps battery and other components The seat is held in the tilted position with a linkage Adjustable fore and aft seat track Armrests Standard seat foam padded flip up armrests Optional suspension seat molded adjustable flip up armrests Seat Safety Switch Internal to the bottom seat cushion non serviceable Time delay module incorporated into the Safety Interlock System eliminates rough ground cut outs Hydrostatic Ground Drive System Hydrostatic Pumps Two Hydro Gear PR 16 cc variable displacement piston pumps Hydraulic Oil Type Use Mobil 1 15W 50 Synthetic motor oil Hydraulic Oil Capacity 5 2 qt 4 9 Hydraulic Filter Replaceable cartridge type P N 103 2146 25 microns No bypass Speeds 0 10 5 mph 16 9 km hr forward 0 6 6mph 10 6 km hr reverse Drive wheel release valves allow machine to be moved when engine is not running Tires amp Wheels Drive Pneumatic Air Filled Air Filled Standard Optional Pneumatic 24 12 00 12 23x10 50 10 9 psi 62 kPa 13 psi 90 kPa Pressure Caster Rear Caster Dual Tail Wheel see Pse Front Caster 9 x 3 50 4 13x 65 6 Cutting Deck Sold Separately Model Numbets FR524 FR604 FR724 Cutting Width 52 inch 132 cm 60 inch 152 cm 72 inch 183 cm Discharge Side Blade Size 3 ea 52 inch Deck 18 00 inches 45 7 cm 60 inch Deck 20
53. p engine and wait for all moving patts to stop Make sure machine is on a level surface 2 Tilt seat up and tilt hood forward to gain access to the cooling area 3 Check with engine cold 24 4 View coolant level in overflow bottle on the left side of the engine Coolant level should be at the indicator line on the overflow bottle If the coolant level is low remove the cap to the overflow bottle and fill to the indicator line Use coolant specified in Specifications section Note Units should only be filled with Dex Cool extended life coolant which can be identified by its orange color A WARNING Engine coolant is hot and pressurized and radiator and surrounding parts are hot Spray or steam from hot pressurized liquid in the engine cooling system and touching a hot radiator may cause severe burns Allow the engine to cool completely before removing the radiator cap or servicing any component of the cooling system A CAUTION Engine coolant is toxic Swallowing coolant can cause poisoning Do Not swallow Keep out of reach of children and pets Maintenance Change Engine Coolant Service Interval Every 4 000 hours Every 4 years whichever comes first Dex Cool extended life coolant orange color 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake Machine must be positioned on level surface 2 Tilt seat forward and raise the hood up to g
54. r death When operating a FrontRunner tractor without an approved Exmark front mount attachment observe the following Limit operation to minimum required to install a different front mount attachment Minimize speed and use extreme caution Only operate on a flat level surface Do Not operate up or down a trailer ramp Avoid sudden acceleration or deceleration Operate only in daylight or good artificial light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Use seat belts Never operate the mowet with damaged guards shields or covers Always have safety shields guards switches and other devices in place and in proper working condition Never mow with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly Do Not change the engine governor setting or overspeed the engine Stop engine wait for all moving parts to stop remove key and engage parking brake Before checking cleaning or working on the mowet After striking a foreign object or abnormal vibration occurs inspect the mower for damage and make repairs before restarting and operating the mower Before clearing blockages Whenever you leave the mower Stop engine wait for all moving parts to stop and engage parking brake Before refueling Before dumping
55. rmostat opens and coolant is circulating through the radiator core As air is purged from the engine block and the coolant level drops add additional coolant to the radiator When the radiator is completely full and no additional coolant can be added continue running and install the radiator cap Make sure that the cap 15 completely seated by pressing down firmly while turning until the cap stops Once the cap is installed the engine may be stopped Check Battery Charge Service Interval Monthly AWARNING CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life To preserve optimum 25 Maintenance battery performance and life recharge batteries in storage when the open circuit voltage drops to 12 4 Try to start with operator in seat parking brake disengaged PTO disengaged and motion control volts levers in the neutral lock position starter must not crank Note To prevent damage due to freezing battery should be fully charged before putting away for winter storage Try to start with operator in seat parking brake engaged PTO engaged and motion control levers in the neutral lock position
56. se rollovers which may result in serious injury death or drowning Do Not mow slopes when grass is wet Do Not mow near drop offs or near water Do Not mow slopes greater than 15 degrees Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes See inside the back cover to determine the approximate slope angle of the area to be mowed Use a walk behind mower and or a hand trimmer neat drop offs ditches steep banks or water Figure 3 G006820 Figure 3 1 Safe Zone Use the mower here on slopes less than 15 degrees 2 Danger Zone Use a walk behind mower and or hand trimmer near drop offs and water 3 Water Remove or matk obstacles such as rocks tree limbs etc from the mowing area Tall grass can hide obstacles Watch for ditches holes rocks dips and rises that change the operating angle as rough terrain could overturn the machine Avoid sudden stops when mowing downhill because the mower may tip forwards Be aware that loss of traction may occur going uphill Weight transfer to the rear wheels may cause drive wheels to slip and cause loss of braking and steering Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Follow the manufacturer s recommendations for wheel weights ot counter weights to improve stability Use extreme care with grass catc
57. seriously injure you or other bystanders Allow the engine to cool completely before service or making repairs around the engine Remove the key from the ignition switch area engage parking brake and pull the wire s off the spark plug s before you do any maintenance Also push the wire s aside so it does not accidentally contact the spark plug s Recommended Maintenance Schedule s Maintenance Service Maintenance Procedure Interval Change the engine oil Check the wheel hub locknuts torque specification heck t he engine oil level heck the engine coolant level heck the safety interlock system Before each use or daily heck the rollover protections systems roll bar pins heck the seat belt k for loose hardware he engine cooling system Check the hydraulic oil level Check the tire pressures Every 40 hours Check the condition of the belts Grease hitch and cylinder pivots Grease the dual tail wheel pivot Service the air cleaner May need more often under severe conditions See the Engine Every 50 hours Owner s Manual for additional information Change the engine oil May need more often under severe conditions Every 100 hours 3 Grease the fold pivot pin Lubricate the brake handle pivot Lubricate the brake rod bushings Lubricate the motion control bronze bushings Lubricate the steering linkage rod ends Every 400 hours C
58. t about 34 F Do not use 100 antifreeze or severe damage will occur 19426 87881 19426 87881 SERVICE AID 1 2 CAUTION Do not use ether or starting fluid Severe engine damage will occur 19426 87903 19426 87903 Every 8 hours Check engine oil Grease front caster wheel bearings Every 40 hours 3 4 Check hydraulic oil Use only Mobil 1 15W 50 Synthetic Motor oil Check tire pressure Turf Mate Tires 13 psi AT101 Tires 9 psi Grease deck drive PTO Grease deck pivots Grease hitch and cylinder pivots Check air cleaner Grease wheel pivot Dual tail wheel only Eve 10 11 12 Yeal 13 ry 100 hours Grease fold pivot pin Check gearbox oil Use only Mobil 1 75W 90 gear oil Check auxiliary hydraulic oil Use only Mobil 1 15W 50 Synthetic Motor oil rly Grease fold lock pin Grease front caster pivots rear caster pivot s Grease deck idler Grease belt idlers Grease motion control pivots Grease fold lock lever Grease transfer spring end pivots 109 3637 109 3637 both ends See operator s manual for additional details Do NOT operate under the influence of alcohol or drugs Do NOT operate without shields guards and safety devices in place and working Check the function of the operator presence controls OPC safety system daily Do NOT defeat the OPC system Stop engine and
59. t can cause serious injury or death Never operate the mower with the discharge deflector raised removed or altered unless there is a grass collection system or mulch kit in place and working properly The PTO push pull switch engages the cutting blades Be sure that all persons are clear of the mower deck and discharge area before engaging PTO Important Operator must be in seat before the PTO can be engaged 1 Set the throttle to the MIDWAY position 2 Pull the PTO switch outwatd to the ROTATE position 3 Place the throttle in the FAST position to begin mowing Disengaging the PTO 1 Set the throttle to the MIDWAY position 2 Push the PTO switch in to the STOP position to disengage the blades Stopping the Engine 1 Bring the unit to a full stop 2 Disengage the PTO 3 Move the motion control levers out to the neutral lock position Engage the parking brake 5 Place the throttle midway between the SLOW and FAST positions 6 Allow the engine to run for a minimum of 15 seconds then turn the ignition switch to the OFF position to stop the engine 7 Remove the key to prevent children or other unauthorized persons from starting engine Driving the Machine CAUTION Machine can spin very rapidly by positioning one lever too much ahead of the other Operator may lose control of the machine which may cause damage to the machine or injury Use caution when ma
60. t fuel tank The fuel gauge monitors the amount of fuel in the right fuel tank only The left tank does not hold fuel Drive Wheel Release Valves Located on the top left front corner of hydrostatic pumps Drive wheel release valves ate used to release the hydrostatic drive system to allow the machine to be pushed without the engine running With a wrench turn both valves one turn counterclockwise to release drive system Turn clockwise to reset system Do Not overtighten Do Not tow machine Use a 5 8 inch wrench to turn the valves PTO Engagement Switch Located on the right fuel tank Switch must be pulled out to the ROTATE position to engage the blades Switch is pushed in to the STOP position to stop the blades Hydraulic Lift Switch Located on the right fuel tank console The hydraulic lift switch is used to raise and lower the mower deck Push the front portion of the hydraulic lift switch down to raise the mower deck to the desired height Push the rear portion of the hydraulic lift switch down to lower the mower deck to the desired height Coolant Temperature Gauge Located on the right fuel tank console The coolant temperature gauge monitors the temperature of the engine coolant An engine overheating condition is indicated by the red area on the gauge and an alarm will sound Refer to the Warning Buzzer in the Troubleshooting section Coolant Temperature Light Located on the right fuel tank consol
61. t their dealership To locate a dealer convenient to you access our website at www exmark com U S Customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark turf equipment including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to turf equipment operated under normal conditions You must read the operator s manual You must also properly service and maintain your Exmark product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair and replacement of defective components as set forth herein Neither Exmark nor Exmark Warranty Company shall have any liability for any other cost loss or damage including but not limited to any incidental or consequential loss or damage In particular we shall have no liability or responsibility for Expenses related to gasoline oil or lubricants Travel time overtime after hours time or other extraordinary repair charges or charge relating
62. tem in place and in proper working condition WARNING Diesel fuel is harmful or fatal if swallowed Long term exposure to vapors has caused cancer in laboratory animals Failure to use caution may cause serious injury or illness Avoid prolonged breathing of vapors Keep face away from nozzle and diesel tank container opening Keep away from eyes and skin Never siphon by mouth Check that the operator presence controls safety switches and shields are attached and functioning properly Do Not operate unless they are functioning properly Operation WARNING Operating engine parts especially the muffler become extremely hot Severe burns can occur on contact and debris such as leaves grass brush etc can catch fire Allow engine parts especially the muffler to cool before touching Remove accumulated debris from muffler and engine area Install and maintain in working order a spark arrester before using equipment on forest covered grass covered or brush covered unimproved land A WARNING Engine exhaust contains carbon monoxide which is an odorless deadly poison that can kill you Do Not run engine indoors or in a small confined area where dangerous carbon monoxide fumes can collect Safety WARNING Operating a FrontRunner tractor without an approved Exmark front mount attachment increases the possibility of forward tip over Tip over could cause serious injury o
63. tended periods of exposure Weat hearing protection when operating this machine Inspect the area where the equipment is to be used and remove all rocks toys sticks wires bones and other foreign objects which can be thrown by the machine and may cause personal injury to the operator or bystanders Safety A DANGER In certain conditions diesel is extremely flammable and vapors are explosive A fire or explosion from diesel can burn you others and cause property damage Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any diesel that spills Never refill the fuel tank or drain the machine indoors or inside an enclosed trailer Do Not fill the fuel tank completely full Add diesel to the fuel tank until the level is 1 4 to 1 2 inch 6 13 mm below the bottom of the filler neck This empty space in the tank allows diesel to expand Never smoke when handling diesel and stay away from an open flame or where diesel fumes may be ignited by spark Store diesel in an approved container and keep it out of the reach of children Add fuel before starting the engine Never remove the cap of the fuel tank or add fuel when engine is running or when the engine is hot If fuel is spilled Do Not attempt to start the engine Move away from the area of the spill and avoid creating any source of ignition until fuel vapors have dissipated Do Not operate without entire exhaust sys
64. the grass catcher A WARNING Hands feet hair clothing or accessories can become entangled in rotating parts Contact with the rotating parts can cause traumatic amputation or severe lacerations Do Not operate the machine without guards shields and safety devices in place and working properly Keep hands feet hair jewelry or clothing away from rotating parts NEVER carry passengers DO NOT operate the mower when people especially children or pets are in the area Be alert slow down and use caution when making turns Look behind and to the side before changing directions Stop the blades slow down and use caution when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed Beawate of the mower discharge path and direct discharge away from others Do Not operate the mower under the influence of alcohol or drugs Use extreme care when loading or unloading the machine into a trailer or truck Use care when approaching blind corners shrubs trees ot other objects that may obscure vision Slope Operation Use Extreme caution when mowing and or turning on slopes as loss of traction and or tip over could occur The operator is responsible for safe operation on slopes Safety A DANGER Operating on wet grass or steep slopes can cause sliding and loss of control Wheels dropping over edges ditches steep banks or water can cau
65. to repairs or replacements outside of normal business hours at the place of business of the authorized Exmark Service Dealer Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Any telephone or telegram charges or travel charges Loss or damage to person or property other than that covered by the terms of this warranty Any claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty Attorney s fees No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower Some states do not allow exclusions of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state G006117 42 Fold along appropriate line SD Shani pH MI CIE THIS IS A 5 SLOPE nn HUE PORE 43 SEE EXMARK S COMPLETE LINE OF ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM ROPS DECK LIFT ASSIST KIT SNOW BLADE HITCH KIT SUN SHADE LAZERLOCKER TRASH CONTAINER LIGHT KIT TURF STRIPER MICRO MULCH SYSTEM ULTRA VAC COLLECTION SYSTEM OPERATOR CONTROLLED DISCHARGE ULTRA VAC QUICK DISPOSAL SYSTEM CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL SNOWBLOWER FLOOR PAN EXTENDER SUN SHADE HITCH KIT TRASH
66. toring or transporting Do Not store fuel near flames or drain indoors Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from components with stored energy Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade s ot wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands and feet away from moving parts If possible Do Not make adjustments with the engine running Charge batteties in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothing and use insulated tools Keep all guards shields and all safety devices in place and in safe working condition Check all bolts frequently to maintain proper tightness Frequently check for worn or deteriorating components that could create hazard All replacement parts must be the same as ot equivalent to the parts supplied as original equipment WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this
67. w the bottom of the filler neck to allow for fuel expansion and prevent fuel spillage Make sure you understand the controls their locations their functions and their safety requirements Refer to the Maintenance section and perform all the necessary inspection and maintenance steps Operating Instructions Raise the Rollover Protection System ROPS Important Lower the roll bar only when absolutely necessary 1 Remove the hairpin cotter pins and remove the two roll bar pins Figure 5 Raise the roll bar to the upright position and install the two pins and secure them with the hairpin cotter pins Figure 5 Important Always use the seat belt with the roll bar in the raised position Ensure that the rear part of the seat is secured with the seat latch G006159 Figure 5 3 Pin 4 Hairpin cotter pin 1 Roll bar 2 Raised position Starting the Engine 1 Move the motion control levers out to the neutral lock position Pull up and back on the parking brake lever to engage the parking brake Push in on the PTO switch to the STOP position Note It is not necessary for the operator to be in the seat to start the engine On a warm engine place the throttle in the SLOW position On a cold engine below 14 F 10 C place the throttle in the MIDWAY position Note Do Not use fuel left over from summer Turn ignition switch to the ON position Depress

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